CN111037711A - Hollow brick production system - Google Patents
Hollow brick production system Download PDFInfo
- Publication number
- CN111037711A CN111037711A CN201911303780.6A CN201911303780A CN111037711A CN 111037711 A CN111037711 A CN 111037711A CN 201911303780 A CN201911303780 A CN 201911303780A CN 111037711 A CN111037711 A CN 111037711A
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- China
- Prior art keywords
- hollow brick
- raw materials
- hollow
- mould
- raw material
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a hollow brick production system in the technical field of hollow bricks, which comprises a raw material mixing device, a discharging device, a movable mould device and a material pressing device, wherein an outlet of the raw material mixing device is communicated with the discharging device through a pipeline, the mixed hollow brick raw material is conveyed to a feeding port of the discharging device, the movable mould device comprises a movable conveying mechanism and a plurality of hollow brick moulds arranged on the movable conveying mechanism, a discharging port of the discharging device is arranged right above the hollow brick moulds, the hollow brick raw material is output into the hollow brick moulds, the movable conveying mechanism drives the hollow brick moulds filled with the hollow brick raw material to move to the lower part of the material pressing device, and the material pressing device extrudes the hollow brick raw material in the hollow brick moulds. The pressing device is arranged to extrude the hollow brick in the hollow brick die, so that the density of the hollow brick can meet the set density.
Description
Technical Field
The invention relates to the technical field of hollow brick production, in particular to a hollow brick production system.
Background
The hollow brick is prepared by using clay, shale and the like as main raw materials through raw material treatment, molding and sintering. The hollow brick has the advantages of light weight, high strength, good heat preservation, sound insulation and noise reduction performance, and can be widely applied to the building industry as a frame structure of buildings.
The utility model discloses a chinese utility model patent that publication number is CN2637147Y discloses a dual-purpose brickmaking machine of production ordinary brick and hollow brick, including ordinary clay jar, ordinary two jars and vacuum clay jar, two jars in the vacuum, the mud neck is installed in two jar exits in the vacuum, wear to be equipped with screw propeller in the middle of each jar, be dismantled and assembled fastening structure between above-mentioned ordinary two jars and the vacuum clay jar, the clamp is equipped with between the two and hinders the mud cover, the root cartridge of above-mentioned screw propeller is on the main shaft of main shaft bearing frame, dismantled and assembled flexible connection between ordinary clay jar mud pressing plate axle and the vacuum clay jar mud pressing plate axle, the mud neck is corresponding with the assembly structure and the assembly dimension of two jar exit ends in vacuum and with the assembly structure and the assembly dimension of ordinary two jar exit ends. The hollow bricks may be extruded from strips of hollow bricks by a screw extruder and then cut into hollow bricks by a cutter.
However, the hollow bricks cut from the hollow brick strips extruded by the screw extrusion device are not extruded, so that the problem of insufficient density of the hollow bricks is difficult to avoid.
Disclosure of Invention
The invention provides a hollow brick production system, which solves the problem that in the prior art, a hollow brick cut by a hollow brick strip extruded by a spiral extrusion device is not extruded, so that the density of the hollow brick is difficult to avoid.
The technical scheme of the invention is realized as follows:
the utility model provides an air brick production system, includes raw material mixing device, discharging device, removes die set and press device, raw material mixing device's export with discharging device switches on through the pipeline, and the air brick raw materials after will mixing convey to discharging device's pan feeding mouth, remove die set including removing transport mechanism and establishing a plurality of air brick moulds on the removal transport mechanism, discharging device's discharge gate is established directly over the air brick mould, exports the air brick raw materials in the air brick mould, remove the air brick mould that transport mechanism drive contained the air brick raw materials and remove extremely press device below, press device extrusion the air brick raw materials in the air brick mould.
As a preferred embodiment of the present invention, the moving mold device includes a moving mold base, the moving conveying mechanism includes a conveyor belt, a rotating shaft, and a conveying driving motor, the rotating shaft is fixed at two ends of the moving mold base, the conveyor belt is sleeved on the rotating shaft, and the conveying driving motor directly drives the rotating shaft to rotate or drives the rotating shaft to rotate through a gear; the hollow brick mould is fixed on the conveyer belt, the hollow brick mould is including the mould base that has the cavity, inside flexible part and the control of being equipped with of mould base the flexible control module of flexible part, the surface of mould base is equipped with and holds the opening of flexible part, flexible part flushes with the opening during shrink state.
As a preferred embodiment of the present invention, the telescopic member includes a rectangular telescopic member constituting the hollow block and a core.
As a preferred embodiment of the present invention, a shape of the pressing plate of the pressing device corresponds to a shape of the telescopic member.
In a preferred embodiment of the present invention, the raw material mixing device includes a stirring tank, a stirring blade fixed in the stirring tank, a stirring motor for driving the stirring blade to rotate, a raw material inlet provided above the stirring tank, and a mixed raw material outlet provided below the stirring tank, wherein the raw material inlet is provided with a plurality of inlets respectively corresponding to different hollow brick raw materials.
In a preferred embodiment of the present invention, the stirring tank is vertically arranged, the stirring blades are vertically fixed in the stirring tank, the material inlets are arranged on different horizontal planes of the stirring tank, and the material inlet positioned above corresponds to a hollow brick material with smaller particles or higher density.
The invention has the beneficial effects that: set up press device, extrude the hollow brick in the hollow brick mould, guarantee that the density of hollow brick satisfies the settlement.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural view of an embodiment of a system for producing hollow bricks according to the present invention;
fig. 2 is a schematic structural view of a hollow brick mold.
In the figure, 1-raw material mixing device; 2-a discharging device; 3-moving the mold device; 4-a pressing device; 5-hollow brick mould; 501-a mould base; 502-a rectangular telescoping member; 502-mold core.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1 and 2, the present invention provides a hollow brick production system, which includes a raw material mixing device 1, a discharging device 2, a movable mold device 3 and a material pressing device 4, wherein an outlet of the raw material mixing device 1 is communicated with the discharging device 2 through a pipeline, the mixed hollow brick raw material is conveyed to a feeding port of the discharging device 2, the movable mold device 3 includes a movable conveying mechanism and a plurality of hollow brick molds 5 arranged on the movable conveying mechanism, a discharging port of the discharging device 2 is arranged right above the hollow brick molds 5, the hollow brick raw material is output into the hollow brick molds 5, the movable conveying mechanism drives the hollow brick molds 5 containing the hollow brick raw material to move to the lower side of the material pressing device 4, and the material pressing device 4 extrudes the hollow brick raw material in the hollow brick molds 5.
The raw material mixing device 1 is communicated with the discharging device 2 through a pipeline, a fan-shaped valve is arranged at a discharging port of the discharging device 2, and the discharging and the stopping of the discharging are controlled by the fan-shaped valve. Can set up the spiral feed rod by motor drive control in the pipeline to the realization sends the hollow brick raw materials after mixing to discharging device 2, discharging device 2 is including fixing the ejection of compact frame in removal die set 3 one side, fixing the hopper on the ejection of compact frame and fixing the discharge gate in hopper side bottom, and sector valve fixes in discharge gate department. The discharging device 2 can be provided with a plurality of discharging holes and fan-shaped valves at the same time, so that simultaneous discharging is realized, and the working efficiency is improved.
As a preferred embodiment of the present invention, the moving mold device 3 includes a moving mold base, the moving conveying mechanism includes a conveyor belt, a rotating shaft, and a conveying driving motor, the rotating shaft is fixed at two ends of the moving mold base, the conveyor belt is sleeved on the rotating shaft, and the conveying driving motor directly drives the rotating shaft to rotate or drives the rotating shaft to rotate through a gear; hollow brick mould 5 is fixed on the conveyer belt, and hollow brick mould 5 is including the mould base 501 that has the cavity, and mould base 501 is inside to be equipped with flexible part and the flexible control module of the flexible part of control, and mould base 501's surface is equipped with the opening that holds flexible part, and flexible part flushes with the opening during shrink state. In the specific implementation process, the conveying driving motor drives the rotating shaft to rotate, the rotating shaft drives the conveying belt to rotate, the hollow brick mold 5 is conveyed to the position below the discharge port, the conveying driving motor stops rotating, the rotating shaft and the conveying belt stop moving, the position is fixed, the discharge port performs discharging, the discharging time is determined by the discharging speed, experiments can be performed in advance, and relevant data are acquired. After the blanking is finished, the transmission driving motor starts to work, the hollow brick mold 5 filled with the hollow brick raw material is transmitted to the lower part of the material pressing device 4, and the material pressing device 4 presses the material. In other embodiments, when the hollow brick mold 5 is transferred below the discharge port, the driving speed of the transfer driving motor is reduced, the hollow brick mold 5 moves relative to the discharge device 2, and the wet material discharged from the discharge port extends from one end of the hollow brick mold 5 to the other end, so that the discharging device 2 discharges more uniformly.
As a preferred embodiment of the present invention, the telescopic member includes a rectangular telescopic member 502 constituting a hollow block and a core 503. Specifically, the mold core 503 is a telescopic mold core 503, and is disposed inside the rectangular telescopic member 502, so that when the rectangular telescopic member 502 and the mold core 503 are retracted into the mold base 501, the mold can be removed. The shapes and the number of the mold cores 503 can be set by users according to the requirements of users, in addition, the adjacent mold cores 503 can also be combined into a mold core 503 with another shape, and different hollow bricks can be produced by the same set of hollow brick molds 5.
As a preferred embodiment of the present invention, the shape of the platen of the nip device 4 corresponds to the shape of the telescopic member. Specifically, the pressing device 4 includes a pressing base fixed on one side of the movable mold device 3, a hydraulic driving mechanism fixed on the pressing base, and a pressing plate fixed below the hydraulic driving mechanism, and the pressing plate may also be formed by combining different pressing plate units, and corresponds to the cross-sectional shape of the retractable mold core 503 of the hollow brick mold 5.
In another embodiment, the movable mold device 3 includes a movable mold frame, the movable conveying mechanism includes a plurality of screws arranged parallel to the movable mold frame, and a driving motor fixed at one end of the movable mold frame, the driving motor drives the screws to rotate, the bottom of the hollow brick mold 5 is meshed with the screws, the hollow brick mold 5 is in one-to-one correspondence with the screws, the hollow brick mold 5 includes an elongated mold base 501 with a cavity, a plurality of sets of telescopic components are fixed inside the elongated mold base 501, the driving motor drives the hollow brick mold 5 to move back and forth through the screws, and the discharge port of the discharging device 2 and the pressing plates of the pressing device 4 are in one-to-one correspondence with each other in position and number.
In a preferred embodiment of the present invention, the raw material mixing apparatus 1 includes a stirring tank, a stirring blade fixed in the stirring tank, a stirring motor for driving the stirring blade to rotate, a raw material inlet provided above the stirring tank, and a mixed raw material outlet provided below the stirring tank, wherein the raw material inlet is provided with a plurality of inlets respectively corresponding to different hollow brick raw materials. The hollow brick is prepared from coal gangue, fly ash, shale, clay, boric sludge, hardening modifier, bentonite, steel slag, coal slag, etc.
As a preferred embodiment of the invention, the stirring tank is vertically arranged, the stirring blades are vertically fixed in the stirring tank, the raw material inlets are arranged on different horizontal planes of the stirring tank, and the raw material inlet positioned above the stirring tank corresponds to the hollow brick raw material with smaller particles or higher density, so that the stirring can be uniformly assisted.
As a preferred embodiment of the present invention, a hollow brick transfer device may be further provided at one side of the moving mold device 3 to transfer the pressed hollow bricks to a subsequent device of the hollow brick production process.
As a preferred embodiment of the present invention, the controllers of the raw material mixing device 1, the discharging device 2, the moving mold device 3, and the pressing device 4 may be constituted by a control chip such as a single chip microcomputer or a PLC, and peripheral components thereof. The single chip microcomputer and the PLC can also exchange data through wireless communication data, and the wireless communication data comprise but are not limited to a Bluetooth communication circuit, a radio frequency communication circuit, a WiFi communication circuit, a 4G communication circuit and a 5G communication circuit.
As a preferred embodiment of the present invention, the single chip microcomputer or the PLC may also perform data interaction with an upper control machine through a wireless communication circuit or a wired communication circuit, the upper control machine performs centralized monitoring on the working conditions of the raw material mixing device 1, the discharging device 2, the moving mold device 3, and the pressing device 4, and the upper control machine may also send control commands to the raw material mixing device 1, the discharging device 2, the moving mold device 3, and the pressing device 4.
The pressing device 4 is arranged to extrude the hollow brick in the hollow brick die 5, so that the density of the hollow brick can meet the set density.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A hollow brick production system is characterized in that: including raw materials mixing arrangement, discharging device, removal mold device and press device, raw materials mixing arrangement's export with discharging device switches on through the pipeline, and the hollow brick raw materials after will mixing convey to discharging device's pan feeding mouth, remove mold device including removing transport mechanism and establishing a plurality of hollow brick moulds on the removal transport mechanism, discharging device's discharge gate is established directly over the hollow brick mould, exports the hollow brick raw materials in the hollow brick mould, remove transport mechanism drive and fill the hollow brick mould of hollow brick raw materials and remove extremely press device below, press device extrusion hollow brick raw materials in the hollow brick mould.
2. A hollow block production system as claimed in claim 1, wherein: the movable mould device comprises a movable mould base, the movable conveying mechanism comprises a conveying belt, a rotating shaft and a conveying driving motor, the rotating shaft is fixed at two ends of the movable mould base, the conveying belt is sleeved on the rotating shaft, and the conveying driving motor directly drives the rotating shaft to rotate or drives the rotating shaft to rotate through a gear; the hollow brick mould is fixed on the conveyer belt, the hollow brick mould is including the mould base that has the cavity, inside flexible part and the control of being equipped with of mould base the flexible control module of flexible part, the surface of mould base is equipped with and holds the opening of flexible part, flexible part flushes with the opening during shrink state.
3. A hollow block production system as claimed in claim 2, wherein: the telescopic parts comprise rectangular telescopic parts and mold cores which form the hollow brick.
4. A hollow block production system as claimed in claim 3, wherein: the shape of the pressing plate of the pressing device corresponds to that of the telescopic component.
5. A hollow block production system as claimed in claim 1, wherein: raw materials mixing arrangement includes the agitator tank, fixes stirring leaf, drive in the agitator tank stirring leaf rotatory agitator motor, establish the raw materials entry in agitator tank top and establish the mixed raw materials export of agitator tank below, the raw materials entry is equipped with a plurality ofly, corresponds different hollow brick raw materials respectively.
6. A hollow block production system as claimed in claim 5, wherein: the agitator tank is vertically arranged, the agitating blades are vertically fixed in the agitator tank, the raw material inlets are formed in different horizontal planes of the agitator tank, and the raw material inlets located above correspond to hollow brick raw materials with smaller particles or larger density.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303780.6A CN111037711A (en) | 2019-12-17 | 2019-12-17 | Hollow brick production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911303780.6A CN111037711A (en) | 2019-12-17 | 2019-12-17 | Hollow brick production system |
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| Publication Number | Publication Date |
|---|---|
| CN111037711A true CN111037711A (en) | 2020-04-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911303780.6A Pending CN111037711A (en) | 2019-12-17 | 2019-12-17 | Hollow brick production system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958774A (en) * | 2020-08-07 | 2020-11-20 | 王金智 | Hollow brick manufacturing equipment |
| CN112405786A (en) * | 2020-11-05 | 2021-02-26 | 怀宁欣奥新型建材有限公司 | Hollow brick press forming equipment |
| CN113580356A (en) * | 2021-08-06 | 2021-11-02 | 辽宁第一交通工程监理有限公司 | Cement concrete prefabricated part processing equipment and processing method |
| CN114311260A (en) * | 2021-12-27 | 2022-04-12 | 广东工业大学 | Manufacturing device for pervious concrete baking-free bricks |
| CN114523553A (en) * | 2022-02-27 | 2022-05-24 | 李光来 | Assembly line type efficient compression molding mechanism for coal ash treatment |
| CN114789500A (en) * | 2022-01-20 | 2022-07-26 | 周重阳 | Intelligent hollow brick green brick forming machine and forming process thereof |
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| WO1999062682A1 (en) * | 1998-06-02 | 1999-12-09 | Habitek Pty. Ltd. As Trustee For The Habitek Unit Trust | An apparatus and method for producing earth bricks |
| EP1302289A2 (en) * | 2001-10-11 | 2003-04-16 | Tecno - Europa S.R.L. | Apparatus for forming tiles |
| CN106553264A (en) * | 2016-12-02 | 2017-04-05 | 黎明 | Brickmaking material distributing machine with agitating device |
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| CN106938490A (en) * | 2017-03-13 | 2017-07-11 | 安徽昆蒙新型建材有限公司 | Hollow-green brick pressing equipment |
| CN207710999U (en) * | 2018-01-04 | 2018-08-10 | 清苑县同业机械制造有限公司 | integrated brick production line |
| CN209552003U (en) * | 2018-01-10 | 2019-10-29 | 台山市河朗新型环保建材有限公司 | A kind of compression molding device of novel large Concrete brick |
| CN110480797A (en) * | 2019-08-08 | 2019-11-22 | 李岩 | A kind of environment-protecting intelligent producing device of high density hollow brick |
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2019
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| WO1999062682A1 (en) * | 1998-06-02 | 1999-12-09 | Habitek Pty. Ltd. As Trustee For The Habitek Unit Trust | An apparatus and method for producing earth bricks |
| EP1302289A2 (en) * | 2001-10-11 | 2003-04-16 | Tecno - Europa S.R.L. | Apparatus for forming tiles |
| CN106553264A (en) * | 2016-12-02 | 2017-04-05 | 黎明 | Brickmaking material distributing machine with agitating device |
| CN106738209A (en) * | 2016-12-28 | 2017-05-31 | 滁州品之达电器科技有限公司 | A kind of mechanical stamping brick making machine |
| CN106938490A (en) * | 2017-03-13 | 2017-07-11 | 安徽昆蒙新型建材有限公司 | Hollow-green brick pressing equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958774A (en) * | 2020-08-07 | 2020-11-20 | 王金智 | Hollow brick manufacturing equipment |
| CN112405786A (en) * | 2020-11-05 | 2021-02-26 | 怀宁欣奥新型建材有限公司 | Hollow brick press forming equipment |
| CN112405786B (en) * | 2020-11-05 | 2022-03-29 | 怀宁欣奥新型建材有限公司 | Hollow brick press forming equipment |
| CN113580356A (en) * | 2021-08-06 | 2021-11-02 | 辽宁第一交通工程监理有限公司 | Cement concrete prefabricated part processing equipment and processing method |
| CN114311260A (en) * | 2021-12-27 | 2022-04-12 | 广东工业大学 | Manufacturing device for pervious concrete baking-free bricks |
| CN114311260B (en) * | 2021-12-27 | 2023-08-11 | 广东工业大学 | Device for manufacturing baking-free brick of permeable concrete |
| CN114789500A (en) * | 2022-01-20 | 2022-07-26 | 周重阳 | Intelligent hollow brick green brick forming machine and forming process thereof |
| CN114789500B (en) * | 2022-01-20 | 2023-11-21 | 灵丘县华常新型建材有限公司 | Intelligent hollow brick blank forming machine and forming process thereof |
| CN114523553A (en) * | 2022-02-27 | 2022-05-24 | 李光来 | Assembly line type efficient compression molding mechanism for coal ash treatment |
| CN114523553B (en) * | 2022-02-27 | 2024-01-30 | 山西海科能源科技有限公司 | High-efficient compression moulding mechanism of pipelined is handled to fly ash |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200421 |
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| RJ01 | Rejection of invention patent application after publication |