CN113927709A - Compression molding device for cement brick production - Google Patents

Compression molding device for cement brick production Download PDF

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Publication number
CN113927709A
CN113927709A CN202111244106.2A CN202111244106A CN113927709A CN 113927709 A CN113927709 A CN 113927709A CN 202111244106 A CN202111244106 A CN 202111244106A CN 113927709 A CN113927709 A CN 113927709A
Authority
CN
China
Prior art keywords
mounting
motor
puddler
cement brick
extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111244106.2A
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Chinese (zh)
Inventor
林文兵
施全生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Jiusheng New Building Materials Co ltd
Original Assignee
Huizhou Jiusheng New Building Materials Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huizhou Jiusheng New Building Materials Co ltd filed Critical Huizhou Jiusheng New Building Materials Co ltd
Priority to CN202111244106.2A priority Critical patent/CN113927709A/en
Publication of CN113927709A publication Critical patent/CN113927709A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/027Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis

Abstract

The invention discloses a compression molding device for cement brick production, which comprises a mounting frame, wherein a material mixing box is installed at the upper end of the mounting frame, a second motor is installed on one side of an extrusion box through a mounting seat, the output shaft end of the second motor is fixedly connected with a rotating shaft where an extrusion rod is located, a manufacturing platform is installed on one side of the mounting frame, a mounting groove is formed in the upper end surface of the manufacturing platform, a fixing mechanism is installed on the inner side of the mounting groove, a manufacturing mold is installed on the inner side of the fixing mechanism, fixing frames are installed on two sides of the manufacturing platform, a material leveling mechanism is installed on the inner side of each fixing frame, and a compaction mechanism is installed at the upper end of the inner side of each fixing frame. According to the invention, the third motor is started to drive the threaded rod to rotate, so that the scraping plate is driven to move back and forth, and the scraping plate is driven to flatten materials, after flattening is completed, the manufacturing mold is compacted through the hydraulic cylinder, and the exhaust fork exhausts air while compacting, so that the cement brick is pressed.

Description

Compression molding device for cement brick production
Technical Field
The invention relates to the technical field of cement brick production, in particular to a compression molding device for cement brick production.
Background
The cement brick is a novel wall material which is manufactured by using fly ash, cinder, coal gangue, tailing slag, chemical slag or natural sand, tidal marsh mud and the like as main raw materials and cement as a coagulant without high-temperature calcination and is called as the cement brick, the cement brick has heavier dead weight and higher strength, does not need to be fired, is made of pollutant fly ash of an electric power plant, is environment-friendly, is widely popularized by the country, fully sprays water during construction, and villas with higher requirements can consider that a steel wire net is hung on a wall, so that cracks can be effectively prevented. The existing compression molding device for cement brick production is not capable of replacing a mold, so that when cement bricks of different shapes need to be manufactured, equipment with a customized mold needs to be purchased, redundant materials are placed on the mold and scraped to the ground, and when the redundant materials on the ground are processed, the labor is increased, and the waste of the materials is also caused.
Disclosure of Invention
The invention aims to provide a compression molding device for producing cement bricks, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a cement brick production is with suppression forming device, includes the mounting bracket, the upper end of mounting bracket is installed and is mixed the workbin, the one side upper end of mixing the workbin is provided with into the hopper, the inboard middle part of mixing the workbin has first puddler through bearing movable mounting, the both sides of the inboard first puddler of mixing the workbin are installed the second puddler through the bearing, intermeshing between first puddler and the second puddler, first gear is installed to first puddler place rotation axle head, the second gear is installed to the rotation axle head that the second puddler place, first gear and second gear intermeshing, the one side that the upper end of mixing the workbin is close to first puddler is installed first motor through the mount pad, the output axle head and the pivot transmission of first puddler place of first motor are connected, the lower extreme of mixing the workbin is installed and is extruded the case, mix movable mounting between the discharge gate of workbin and the feed inlet of extruding the case and have the striker plate, there are two extrusion poles, two in the inboard of extrusion case through bearing movable mounting mutually engaged between the extrusion pole, two connect through belt pulley transmission between the extrusion pole, the second motor is installed through the mount pad in one side of extrusion case, the output shaft end of second motor with extrude pole place pivot fixed connection, the preparation platform is installed to one side of mount pad, the mounting groove has been seted up to the upper end surface of preparation platform, fixed establishment is installed to the inboard of mounting groove, the preparation mould is installed to fixed establishment's inboard, the mount is installed to the both sides of preparation platform, flat material mechanism is installed to the inboard of mount, compaction mechanism is installed to the inboard upper end of mount.
Further, fixed establishment includes material carrier plate, fixed block, double threaded screw, the slider is installed to the both sides of material carrier plate, through spout swing joint between the inboard lateral wall of slider and mounting groove, the fixed block passes through spout movable mounting at the both ends of material carrier plate, double threaded screw passes through the lower extreme of bearing movable mounting at the material carrier plate, double threaded screw's both ends pass through screw thread swing joint with the fixed block respectively, the preparation mould is installed between the fixed block.
Further, it includes the striker frame, scrapes flitch, third motor to put down the material mechanism, the push rod motor is installed through the mount pad in the both sides of mount, the flexible axle head at the push rod motor is installed to the striker frame, scrape flitch movable mounting in the inboard of striker frame, the third motor passes through the mount pad and installs the both sides at the striker frame, the threaded rod is installed to the output axle head of third motor, the outside of threaded rod is equipped with the movable block through the thread bush, the movable block with scrape flitch fixed connection.
Further, the compaction mechanism comprises a hydraulic cylinder, a compaction plate and an exhaust fork, the hydraulic cylinder is installed at the upper end of the fixing frame through the installation seat, the compaction plate is installed at the telescopic shaft end of the hydraulic cylinder, and the exhaust fork is installed at the lower end of the compaction plate.
Further, a collecting tray is installed at the lower end of the manufacturing platform.
Further, steel structure steps are installed around the installation frame.
Furthermore, the discharge end of the extrusion box is provided with an anti-splash sleeve.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, a cement brick manufacturing mold to be manufactured is placed in a fixing mechanism, the double-head screw is rotated to drive a fixing block to fix the manufacturing mold, a material bearing plate and the manufacturing mold are arranged on the inner side of an upper end mounting groove of a manufacturing platform, so that the mold can be quickly replaced, a circuit of a push rod motor is connected, a material blocking frame is moved to the upper ends of the material bearing plate and the manufacturing mold through the push rod motor, after the mounting is completed, when the manufacturing material is conveyed to the inner side of the manufacturing mold through an extrusion box, a third motor is started to drive a threaded rod to rotate, so that a scraper plate is driven to move back and forth, and the scraper plate is driven to flatten the material, after flattening is completed, the manufacturing mold is compacted through a hydraulic cylinder, and air is exhausted through an exhaust fork while compacting, so that the cement brick is pressed.
Drawings
FIG. 1 is a schematic view of the overall structure of a press molding apparatus for producing cement bricks according to the present invention;
FIG. 2 is an installation view of a pressing and forming device for producing cement bricks, which is used for manufacturing a platform and a sliding part;
FIG. 3 is an installation view of the threaded rod and the scraper plate of the press forming device for cement brick production.
In the figure: the mounting bracket 1, mix the workbin 2, go into hopper 3, first puddler 4, second puddler 5, first gear 6, second gear 7, first motor 8, extrusion case 9, striker plate 10, extrusion pole 11, second motor 12, preparation platform 13, mounting groove 14, fixed establishment 15, material carrier plate 151, fixed block 152, double-end screw 153, slider 154, preparation mould 16, flat material mechanism 17, striker plate 171, scraping plate 172, third motor 173, push rod motor 174, 175 threaded rod, movable block 176, compaction mechanism 18, pneumatic cylinder 181, compacting plate 182, exhaust fork 183.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a compression molding device for cement brick production comprises a mounting frame 1, a stirring box 2 is mounted at the upper end of the mounting frame 1, a feeding hopper 3 is arranged at the upper end of one side of the stirring box 2, a first stirring rod 4 is movably mounted in the middle of the inner side of the stirring box 2 through a bearing, second stirring rods 5 are mounted on two sides of the first stirring rod 4 in the inner side of the stirring box 2 through bearings, the first stirring rod 4 and the second stirring rods 5 are mutually meshed, a first gear 6 is mounted at the rotating shaft end where the first stirring rod 4 is located, a second gear 7 is mounted at the rotating shaft end where the second stirring rod 5 is located, the first gear 6 and the second gear 7 are mutually meshed, a first motor 8 is mounted on one side, close to the first stirring rod 4, of the upper end of the stirring box 2 through a mounting base, the output shaft end of the first motor 8 is in transmission connection with the rotating shaft where the first stirring rod 4 is located, an extrusion box 9 is mounted at the lower end of the stirring box 2, mix movable mounting between the discharge gate of workbin 2 and the feed inlet of extruding case 9 and have striker plate 10, the inboard of extruding case 9 has two extrusion poles 11 through bearing movable mounting, intermeshing between two extrusion poles 11, connect through belt pulley transmission between two extrusion poles 11, extrude one side of case 9 and install second motor 12 through the mount pad, the output shaft end of second motor 12 and the pivot fixed connection of extruding pole 11 place, preparation platform 13 is installed to one side of mounting bracket 1, mounting groove 14 has been seted up to the upper end surface of preparation platform 13, fixed establishment 15 is installed to the inboard of mounting groove 14, preparation mould 16 is installed to the inboard of fixed establishment 15, mount 16 is installed to the both sides of preparation platform 13, flat material mechanism 17 is installed to the inboard of mount 16, compacting mechanism 18 is installed to the inboard upper end of mount 16.
The fixing mechanism 15 comprises a material bearing plate 151, a fixing block 152 and a double-threaded screw 153, wherein sliding parts 154 are arranged on two sides of the material bearing plate 151, the sliding parts 154 are movably connected with the inner side wall of the mounting groove 14 through sliding grooves, the fixing block 152 is movably arranged at two ends of the material bearing plate 151 through the sliding grooves, the double-threaded screw 153 is movably arranged at the lower end of the material bearing plate 151 through a bearing, two ends of the double-threaded screw 153 are respectively movably connected with the fixing block 152 through threads, a manufacturing mold 16 is arranged between the fixing blocks 152, the manufacturing mold 16 is conveniently fixed, and the quick replacement of the manufacturing mold 16 can be realized for a stiff body.
The material leveling mechanism 17 comprises a material blocking frame 171, a material scraping plate 172 and a third motor 173, push rod motors 174 are mounted on two sides of a fixed frame 16 through mounting seats, the material blocking frame 171 is mounted at the telescopic shaft end of the push rod motors 174, the material scraping plate 172 is movably mounted on the inner side of the material blocking frame 171, the third motor 173 is mounted on two sides of the material blocking frame 171 through the mounting seats, a threaded rod 175 is mounted at the output shaft end of the third motor 173, a movable block 176 is sleeved on the outer side of the threaded rod 175 through threads, and the movable block 176 is fixedly connected with the material scraping plate 172, so that the inner side of a manufacturing mold 16 can be fully filled.
The compacting mechanism 18 comprises a hydraulic cylinder 181, a compacting plate 182 and an exhaust fork 183, wherein the hydraulic cylinder 181 is installed at the upper end of the fixed frame 16 through an installation seat, the compacting plate 182 is installed at the telescopic shaft end of the hydraulic cylinder 181, and the exhaust fork 183 is installed at the lower end of the compacting plate 182, so that cement bricks can be conveniently compacted, and the quality of products is improved.
According to the invention, the collecting tray is arranged at the lower end of the manufacturing platform 13, so that redundant materials can be collected conveniently and recycled, and waste and influence on the environment are avoided.
The steel-structure steps are arranged on the periphery of the mounting frame 1, so that raw materials can be conveniently fed.
In the invention, the discharge end of the extrusion box 9 is provided with the splash-proof sleeve, so that the mixed materials are prevented from splashing during filling, and the periphery and the device are prevented from being influenced.
The working principle is as follows: when in use, materials for manufacturing cement bricks are placed on the inner side of the material mixing box 2 through the feeding hopper 3, the first motor 8 is started to drive the first stirring rod 4 to further stir, the first gear 6 drives the second gear 7 to drive the second stirring rod 5 to stir the materials, after the stirring is completed, the material baffle plate 10 between the material mixing box 2 and the extrusion box 9 is removed, the materials on the inner side of the material mixing box 2 can conveniently enter the inner side of the extrusion box 9, the circuit of the second motor 12 is connected, the second motor 12 drives the two extrusion rods 11 to rotate, the materials are further driven to enter the upper end of the manufacturing platform 13, the cement brick manufacturing mold 16 to be manufactured is placed in the fixing mechanism 15, the double-head screw 153 is rotated to drive the fixing block 152 to fix the manufacturing mold 16, the material bearing plate 151 and the manufacturing mold 16 are installed on the inner side of the upper end installation groove 14 of the manufacturing platform 13, and then can realize the quick replacement of mould, switch on the circuit of push rod motor 174, will keep off the material frame 171 and remove the upper end to material carrier plate 151 and preparation mould 16 through push rod motor 174, after the installation is accomplished, carry to the inboard of preparation mould 16 through extrusion case 9 when the preparation material, drive threaded rod 175 rotation through starting third motor 173, and then drive and scrape flitch 172 round trip movement, and then drive and scrape flitch 172 and put down the material, put down the material and accomplish the back, carry out the compaction to preparation mould 16 through starting hydraulic cylinder 181, exhaust through exhaust fork 183 in the compaction, and then realize suppressing the cement brick.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a cement brick production is with compression moulding device, includes mounting bracket (1), its characterized in that: the upper end of mounting bracket (1) is installed and is mixed workbin (2), one side upper end of mixing workbin (2) is provided with into hopper (3), the inboard middle part of mixing workbin (2) has first puddler (4) through bearing movable mounting, the both sides of the inboard first puddler (4) of mixing workbin (2) are installed second puddler (5) through the bearing, intermeshing between first puddler (4) and second puddler (5), first gear (6) are installed to first puddler (4) place rotation axle head, second gear (7) are installed to the rotation axle head at second puddler (5) place, first gear (6) and second gear (7) intermeshing, one side that the upper end of mixing workbin (2) is close to first puddler (4) is installed first motor (8) through the mount pad, the output axle head of first motor (8) is connected with first puddler (4) place pivot transmission, mix the lower extreme of workbin (2) and install extrusion case (9), movable mounting has striker plate (10) between the discharge gate of workbin (2) and the feed inlet of extrusion case (9), there are two extrusion pole (11) inboard of extrusion case (9) through bearing movable mounting, two intermeshing between extrusion pole (11), two connect through belt pulley transmission between extrusion pole (11), second motor (12) are installed through the mount pad to one side of extrusion case (9), the output shaft end of second motor (12) and extrusion pole (11) place pivot fixed connection, preparation platform (13) are installed to one side of mounting bracket (1), mounting groove (14) have been seted up to the upper end surface of preparation platform (13), fixed establishment (15) are installed to the inboard of mounting groove (14), preparation mould (16) are installed to the inboard of fixed establishment (15), the device is characterized in that fixing frames (16) are installed on two sides of the manufacturing platform (13), a material leveling mechanism (17) is installed on the inner side of each fixing frame (16), and a compacting mechanism (18) is installed at the upper end of the inner side of each fixing frame (16).
2. The press-forming apparatus for cement brick production according to claim 1, wherein: fixed establishment (15) are including material carrier plate (151), fixed block (152), double threaded screw (153), slider (154) are installed to the both sides of material carrier plate (151), through spout swing joint between the inboard lateral wall of slider (154) and mounting groove (14), fixed block (152) are through spout swing joint at the both ends of material carrier plate (151), double threaded screw (153) are through the lower extreme of bearing movable mounting in material carrier plate (151), the both ends of double threaded screw (153) are respectively through screw thread swing joint with fixed block (152), preparation mould (16) are installed between fixed block (152).
3. The press-forming apparatus for cement brick production according to claim 1, wherein: the material leveling mechanism (17) comprises a material blocking frame (171), a material scraping plate (172) and a third motor (173), push rod motors (174) are installed on the two sides of the fixing frame (16) through mounting seats, telescopic shaft ends of the push rod motors (174) are installed on the material blocking frame (171), the material scraping plate (172) is movably installed on the inner side of the material blocking frame (171), the three motors (173) are installed on the two sides of the material blocking frame (171) through the mounting seats, a threaded rod (175) is installed at the output shaft end of the third motor (173), a movable block (176) is sleeved on the outer side of the threaded rod (175) through threads, and the movable block (176) is fixedly connected with the material scraping plate (172).
4. The press-forming apparatus for cement brick production according to claim 1, wherein: the compaction mechanism (18) comprises a hydraulic cylinder (181), a compaction plate (182) and an exhaust fork (183), wherein the hydraulic cylinder (181) is installed at the upper end of the fixed frame (16) through a mounting seat, the compaction plate (182) is installed at the telescopic shaft end of the hydraulic cylinder (181), and the exhaust fork (183) is installed at the lower end of the compaction plate (182).
5. The press-forming apparatus for cement brick production according to claim 1, wherein: and a collecting tray is arranged at the lower end of the manufacturing platform (13).
6. The press-forming apparatus for cement brick production according to claim 1, wherein: and steel structure steps are arranged around the mounting rack (1).
7. The press-forming apparatus for cement brick production according to claim 1, wherein: and the discharge end of the extrusion box (9) is provided with an anti-splash sleeve.
CN202111244106.2A 2021-10-26 2021-10-26 Compression molding device for cement brick production Pending CN113927709A (en)

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CN202111244106.2A CN113927709A (en) 2021-10-26 2021-10-26 Compression molding device for cement brick production

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Application Number Priority Date Filing Date Title
CN202111244106.2A CN113927709A (en) 2021-10-26 2021-10-26 Compression molding device for cement brick production

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CN116572500A (en) * 2023-07-15 2023-08-11 衡水金轮塑业科技股份有限公司 Double-screw extruder for nylon plastic raw material production and extrusion method thereof
CN116572500B (en) * 2023-07-15 2023-11-24 衡水金轮塑业科技股份有限公司 Double-screw extruder for nylon plastic raw material production and extrusion method thereof

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