CN215619007U

CN215619007U - High full-automatic intelligent casting machine of stability

Info

Publication number: CN215619007U
Application number: CN202121573576.9U
Authority: CN
Inventors: 刘庆辉; 杨继锦; 凌新科; 刘志波
Original assignee: Heyuan Yuanlong New Environmental Protection Building Materials Co ltd
Current assignee: Heyuan Yuanlong New Environmental Protection Building Materials Co ltd
Priority date: 2021-07-12
Filing date: 2021-07-12
Publication date: 2022-01-25
Anticipated expiration: 2031-07-12

Abstract

The utility model discloses a full-automatic intelligent casting machine with high stability, which comprises a bottom plate, a supporting frame, a fixed shell and a storage barrel, wherein the top of the bottom plate is connected with the supporting plate in a sliding manner, the top of the supporting plate is provided with a mould, the top of the bottom plate is fixedly connected with the supporting frame, the top of the supporting frame is connected with the supporting frame in a sliding manner, the storage barrel is fixedly connected inside the supporting frame, and the bottom of the storage barrel is provided with a blanking mechanism which stably and uniformly discharges materials during casting, through the drive of driving motor and linear electric motor, it is more intelligent when letting the pouring, reduce the manpower, improve production efficiency.

Description

High full-automatic intelligent casting machine of stability

Technical Field

The utility model relates to the technical field of concrete processing, in particular to a full-automatic intelligent casting machine with high stability.

Background

The concrete is artificial stone which is prepared by taking cement as a main cementing material, adding water, sand, stones and chemical additives and mineral admixtures if necessary, mixing the materials according to a proper proportion, uniformly stirring, densely molding, curing and hardening. Concrete is mainly divided into two stages and states: plastic state before setting and hardening, namely fresh concrete or concrete mixture; the hardened hard state, namely hardened concrete or concrete, is processed into a semi-finished product by the steps of burdening, stirring, injection molding, pre-curing, overturning, demolding, longitudinally cutting two side surfaces, transversely cutting and integrally longitudinally cutting in the production process of aerated concrete, and then the semi-finished product is put into a kettle, steamed and taken out of the kettle to obtain a finished product.

After various ingredients are stirred in concrete production, the concrete needs to be poured into a corresponding mould for drying and forming, manual pouring is slow in efficiency, long-time concrete slurry is easy to precipitate, water, sand, stones and the like are separated, and poured concrete blocks are prone to flaws, cracks and the like.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic intelligent casting machine with high stability so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a high full-automatic intelligent casting machine of stability, includes bottom plate, backup pad, support frame, set casing and storage vat, bottom plate top sliding connection has the backup pad, the backup pad top is equipped with the mould, bottom plate top fixedly connected with support frame, support frame top sliding connection has the support frame, the inside fixedly connected with storage vat of support frame, the stable even unloading mechanism of unloading when the pouring is installed to the storage vat bottom.

Preferably, the discharging mechanism comprises a driving shaft, a driven shaft, a connecting pipe, a receiving pipe, a conveying pipe, a driven gear, a driving gear, a stirring rod, an auger and a driving motor, wherein the driving shaft is arranged inside the storage barrel, two ends of the driving shaft are respectively connected with the inner walls of two sides of the storage barrel through bearings in a rotating manner, the stirring rod is fixedly connected with the outer side of the driving shaft at equal intervals and equal angles, the receiving pipe is arranged below the storage barrel, the connecting pipe is symmetrically and fixedly connected with the bottom of the storage barrel, the bottom end of the connecting pipe is fixedly connected with the receiving pipe, the conveying pipe is fixedly connected with the bottom of the receiving pipe at equal intervals, the driven shaft is arranged inside the receiving pipe, the auger is fixedly sleeved and fixed on the outer side of the driven shaft, the driving shaft is in transmission connection with the driven shaft, the driving motor is fixedly arranged on one side of the fixed shell, and the output end of the driving motor passes through the driving gear fixedly connected with the fixed shell, one end of the driving shaft is fixedly connected with a driven gear in a sleeved mode, and the driving gear is connected with the driven gear in a meshed mode.

Preferably, the top of the fixed shell is fixedly connected with a filler pipe, and the bottom end of the filler pipe is communicated with the storage barrel.

Preferably, the bottom surface of the top of the support frame is symmetrically and fixedly connected with slide rails, linear motors are fixedly mounted on the outer sides of the slide rails, and the bottoms of the linear motors are fixedly connected with the fixed shell.

Preferably, the guide rails are symmetrically and fixedly connected to the top of the bottom plate, the guide grooves are symmetrically formed in the bottom of the supporting plate, and the guide grooves are connected with the corresponding guide rails in a sliding mode.

Preferably, a push rod is fixedly connected to one side of the fixed shell.

Preferably, the top of the mold is sleeved and fixed with a hem.

Preferably, a driving belt wheel is fixedly sleeved at one end of the driving shaft, a driven belt wheel is fixedly sleeved at one end of the driven shaft, and the driving belt wheel is in transmission connection with the driven belt wheel through a belt.

Compared with the prior art, the utility model has the beneficial effects that:

1. the stirred concrete in the storage barrel can be uniformly and stably poured into the mold through the blanking mechanism, so that slag, aluminum powder and the like in the concrete can be reduced during pouring, and the phenomenon that the components in a poured concrete block are not uniformly distributed and have flaws, cracks and the like is prevented.

2. The linear motor can drive the blanking mechanism to carry out pouring in a left-right reciprocating mode so as to be more uniform in pouring, and the pouring is more intelligent through the driving of the driving motor and the linear motor, so that the labor is reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a second schematic view of the overall structure of the present invention;

FIG. 3 is a schematic view of a blanking mechanism according to the present invention;

FIG. 4 is a second schematic view of the blanking mechanism of the present invention;

FIG. 5 is a schematic view of the structure of the driving shaft of the present invention;

FIG. 6 is a schematic view of a supporting plate according to the present invention.

In the figure: 1. a base plate; 2. a support plate; 3. a support frame; 4. a stationary case; 5. a storage barrel; 6. a blanking mechanism; 7. a filler tube; 8. a linear motor; 9. a slide rail; 10. a guide rail; 11. a guide groove; 12. a push rod; 13. a mold; 14. folding edges; 61. a drive shaft; 62. a driving pulley; 63. a driven shaft; 64. a driven pulley; 65. a connecting pipe; 66. a bearing pipe; 67. a delivery pipe; 68. a driven gear; 69. a driving gear; 610. a stirring rod; 611. a packing auger; 612. the motor is driven.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, the illustrated full-automatic intelligent casting machine with high stability includes a bottom plate 1, a supporting plate 2, a supporting frame 3, a fixing shell 4 and a storage vat 5, the top of the bottom plate 1 is connected with the supporting plate 2 in a sliding manner, the top of the supporting plate 2 is provided with a mold 13, the top of the bottom plate 1 is connected with the supporting frame 3 in a fixed manner, the top of the supporting frame 3 is connected with the supporting frame 3 in a sliding manner, the storage vat 5 is fixedly connected with the inside of the supporting frame 3, and the bottom of the storage vat 5 is provided with a stable and uniform blanking mechanism 6 during casting.

The stirred concrete in the storage bucket 5 can be uniformly and stably poured into the mold 13 through the discharging mechanism 6, slag, aluminum powder and other precipitates in the concrete can be reduced during pouring, and the phenomenon that the inner components of a poured concrete block are unevenly distributed, and flaws, cracks and the like occur is prevented.

Referring to fig. 3, 4 and 5, the discharging mechanism 6 includes a driving shaft 61, a driven shaft 63, a connecting pipe 65, a receiving pipe 66, a material conveying pipe 67, a driven gear 68, a driving gear 69, a stirring rod 610, a packing auger 611 and a driving motor 612, the driving shaft 61 is disposed inside the material storage barrel 5, two ends of the driving shaft 61 are rotatably connected with inner walls of two corresponding sides of the material storage barrel 5 through bearings, the stirring rod 610 is fixedly connected with the outside of the driving shaft 61 at equal intervals and equal angles, the receiving pipe 66 is disposed below the material storage barrel 5, the connecting pipe 65 is fixedly connected with the bottom of the material storage barrel 5 symmetrically, the bottom end of the connecting pipe 65 is fixedly connected with the receiving pipe 66, the material conveying pipe 67 is fixedly connected with the bottom of the receiving pipe 66 at equal intervals, the driven shaft 63 is disposed inside the receiving pipe 66, the packing auger 611 is fixedly connected with the outside of the driven shaft 63 in a sleeved manner, and the driving shaft 61 is in transmission connection with the driven shaft 63, the driving mechanism is characterized in that a driving motor 612 is fixedly mounted on one side of the fixed shell 4, an output end of the driving motor 612 penetrates through the fixed shell 4 and is fixedly connected with a driving gear 69, one end of the driving shaft 61 is fixedly connected with a driven gear 68 in a sleeved mode, and the driving gear 69 is connected with the driven gear 68 in a meshed mode.

When carrying out the unloading, driving motor 612 drives driven gear 68 through driving gear 69, let driving shaft 61 drive driven shaft 63 through the belt and rotate, thereby let driving shaft 61 outside puddler 610 stir the inside concrete mud liquid of storage vat 5 when the unloading, so as to prevent that the concrete in storage vat 5 inside from taking place to deposit, solidify etc., can be more even when letting the unloading, and can drive auger 611 when driven shaft 63 rotates and rotate, let auger 611 pour the even pouring of the concrete mud liquid in the adapter 66 into mould 13 through conveying pipeline 67, so as to let the concrete piece of pouring out more even, level.

Referring to fig. 1 and 2, a filler pipe 7 is fixedly connected to the top of the fixed casing 4, and the bottom end of the filler pipe 7 is communicated with the storage barrel 5, so that the stirred concrete material can be conveniently added into the storage barrel 5.

Referring to fig. 1 and 2, the bottom surface of the top of the supporting frame 3 is symmetrically and fixedly connected with slide rails 9, linear motors 8 are fixedly mounted on the outer sides of the slide rails 9, the bottoms of the linear motors 8 are fixedly connected with the fixed shell 4, and the fixed shell 4 and the blanking mechanism 6 are driven by the linear motors 8 to move when a mold 13 is poured.

Referring to fig. 1 and 6, the top of the bottom plate 1 is symmetrically and fixedly connected with guide rails 10, the bottom of the support plate 2 is symmetrically provided with guide grooves 11, and the guide grooves 11 are all slidably connected with the corresponding guide rails 10, so that the linear motor is conveniently installed to drive the support plate 2 to move through the guide rails 10, and feeding and discharging are performed when the mold 13 is poured.

Referring to fig. 1 and 3, a push rod 12 is fixedly connected to one side of the fixing housing 4, so as to conveniently push the fixing housing 4 to adjust the position.

Referring to fig. 1 and 2, the top of the mold 13 is sleeved with a hem 14 to enhance the firmness of the top of the mold 13.

Referring to fig. 3 and 5, a driving pulley 62 is fixedly sleeved on one end of the driving shaft 61, a driven pulley 64 is fixedly sleeved on one end of the driven shaft 63, and the driving pulley 62 is in transmission connection with the driven pulley 64 through a belt, so that the driving shaft 61 can drive the driven shaft 63 to synchronously rotate.

The working principle is as follows: when the concrete is discharged, the driving motor 612 drives the driven gear 68 through the driving gear 69, the driving shaft 61 drives the driven shaft 63 to rotate through the belt, so that the stirring rod 610 outside the driving shaft 61 stirs the concrete slurry inside the storage barrel 5 during discharging, so as to prevent the concrete inside the storage barrel 5 from precipitating, solidifying and the like, so that the discharging can be more uniform, the driven shaft 63 drives the auger 611 to rotate during rotating, the auger 611 pours the concrete slurry inside the adapting pipe 66 into the mold 13 through the conveying pipe 67, so as to make the poured concrete block more uniform and flat, the stirred concrete inside the storage barrel 5 can be uniformly and stably poured into the mold 13 through the discharging mechanism 6, the precipitation of slag, aluminum powder and the like in the concrete can be reduced during pouring, and the distribution of the components inside the poured concrete block is not uniform, flaws, cracks, etc. occur.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high full-automatic intelligent casting machine of stability, includes bottom plate (1), backup pad (2), support frame (3), set casing (4) and storage vat (5), bottom plate (1) top sliding connection has backup pad (2), backup pad (2) top is equipped with mould (13), bottom plate (1) top fixedly connected with support frame (3), support frame (3) top sliding connection has support frame (3), support frame (3) inside fixedly connected with storage vat (5), its characterized in that: and a blanking mechanism (6) which can stably and uniformly discharge materials during pouring is arranged at the bottom of the storage barrel (5).

2. The high-stability full-automatic intelligent pouring machine is characterized in that: the blanking mechanism (6) comprises a driving shaft (61), a driven shaft (63), a connecting pipe (65), a connecting pipe (66), a conveying pipe (67), a driven gear (68), a driving gear (69), a stirring rod (610), a packing auger (611) and a driving motor (612), wherein the driving shaft (61) is arranged inside the storage barrel (5), two ends of the driving shaft (61) are respectively connected with inner walls of two sides corresponding to the storage barrel (5) through bearings in a rotating manner, the stirring rod (610) is fixedly connected with the driving shaft (61) at equal angles at the outer side of the driving shaft at equal intervals, the connecting pipe (66) is arranged below the storage barrel (5), the connecting pipe (65) is symmetrically and fixedly connected with the bottom of the storage barrel (5), the bottom end of the connecting pipe (65) is fixedly connected with the connecting pipe (66), the conveying pipe (67) is fixedly connected with the bottom of the connecting pipe (66) at equal intervals, the driven shaft (63) is arranged inside the connecting pipe (66), driven shaft (63) outside is cup jointed and is fixed with auger (611), driving shaft (61) and driven shaft (63) transmission are connected, set casing (4) one side fixed mounting has driving motor (612), the output of driving motor (612) passes set casing (4) fixedly connected with driving gear (69), driving shaft (61) one end is cup jointed and is fixed with driven gear (68), driving gear (69) and driven gear (68) meshing are connected.

3. The high-stability full-automatic intelligent pouring machine is characterized in that: the top of the fixed shell (4) is fixedly connected with a filler pipe (7), and the bottom end of the filler pipe (7) is communicated with the storage barrel (5).

4. The high-stability full-automatic intelligent pouring machine is characterized in that: support frame (3) top bottom surface symmetry fixedly connected with slide rail (9), the equal fixed mounting in slide rail (9) outside has linear motor (8), linear motor (8) bottom all with set casing (4) fixed connection.

5. The high-stability full-automatic intelligent pouring machine is characterized in that: bottom plate (1) top symmetry fixedly connected with guided way (10), guide way (11) have been seted up to backup pad (2) bottom symmetry, guide way (11) all with corresponding guided way (10) sliding connection.

6. The high-stability full-automatic intelligent pouring machine is characterized in that: one side of the fixed shell (4) is fixedly connected with a push rod (12).

7. The high-stability full-automatic intelligent pouring machine is characterized in that: the top of the mould (13) is sleeved and fixed with a hem (14).

8. The high-stability full-automatic intelligent casting machine according to claim 2, characterized in that: the driving shaft (61) one end is cup jointed and fixed with driving pulley (62), driven shaft (63) one end is cup jointed and fixed with driven pulley (64), driving pulley (62) passes through the belt and is connected with driven pulley (64) transmission.