CN114753054A - All-cotton warp-knitted gauze-like fabric and preparation method thereof - Google Patents
All-cotton warp-knitted gauze-like fabric and preparation method thereof Download PDFInfo
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- CN114753054A CN114753054A CN202210333574.5A CN202210333574A CN114753054A CN 114753054 A CN114753054 A CN 114753054A CN 202210333574 A CN202210333574 A CN 202210333574A CN 114753054 A CN114753054 A CN 114753054A
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- knitted
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- fabric
- cotton warp
- gauze
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/06—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
Abstract
The invention discloses an all-cotton warp-knitted gauze-imitating fabric and a preparation method thereof, wherein the all-cotton warp-knitted gauze-imitating fabric comprises a first guide bar and a second guide bar; the first guide bar is set to be a chaining organization; the second guide bar is set to be a weft insertion tissue; the chaining tissue is in a coil structure; the weft insertion tissues penetrate through the coil structures of the adjacent chaining tissues to connect the adjacent chaining tissues; the preparation method of the all-cotton warp-knitted gauze-like fabric comprises the step S1 of warping; step S2, weaving; step S3, packaging; step S4, performing vinylon removal overflow washing; step S5, drying; step S6, singeing; step S7, boiling and bleaching; step S8, drying; step S9, dyeing; step S10, dewatering; step S11, shaping; and step S12, checking the finished product. The invention has the advantages of good softness, difficult thread hooking, no wadding falling, good use experience, long service life and the like.
Description
Technical Field
The invention relates to the field of fabrics, in particular to an all-cotton warp-knitted gauze-imitated fabric and a preparation method thereof.
Background
The existing single-layer gauze fabrics have the common defect of cotton wool falling, and when the fabrics are applied to products, edge covering treatment is often needed; the gauze fabric belongs to shuttle weaving, warp yarns and weft yarns are staggered, and the product is easily damaged due to yarn hooking in the using process; in addition, sizing is needed for the tatting weaving warps, so that the fabric is hard and not soft enough in hand feeling;
Therefore, the all-cotton warp-knitted gauze-imitated fabric and the preparation method thereof can overcome the defects that the existing product is not soft enough, is easy to hook yarns, and has serious lint drop at the edges.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the all-cotton warp-knitted gauze-imitated fabric and the preparation method thereof, so that the fabric has the characteristics of softness, difficulty in yarn hooking, no falling of wadding and the like.
The technical scheme adopted by the invention for solving the technical problem is as follows:
the all-cotton warp-knitted gauze-imitating fabric comprises a first guide bar and a second guide bar; the first guide bar is set to be a chaining organization; the second guide bar is set to be a weft insertion tissue; the chaining tissue is in a coil structure; the weft insertion tissues penetrate through the coil structures of the adjacent chaining tissues to connect the adjacent chaining tissues; the chain stitch and the weft insertion stitch are mutually strung to form a grid-shaped mesh.
In the above structure, the first guide bar and the second guide bar are made of hollow cotton yarn; the core body of the hollow cotton yarn is made of water-soluble vinylon cotton yarn.
In the above structure, the weft insertion weave and the pillar weave are located on the same plane.
The preparation method of the all-cotton warp-knitted gauze-like fabric comprises the following steps:
Step S1, warping, namely warping cotton yarns on the cheese by a warping machine;
step S2, weaving, namely weaving the warped cotton yarn into an all-cotton warp-knitted gauze-like fabric in a loom;
step S3, packaging, wherein a cloth cage packaging mode is adopted;
step S4, performing dimensionality reduction overflow washing, namely performing dimensionality reduction in overflow equipment and then performing water washing;
step S5, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer;
step S6, singeing, namely, singeing down hairiness on the all-cotton warp-knitted imitation gauze fabric by using gas singeing machine equipment;
step S7, boiling and bleaching, namely boiling and bleaching the all-cotton warp-knitted imitation gauze fabric, wherein the boiling and bleaching solution contains a refining penetrant, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer;
step S8, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer;
step S9, dyeing, namely placing the all-cotton warp-knitted gauze-like fabric in a dye vat for dyeing treatment;
step S10, dehydrating, namely dehydrating by using an industrial dehydrator;
step S11, shaping, namely shaping by using a shaping machine;
and step S12, inspecting finished products, and inspecting the quality of the all-cotton warp-knitted gauze-like fabric.
Further, in step S1, the warping method includes: the 40S/1-60S/1 compact spinning cotton yarn is wound on a warp beam in parallel by proper and uniform tension from a cheese through a warping machine according to the length and width specified by the process design; the warping temperature is set to be 23-25 ℃, and the warping humidity is set to be 65-68%.
Further, in step S2, the specific method for weaving includes: the loom is selected from a machine type HKS3-M28E, and the machine speed is controlled at 400-500 rpm.
Further, in step S4, the specific method of the vinylon overflow washing includes: setting the fiber removing temperature at 105-115 ℃, setting the fiber removing time at 25-30 minutes and the bath ratio at about 30:1, cleaning the all-cotton warp-knitted imitation gauze fabric with warm water at 35-40 ℃ after the fiber removing, cleaning with the warm water at normal temperature, and drying in the air.
Further, in step S6, the singeing method specifically includes: and (3) burning off the hairiness on the all-cotton warp-knitted imitation gauze fabric by using gas singeing machine equipment at high temperature, controlling the flame temperature to be 800-900 ℃, setting the distance between the fabric and the reducing flame to be 1-1.2cm, and setting the singeing frequency to be one positive mode and one negative mode.
Further, in step S9, the specific method of dyeing includes: placing the all-cotton warp-knitted imitation gauze fabric in a dye vat, heating to 55-65 ℃, adding a dye solution, and then sequentially adding anhydrous sodium sulphate and soda for dyeing, wherein the concentration of the anhydrous sodium sulphate is set to be 3-6g/L, and the concentration of the soda is set to be 8-12 g/L.
Further, in step S11, the specific method for sizing includes: the setting temperature is set to 160-180 ℃, and the machine speed is set to 25 m/min.
The beneficial effects of the invention are: the invention provides an all-cotton warp-knitted gauze-imitating fabric and a preparation method thereof, wherein the all-cotton warp-knitted gauze-imitating fabric comprises a first guide bar and a second guide bar; the first guide bar is set to be a chaining organization; the second guide bar is set to be a weft insertion tissue; the chaining tissue is in a coil structure; the weft insertion tissues penetrate through the coil structures of the adjacent chaining tissues to connect the adjacent chaining tissues; the chain stitch and the weft insertion stitch are mutually stringed and sleeved to form grid-shaped meshes. The preparation method of the all-cotton warp-knitted gauze-like fabric comprises the following steps: step S1, warping, namely warping the cotton yarn on the cheese through a warping machine; step S2, weaving, wherein the warped cotton yarn is woven into a full-cotton warp-knitted gauze-like fabric in a loom; step S3, packaging, namely, packaging by adopting a cloth cage packaging mode; step S4, performing dimension removing overflow washing, namely performing dimension removing in overflow equipment and then performing water washing; step S5, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer; step S6, singeing, namely, singeing down hairiness on the all-cotton warp-knitted imitation gauze fabric by using gas singeing machine equipment; step S7, boiling and bleaching, namely boiling and bleaching the all-cotton warp-knitted imitation gauze fabric, wherein the boiling and bleaching solution contains a refining penetrant, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer; step S8, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer; step S9, dyeing, namely placing the all-cotton warp-knitted gauze-like fabric in a dye vat for dyeing treatment; step S10, dehydrating, namely dehydrating by using an industrial dehydrator; step S11, shaping, namely shaping by using a shaping machine; and step S12, carrying out quality inspection on the all-cotton warp-knitted gauze-like fabric as a finished product. The realization makes the surface fabric softer, be difficult for colluding the silk and not fall the wadding, has solved the current shuttle and has woven that the gauze colludes the product live time that the silk caused easily and feel hard soft enough use experience subalternation problem that leads to inadequately, can increase substantially in the use comfort and increase of service life.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a schematic structural diagram of an all-cotton warp-knitted gauze-like fabric;
FIG. 2 is a process flow diagram of a preparation method of an all-cotton warp-knitted gauze-like fabric.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.
Referring to fig. 1, the all-cotton warp-knitted imitation gauze fabric comprises a first guide bar 01 and a second guide bar 02; the first guide bar 01 is set to be a chaining organization; the second guide bar 02 is arranged as a weft insertion weave; the chaining tissue is in a coil structure; the weft insertion tissues penetrate through the coil structures of the adjacent chaining tissues to connect the adjacent chaining tissues; the chain stitch and the weft insertion stitch are mutually strung and sleeved to form a grid-shaped mesh; the second guide bar 02 connects the first guide bars 01 in the warp direction together to draw the transverse lines of the grids; the fabric has better yarn hooking performance than woven gauze and does not fall off cotton wool.
The first guide bar 01 and the second guide bar 02 adopt hollow cotton yarns; the core body of the hollow cotton yarn is made of water-soluble vinylon cotton yarn, the hollow cotton yarn has the characteristics of softness, warmth retention, moisture absorption and the like after fiber removal, and the fabric woven by the hollow yarn is fine and soft in hand feeling.
The weft insertion tissues and the chaining tissues are positioned on the same plane and are not overlapped together.
Referring to fig. 2, the preparation method of the all-cotton warp-knitted gauze-like fabric comprises the following steps:
step S1, warping, namely warping the cotton yarns on the cheese by a warping machine to ensure that the arrangement of the cotton yarns meets the process specification;
step S2, weaving, wherein the warped cotton yarn is woven into a full-cotton warp-knitted gauze-like fabric in a loom to form a structure shown in figure 1;
step S3, packing, namely, adopting a cloth cage packing mode to avoid the tension of a rolling roller from pulling the cloth cover;
step S4, performing dimension removing overflow washing, namely performing dimension removing in overflow equipment and then performing water washing; the cotton yarn after the fiber removal forms hollow yarn and has the characteristics of softness, heat preservation, moisture absorption and the like; the fabric woven by the hollow yarns has the characteristics of delicate and soft hand feeling and the like;
step S5, drying, removing most of water through the extrusion of a roller, heating and drying through a vertical drying cylinder dryer, and evaporating and removing the residual water through heat conduction heating and drying;
Step S6, singeing, wherein air singeing machine equipment is used for singeing down hairiness on the all-cotton warp-knitted gauze-imitating fabric; the filoplume on the cloth surface is burnt by high temperature, so that the cloth surface is bright, clean and beautiful;
step S7, boiling and bleaching, wherein the all-cotton warp-knitted imitation gauze fabric is subjected to boiling and bleaching treatment, and a boiling and bleaching solution contains a refining penetrating agent, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer;
step S8, drying, removing most of water through the extrusion of a roller, heating and drying through a vertical drying cylinder dryer, and evaporating and removing the residual water through heat conduction heating and drying;
step S9, dyeing, namely placing the all-cotton warp-knitted gauze-like fabric in a dye vat for dyeing treatment;
step S10, dewatering by using an industrial dewatering machine;
step S11, shaping, namely shaping by using a shaping machine;
and step S12, inspecting finished products, and inspecting the quality of the all-cotton warp-knitted gauze-imitating fabric.
In step S1, the warping method includes: the method comprises the following steps of (1) enabling 40S/1-60S/1 compact spinning cotton yarns to pass through a cheese and a warping machine according to the length and the width specified by process design, and winding the cheese on a warp beam in parallel at proper and uniform tension; the warping temperature is set to be 23-25 ℃, and the warping humidity is set to be 65-68%.
In step S2, the method for weaving includes: the loom is selected from a machine type HKS3-M28E, and the machine speed is controlled at 400-500 rpm.
In step S4, the specific method of the vinylon overflow washing includes: setting the fiber removing temperature to be 105-115 ℃, setting the fiber removing time to be 25-30 minutes, setting the bath ratio to be about 30:1, cleaning the all-cotton warp-knitted imitation gauze fabric with warm water at 35-40 ℃ after the fiber removing, cleaning with normal-temperature water, and drying in the air.
In step S6, the specific method of singeing includes: and (3) burning off hairiness on the all-cotton warp-knitted imitation gauze fabric by using gas singeing machine equipment at high temperature, controlling the flame temperature to be 800-900 ℃, setting the distance between the fabric and the reducing flame to be 1-1.2cm, and setting the singeing times to be one positive mode and one negative mode.
In step S9, the specific method of dyeing includes: placing the all-cotton warp-knitted gauze-like fabric in a dye vat, heating to 55-65 ℃, adding dye liquor, and then sequentially adding anhydrous sodium sulphate and soda ash for dyeing, wherein the concentration of the anhydrous sodium sulphate is set to be 3-6g/L, and the concentration of the soda ash is set to be 8-12 g/L.
In step S11, the specific method for sizing includes: the setting temperature is set to 160-180 ℃, and the machine speed is set to 25 m/min.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The all-cotton warp-knitted gauze-like fabric is characterized in that: comprises a first guide bar and a second guide bar; the first guide bar is set to be a chaining organization; the second guide bar is set as a weft insertion tissue; the chaining tissue is in a coil structure; the weft insertion tissues penetrate through the coil structures of the adjacent chaining tissues to connect the adjacent chaining tissues; the chain stitch and the weft insertion stitch are mutually strung to form a grid-shaped mesh.
2. The all-cotton warp-knitted imitation gauze fabric according to claim 1, characterized in that: the first guide bar and the second guide bar adopt hollow cotton yarns; the core body of the hollow cotton yarn is made of water-soluble vinylon cotton yarn.
3. The all-cotton warp-knitted imitation gauze fabric according to claim 1, characterized in that: the weft insertion tissues and the chaining tissues are positioned on the same plane.
4. The preparation method of the all-cotton warp-knitted gauze-like fabric is characterized by comprising the following steps of: the method comprises the following steps:
step S1, warping, namely warping the cotton yarn on the cheese through a warping machine;
step S2, weaving, wherein the warped cotton yarn is woven into a full-cotton warp-knitted gauze-like fabric in a loom;
step S3, packaging, namely, packaging by adopting a cloth cage packaging mode;
Step S4, performing dimensionality reduction overflow washing, namely performing dimensionality reduction in overflow equipment and then performing water washing;
step S5, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer;
step S6, singeing, wherein air singeing machine equipment is used for singeing down hairiness on the all-cotton warp-knitted gauze-imitating fabric;
step S7, boiling and bleaching, namely boiling and bleaching the all-cotton warp-knitted imitation gauze fabric, wherein the boiling and bleaching solution contains a refining penetrant, caustic soda, hydrogen peroxide and a hydrogen peroxide stabilizer;
step S8, drying, removing most of water through the extrusion of a roller, and then heating and drying through a vertical drying cylinder dryer;
step S9, dyeing, namely placing the all-cotton warp-knitted gauze-like fabric in a dye vat for dyeing treatment;
step S10, dewatering by using an industrial dewatering machine;
step S11, shaping, namely shaping by using a shaping machine;
and step S12, inspecting finished products, and inspecting the quality of the all-cotton warp-knitted gauze-like fabric.
5. The preparation method of the all-cotton warp-knitted imitation gauze fabric according to claim 4, characterized by comprising the following steps: in step S1, the warping method includes: the method comprises the following steps of (1) enabling 40S/1-60S/1 compact spinning cotton yarns to pass through a cheese and a warping machine according to the length and the width specified by process design, and winding the cheese on a warp beam in parallel at proper and uniform tension; the warping temperature is set to be 23-25 ℃, and the warping humidity is set to be 65-68%.
6. The method for preparing the all-cotton warp-knitted imitation gauze fabric according to claim 4, wherein the method comprises the following steps: in step S2, the method for weaving includes: the loom is selected from a machine type HKS3-M28E, and the machine speed is controlled at 400-500 rpm.
7. The preparation method of the all-cotton warp-knitted imitation gauze fabric according to claim 4, characterized by comprising the following steps: in step S4, the specific method of the vinylon reduction overflow washing includes: setting the fiber removing temperature at 105-115 ℃, setting the fiber removing time at 25-30 minutes and the bath ratio at about 30:1, cleaning the all-cotton warp-knitted imitation gauze fabric with warm water at 35-40 ℃ after the fiber removing, cleaning with the warm water at normal temperature, and drying in the air.
8. The preparation method of the all-cotton warp-knitted imitation gauze fabric according to claim 4, characterized by comprising the following steps: in step S6, the specific method of singeing includes: and (3) burning off the hairiness on the all-cotton warp-knitted imitation gauze fabric by using gas singeing machine equipment at high temperature, controlling the flame temperature to be 800-900 ℃, setting the distance between the fabric and the reducing flame to be 1-1.2cm, and setting the singeing frequency to be one positive mode and one negative mode.
9. The preparation method of the all-cotton warp-knitted imitation gauze fabric according to claim 4, characterized by comprising the following steps: in step S9, the specific method of dyeing includes: placing the all-cotton warp-knitted imitation gauze fabric in a dye vat, heating to 55-65 ℃, adding a dye solution, and then sequentially adding anhydrous sodium sulphate and soda for dyeing, wherein the concentration of the anhydrous sodium sulphate is set to be 3-6g/L, and the concentration of the soda is set to be 8-12 g/L.
10. The preparation method of the all-cotton warp-knitted imitation gauze fabric according to claim 4, characterized by comprising the following steps: in step S11, the specific method of sizing includes: the setting temperature is set to be 160-180 ℃, and the machine speed is set to be 25 m/min.
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| CN106436000A (en) * | 2016-11-18 | 2017-02-22 | 江南大学 | Process for manufacturing cotton-polyester interwoven warp knitted fabric |
| CN207537638U (en) * | 2016-12-23 | 2018-06-26 | 深圳全棉时代科技有限公司 | Multilayer non-twisting yarn fabric |
| CN110983606A (en) * | 2019-12-31 | 2020-04-10 | 上海永冠众诚新材料科技（集团）股份有限公司 | Warp knitting gauze and preparation method and application thereof |
| CN111394876A (en) * | 2020-01-21 | 2020-07-10 | 浙江德俊新材料有限公司 | High-shielding fabric, preparation method and application of high-shielding fabric in preparation of advertising cloth |
| CN112626873A (en) * | 2020-11-12 | 2021-04-09 | 南京伯纳德防护用品有限公司 | Glass fiber warp-knitted medical bandage |
| CN113914009A (en) * | 2021-07-21 | 2022-01-11 | 广东溢达纺织有限公司 | Warp-knitted all-cotton mesh fabric and preparation method thereof |
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2022
- 2022-03-30 CN CN202210333574.5A patent/CN114753054B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436000A (en) * | 2016-11-18 | 2017-02-22 | 江南大学 | Process for manufacturing cotton-polyester interwoven warp knitted fabric |
| CN207537638U (en) * | 2016-12-23 | 2018-06-26 | 深圳全棉时代科技有限公司 | Multilayer non-twisting yarn fabric |
| CN110983606A (en) * | 2019-12-31 | 2020-04-10 | 上海永冠众诚新材料科技（集团）股份有限公司 | Warp knitting gauze and preparation method and application thereof |
| CN111394876A (en) * | 2020-01-21 | 2020-07-10 | 浙江德俊新材料有限公司 | High-shielding fabric, preparation method and application of high-shielding fabric in preparation of advertising cloth |
| CN112626873A (en) * | 2020-11-12 | 2021-04-09 | 南京伯纳德防护用品有限公司 | Glass fiber warp-knitted medical bandage |
| CN113914009A (en) * | 2021-07-21 | 2022-01-11 | 广东溢达纺织有限公司 | Warp-knitted all-cotton mesh fabric and preparation method thereof |
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