CN113550045A - Production method of silk feather towel fabric - Google Patents
Production method of silk feather towel fabric Download PDFInfo
- Publication number
- CN113550045A CN113550045A CN202110452884.4A CN202110452884A CN113550045A CN 113550045 A CN113550045 A CN 113550045A CN 202110452884 A CN202110452884 A CN 202110452884A CN 113550045 A CN113550045 A CN 113550045A
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- Prior art keywords
- fabric
- yarns
- yarn
- towel fabric
- towel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004744 fabric Substances 0.000 title claims abstract description 88
- 210000003746 feather Anatomy 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000009987 spinning Methods 0.000 claims abstract description 19
- 238000004513 sizing Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000012535 impurity Substances 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000009835 boiling Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 12
- 239000000975 dye Substances 0.000 claims description 9
- 235000013351 cheese Nutrition 0.000 claims description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 238000009958 sewing Methods 0.000 claims description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000003513 alkali Substances 0.000 claims description 2
- 238000004061 bleaching Methods 0.000 claims description 2
- 210000003128 head Anatomy 0.000 claims description 2
- 239000000985 reactive dye Substances 0.000 claims description 2
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 238000009991 scouring Methods 0.000 claims 2
- 238000010009 beating Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 229920002978 Vinylon Polymers 0.000 abstract description 7
- 239000010865 sewage Substances 0.000 abstract description 6
- 238000009941 weaving Methods 0.000 abstract description 6
- 239000004902 Softening Agent Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000013585 weight reducing agent Substances 0.000 abstract description 4
- 238000011161 development Methods 0.000 abstract description 3
- 210000004209 hair Anatomy 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 3
- 238000004043 dyeing Methods 0.000 abstract description 2
- 239000013049 sediment Substances 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000010521 absorption reaction Methods 0.000 description 12
- 208000012886 Vertigo Diseases 0.000 description 11
- 238000001704 evaporation Methods 0.000 description 9
- 230000008020 evaporation Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000009999 singeing Methods 0.000 description 4
- 238000005411 Van der Waals force Methods 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 238000005517 mercerization Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009972 garment dyeing Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The invention discloses a production method of silk feather towel fabric, which comprises the following specific steps: 1) SOZ technical yarns; 2) homogenizing; 3) high-speed warping; 4) sizing; 5) drafting; 6) warp grafting; 7) traction; 8) weaving; 9) checking and accepting; 10) boiling and removing impurities; 11) dyeing and drying; 12) cutting; 13) and (6) edge rolling and finishing. The invention utilizes the silky and soft spinning yarns to weave the towel fabric through a weaving process, so that the towel fabric can have fluffy and soft performances without depending on the treatment of dissolving vinylon and a softening agent, has no phenomena of hair falling and flying of wool scraps, improves the environment, ensures the body health of workers, reduces the difficulty of sewage treatment due to no indissolvable sediment of the dyed waste liquid, reduces the weight reduction proportion, reduces the cost and meets the development requirement of the towel fabric.
Description
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to a production method of a silk feather towel fabric.
Background
At present, when yarns are woven into towel fabrics, the yarns are generally processed and woven by a non-twist or low-twist yarn technology, however, the fabrics woven by the non-twist or low-twist yarn technology are soft and fluffy by dissolving vinylon in cotton or vinylon co-twisted yarns to form ultra-low twist looped piles and adding an after-treatment softening agent, and the looped piles are poor in water absorption capacity, low in evaporation rate, free of strong force and easy to be broken, easy to generate hair falling and thread falling scraps in the breaking process, easy to pollute the environment and even endanger the health of workers, the vinylon components dissolved in dye liquor are difficult to process, the difficulty of sewage treatment is increased, the weight reduction ratio is high, the cost is high, the technical requirements of towel fabric production are difficult to meet, and the development of the towel fabrics is hindered.
In the fabric production process of the existing chinese patent document CN 112030437 a, "the purpose of the present invention is to change the production process of the existing white jeans and garment dyeing fabric, improve the fabric quality, and increase the selectivity of fabric style and function, the present invention includes the following steps, S1: spinning; s2: singeing and mercerizing warp yarns; s3: spooling; s4: warping; s5: slashing, S6: weaving; s7: tentering; s8: obtaining a finished product; specifically, in step S2, S21: the single yarn passes through a burner of a singeing machine in the warp direction, and fuzz on the surface of the yarn is burnt; and S22: mercerization ", the prior art solves the problems of glossiness and shrinkage of the fabric, improves the yarn singeing and mercerization, and does not solve the problems of water absorption and quick drying of the fabric.
The spinning process of the existing Chinese patent document CN 110184697A, namely the soft silk-soft spinning yarn, the spinning process in the yarn and cloth material comprises the following steps: the method comprises the following steps of opening picking, cotton carding, combing, drawing, roving, spinning and spooling. In the spinning process, two pieces of rough yarn are fed into a spinning frame simultaneously, and are wound to a spinning tube after drafting and twisting, wherein the weight of the tube yarn is 40-60g, the spindle speed is 8000-12000r/min, the twisting direction is S twist, the twist coefficient is 220-280, and the total drafting multiple is 39-52.
In summary, in the prior art, the problems of fabric glossiness and shrinkage rate are solved through yarn singeing and mercerizing treatment, the problems of fabric softness, smoothness and dye uptake are solved through a spinning process of soft silky yarn, and the problems of water absorption and quick drying of the fabric are not solved at present. For this reason, a new technical solution is needed to solve the above technical problems.
Disclosure of Invention
The invention aims to provide a production method of silk feather towel fabric, which aims to solve the problems of poor water absorption performance, low evaporation rate, easy environmental pollution, high sewage treatment difficulty, large weight reduction ratio and high cost of the fabric produced by the existing stage of spinning in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the production method of the silk feather towel fabric comprises silky soft spun yarns and is characterized in that the steps of producing the silk feather towel fabric by the silky soft spun yarns are as follows:
(1) the improved spinning equipment twists the yarns into Z twist and S twist, so that the Z twist and the S twist exist on one yarn simultaneously to form SOZ technical yarns, namely silky and soft spun yarns, and the SOZ technical yarns can improve the capillary effect;
(2) uniformly processing the soft and soft spun yarns into cheese on a bobbin winder with the normal speed of 60-70%, wherein the bobbin winder with the normal speed of 60-70% can ensure that the soft and soft spun yarns are loosely wound, are not easy to break and increase the softness of the yarns;
(3) the cheese is wound on a warping shaft in parallel on a high-speed warping machine with the normal speed of 50-70%, and the length, the arrangement sequence and the breadth of the silk soft spinning yarn can be more uniform by the high-speed warping machine with the normal speed of 50-70%;
(4) winding the yarns on the warping shaft into a sizing shaft through the processes of size mixing and sizing;
(5) threading the yarns on the sizing shaft into heddle eyes on a heald frame to form interweaving of the yarns;
(6) connecting the interwoven beam yarn head with the yarn on the new beam;
(7) winding the connected yarns onto a loom through a traction machine, wherein the traction machine can orderly pull the connected yarns to enter the loom for interweaving;
(8) interweaving the yarns led into the loom into fabric according to 60-70% of the normal speed, wherein the loom with the normal speed of 60-70% can interweave fluffy and soft fabric;
(9) checking and accepting the interwoven fabric through a checking and accepting machine, and screening out the fabric meeting the requirements;
(10) boiling off the fabric meeting the requirements in high-temperature concentrated alkali liquor for 1.5-2.5 hours to remove residual impurities without adding dissolved vinylon and a softening agent for treatment;
(11) immersing the fabric with impurities removed into a dye vat, dropwise adding a reactive dye to perform dyeing for 3.5-4.5 hours, wherein the dyed waste liquid has no insoluble precipitate, so that the difficulty of sewage treatment is reduced, taking the fabric out of the dye vat, washing the fabric with water, and drying and shaping the fabric to obtain a primary fabric;
(12) cutting edges of the primary fabric according to the specification requirement of the fabric;
(13) and winding the fabric subjected to edge cutting onto a reel, and performing edge sewing treatment on the fabric on the reel through an electric sewing machine to obtain a final silk feather towel fabric finished product.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the Z twist and the S twist are simultaneously present on one yarn by utilizing the yarn of the SOZ technology to form the soft spun yarn, the core part structure of the yarn is soft, the capillary effect is improved, the yarn has good water absorption capacity in a water absorption state, the cotton fiber is subjected to plant modification, the van der Waals force effect between cellulose molecules and water molecules is reduced, the escape rate of the water molecules is improved, the yarn has good evaporation rate in an evaporation stage, and the quick drying performance is improved.
2. The invention utilizes the silky and soft spinning yarns to weave the towel fabric through a weaving process, so that the towel fabric can have fluffy and soft performances without depending on the treatment of dissolving vinylon and a softening agent, has no phenomena of hair falling and flying of wool scraps, improves the environment, ensures the body health of workers, reduces the difficulty of sewage treatment due to no indissolvable sediment of the dyed waste liquid, reduces the weight reduction proportion, reduces the cost and meets the development requirement of the towel fabric.
Detailed Description
Example 1:
firstly, twisting yarn into Z twist and S twist by modified spinning equipment, enabling the Z twist and the S twist to exist on one yarn simultaneously to form SOZ technical yarn, forming a circular gap in the middle to form silky soft yarn, enabling the core part structure of the yarn to be soft, improving the capillary effect, then uniformly processing the silky soft yarn into cheese on a winding machine with the normal speed of 60-70%, enabling the silky soft yarn to be loosely enwound on a bobbin to form cheese which is not easy to break, increasing the softness of the yarn, then winding the cheese on a warping machine with the normal speed of 50-70% in parallel on a warping shaft to enable the length, the arrangement sequence and the width of the silky yarn to be more uniform, then winding the yarn on the warping shaft into a sizing shaft through the processes of size mixing and sizing, and penetrating the yarn on the sizing shaft into a heddle eye on a heald frame by a needle to enable the yarn to move along with the heald frame, forming interweaving of yarns, connecting the yarn ends of the interwoven weaving shafts with the yarns on the new weaving shafts, winding the yarns by a tractor, orderly drawing the connecting yarns into a loom, interweaving the yarns into fluffy and soft fabrics according to the normal speed of 60-70 percent, controlling the environmental temperature of 15-25 ℃ and the relative humidity of 55-65 percent, checking and accepting the fluffy and soft fabrics by a checking and accepting machine, screening out the fabrics meeting the requirements, processing the fabrics which do not meet the requirements, interweaving the fabrics into the fabrics meeting the requirements by a warp knitting step, boiling and bleaching the fabrics for 1.5-2.5 hours at the high temperature of 100 ℃ under the combined action of high-concentration caustic soda and hydrogen peroxide to remove residual impurities without adding dissolved vinylon and a softening agent for processing, immersing the fabrics without the impurities into a dye vat, and dripping active dye for 3.5-4.5 hours, the dyed waste liquid has no insoluble precipitate, the difficulty of sewage treatment is reduced, the dyed waste liquid is taken out of a cylinder and is placed into an oven after being washed, the temperature is raised to 120 ℃ to violently beat the fabric, then the temperature is reduced to 100 ℃ to lightly dry the fabric to obtain a primary fabric, the fabric is cut and wound on a scroll according to the specification requirement of the fabric, the fabric on the scroll is sewn by an electric sewing machine to obtain a final silk feather towel fabric finished product, the finished product of the fabric has the water absorption rate of 561% in the unwashed state, has good water absorption capacity, performs plant modification on cotton fibers, reduces the van der Waals force effect between cellulose molecules and water molecules, has the water dripping diffusion time of 1.1S, improves the escape rate of the water molecules, has good evaporation rate in the evaporation stage, and has the vertical height of 96.7mm, the wicking transverse height can be 94.3mm, thereby improving the quick drying performance of the finished fabric.
Example 2:
the silk feather towel fabric of the embodiment can reach 663% of water absorption rate under the state of being washed for 5 times, has ultrahigh water absorption capacity, is vegetatively modified for cotton fibers, reduces the van der Waals force effect between cellulose molecules and water molecules, can reach 0.5S of dripping water diffusion time, effectively improves the escape rate of the water molecules, enables the fabric to have very high evaporation rate in the evaporation stage, has the wicking vertical height of 111.3mm and the wicking transverse height of 110.7mm, and enables the fabric finished product to still effectively improve the quick drying performance after being washed for 5 times by hands.
The detection results of the water absorption rate, the dripping water diffusion time and the wicking height of the silk feather towel fabrics of the embodiments 1 to 2 are shown as follows:
from the above table, the water absorption capacity of the silk feather towel fabric after being washed by water becomes strong, the evaporation rate is accelerated, and the technical requirements of the towel fabric are met.
Claims (7)
1. The production method of the silk feather towel fabric is characterized by comprising the following specific steps:
(1) twisting the yarn into Z twist and S twist by the improved spinning equipment, and enabling the Z twist and the S twist to exist on one yarn simultaneously to form SOZ technical yarn, namely soft spinning yarn;
(2) uniformly processing the soft silk spinning yarns into cheese on a winding machine with the normal speed of 60-70%;
(3) winding the cheese on a warping shaft in parallel on a high-speed warping machine with the normal speed of 50-70%;
(4) winding the yarns on the warping shaft into a sizing shaft through the processes of size mixing and sizing;
(5) threading the yarns on the sizing shaft into heddle eyes on a heald frame to form interweaving of the yarns;
(6) connecting the interwoven beam yarn head with the yarn on the new beam;
(7) winding the connected yarns onto a loom through a traction machine;
(8) interweaving the yarns led into the loom into fabric according to 60-70% of the normal speed;
(9) checking and accepting the interwoven fabric through a checking and accepting machine, and screening out the fabric meeting the requirements;
(10) boiling off the fabric meeting the requirements in high-temperature concentrated alkali liquor for 1.5 to 2.5 hours to remove residual impurities;
(11) immersing the fabric with impurities removed into a dye vat, dropwise adding reactive dye to dye for 3.5-4.5 hours, taking out from the dye vat, washing with water, drying and shaping to obtain an initial fabric;
(12) cutting edges of the primary fabric according to the specification requirement of the fabric;
(13) and winding the fabric subjected to edge cutting onto a reel, and performing edge sewing treatment on the fabric on the reel through a sewing machine to obtain a final silk feather towel fabric finished product.
2. The method for producing silk feather towel fabric according to claim 1, wherein in step 1, the SOZ technical yarn is a yarn with Z twist and S twist simultaneously, and a circular gap is formed in the middle.
3. The method for producing silk feather towel fabric according to claim 1, wherein in step 5, the yarns on the sizing shaft are threaded into the heald eyes of the heald frame through the threading needles, so that the yarns move regularly along with the heald frame.
4. The method for producing silk feather towel fabric according to claim 1, wherein in step 8, the ambient temperature of the loom is controlled to be 15-25 ℃, and the relative humidity is controlled to be 55-65%.
5. The method for producing silk feather towel fabric according to claim 1, wherein in step 9, the fabrics that are screened out by the inspection machine and do not meet the requirements are processed and then interwoven into fabrics that meet the requirements through steps (6) to (8).
6. The production method of the silk feather towel fabric according to claim 1, wherein in the step 10, the scouring is carried out for 1.5-2.5 hours by high-temperature and high-pressure scouring and bleaching at 100 ℃ under the combined action of high-concentration caustic soda and hydrogen peroxide.
7. The method for producing the silk feather towel fabric according to claim 1, wherein in the step 11, the drying and shaping are carried out by violently beating the fabric when the temperature is raised to 120 ℃, and then gently drying the fabric when the temperature is lowered to 100 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110452884.4A CN113550045A (en) | 2021-04-26 | 2021-04-26 | Production method of silk feather towel fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110452884.4A CN113550045A (en) | 2021-04-26 | 2021-04-26 | Production method of silk feather towel fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113550045A true CN113550045A (en) | 2021-10-26 |
Family
ID=78130195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110452884.4A Pending CN113550045A (en) | 2021-04-26 | 2021-04-26 | Production method of silk feather towel fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113550045A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101343808A (en) * | 2008-09-09 | 2009-01-14 | 孙日贵 | Production method of under-twisted yarn towel |
| CN101694037A (en) * | 2009-10-13 | 2010-04-14 | 黄学进 | Method for producing towels by utilizing bamboo fiber and cotton fiber |
| US20110192488A1 (en) * | 2010-02-09 | 2011-08-11 | Yong Sun | Method for manufacturing towels of low-twist yarns |
| CN204661935U (en) * | 2015-04-23 | 2015-09-23 | 福建锦江科技有限公司 | A kind of without moment of torsion porous nylon 6 joint stock wire |
| CN108086009A (en) * | 2017-12-31 | 2018-05-29 | 金华洁灵家居用品有限公司 | A kind of preparation method of the short hair snow Neil stamp ground cushion of super-strong moisture absorbing |
| CN210215712U (en) * | 2019-05-10 | 2020-03-31 | 绍兴纤蓝纺织科技有限公司 | Color-changing gauze fabric with water absorption, water storage property, softness and quick drying property |
-
2021
- 2021-04-26 CN CN202110452884.4A patent/CN113550045A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101343808A (en) * | 2008-09-09 | 2009-01-14 | 孙日贵 | Production method of under-twisted yarn towel |
| CN101694037A (en) * | 2009-10-13 | 2010-04-14 | 黄学进 | Method for producing towels by utilizing bamboo fiber and cotton fiber |
| US20110192488A1 (en) * | 2010-02-09 | 2011-08-11 | Yong Sun | Method for manufacturing towels of low-twist yarns |
| CN204661935U (en) * | 2015-04-23 | 2015-09-23 | 福建锦江科技有限公司 | A kind of without moment of torsion porous nylon 6 joint stock wire |
| CN108086009A (en) * | 2017-12-31 | 2018-05-29 | 金华洁灵家居用品有限公司 | A kind of preparation method of the short hair snow Neil stamp ground cushion of super-strong moisture absorbing |
| CN210215712U (en) * | 2019-05-10 | 2020-03-31 | 绍兴纤蓝纺织科技有限公司 | Color-changing gauze fabric with water absorption, water storage property, softness and quick drying property |
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| PB01 | Publication | ||
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Application publication date: 20211026 |