CN106436000A - Process for manufacturing cotton-polyester interwoven warp knitted fabric - Google Patents
Process for manufacturing cotton-polyester interwoven warp knitted fabric Download PDFInfo
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- CN106436000A CN106436000A CN201611028127.XA CN201611028127A CN106436000A CN 106436000 A CN106436000 A CN 106436000A CN 201611028127 A CN201611028127 A CN 201611028127A CN 106436000 A CN106436000 A CN 106436000A
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- cotton
- yarn
- warp
- sley bar
- cotton yarn
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention relates to a process for manufacturing a cotton-polyester interwoven warp knitted fabric. The process is characterized by comprising the following steps: (1), selecting materials, namely, selecting cotton yarns and PBT long yarns; (2) performing warping, namely, performing warping on the cotton yarns and the PBT long yarns on a warping machine; (3) weaving, namely, weaving by using a tricot warp knitting machine, wherein the yarn threading mode of a guide bar is that 1 cotton yarn is threaded and one internal is preserved in one GB guide bar, one cotton yarn is threaded and one interval is preserved in 2 GB guide bars, and 4 GB guide bars are fully threaded with the PBT long yarns; or 1 cotton is threaded and 2 intervals are preserved in one GB guide bar, 1 cotton yarn is threaded and 1 internal is preserved in 2 GB guide bars, 2 cotton yarns are threaded and 1 interval is preserved in 3 GB guide bars, and 4 GB guide bars are fully threaded with the PBT long yarns; and (4) performing aftertreatment, namely, performing singeing, scouring and bleaching, dyeing and shaping on a woven blank fabric, and cooling, thereby obtaining the cotton-polyester interwoven warp knitted fabric. The process is simple in process and low in cost, comfort and elasticity are provided for the fabric due to a warp knitted coil structure, and the elasticity resilience is improved.
Description
Technical field
The present invention relates to a kind of manufacturing process of cotton polyester interwoven warp-knitted face fabric, especially a kind of Comfortable elastic cotton polyester interwoven warp
Compile the manufacturing process of twill fabric, belong to cotton and wash warp-knitted face fabric and its production technical field.
Background technology
Pursue the recurrence of comfortable and natural idea with people, cotton yarn as one of main natural weave material, because of tool
There are softness, moisture absorption, the comfortable and favor that is more exposed to people.But cotton yarn is mainly used in weft knitting in knitting at present
Field, compared with woven and weft knitting technology, warp-knitted face fabric wearability between woven and weft knitting between, specifically such as：There is uniqueness
Style and feel, more soft than woven fabric, better than weft-knitted fabric body bone；Between woven fabric and weft-knitted fabric in length and breadth
To elasticity；Than weft-knitted fabric good stability of the dimension, it is unlikely to deform；Be difficult to decoherence, anti-hook silk preferable.But warp knit is to raw material
Adaptability relatively poor, typically adopt that intensity is higher, the preferable fiber-synthesizing filament of extensibility, such as terylene, chinlon, spandex etc..Cause
Need warping before warp knit weaving, and warp knit machine speed is generally higher, so warp knit strongly and is stretched to the filoplume of yarn, tension failure
Length has high demands, and between yarn arranged in parallel when warp-knit warping and weaving, filoplume and flyings can not be too many, otherwise can make
Become snarling, broken yarn etc., hinder being smoothed out of braiding, reduce production efficiency.And the general strength of spun yarn is relatively low, woven
When making because before the yarn guiding chase comb pin that is subjected in knitting cycle, the traversing tension fluctuation of needle back, spun yarn is easily broken；Secondly spun yarn
Filoplume is more, easy adhesion between yarn, and warping and weaving flyings are many.Therefore the spun yarn such as cotton, Pilus Caprae seu Oviss and man-made cellulose fibers
Warp knit is applied less.
With the appearance of Advanced Spinning Technologies, combing High count cotton yarn, mercerized cotton yarn of singing, tight spinning yarn, various looping
The high-quality cotton yarn such as cotton yarn is able to large-scale production, is alternatively used for that warp-knit cotton yarn kind is more and more abundanter, and this is in high machine
Realize cotton product development on number tricot machine and provide more possibility, and terylene makes fabric have the same of absorption comfortable with the intertexture of cotton
When also there is good body bone, expanded the application of warp knit product.
Content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art, provides a kind of manufacture of cotton polyester interwoven warp-knitted face fabric
Technique, process is simple, low cost, improve that existing woven cotton on market washs the pliability of product and weft-knitted cotton washs the size of product
Stability, provides Comfortable elastic using warp-knitted coiled structure for fabric, improves elastic recovery.
The technical scheme providing according to the present invention, the manufacturing process of described cotton polyester interwoven warp-knitted face fabric, it is characterized in that, including
Following steps：
(1) sorting：60～85% cotton yarns and 15～40%PBT long filament；
(2) warping：Cotton yarn and PBT long filament are carried out warping on warping machine；
(3) weave：Weaved using tricot warp knitting machine, the mode of entrying of sley bar is：
GB1 sley bar 1 wears 1 empty cotton yarn, organizational structure be 1-0/0-1/1-1/1-1//,
GB2 sley bar 1 wears 1 empty cotton yarn, organizational structure be 1-1/1-1/1-0/0-1//,
GB4 sley bar completely wears PBT long filament, organizational structure be 1-2/1-0/1-2/1-0//；
Or,
GB1 sley bar 1 wears 2 empty cotton yarns, organizational structure be 1-0/0-1/1-1/1-1//,
GB2 sley bar 1 sky 1 wears 1 empty cotton yarn, organizational structure be 1-1/1-0/0-1/1-1//,
GB3 sley bar 2 is worn 1 and is worn cotton yarn, organizational structure be 1-1/1-1/1-0/0-1//,
GB4 sley bar completely wears PBT long filament, organizational structure be 1-2/1-0/1-2/1-0//；
(4) Final finishing：The fabric obtaining will be weaved successively after drift of singing, boil, dyeing, sizing, cooling obtains described
Cotton polyester interwoven warp-knitted face fabric.
Further, described cotton yarn adopts 21s～60s cotton yarn；Described PBT long filament adopts 40～75D long filament.
Further, the technique boiling drift in described step (4) includes four-stage：First stage boils 45 points of drift at 98 DEG C
Clock, second stage is cleaned 10 minutes in 80 DEG C of hot water, and three phases clean 10 minutes in 60 DEG C of hot water, 40 DEG C of four-stage
Cold water wash 10 minutes.
Further, in described step (4), the technological temperature of sizing is 150～200 DEG C.
Further, the grammes per square metre of described cotton polyester interwoven warp-knitted face fabric is 220～320g/m2.
The present invention has following beneficial effect：
(1) fabric bidirectional elastic of the present invention, grammes per square metre are moderate：Walk two pin warps using the sley bar that last completely wears PBT long filament
Flat, make cloth cover vertically and horizontally all produce elasticity, finished product grammes per square metre can be controlled in 320g/m2Below；
(2) dimensional stability of the present invention is between woven product and weft-knitted product：Coil due to warp knit structure
Can shift when by longitudinal force-extension between loop pillar and circle arc, therefore the extensibility of warp-knitted face fabric is better than woven product；By
Connected by underlap between warp knit structure wale, the sinker loop different from Weft-knitted Structure connects, by lateral external forces
The sinker loop length release of warp knit structure no Weft-knitted Structure during stretching, therefore the dimensional stability of warp-knitted face fabric is better than weft-knitted product；
(3) present invention is soft, twill effect is obvious：Walk chaining using the cotton yarn that front comb is worn with sky and lack pad complex group
Knit, at scarce pad, warp thread protrudes in technical back and forms twill flotation line, forms twill concave point at chaining lopping, thus forming twill effect
Should；
(4) present invention is comfortable and easy to wear, zoarium is attractive in appearance：Due to cotton polyester interwoven warp knit twill fabric flick comfortable, when wearing no
Constraint sense, will not arch camber deformation.
Brief description
Fig. 1 is the sley bar tissue gauze pad motion diagram of cotton polyester interwoven warp knit twill fabric in embodiment one.
Fig. 2 is that in cotton polyester interwoven warp knit two in embodiment two, once twill fabric sley bar organizes gauze pad motion diagram.
Specific embodiment
With reference to concrete drawings and Examples, the invention will be further described.
Embodiment one：
A kind of cotton polyester interwoven warp-knitted face fabric, is made up of following components：The tight spinning yarn of 32s is 72.3%, 75D/72F PBT
Long filament is 27.7%, and this fabric lacks warp thread at pad and protrudes formation twill flotation line in technical back, forms twill recessed at chaining lopping
Point, thus form twill effect.
The manufacturing process of described cotton polyester interwoven warp-knitted face fabric is：
1st, preparatory process：From the tight spinning yarn of 21s～60s and 40～75D PBT long filament；
2nd, warping technology：The temperature and humidity at warping scene：25 ± 1 DEG C of temperature, relative humidity 65 ± 5% is higher and steady
Fixed humiture contributes to cotton yarn turn and stablizes and soft surface, it is to avoid tangles each other, is conducive to the life of warp knit product
Produce；
Routinely warping operation flow process, carries out one in whole yarn using metal bar and is divided into two-layer every about one, close electrostatic
Liquid wax is coated on cotton yarn top layer using refueling device by cancellation element and photoelectricity filoplume detection means, reduces filoplume and warping
And flyings during weaving, improve cotton yarn flexibility.
Routinely warping operation flow process, PBT long filament carries out warping.
Warping technology parameter is shown in Table 1：
Table 1
3rd, weaving process：
Using type：Tricot warp knitting machine HKS4EL, machine number：28 pins/25.4mm, door width：472.4mm (186 inches)；
Warp knitting fabrics structure is as follows：
GB1 combs：1-0/0-1/1-1/1-1//, 1 wears 1 sky；
GB2 combs：1-1/1-1/1-0/0-1//, 1 wears 1 sky；
GB4 combs：1-2/1-0/1-2/1-0//, completely wear.
Wherein, GB1 comb, GB2 comb, GB3 wear the tight spinning yarn of 21s～60s in combing, and wear 40～75D PBT length in GB4 comb
Silk；
By the computer display screen of the input switch boards such as digital for tissue band yarn, warp run-in and tractive density, load after preservation
Machine file can be started shooting.
Cotton yarn can produce flyings accumulation after holding certain time, arranges a board cleaning, by four sley bars after producing 8 hours
Flyings after separating needle and on needle-bar are absorbed；And the filoplume on cotton yarn can drop with the swing of sley bar and transverse moving left and right
In the needle tray of needle-bar and the nook closing member groove of knitting needle, arrange once to clean needle tray and nook closing member groove after producing 30 days.
Weaving completes to obtain blank cloth, and Cropping Length as needed, is weighed, pack, and blank is put in storage.
4th, finishing technique：
1. singe；
2. boil drift：Operation stage 1：98 DEG C are boiled drift 45 minutes；Operation stage 2：80 DEG C of hot water clean 10 minutes；Operation stage
3：60 DEG C of hot water clean 10 minutes；Operation stage 4：40 DEG C of cold water wash 10 minutes；
3. dye：Cotton yarn and terylene are using conventional one-bath dyeing；
4. shape：Shaped with boarding machine, oven temperature is 150～200 DEG C, control cloth to require width and grammes per square metre simultaneously；
5. cool down；
5th, check, weigh, packaging, finished product is put in storage.
Through process above, you can obtain soft cotton polyester interwoven warp knit twill fabric.
The design parameter of embodiment one is shown in Table 2.
Table 2
Embodiment two：
A kind of cotton polyester interwoven warp-knitted face fabric, is made up of following components：The tight spinning yarn of 32s is 83.4%, 75D/72F PBT
Long filament is 16.6%, and this fabric lacks warp thread at pad and protrudes formation twill flotation line in technical back, forms twill recessed at chaining lopping
Point, thus form twill effect.
The manufacturing process of described cotton polyester interwoven warp-knitted face fabric is：
1st, preparatory process：From the tight spinning yarn of 21s～60s and 40～75D PBT long filament；
2nd, warping technology：The temperature and humidity at warping scene：25 ± 1 DEG C of temperature, relative humidity 65 ± 5% is higher and steady
Fixed humiture contributes to cotton yarn turn and stablizes and soft surface, it is to avoid tangles each other, is conducive to the life of warp knit product
Produce；
Routinely warping operation flow process, carries out one in whole yarn using metal bar and is divided into two-layer every about one, close electrostatic
Liquid wax is coated on cotton yarn top layer using refueling device by cancellation element and photoelectricity filoplume detection means, reduces filoplume and warping
And flyings during weaving, improve cotton yarn flexibility.
Routinely warping operation flow process, PBT long filament carries out warping.
Warping technology parameter is shown in Table 3：
Table 3
3rd, weaving process
Using type：Tricot warp knitting machine HKS4EL, machine number：28 pins/25.4mm, door width：472.4mm (186 inches)；
Warp knitting fabrics structure is as follows：
GB1 combs：1-0/0-1/1-1/1-1//, 1 wears 2 skies；
GB2 combs：1-1/1-0/0-1/1-1//, it is empty that 1 sky 1 wears 1；
GB3 combs：1-1/1-1/1-0/0-1//, 2 skies 1 are worn；
GB4 combs：1-2/1-0/1-2/1-0//, completely wear；
Raw material and mode of entrying：
GB1 comb, GB2 comb, GB3 comb：The tight spinning yarn of 21s～60s, GB4 combs：40～75D PBT long filament；
By the computer display screen of the input switch boards such as digital for tissue band yarn, warp run-in and tractive density, load after preservation
Machine file can be started shooting.
Cotton yarn can produce flyings accumulation after holding certain time, arranges a board cleaning, by four sley bars after producing 8 hours
Flyings after separating needle and on needle-bar are absorbed；And the filoplume on cotton yarn can drop with the swing of sley bar and transverse moving left and right
In the needle tray of needle-bar and the nook closing member groove of knitting needle, arrange once to clean needle tray and nook closing member groove after producing 30 days.
Weaving completes to obtain blank cloth, and Cropping Length as needed, is weighed, pack, and blank is put in storage.
4th, finishing technique
1. singe；
2. boil drift：Operation stage 1：98 DEG C are boiled drift 45 minutes；Operation stage 2：80 DEG C of hot water clean 10 minutes；Operation stage
3：60 DEG C of hot water clean 10 minutes；Operation stage 4：40 DEG C of cold water wash 10 minutes；
3. dye：Cotton yarn and terylene are using conventional one-bath dyeing；
4. shape：Shaped with boarding machine, oven temperature is 150～200 DEG C, control cloth to require width and grammes per square metre simultaneously；
5. cool down；
5th, check, weigh, packaging, finished product is put in storage.
Through process above, you can obtain the soft cotton polyester interwoven warp knit twill fabric of the present embodiment.
The scope of data going out given in above-mentioned each technological parameter be by concrete practice obtained by scope of data, all have
There is certain feasibility, the invention will be further described below by way of specific embodiment.
The design parameter of embodiment two is shown in Table 4.
Table 4
The principle of the present invention is to go forward to comb in tricot warp knitting machine to walk chaining scarce pad complex tissue with the empty cotton yarn worn, and lacks pad
Place's warp thread protrudes in technical back and forms twill flotation line, forms twill concave point, thus forming twill effect at chaining lopping；Using
The sley bar that last completely wears PBT long filament walks two pins through flat, makes cloth cover vertically and horizontally all produce Comfortable elastic；Technical back is as this
Fabric take front.
Claims (5)
1. a kind of manufacturing process of cotton polyester interwoven warp-knitted face fabric, is characterized in that, comprise the following steps：
（1）Sorting：60 ~ 85% cotton yarns and 15 ~ 40%PBT long filament；
（2）Warping：Cotton yarn and PBT long filament are carried out warping on warping machine；
（3）Weaving：Weaved using tricot warp knitting machine, the mode of entrying of sley bar is：
GB1 sley bar 1 wears 1 empty cotton yarn, organizational structure be 1- 0/ 0-, 1/ 1- 1/ 1- 1//,
GB2 sley bar 1 wears 1 empty cotton yarn, organizational structure be 1- 1/ 1-, 1/ 1- 0/ 0- 1//,
GB4 sley bar completely wears PBT long filament, organizational structure be 1- 2/ 1-, 0/ 1- 2/ 1- 0//；
Or,
GB1 sley bar 1 wears 2 empty cotton yarns, organizational structure be 1- 0/ 0-, 1/ 1- 1/ 1- 1//,
GB2 sley bar 1 sky 1 wears 1 empty cotton yarn, organizational structure be 1- 1/ 1-, 0/ 0- 1/ 1- 1//,
GB3 sley bar 2 is worn 1 and is worn cotton yarn, organizational structure be 1- 1/ 1-, 1/ 1- 0/ 0- 1//,
GB4 sley bar completely wears PBT long filament, organizational structure be 1- 2/ 1-, 0/ 1- 2/ 1- 0//；
（4）Final finishing：The fabric obtaining will be weaved successively after drift of singing, boil, dyeing, sizing, cooling obtains described cotton and washs
Intertexture warp-knitted face fabric.
2. the manufacturing process of cotton polyester interwoven warp-knitted face fabric as claimed in claim 1, is characterized in that：Described cotton yarn adopt 21s ~
60s cotton yarn；Described PBT long filament adopts 40 ~ 75D long filament.
3. the manufacturing process of cotton polyester interwoven warp-knitted face fabric as claimed in claim 1, is characterized in that：Described step（4）In boil drift
Technique include four-stage：First stage boils drift 45 minutes at 98 DEG C, and second stage cleans 10 minutes in 80 DEG C of hot water, and the 3rd
The individual stage cleans 10 minutes in 60 DEG C of hot water, 40 DEG C of cold water wash of four-stage 10 minutes.
4. the manufacturing process of cotton polyester interwoven warp-knitted face fabric as claimed in claim 1, is characterized in that：Described step（4）Middle sizing
Technological temperature be 150 ~ 200 DEG C.
5. the manufacturing process of cotton polyester interwoven warp-knitted face fabric as claimed in claim 1, is characterized in that：Described cotton polyester interwoven warp knit face
The grammes per square metre of material is 220 ~ 320g/m2.
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Cited By (9)
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| CN108315866A (en) * | 2018-02-07 | 2018-07-24 | 江阴市傅博纺织有限公司 | Warp knit sesame point jacquard weave thermal fabric and its manufacturing process |
| CN108783695A (en) * | 2018-07-10 | 2018-11-13 | 安徽省宇鸿纺织工艺制品有限公司 | A kind of anti-chiseling down braiding fabric and its sewing technology |
| CN109082767A (en) * | 2018-09-24 | 2018-12-25 | 海宁市晶森经编有限公司 | A kind of warp knitting cloth technique of mixed textile |
| CN109989174A (en) * | 2019-03-21 | 2019-07-09 | 东华大学 | A kind of warp knit single needle bed one-way moisture-guiding fabric and preparation method thereof |
| CN109989173A (en) * | 2019-05-14 | 2019-07-09 | 江阴市傅博纺织有限公司 | A kind of warp knit elasticity keeps warm twill cowboy fabric and its production method |
| CN110067076A (en) * | 2019-04-18 | 2019-07-30 | 江南大学 | A kind of cotton warp knit moisture absorbing and sweat releasing shirt fabric and preparation method thereof |
| CN111519334A (en) * | 2020-04-27 | 2020-08-11 | 桐乡市纳兰经编纺织有限公司 | High-count spun staple yarn warp-knitted fabric and preparation method thereof |
| CN112323242A (en) * | 2020-10-30 | 2021-02-05 | 江南大学 | Preparation method of tatting-imitated gabardine warp-knitted twill fabric |
| CN114753054A (en) * | 2022-03-30 | 2022-07-15 | 深圳全棉时代科技有限公司 | All-cotton warp-knitted gauze-like fabric and preparation method thereof |
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| CN108315866A (en) * | 2018-02-07 | 2018-07-24 | 江阴市傅博纺织有限公司 | Warp knit sesame point jacquard weave thermal fabric and its manufacturing process |
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| CN108783695A (en) * | 2018-07-10 | 2018-11-13 | 安徽省宇鸿纺织工艺制品有限公司 | A kind of anti-chiseling down braiding fabric and its sewing technology |
| CN109082767A (en) * | 2018-09-24 | 2018-12-25 | 海宁市晶森经编有限公司 | A kind of warp knitting cloth technique of mixed textile |
| CN109989174A (en) * | 2019-03-21 | 2019-07-09 | 东华大学 | A kind of warp knit single needle bed one-way moisture-guiding fabric and preparation method thereof |
| CN110067076A (en) * | 2019-04-18 | 2019-07-30 | 江南大学 | A kind of cotton warp knit moisture absorbing and sweat releasing shirt fabric and preparation method thereof |
| CN109989173A (en) * | 2019-05-14 | 2019-07-09 | 江阴市傅博纺织有限公司 | A kind of warp knit elasticity keeps warm twill cowboy fabric and its production method |
| CN111519334A (en) * | 2020-04-27 | 2020-08-11 | 桐乡市纳兰经编纺织有限公司 | High-count spun staple yarn warp-knitted fabric and preparation method thereof |
| CN111519334B (en) * | 2020-04-27 | 2021-10-15 | 桐乡市纳兰经编纺织有限公司 | High-count spun staple yarn warp-knitted fabric and preparation method thereof |
| CN112323242A (en) * | 2020-10-30 | 2021-02-05 | 江南大学 | Preparation method of tatting-imitated gabardine warp-knitted twill fabric |
| CN114753054A (en) * | 2022-03-30 | 2022-07-15 | 深圳全棉时代科技有限公司 | All-cotton warp-knitted gauze-like fabric and preparation method thereof |
| CN114753054B (en) * | 2022-03-30 | 2023-05-12 | 深圳全棉时代科技有限公司 | All-cotton warp knitting gauze-like fabric and preparation method thereof |
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