CN108315866B - Warp knit sesame point jacquard weave thermal fabric and its manufacturing process - Google Patents
Warp knit sesame point jacquard weave thermal fabric and its manufacturing process Download PDFInfo
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- CN108315866B CN108315866B CN201810124320.6A CN201810124320A CN108315866B CN 108315866 B CN108315866 B CN 108315866B CN 201810124320 A CN201810124320 A CN 201810124320A CN 108315866 B CN108315866 B CN 108315866B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Abstract
A kind of warp knit sesame point jacquard weave thermal fabric of the present invention and its manufacturing process, the warp knit sesame point jacquard weave thermal fabric is made of following mass percent components: it is 10.5% that 32s, which matches the beautiful AR dyed yarn in network compact spinning east, 32s compact spinning cotton dyed yarn is that wash packet ammonia long filament be 26.6% to 62.9%, 75D/40D；Its manufacturing process is the following steps are included: sorting: the beautiful AR yarn in 20 ~ 40% east, 20 ~ 40% cotton yarns, 20 ~ 40% being selected to wash packet ammonia long filament；Warping: it by the beautiful AR yarn in east, cotton yarn and washs packet ammonia long filament and carries out warping on warping machine；Weaving: it is weaved using tricot warp knitting machine；4) final finishing: the fabric that weaving is obtained is successively through washing, sizing, plucking.Fabric elasticity of the present invention is moderate, and grammes per square metre is controllable, and warmth retention property is good, soft, sesame point jacquard weave effect is obvious, fit beautiful.
Description
Technical field
The present invention relates to warp-knitted jacquard fabric technical field more particularly to a kind of warp knit sesame point jacquard weave thermal fabric and its
Manufacturing process.
Background technique
As people pursue comfortable and natural idea recurrence, cotton yarn is as one of main natural weave material, because of tool
There is softness, moisture absorption, comfortable and more have been favored by people.However cotton yarn is mainly used in weft knitting in knitting at present
Field, only a small amount of application in warp knit wearing fabric, such as cotton warp knit lace, low machine cotton.Warp knit since invention in 1775,
Have more than 400 years history because its production efficiently, flexible structure, various flower pattern the features such as, fabric have unique style and
Performance makes warp knit production be able to fast-developing and be widely applied.Warp knitting has the characteristics that three is big, first is that production high efficiency, high
The characteristics of speed, wide cut, high production capacity are warp knit production, for raw material based on chemical-fibres filaments, highest machine speed reaches 4000rpm, machine breadth
268 inches；Second is that configuration flexibility, can form eyed structure, disposal molding structure using warp knitting fabrics variation, take without buckling
To structure, three dimensional separation structure etc.；Third is that flower pattern diversity, can be formed rich by traversing jacquard weave, jacquard flower and compound jacquard weave
Rich artistic effect.
Cotton yarn is since strength and elongation is poor, is also easy to produce the problems such as flyings, and being numbered with, use is less, generally in lower machine warp knit
Produced on machine with lower speed, though high machine number, Warp Knitted Fabrics have a small amount of production, production efficiency is low, yield rate compared with
It is low.
High speed tricot warp knitting machine is most typically, a kind of warp knit type most efficiently produced, and product is large in number and widely distributed；Cotton yarn is
Most representative yarn, therefore, the research of spun yarn warp knit production technology are exactly to realize cotton yarn in high speed tricot warp knitting machine
On efficient production, cotton warp knitting will open completely new application field for warp knit product.
Summary of the invention
The purpose of the present invention is to overcome the above shortcomings, discloses a kind of warp knit sesame point jacquard weave thermal fabric and its manufacture work
Skill, simple process and low cost improve the pliability of existing woven sesame point jacquard product in the market and weft-knitted sesame point jacquard weave
The dimensional stability of product wears the beautiful AR dyed yarn in east using preceding comb sky and combs with the bottom completely worn in the middle cotton carding dyed yarn completely worn that wash packet ammonia long
Lopping is carried out on the base fabric that silk is formed as needed and forms sesame point jacquard weave effect, carries out plucking, technical back in technical back
For the beautiful AR yarn in east, there is warming effect after plucking.
The object of the present invention is achieved like this:
A kind of warp knit sesame point jacquard weave thermal fabric, it is made of following mass percent components: 32s matches network compact spinning east
Beautiful AR dyed yarn is that 10.5%, 32s compact spinning cotton dyed yarn is that wash packet ammonia long filament be 26.6% to 62.9%, 75D/40D.
A kind of warp knit sesame point jacquard weave thermal fabric, the beautiful AR dyed yarn in east are that 40 ~ 70% acrylic fibers and 30 ~ 60% cotton are mixed
Poststaining is spun to form.
A kind of warp knit sesame point jacquard weave thermal fabric, the technical back of the warp knit sesame point jacquard weave thermal fabric appear east
Beautiful AR yarn, as taking reverse side；Technical face is sesame point jacquard weave effect, by the empty beautiful AR dyed yarn in east of wearing of preceding comb in the middle comb completely worn
Cotton dyed yarn is washed with the bottom comb completely worn to carry out lopping as needed and is formed on the base fabric of packet ammonia long filament formation, as taking front.
A kind of manufacturing process of warp knit sesame point jacquard weave thermal fabric, it the following steps are included:
1) sorting: the beautiful AR yarn in 20 ~ 40% east, 20 ~ 40% cotton yarns, 20 ~ 40% is selected to wash packet ammonia long filament；
2) warping: the temperature and humidity at warping scene；By the beautiful AR yarn in east, cotton yarn and washs packet ammonia long filament and carried out on warping machine
Warping；
3) it weaves: being weaved using tricot warp knitting machine, the mode of entrying of sley bar are as follows:
GB1 sley bar 2 wears the 2 empty beautiful AR yarns in east, institutional framework be 2/ 2- of 2-, 3/ 2-, 2/ 0- 1//,
GB2 sley bar completely wears cotton yarn, institutional framework be 3/ 1- of 2-, 0/ 2-, 3/ 1- 0//,
GB3 sley bar, which is completely worn, washs packet ammonia long filament, institutional framework be 0/ 1- of 1-, 2/ 1-, 0/ 1- 2//；
4) final finishing: the fabric that weaving is obtained successively after washing, sizing, plucking, obtains the warp knit sesame point
Jacquard weave thermal fabric.
A kind of manufacturing process of warp knit sesame point jacquard weave thermal fabric, the warping temperature are 24 DEG C -26 DEG C, and warping is opposite
Humidity is 60%-70%.
A kind of manufacturing process of warp knit sesame point jacquard weave thermal fabric, the technological temperature to shape in the final finishing step are
150 DEG C ~ 200 DEG C, and controlling cloth to require grammes per square metre is 280 ~ 340g/m2.
Compared with prior art, the beneficial effects of the present invention are:
1, fabric elasticity of the present invention is moderate, and grammes per square metre is controllable: completely being worn using last and washs the sley bar of packet ammonia long filament and walk two needles
Through flat, making cloth cover, vertically and horizontally generation elasticity, finished product grammes per square metre can be controlled in 280 ~ 340g/ m2；
2, fabric warmth retention property of the present invention is good: technical back carries out plucking, and technical back is the beautiful AR yarn in east, has after plucking and protects
Warm effect；
3, the present invention is soft, sesame point jacquard weave effect is obvious: the empty beautiful AR dyed yarn in east of wearing of preceding comb is in the middle cotton carding completely worn
Dyed yarn is washed with the bottom comb completely worn carries out lopping formation sesame point jacquard weave effect as needed on the base fabric that packet ammonia long filament is formed；
4, comfortable and easy to wear, the fit beauty of the present invention: since warp knit sesame point jacquard weave thermal fabric flicks comfortably, when wearing without
Constraint sense, will not arching deformation.
Detailed description of the invention
Fig. 1 is sley bar tissue gauze pad motion diagram of the invention.
Specific embodiment
In order to make the present invention more obvious and understandable, hereby with preferred embodiment, and attached drawing is cooperated to be described in detail below.It should be understood that
These examples are only for illustrating the present invention and are not intended to limit the scope of the present invention.In addition, it should also be understood that, having read the present invention
After telling about content, those skilled in the art can make various modifications or changes to the present invention, and such equivalent forms are equally fallen within
The scope of the appended claims of the present application.
Embodiment
Referring to Fig. 1, a kind of warp knit sesame point jacquard weave thermal fabric of the present invention, by following mass percent component structures
It is 10.5%, 32s compact spinning cotton dyed yarn at the beautiful AR dyed yarn in the match network compact spinning east: 32s is that 62.9%, 75D/40D washs packet ammonia long filament and is
26.6%；The web process reverse side appears the beautiful AR yarn in east, and thermal property is good after plucking, and as reverse side is taken, technical face is sesame
Point jacquard weave effect wears the beautiful AR dyed yarn in east by preceding comb sky and washs what packet ammonia long filament was formed with the bottom comb completely worn in the middle cotton carding dyed yarn completely worn
Lopping is carried out on base fabric as needed to be formed, technical face is to take front.
The manufacturing process of the warp knit sesame point jacquard weave thermal fabric, comprising the following steps:
1) preparatory process: the beautiful AR dyed yarn in 32s match network compact spinning east, 32s compact spinning cotton dyed yarn and 75D/40D is selected to wash packet ammonia
Long filament；
2) warping technology: the temperature and humidity at warping scene: 25 ± 1 DEG C of temperature, relative humidity 65 ± 5% is higher and stable
Temperature and humidity facilitate that cotton yarn turn is stable and soft surface, avoid tangling each other, be conducive to the production of warp knit product；
Routinely warping operation process carries out one using metal bar in whole cotton dyed yarn and is divided into two layers every about one, closes
Static eraser and photoelectricity filoplume detection device, using refueling device by liquid wax be coated on cotton yarn surface layer, reduce filoplume and
Flyings when warping and weaving, improve cotton yarn flexibility.
Routinely warping operation process, the beautiful AR dyed yarn in east carry out warping with packet ammonia long filament is washed.
Warping technology parameter is shown in Table 1:
Table 1
| Raw material | Device model | Linear velocity | Warping radical | Tension in Warping |
| 75D/40D washs packet ammonia long filament | GE118 | 600m/min | 618 | 15cN |
| 32s compact spinning cotton dyed yarn | GE118 | 300 m/min | 618 | 18cN |
| The beautiful AR dyed yarn in the east 32s | GE118 | 300 m/min | 309 | 18cN |
3) weaving process:
Using type: tricot warp knitting machine HKS4 EL, machine number: 28 needles/25.4mm, door width: 472.4mm(186 inches)；
Warp knitting fabrics structure is as follows:
GB1 comb: 2/ 2- of 2-, 3/ 2-, 2/ 0- 1//, 2 wear 2 skies；
GB2 comb: 3/ 1- of 2-, 0/ 2-, 3/ 1- 0//, completely wear；
GB3 comb: 0/ 1- of 1-, 2/ 1-, 0/ 1- 2//, completely wear.
Wherein, the beautiful AR dyed yarn in the east 32s is worn in GB1 comb, GB2 comb wears 32s compact spinning cotton dyed yarn, wear 75D/40D in GB3 comb
Wash packet ammonia long filament；
The computer display screen of the input controls cabinets such as digital band yarn, warp run-in and drawing density will be organized, after preservation in load
Machine file can be switched on.
The beautiful AR yarn in east and cotton yarn are held can generate flyings accumulation after a certain period of time, and production arranges a board cleaning after 8 hours,
Flyings after four sley bar separating needles and on needle bed are absorbed；And before the filoplume on the beautiful AR yarn in east and cotton yarn can be with sley bar
Swing afterwards and transverse moving left and right fallen in the needle tray of needle bed and the needle core slot of knitting needle, arranged after production 30 days primary cleaning needle tray and
Needle core slot.
Weaving is completed to obtain fabric, selects Cropping Length as needed, blank is put in storage after weighing, pack.
4) finishing technique:
4.1 washings: 40 DEG C are cleaned 40 minutes；
4.2 setting: being shaped with boarding machine, and oven temperature is 150 ~ 200 DEG C, while controlling cloth requirement width and grammes per square metre；
4.3 cooling；
4.4 pluckings: light plucking is carried out on 36 roller nappers；
5) it examines, weigh, packaging, warehousing finished products.
By process above, soft warp knit sesame point jacquard weave thermal fabric can be obtained.
The design parameter of embodiment is shown in Table 2.
Table 2
The above is only specific application examples of the invention, are not limited in any way to protection scope of the present invention.All uses
Equivalent transformation or equivalent replacement and the technical solution formed, all fall within rights protection scope of the present invention.
Claims (3)
1. a kind of manufacturing process of warp knit sesame point jacquard weave thermal fabric, which is characterized in that it the following steps are included:
1) sorting: the beautiful AR dyed yarn in 20 ~ 40% east, 20 ~ 40% cotton dyed yarns, 20 ~ 40% is selected to wash packet ammonia long filament；The beautiful AR dyed yarn in east is 32s
It is beautiful to match network compact spinning east, cotton dyed yarn is 32s compact spinning cotton dyed yarn, and washing packet ammonia long filament is that 75D/40D washs packet ammonia long filament；
2) warping: the temperature and humidity at warping scene is adjusted；By the beautiful AR dyed yarn in east, cotton dyed yarn and packet ammonia long filament is washed on warping machine
Carry out warping；
3) it weaves: being weaved using tricot warp knitting machine, the mode of entrying of sley bar are as follows:
GB1 sley bar 2 wears the 2 empty beautiful AR dyed yarns in east, institutional framework be 2/ 2- of 2-, 3/ 2-, 2/ 0- 1//,
GB2 sley bar completely wears cotton dyed yarn, institutional framework be 3/ 1- of 2-, 0/ 2-, 3/ 1- 0//,
GB3 sley bar, which is completely worn, washs packet ammonia long filament, institutional framework be 0/ 1- of 1-, 2/ 1-, 0/ 1- 2//；
4) final finishing: the fabric that weaving is obtained successively after washing, sizing, plucking, obtains the warp knit sesame point jacquard weave
Thermal fabric.
2. the manufacturing process of warp knit sesame point jacquard weave thermal fabric according to claim 1, it is characterised in that: the warping
Temperature is 24 DEG C -26 DEG C, and warping relative humidity is 60%-70%.
3. the manufacturing process of warp knit sesame point jacquard weave thermal fabric according to claim 1, it is characterised in that: whole after described
The technological temperature being formed in reason step is 150 DEG C ~ 200 DEG C, and controlling fabric to require grammes per square metre is 280 ~ 340g/m2。
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| CN110067076A (en) * | 2019-04-18 | 2019-07-30 | 江南大学 | A kind of cotton warp knit moisture absorbing and sweat releasing shirt fabric and preparation method thereof |
| CN109989173A (en) * | 2019-05-14 | 2019-07-09 | 江阴市傅博纺织有限公司 | A kind of warp knit elasticity keeps warm twill cowboy fabric and its production method |
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| CN115012114A (en) * | 2022-06-10 | 2022-09-06 | 绍兴柯桥多泰纺织有限公司 | Preparation process of warp knitting elastic grey cloth |
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