CN110983606A - Warp knitting gauze and preparation method and application thereof - Google Patents
Warp knitting gauze and preparation method and application thereof Download PDFInfo
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- CN110983606A CN110983606A CN201911406358.3A CN201911406358A CN110983606A CN 110983606 A CN110983606 A CN 110983606A CN 201911406358 A CN201911406358 A CN 201911406358A CN 110983606 A CN110983606 A CN 110983606A
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- warp
- gauze
- knitted
- weaving
- adhesive tape
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention provides warp-knitted gauze and a preparation method and application thereof, and relates to the technical field of adhesive tape base materials. The preparation method of the warp-knitted gauze provided by the invention comprises the following steps: the warp-knitted gauze is prepared by weaving polyester fully drawn yarns serving as raw materials of warps and wefts, weaving the wefts into a local weft insertion structure, and weaving the warps into loops. The warp-knitted gauze prepared by the method can achieve the thickness effect, the appearance effect and the easy tearing effect of the woven polyester cotton gauze, and the material cost is greatly reduced; the warp knitting gauze has local weft insertion tissues, gauze grids are uniform, the stereoscopic impression is obvious, and warp and weft do not move; the warp-knitted gauze prepared by the method has excellent embedding degree with PE cast by film spraying, the grid structure is stable, and the prepared high-thickness cloth-based adhesive tape can achieve the effect of preventing adhesive from falling off. The warp knitting gauze has simple process and high weaving efficiency, and is suitable for industrial and large-scale production of the cloth-based adhesive tape.
Description
Technical Field
The invention relates to the technical field of adhesive tape base materials, in particular to warp-knitted gauze and a preparation method and application thereof.
Background
The gauze of the cloth-based adhesive tape currently available on the market is plain-woven, that is, so-called woven cloth. Moreover, the prior cloth-based adhesive tape adopts a grid gauze technology, and is mainly woven by a rapier loom or an air jet loom. The efficiency of the rapier machine is extremely low, and the efficiency of the air jet machine is higher than that of the rapier machine, but the energy consumption is particularly high. In addition, the bottleneck of the square gauze technology in the existing cloth-based adhesive tape is as follows: in the plain weaving process, because of the resistance of each deflector roll for square gauze displacement is serious, and the check size is inhomogeneous, and especially chemical fiber yarn is more serious, leads to cloth base adhesive tape gauze line in disorder, and weft overlaps even, influences the roughness that PE coating and glue coated, leads to the nonconformity of sticky tape. In addition, the square gauze in the existing cloth-based adhesive tape usually uses the good polyester cotton yarn as warp and weft in order to achieve the specific appearance effect and easy tearing effect and take the weaving efficiency into consideration, so that the cloth-based adhesive tape has high cost.
Disclosure of Invention
The invention aims to provide a warp knitting gauze and a preparation method and application thereof, the warp knitting gauze has local weft insertion tissues, gauze grids are uniform, the stereoscopic impression is obvious, warp and weft do not shift, the cost is low, and the weaving efficiency is high; the base cloth adhesive tape prepared from the warp-knitted gauze can achieve the effect of preventing the adhesive from falling off during adhering, and is suitable for industrial and large-scale production of the base cloth adhesive tape.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a preparation method of warp-knitted gauze, which comprises the following steps:
the warp-knitted gauze is prepared by weaving polyester fully drawn yarns serving as raw materials of warps and wefts, weaving the wefts into a local weft insertion structure, and weaving the warps into loops.
Preferably, the fineness of the polyester fully drawn yarn is 20D-75D.
Preferably, in the weaving process, the density of the weft is 5-36 pieces/inch.
Preferably, the density of the warp threads in the weaving process is 16-36 threads/inch.
Preferably, the weaving process comprises warping, dividing, drawing-in and face plate confirmation which are sequentially carried out.
Preferably, the number of groups of the warping is distributed as follows: GB1:1-0/0-1//, GB2:55/44/55/00/11/00// and GB3:00/11/00/33/22/33//, or the distribution of the number of groups of the warping is GB1:1-0/0-1//, GB2:00/11/00/33/22/33// and GB3: 22/11/22/00/11/00//.
Preferably, the drawing-in method is a drawing-in-one empty or full drawing-in.
The invention provides warp-knitted gauze prepared by the preparation method in the technical scheme.
The invention provides application of the warp-knitted gauze in the technical scheme in a cloth-based adhesive tape.
Preferably, the preparation method of the cloth-based adhesive tape comprises the following steps: the method comprises the steps of taking the warp-knitted gauze as a raw material, carrying out laminating treatment on one surface of the warp-knitted gauze, coating a release agent on an obtained laminating layer, coating an adhesive on the other surface of the warp-knitted gauze, and then sequentially rewinding, slitting and packaging to obtain the cloth-based adhesive tape.
The invention provides a preparation method of warp-knitted gauze, which comprises the following steps: the warp-knitted gauze is prepared by weaving polyester fully drawn yarns serving as raw materials of warps and wefts, weaving the wefts into a local weft insertion structure, and weaving the warps into loops. The warp-knitted gauze prepared by the method is partially laid with weft, and yarns are tightly wound in series, so that the thickness effect, the appearance effect and the easy-tearing effect of the woven polyester cotton gauze can be achieved, and the material cost is greatly reduced; the warp knitting gauze has local weft insertion tissues, the gauze grids are uniform, the stereoscopic impression is obvious, the warp and weft do not move, and even do not move under the action of external force, which can not be achieved by the traditional plain-knitting chemical fiber grid gauze;
the warp knitting gauze prepared by the invention is the square gauze formed by bending the yarns into loops and mutually stringing and sleeving the loops, so that the embedding degree with PE (polyethylene) by film coating and casting is excellent, the square structure is stable, and the prepared high-thickness cloth-based adhesive tape can achieve the effect of preventing adhesive from falling off.
The warp knitting gauze has simple process and high weaving efficiency, and is suitable for industrial and large-scale production of the cloth-based adhesive tape.
Detailed Description
The invention provides a preparation method of warp-knitted gauze, which comprises the following steps:
the warp-knitted gauze is prepared by weaving polyester fully drawn yarns serving as raw materials of warps and wefts, weaving the wefts into a local weft insertion structure, and weaving the warps into loops.
In the present invention, the required raw materials or equipment are all commercially available products well known to those skilled in the art, unless otherwise specified.
The invention takes the terylene fully drawn yarn as the raw material of warp and weft. In the present invention, the fineness of the fully drawn polyester yarn (FDY) is preferably 20D to 75D, more preferably 30D to 60D, and still more preferably 35D to 50D.
In the present invention, the weaving process preferably includes warping, dividing, drawing-in, and face plate confirmation, which are sequentially performed. The present invention preferably performs the weaving process in a warp knitting machine; the specific type of the warp knitting machine is not specially limited, and the warp knitting machine with the type known in the field can be selected. For example, in the embodiment of the invention, the machine number of the warp knitting machine is E32, three guide bars and 218 inches of machine width (China Hengtian frame E2528/3-218E 32). In the invention, the weaving process is particularly preferably that polyester Fully Drawn Yarns (FDY) are respectively warped by a warp knitting machine for GB1, GB2 and GB3 groups, then GB3 (bottom yarn), GB2 (middle yarn) and GB1 (surface yarn) are sequentially mounted on the warp knitting machine through warp beams, then yarn splitting and warp threading are sequentially carried out, then pattern disc confirmation is carried out, warp beam parameters are input, and let-off amount and drawing density are set, so that warp knitting gauze is obtained. The invention has no special limit on the warp beam parameters, the specific numerical values of the set warp let-off quantity and the number of the transverse rows, and the warp let-off quantity and the number of the transverse rows can be set according to the density requirements of the warps and the wefts and a conventional method.
In the present invention, the number of groups of the warping is preferably distributed as follows: GB1:1-0/0-1//, GB2:55/44/55/00/11/00// and GB3:00/11/00/33/22/33//, or the distribution of the number of groups of the warping is preferably GB1:1-0/0-1//, GB2:00/11/00/33/22/33// and GB3: 22/11/22/00/11/00//. In the present invention, the numbers used in the group number distribution can be understood according to the meanings disclosed in the prior art (warp knitting knitted fabric production technology-warp knitting theory and typical products-Jiang Gaoming edification, China textile Press).
In the present invention, the drawing-in method is preferably a drawing-in-empty or full drawing-in. In the invention, when a one-through one-empty process is adopted, the let-off amount (mm/rack) is preferably GB1:2008, GB2:940, GB3: 730; or preferably G B1:1005, GB2:690, GB3: 450. When the full-through process is adopted, the warp feeding amount is preferably GB1:987, GB2:722 and GB3: 474. According to the invention, the drawing density is preferably set to be 7-38 lines/cm according to different weft densities of the warp-knitted gauze; and calculating the appropriate let-off quantity according to the square evenness of the warp knitting gauze, and carrying out fine adjustment.
The invention weaves the weft yarns into a local weft insertion structure and weaves the warp yarns into loops. In the invention, in the weaving process, the density of the weft is preferably 5-36/inch, more preferably 10-30/inch, and even more preferably 15-25/inch.
In the invention, the density of the warp yarns in the weaving process is preferably 16-36 warp yarns/inch, and more preferably 20 warp yarns/inch, 22 warp yarns/inch, 24 warp yarns/inch, 26 warp yarns/inch, 28 warp yarns/inch, 30 warp yarns/inch, 32 warp yarns/inch, 34 warp yarns/inch or 36 warp yarns/inch.
The invention provides warp-knitted gauze prepared by the preparation method in the technical scheme. In the invention, in the warp knitting gauze, the warp yarns are looped, the weft yarns are local weft insertion tissues, and the warp knitting gauze is a square gauze formed by bending the yarns into loops by using a warp knitting needle and mutually stringing and sleeving the loops.
The invention provides application of the warp-knitted gauze in the technical scheme in a cloth-based adhesive tape. The method for applying the warp-knitted gauze to the cloth-based adhesive tape is not particularly limited, and a method well known in the art may be selected.
In the present invention, the preparation method of the cloth-based adhesive tape preferably includes: the method comprises the steps of taking the warp-knitted gauze as a raw material, carrying out laminating treatment on one surface of the warp-knitted gauze, coating a release agent on an obtained laminating layer, coating an adhesive on the other surface of the warp-knitted gauze, and then sequentially rewinding, slitting and packaging to obtain the cloth-based adhesive tape. In the present invention, the coating particles used in the coating treatment are preferably PE particles. The specific types of the release agent and the adhesive are not particularly limited in the present invention, and those well known in the art may be selected. The process of the film coating treatment, coating, rewinding, slitting and packaging is not particularly limited, and the process known in the field can be selected.
In the invention, the mass percentages of the components in the cloth-based adhesive tape are preferably as follows: 16 x 7 meshes of warp knitting gauze 14%, PE particles for laminating 42%, a release agent 1.5% and an adhesive 42.5%; or preferably: 16% of 16 x 16 mesh warp knitting gauze, 38% of PE particles for laminating, 1.5% of release agent and 44.5% of adhesive; or preferably: 20% of 32 × 16-mesh warp knitting gauze, 37% of PE particles for laminating, 1.5% of release agent and 41.5% of adhesive.
In the invention, when the warp knitting gauze is applied to the cloth base adhesive tape, in order to meet the requirement of the cloth base adhesive tape with low mesh number, the warp knitting gauze preferably adopts a machine number E32 needles (32 needles/inch) and utilizes a threading-through-empty threading process to reach the warp density of E16 needles/inch, namely the warp density is 16 needles/inch; or the warp density of E18 needles/inch, namely the gauze with the warp density of 18 threads/inch, is achieved by adopting a machine number E36 needle and utilizing a threading-through-one-empty threading process.
In the invention, when the mesh number of the warp knitting gauze is 32 x 16 (namely, the warp density is 32 threads/inch, and the weft density is 16 threads/inch) and above, the warp knitting gauze belongs to grid gauze with high mesh number, does not need additional shaping, and can be directly used for preparing the cloth-based adhesive tape gauze.
In the invention, when the mesh number of the warp knitting gauze is below 32 x 16 (namely the warp density is 32 threads/inch, and the weft density is 16 threads/inch), the grid gauze belonging to the low mesh number is used for sizing the warp knitting gauze before the film is coated, so that the PE layer is prevented from cracking when the base cloth adhesive tape is transversely stretched. The process of the present invention for setting is not particularly limited, and a process well known in the art may be used.
The technical solution of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following examples, the warp knitting machine has a machine number of E32, three guide bars, a machine width of 218 inches (China Hengtian machine E2528/3-218E 32); the fineness of the used terylene Fully Drawn Yarn (FDY) is 30D
Example 1
Warping polyester Fully Drawn Yarns (FDY) by a warp knitting machine E32 to form groups of GB1, GB2 and GB3 respectively, wherein the organization is GB1:1-0/0-1//, GB2:55/44/55/00/11/00//, GB3: 00/11/00/33/22/33//; then, sequentially loading GB3 (ground yarn), GB2 (medium yarn) and GB1 (surface yarn) on a warp knitting machine E32 by a warp shaft, then dividing the yarns, then adopting a one-through one-empty warp threading process, wherein the warp density is 16 pieces/inch, the weft density is 7 pieces/inch, the warp threading is carried out, and the warp feeding amount (mm/Rack) is GB1 respectively: 2008, GB2:940, GB3: 730; and then, carrying out pattern disc confirmation, inputting warp beam parameters, setting warp feeding quantity and row number, and obtaining the warp knitting gauze.
The grammage of the warp knitted gauze prepared in this example was 21g/m2(ii) a The warp and weft density is 16 × 7, and the low mesh grid gauze belongs to the range of 32 × 16 or less, and needs to be subjected to sizing treatment.
Example 2
Warping polyester Fully Drawn Yarns (FDY) by a warp knitting machine E32 to form groups of GB1, GB2 and GB3 respectively, wherein the organization is GB1:1-0/0-1//, GB2:55/44/55/00/11/00//, GB3: 00/11/00/33/22/33//; then, sequentially loading GB3 (ground yarn), GB2 (medium yarn) and GB1 (surface yarn) on a warp knitting machine E32 by a warp shaft, then dividing the yarns, then adopting a one-through one-empty warp threading process, wherein the warp density is 16 pieces/inch, the weft density is 16 pieces/inch, the warp threading is carried out, and the warp feeding amount (mm/Rack) is GB1 respectively: 1005, GB2:690, GB3:450, respectively; and then, carrying out pattern disc confirmation, inputting warp beam parameters, setting warp feeding quantity and row number, and obtaining the warp knitting gauze.
The grammage of the warp knitted gauze prepared in this example was 28.6g/m2(ii) a The warp and weft density is 16 × 16, and the low mesh grid gauze is below 32 × 16 and needs to be subjected to sizing treatment.
Example 3
Warping polyester Fully Drawn Yarns (FDY) by a warp knitting machine E32 to form groups of GB1, GB2 and GB3 respectively, wherein the structure is GB1:1-0/0-1//, GB2:00/11/00/33/22/33//, GB3: 22/11/22/00/11/00//; then, sequentially loading GB3 (ground yarn), GB2 (medium yarn) and GB1 (surface yarn) on a warp knitting machine E32 by a warp shaft, then dividing the yarns, then adopting a full-penetration warp threading process, wherein the density of warp yarns is 32 yarns/inch, the density of weft yarns is 16 yarns/inch, carrying out warp threading, and the warp feeding amount (mm/Rack) is GB1 respectively: 987, GB2:722, GB3: 474; and then, carrying out pattern disc confirmation, inputting warp beam parameters, setting warp feeding quantity and row number, and obtaining the warp knitting gauze.
The grammage of the warp knitted gauze prepared in this example was 43g/m2(ii) a The warp and weft density is 32 × 16, the gauze belongs to a high-mesh grid gauze with the range of more than 32 × 16, and the film can be directly laminated without shaping treatment.
Application example 1
The raw material ratio is as follows: 14% of warp-knitted gauze prepared in example 1, 42% of PE particles for laminating, 1.5% of release agent (non-silicon) and 42.5% of adhesive (hot melt pressure sensitive adhesive).
The preparation method comprises the following steps:
the warp-knitted gauze prepared in example 1 was subjected to a sizing treatment, then one side of the obtained warp-knitted gauze was subjected to a laminating treatment (using PE particles), the obtained laminating layer was coated with a release agent, the other side of the warp-knitted gauze was coated with an adhesive, and then rewinding, slitting and packaging were sequentially performed to obtain the cloth-based adhesive tape.
Application example 2
The raw material ratio is as follows: 16% of warp-knitted gauze prepared in example 2, 38% of PE particles for laminating, 1.5% of release agent (non-silicon) and 44.5% of adhesive (hot melt pressure sensitive adhesive).
The preparation method comprises the following steps:
the warp-knitted gauze prepared in example 2 was subjected to a sizing treatment, then one side of the obtained warp-knitted gauze was subjected to a laminating treatment (using PE particles), the obtained laminating layer was coated with a release agent, the other side of the warp-knitted gauze was coated with an adhesive, and then rewinding, slitting and packaging were sequentially performed to obtain the cloth-based adhesive tape.
Application example 3
The raw material ratio is as follows: 20% of warp-knitted gauze prepared in example 3, 37% of PE particles for laminating, 1.5% of release agent (non-silicon) and 41.5% of adhesive (natural rubber).
The preparation method comprises the following steps:
one side of the warp-knitted gauze prepared in example 3 is directly subjected to laminating treatment (adopting PE particles), a release agent is coated on the obtained laminating layer, an adhesive is coated on the other side of the warp-knitted gauze, and then rewinding, slitting and packaging are sequentially performed to obtain the cloth-based adhesive tape.
The base cloth adhesive tapes prepared in application examples 1-3 and the base cloth adhesive tapes prepared by the existing plain-weave gauze are subjected to performance tests, and specific test processes and results are shown in tables 1-3.
Table 1 comparison of the base adhesive tape of application example 1 with the base adhesive tape prepared from conventional plain-weave gauze
Table 2 comparative data for the base adhesive tape of application example 2 and the base adhesive tape prepared from a conventional plain-weave gauze
Table 3 comparative data for the base adhesive tape of application example 3 and the base adhesive tape prepared from a conventional plain-weave gauze
Analysis of tables 1 to 3 shows that the base adhesive tape made of the warp knitted fabric has higher initial adhesion, peeling force and tensile strength than the base adhesive tape made of the traditional plain weave gauze, the gauze yarn is straight and does not move, the squares are uniform, the stereoscopic impression is obvious, and the effect can not be achieved by the traditional plain weave chemical fiber square gauze.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The preparation method of the warp-knitted gauze is characterized by comprising the following steps:
the warp-knitted gauze is prepared by weaving polyester fully drawn yarns serving as raw materials of warps and wefts, weaving the wefts into a local weft insertion structure, and weaving the warps into loops.
2. The preparation method according to claim 1, wherein the fineness of the polyester fully drawn yarn is 20D to 75D.
3. The method of claim 1, wherein the density of the weft threads is 5 to 36 threads/inch during the weaving process.
4. The method of claim 1, wherein the warp yarns have a density of 16 to 36 yarns/inch during the weaving process.
5. The method as claimed in claim 1, wherein the weaving process comprises sequential warping, dividing, drawing-in and face plate confirmation.
6. The method of claim 5, wherein the warping has a group number distribution of: GB1:1-0/0-1//, GB2:55/44/55/00/11/00// and GB3:00/11/00/33/22/33//, or the distribution of the number of groups of the warping is GB1:1-0/0-1//, GB2:00/11/00/33/22/33// and GB3: 22/11/22/00/11/00//.
7. The method of claim 5, wherein the drawing-in process is a drawing-in-empty or drawing-in-full process.
8. Warp-knitted gauze prepared by the preparation method of any one of claims 1 to 7.
9. Use of the warp knitted gauze of claim 8 in a cloth-based adhesive tape.
10. The use according to claim 9, characterized in that the preparation method of the cloth-based adhesive tape comprises: the method comprises the steps of taking the warp-knitted gauze as a raw material, carrying out laminating treatment on one surface of the warp-knitted gauze, coating a release agent on an obtained laminating layer, coating an adhesive on the other surface of the warp-knitted gauze, and then sequentially rewinding, slitting and packaging to obtain the cloth-based adhesive tape.
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CN206856154U (en) * | 2017-06-21 | 2018-01-09 | 江苏同康特种活性炭纤维面料有限公司 | functional underwear fabric |
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