CN114747363B - Full-feeding grid type lodging corn ear picking cutting table - Google Patents
Full-feeding grid type lodging corn ear picking cutting table Download PDFInfo
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/02—Harvesting of standing crops of maize, i.e. kernel harvesting
- A01D45/021—Cornheaders
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D47/00—Headers for topping of plants, e.g. stalks with ears
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/01—Devices for leading crops to the mowing apparatus
- A01D57/02—Devices for leading crops to the mowing apparatus using reels
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Abstract
一种全喂入栅格式倒伏玉米摘穗割台,包括机架、分禾器、割刀、拨禾器、茎秆压送器、果穗压送器、摘穗格栅、拉茎辊组合、输送搅龙和传动系统等;分禾器由固定部和浮动部组成;割刀由割刀滑轨和刀片组成;拨禾器由拨禾轮、拨禾轮轴和安装架组成;茎秆压送器由茎秆压送拨板、茎秆压送拨杆和茎秆压送轴组成;果穗压送器由果穗压送拨板、果穗压送拨杆和果穗压送轴组成;摘穗格栅由横向连接杆、纵向安装杆和隔离柱组成;拉茎辊组合由主动辊、被动辊、拉茎辊安装板组成;该割台可将重度倒伏玉米全株喂入,分离果穗与茎秆并完成摘穗,能够较好地解决重倒伏玉米果穗采摘的技术难题。
A full-feed grid type lodging corn ear picking and harvesting platform, including a frame, a crop divider, a cutter, a grain reel, a stalk pressure feeder, an ear pressure feeder, an ear picking grid, and a combination of stem puller rollers , conveying auger and transmission system, etc.; the grain divider is composed of a fixed part and a floating part; the cutter is composed of a cutter slide rail and a blade; the reel is composed of a reel, a reel shaft and a mounting frame; the stem press The feeder is composed of the stem pressing dial, the stem pressing rod and the stem pressing shaft; the ear pressing device is composed of the ear pressing dial, the ear pressing rod and the ear pressing shaft; The grid is composed of horizontal connecting rods, vertical mounting rods and isolation columns; the stem pulling roller combination is composed of driving rollers, passive rollers, and stem pulling roller installation plates; the header can feed the whole plant of heavily lodging corn, and separate the ears and stalks And complete ear picking, which can better solve the technical problems of heavy lodging corn ear picking.
Description
技术领域technical field
本发明涉及玉米收获机,具体涉及一种采用全喂入方式将倒伏玉米植株送入摘穗机构,并采用栅格式摘穗机构完成玉米果穗采摘的玉米收获机割台,本发明属于农业机械领域。The invention relates to a corn harvester, in particular to a cutting table for a corn harvester that uses a full-feeding method to send lodging corn plants into an ear-picking mechanism, and uses a grid-shaped ear-picking mechanism to complete corn ear picking. The invention belongs to agricultural machinery field.
背景技术Background technique
果穗采摘是玉米机械化收获的关键环节,降低采摘损失对于确保颗粒归仓、保障粮食安全具有重要作用。倒伏玉米果穗地机械化采摘是玉米收获中亟需解决的难点和痛点问题。在玉米生长的乳熟末期至蜡熟初期,籽粒趋于成熟,当遇大风、强降雨等灾害时,极易发生倒伏,此时发生的倒伏对玉米产量影响较小,但植株杂乱分布于地表,造成果穗位置低于割台有效摘穗高度,玉米收获机割台无法完成果穗采摘动作,导致大量果穗残留在割台底部,形成落地损失。有研究表明,倒伏率每增加1%,机收果穗损失率将增加0.17%~0.28%。同时,倒伏打乱了玉米种植后形成的“行距固定、株距均匀”的茎秆有序分布状态,使收获机对行困难,割台上玉米植株等物料的喂入杂乱无序,除造成果穗与籽粒损失,还会因瞬时秸秆的喂入量过大而堵塞割台,导致收获效率骤降。Ear picking is a key link in corn mechanized harvesting, and reducing picking losses plays an important role in ensuring the return of grains to the warehouse and ensuring food security. Mechanized picking of lodging corn ears is a difficult and painful problem that needs to be solved urgently in corn harvesting. From the end of milk ripening to the early wax ripening of corn growth, the kernels tend to mature. When encountering disasters such as strong winds and heavy rainfall, lodging is very easy to occur. The lodging that occurs at this time has little impact on corn yield, but the plants are scattered on the ground. , causing the ear position to be lower than the effective ear picking height of the header, the corn harvester header cannot complete the ear picking action, resulting in a large number of ears remaining at the bottom of the header, resulting in landing losses. Studies have shown that for every 1% increase in the lodging rate, the loss rate of machine-harvested ears will increase by 0.17% to 0.28%. At the same time, lodging disrupts the orderly distribution of stalks formed after corn planting with "fixed row spacing and uniform plant spacing", making it difficult for the harvester to line up, and the feeding of corn plants and other materials on the cutting table is disorderly and disorderly, in addition to causing fruit ears. In addition to the loss of grains, the header will be blocked due to the excessive feeding of the instantaneous straw, resulting in a sharp drop in harvesting efficiency.
当前对于倒伏玉米的收获,一般采用降低收获机作业速度、降低割台高度等方式进行果穗采摘,这种作业方式一方面大大降低了收获效率,另一方面也因割台不适应倒伏玉米的作业条件而造成大量果穗和籽粒损失。针对重度倒伏玉米,相关从业人员发明设计了加长扶禾器、不对行割台、旋转耙齿辅助喂入机构、螺旋搅龙式茎秆辅助提升机构等进行倒伏玉米果穗位置的提升和茎秆在割台的辅助喂入。但上述机构均是在传统玉米收获机割台基础上进行的改进设计,受限于割台结构,不能完全适应不同的玉米倒伏形态,在作业上存在一定的结构缺陷。At present, for the harvest of lodging corn, it is generally used to reduce the operating speed of the harvester and the height of the header to pick the ears. On the one hand, this operation method greatly reduces the harvesting efficiency. conditions resulting in substantial ear and kernel loss. For severe lodging corn, relevant practitioners invented and designed lengthened grain lifters, non-aligned headers, auxiliary feeding mechanisms for rotary harrow teeth, and auxiliary lifting mechanisms for stems with spiral auger types to elevate the position of ears of lodging corn and the stalks on the ground. Auxiliary feed to header. However, the above-mentioned mechanisms are all improved designs based on the traditional corn harvester header, which are limited by the header structure and cannot fully adapt to different corn lodging forms, and there are certain structural defects in operation.
综上所述,对于重度倒伏玉米,有必要针对玉米的不同倒伏形态,发明一种专用倒伏玉米摘穗割台,解决倒伏玉米果穗采摘的技术难题。To sum up, for severe lodging corn, it is necessary to invent a special lodging corn ear harvesting platform for the different lodging forms of corn to solve the technical problem of lodging corn ear picking.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种针对重度倒伏田间状态,采用根切后整个植株进行割台喂入,采用栅格式摘穗机构进行果穗采摘倒伏玉米专用割台。本发明能够对针对重度倒伏后杂乱无序的玉米植株形态进行全株喂入,在植株输送过程中完成果穗与茎秆的分离并拉断玉米穗柄,最后对摘下的玉米果穗进行收集,能够较好地解决重度倒伏玉米果穗采摘困难、收获损失大的技术难题。In order to solve the above-mentioned technical problems, the present invention provides a special cutting platform for lodging corn for severe lodging field conditions, using the entire plant after root cutting to feed the header, and using a grid-type ear-picking mechanism to pick the ears of the lodging corn. The present invention can feed the whole plant for the messy and disordered corn plant form after heavy lodging, complete the separation of ear and stalk and break the corn ear stalk during the plant transportation process, and finally collect the picked corn ear, It can better solve the technical problems of difficulty in picking ears of heavily lodging corn and large harvest losses.
一种全喂入栅格式倒伏玉米摘穗割台,包括机架、分禾器、割刀、拨禾器、茎秆压送器、果穗压送器、摘穗格栅、拉茎辊组合、输送搅龙和传动系统等;分禾器由固定部和浮动部组成;割刀由割刀滑轨和刀片组成;拨禾器由拨禾轮、拨禾轮轴和安装架组成;茎秆压送器由茎秆压送拨板、茎秆压送拨杆和茎秆压送轴组成;果穗压送器由果穗压送拨板、果穗压送拨杆和果穗压送轴组成;摘穗格栅由横向连接杆、纵向连接杆和隔离柱组成;拉茎辊组合由主动辊、被动辊、拉茎辊安装板组成;传动系统由侧边传动系统、拉茎辊传动系统和割刀传动系统组成;分禾器位于割台前部,分禾器浮动部可上下浮动,分禾器固定部与机架连接,分禾器数量根据作业宽度而定;割刀位于分禾器底部,割刀滑轨固定在机架上,刀片安装在割刀滑轨上,刀片可沿割刀滑轨运动;拨禾器位于割台上前部,拨禾轮安装在拨禾轮轴上,拨禾轮轴安装在安装架上,安装架连接在机架两侧;茎秆压送器位于割台中部、拨禾器之后,茎秆压送拨板和茎秆压送拨杆互相间隔固定在茎秆压送轴上,茎秆压送轴两端安装在机架两侧,茎秆压送器可绕轴转动;果穗压送器位于割台中部、茎秆压送器之后,果穗压送器数量为2个或以上,多个果穗压送器前后排列,果穗压送拨板和果穗压送拨杆互相间隔固定在果穗压送轴上,果穗压送轴两端安装在机架两侧,果穗压送器可绕轴转动;摘穗格栅位于割台中部、茎秆压送器和果穗压送器之下,其横向连接杆与机架相连,纵向连接杆与横向连接杆垂直,隔离柱高度不等,按照高度由低到高自前向后固定在纵向连接杆上;拉茎辊组合位于割台中部、摘穗格栅之下,拉茎辊组合的上部与摘穗格栅下部具有较小的间隙,拉茎辊组合由多个主动辊和被动辊成对组合而成,主动辊和被动辊两端安装在拉茎辊安装板上,拉茎辊安装板的两端分别与机架两侧连接,主动辊与被动辊作业时相对转动,拉茎辊组合之下无壳体覆盖;输送搅龙位于割台后部,搅龙壳体与机架连接;传动系统中的侧边传动系统位于割台一侧,拉茎辊传动系统位于拉茎辊组合的两端,割刀传动系统位于拉茎辊组合与割刀之间。A full-feed grid type lodging corn ear picking and harvesting platform, including a frame, a crop divider, a cutter, a grain reel, a stalk pressure feeder, an ear pressure feeder, an ear picking grid, and a combination of stem puller rollers , conveying auger and transmission system, etc.; the grain divider is composed of a fixed part and a floating part; the cutter is composed of a cutter slide rail and a blade; the reel is composed of a reel, a reel shaft and a mounting frame; the stem press The feeder is composed of the stem pressing dial, the stem pressing rod and the stem pressing shaft; the ear pressing device is composed of the ear pressing dial, the ear pressing rod and the ear pressing shaft; The grid is composed of horizontal connecting rods, longitudinal connecting rods and isolation columns; the combination of stemming rollers is composed of driving rollers, passive rollers, and mounting plates for stemming rollers; the transmission system is composed of side transmission systems, stemming roller transmission systems and cutter transmission systems Composition; the grain divider is located at the front of the header, the floating part of the grain divider can float up and down, the fixed part of the grain divider is connected with the frame, and the number of grain dividers depends on the working width; the cutting knife is located at the bottom of the grain divider, and the cutting knife The slide rail is fixed on the frame, the blade is installed on the cutter slide rail, and the blade can move along the cutter slide rail; On the installation frame, the installation frame is connected to both sides of the frame; the stem presser is located in the middle of the header and behind the reel, and the stem presser plate and the stem presser lever are fixed on the stem presser at a distance from each other. On the shaft, both ends of the stalk press shaft are installed on both sides of the frame, and the stalk press can rotate around the shaft; the ear press is located in the middle of the header, behind the stem press, and the number of ear presses is 2 One or more ear pressure feeders are arranged in front and back, the ear pressure feed dial and the ear pressure feed lever are fixed on the ear pressure feed shaft at intervals, the two ends of the ear pressure feed shaft are installed on both sides of the frame, and the ear pressure feed The ear picking grid is located in the middle of the header, under the stalk pressure feeder and ear pressure feeder. etc., according to the height from low to high and fixed on the longitudinal connecting rod from front to back; the stem pulling roller combination is located in the middle of the header and under the ear picking grid, and the upper part of the stem pulling roller combination and the lower part of the ear picking grid have a smaller gap. The gap, the stemming roller combination is composed of a plurality of driving rollers and passive rollers in pairs, the two ends of the driving roller and the passive roller are installed on the stemming roller mounting plate, and the two ends of the stemming roller mounting Connection, the driving roller and the passive roller rotate relatively during operation, and there is no shell covering under the combination of the stem pulling roller; the conveying auger is located at the rear of the header, and the auger shell is connected to the frame; the side transmission system in the transmission system is located On one side of the header, the stalk pulling roller drive system is located at both ends of the stalk pulling roller assembly, and the cutter drive system is located between the stalk pulling roller assembly and the cutter.
所述分禾器的固定部与浮动部之间通过铰接相连,浮动部前端为长锥形,浮动部前端底部有弧形仿形靴。The fixed part and the floating part of the grain divider are connected by hinges, the front end of the floating part is long tapered, and the bottom of the front end of the floating part has an arc-shaped profiling shoe.
所述拨禾器的安装架上有多个高度调节孔,拨禾轮数量与割台作业行数一致,每个拨禾轮上有多个叉齿,拨禾器一端有拨禾器链轮提供动力。There are multiple height adjustment holes on the mounting frame of the reel, the number of reels is the same as the number of rows of the header, each reel has multiple forks, and one end of the reel has a reel chain Wheels provide power.
所述茎秆压送器的茎秆压送拨杆为刚性材料制成,茎秆压送拨板由柔性材料制成。The stem pressing lever of the stem pressing device is made of rigid material, and the stem pressing dial is made of flexible material.
所述果穗压送器的果穗压送拨板和果穗压送拨杆均由柔性材料制成。Both the ear pressing dial and the ear pressing driving rod of the ear pressing device are made of flexible materials.
所述摘穗格栅的横向连接杆位于纵向连接杆的一端或前后两端,纵向连接杆一端或两端固定在横向连接杆上,相邻纵向连接杆之间空隙的距离大于30mm且小于50mm,每列隔离柱按照从低到高等间距固定在纵向连接杆上,隔离柱顶部为半球形,相邻两列隔离柱之间的空隙距离大于30mm且小于50mm,同列相邻隔离柱之间的距离大于30mm且小于40mm。The transverse connecting rods of the fringe picking grid are located at one end or both ends of the longitudinal connecting rods, one or both ends of the longitudinal connecting rods are fixed on the transverse connecting rods, and the distance between adjacent longitudinal connecting rods is greater than 30 mm and less than 50 mm , each column of isolation columns is fixed on the longitudinal connecting rods at equal intervals from low to high. The top of the isolation columns is hemispherical. The gap between two adjacent columns of isolation columns is greater than 30mm and less than 50mm. The distance is greater than 30mm and less than 40mm.
所述茎秆压送拨杆与摘穗格栅纵向连接杆之间的空隙一一对应,茎秆压送拨杆运动至最低位置时,茎秆压送拨杆最低点与摘穗格栅底面的距离应大于20mm且小于40mm,茎秆压送拨板与摘穗格栅的横向连接杆一一对应,茎秆压送拨板运动至最低位置时,其最低点应高于隔离柱顶点且距离小于40mm。The gaps between the stem press-feeding lever and the longitudinal connecting rods of the ear-picking grid correspond one-to-one. The distance should be greater than 20mm and less than 40mm. The stalk press-feeding dial corresponds to the horizontal connecting rod of the ear-picking grille one by one. The distance is less than 40mm.
所述果穗压送拨杆与摘穗格栅纵向连接杆之间的空隙一一对应,果穗压送拨杆运动至最低位置时,其最低点应低于其两侧隔离柱最高点,果穗压送拨板与摘穗格栅的纵向连接杆一一对应,果穗压送拨板运动至最低位置时,果穗压送拨板最低点应高于隔离柱且距离小于40mm。There is a one-to-one correspondence between the gaps between the ear pressing and sending rods and the longitudinal connecting rods of the ear picking grid. There is a one-to-one correspondence between the sending dial and the longitudinal connecting rods of the ear picking grid. When the ear pressing and feeding dial moves to the lowest position, the lowest point of the ear pressing and feeding dial should be higher than the isolation column and the distance should be less than 40mm.
所述拉茎辊组合的总宽度与摘穗格栅总宽度一致,其动力由输入锥齿轮传递给中间锥齿轮并带动主动辊和被动辊转动,同组主动辊与被动辊之间通过圆柱齿轮连接,不同组主动辊之间通过主动辊链轮及链条连接,主动辊与被动辊表面均有一定花纹或凸起,主动辊与被动辊直径相同。The total width of the combination of stem pulling rollers is consistent with the total width of the fringe picking grid, and its power is transmitted from the input bevel gear to the intermediate bevel gear and drives the driving roller and the driven roller to rotate. Connection, different groups of driving rollers are connected by driving roller sprockets and chains, the surface of driving rollers and passive rollers has certain patterns or protrusions, and the diameters of driving rollers and passive rollers are the same.
所述传动系统的侧边传动系统由输入链轮、搅龙链轮、果穗压送器链轮、茎秆压送器链轮、变向链轮、拨禾器链轮及相应的链条组成;拉茎辊传动系统由输入锥齿轮、中间锥齿轮、主动辊和被动辊上的圆柱齿轮、相邻两组主动辊之间的主动辊链轮及相应链条组成;割刀传动系统由割刀动力齿轮和曲柄滑块机构组成。The side transmission system of the transmission system is composed of an input sprocket, an auger sprocket, an ear pressure feeder sprocket, a stalk pressure feeder sprocket, a direction changing sprocket, a reel sprocket and corresponding chains; The driving system of the pulling roller is composed of the input bevel gear, the middle bevel gear, the cylindrical gear on the driving roller and the driven roller, the driving roller sprocket and the corresponding chain between the adjacent two groups of driving rollers; the cutting knife driving system is composed of the cutting knife power Composed of gear and slider crank mechanism.
本发明的有益效果是:The beneficial effects of the present invention are:
能够将倒伏玉米自根部切断,将玉米茎秆抬升并强制喂入到割台上部,输送并向下挤压玉米茎秆使其进入摘穗格栅的空隙,向下拉取玉米茎秆使玉米果穗受到摘穗格栅的阻挡被摘下,最后将摘下的果穗向后运移并完成收集,从而实现重度倒伏玉米在全喂入情况下的果穗采摘,解决了倒伏玉米的机械化收获难题。It can cut off the lodging corn from the root, lift the corn stalk and force-feed it to the upper part of the header, convey and squeeze the corn stalk down to make it enter the gap of the ear picking grid, pull the corn stalk down to make the ear of corn Blocked by the ear-picking grille, it is picked off, and finally the picked ears are moved backwards and collected, thereby realizing the ear picking of heavily lodging corn under the condition of full feeding, and solving the problem of mechanized harvesting of lodging corn.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明的俯视图;Fig. 2 is a top view of the present invention;
图3是图2中的A-A截面纵向剖视图;Fig. 3 is a longitudinal sectional view of A-A section in Fig. 2;
图4是本发明的扶禾器结构示意图;Fig. 4 is the structural representation of the grain raising device of the present invention;
图5是本发明的割刀结构示意图;Fig. 5 is the structural representation of cutter of the present invention;
图6是本发明的拨禾器结构示意图;Fig. 6 is a schematic structural view of the reel of the present invention;
图7是本发明的茎秆压送器结构示意图;Fig. 7 is a schematic structural view of the stalk pressure feeder of the present invention;
图8是本发明的果穗压送器结构示意图;Fig. 8 is the structural representation of ear pressure feeder of the present invention;
图9是本发明的摘穗格栅结构示意图;Fig. 9 is a structural schematic diagram of the ear picking grid of the present invention;
图10是本发明的拉茎辊组合结构示意图;Fig. 10 is a schematic diagram of the combined structure of stem pulling rollers of the present invention;
图11是本发明的传动示意简图。Fig. 11 is a schematic diagram of the transmission of the present invention.
图中:1—机架;2—扶禾器;2-1—固定部;2-2—浮动部;2-2-1—弧形仿形靴;2-3—铰接;3—割刀;3-1—割刀滑轨;3-2—刀片;4—拨禾器;4-1—拨禾轮;4-1-1—叉齿;4-2—拨禾轮轴;4-3—安装架;4-3-1—高度调节孔;5—茎秆压送器;5-1—茎秆压送拨板;5-2—茎秆压送拨杆;5-3—茎秆压送轴;6—果穗压送器;6-1—果穗压送拨板;6-2—果穗压送拨杆;6-3—果穗压送轴;7—摘穗格栅;7-1—横向连接杆;7-2—纵向连接杆;7-3—隔离柱;8—拉茎辊组合;8-1—主动辊;8-2—被动辊;8-3—拉茎辊安装板;9—输送搅龙;10—传动系统;10-1—侧边传动系统;10-1-1—搅龙链轮;10-1-2—输入链轮;10-1-3—果穗压送器链轮;10-1-4—茎秆压送器链轮;10-1-5—变向链轮;10-1-6—拨禾器链轮;10-2—拉茎辊传动系统;10-2-1—输入锥齿轮;10-2-2—中间锥齿轮;10-2-3—圆柱齿轮;10-2-4—主动辊链轮;10-3—割刀传动系统;10-3-1—割刀动力齿轮;10-3-2—曲柄滑块机构。In the figure: 1—frame; 2—grain lifter; 2-1—fixed part; 2-2—floating part; 2-2-1—curved profiling boots; 2-3—hinge; 3—cutter ;3-1—cutter slide rail; 3-2—blade; 4—reel; 4-1—reel; 4-1-1—fork; 4-2—reel shaft; 4-3 —Installation frame; 4-3-1—Height adjustment hole; 5—Stem pressure feeder; 5-1—Stem pressure feed dial; 5-2—Stem pressure feed lever; 5-3—Stem 6-ear pressure feeder; 6-1—ear pressure feed dial; 6-2—ear pressure feed lever; 6-3—ear pressure feed shaft; 7—ear picking grid; 7-1 —Lateral connecting rod; 7-2—Longitudinal connecting rod; 7-3—Isolation column; 8—Stem puller combination; 8-1—Drive roller; 8-2—Passive roller; 8-3—Stem puller installation plate ;9—conveying auger; 10—transmission system; 10-1—side transmission system; 10-1-1—auger sprocket; 10-1-2—input sprocket; 10-1-3—ear pressure Conveyor sprocket; 10-1-4—stem pressure feeder sprocket; 10-1-5—reversing sprocket; 10-1-6—grain reel sprocket; 10-2—stalk puller drive System; 10-2-1—input bevel gear; 10-2-2—intermediate bevel gear; 10-2-3—cylindrical gear; 10-2-4—drive roller sprocket; 10-3—knife drive system ; 10-3-1—cutter power gear; 10-3-2—crank slider mechanism.
具体实施方式Detailed ways
如图1至图11所示,一种全喂入栅格式倒伏玉米摘穗割台,包括机架1、分禾器2、割刀3、拨禾器4、茎秆压送器5、果穗压送器6、摘穗格栅7、拉茎辊组合8、输送搅龙9和传动系统10等;分禾器2由固定部2-1和浮动部2-2组成;割刀3由割刀滑轨3-1和刀片3-2组成;拨禾器4由拨禾轮4-1、拨禾轮轴4-2和安装架4-3组成;茎秆压送器5由茎秆压送拨板5-1、茎秆压送拨杆5-2和茎秆压送轴5-3组成;果穗压送器6由果穗压送拨板6-1、果穗压送拨杆6-2和果穗压送轴6-3组成;摘穗格栅7由横向连接杆7-1、纵向连接杆7-2和隔离柱7-3组成;拉茎辊组合8由主动辊8-1、被动辊8-2、拉茎辊安装板8-3组成;传动系统10由侧边传动系统10-1、拉茎辊传动系统10-2和割刀传动系统10-3组成;该摘穗割台的特征在于,分禾器2位于割台前部,分禾器2的浮动部2-2可上下浮动,分禾器2的固定部2-1与机架1连接,分禾器2数量根据作业宽度而定;割刀3位于分禾器2底部,割刀滑轨3-1固定在机架1上,刀片3-2安装在割刀滑轨3-1上,刀片3-2可沿割刀滑轨3-1运动;拨禾器4位于割台上前部,拨禾轮4-1安装在拨禾轮轴4-2上,拨禾轮轴4-2安装在安装架4-3上,安装架4-3连接在机架1两侧;茎秆压送器5位于割台中部、拨禾器4之后,茎秆压送拨板5-1和茎秆压送拨杆5-2互相间隔固定在茎秆压送轴5-3上,茎秆压送轴5-3两端安装在机架1两侧,茎秆压送器5可绕轴转动;果穗压送器6位于割台中部、茎秆压送器5之后,果穗压送器6数量为2个或以上,多个果穗压送器6前后排列,果穗压送拨板6-1和果穗压送拨杆6-2互相间隔固定在果穗压送轴6-3上,果穗压送轴6-3两端安装在机架1两侧,果穗压送器6可绕轴转动;摘穗格栅7位于割台中部、茎秆压送器5和果穗压送器6之下,其横向连接杆7-1与机架1相连,纵向连接杆7-2与横向连接杆7-1垂直,隔离柱7-3高度不等,按照高度由低到高自前向后固定在纵向连接杆7-2上;拉茎辊组合8位于割台中部、摘穗格栅7之下,拉茎辊组合8的上部与摘穗格栅7下部具有较小的间隙,拉茎辊组合8由多个主动辊8-1和被动辊8-2成对组合而成,主动辊8-1和被动辊8-2两端安装在拉茎辊安装板8-3上,拉茎辊安装板8-3的两端分别固定在机架1两侧,主动辊8-1与被动辊8-2作业时相对转动,拉茎辊组合8之下无壳体覆盖;输送搅龙9位于割台后部,与机架1连接;传动系统10中的侧边传动系统10-1位于割台一侧,拉茎辊传动系统10-2位于拉茎辊组合8的两端,割刀传动系统10-3位于拉茎辊组合8与割刀3之间。作业时,随着玉米收获机的前进,分禾器2伸入倒伏玉米茎秆底部并使其沿分禾器2表面向上运动,由割刀3将茎秆根部切断后,拨禾器4将倒伏茎秆拨送到割台上茎秆压送器5前部,茎秆压送器5一方面将玉米茎秆向下压,一方面将茎秆和果穗向后输送,拉茎辊组合8在茎秆压送器5下压时向下拉取茎秆,玉米穗柄在摘穗格栅7阻挡作用下被拉断,果穗压送器6将剩余茎秆继续压入拉茎辊间隙完成余下果穗的采摘和茎秆清理,摘下的玉米果穗在果穗压送器6作用下向后输送到输送搅龙9,从而完成玉米果穗与茎秆的彻底分离,并将果穗进行收集。As shown in Figures 1 to 11, a full-feed grid-style lodging corn harvesting platform includes a
所述分禾器2的固定部2-1与浮动部2-2之间通过铰接2-3相连,浮动部2-2前端为长锥形,方便进入倒伏茎秆底部,浮动部2-2前端底部有弧形仿形靴2-2-1;在遇到地面起伏时,浮动部2-2可向上翘起。The fixed part 2-1 of the
所述拨禾器4的安装架4-3上有多个高度调节孔4-3-1,可通过更换与机架1连接的高度调节孔4-3-1调整拨禾器4的高度,拨禾轮4-1数量与割台作业行数一致,每个拨禾轮4-1上有多个叉齿4-1-1,拨禾器4一端有拨禾器链轮10-1-6提供动力。There are a plurality of height adjustment holes 4-3-1 on the mounting frame 4-3 of the
所述茎秆压送器5的茎秆压送拨杆5-2为刚性材料制成,可以对茎秆施加足够大的压力,茎秆压送拨板5-1由柔性材料制成,可以在拨送玉米果穗时减少果穗损伤。The stalk pressing lever 5-2 of the stalk
所述果穗压送器6的果穗压送拨板6-1和果穗压送拨杆6-2均由柔性材料制成,柔性结构可以减伤对玉米果穗造成的损伤。The ear pressure sending dial 6-1 and the ear pressure sending driving rod 6-2 of the
所述摘穗格栅7的横向连接杆7-1位于纵向连接杆7-2的一端或前后两端,纵向连接杆7-2固定在横向连接杆7-1上,相邻纵向连接杆7-2之间空隙的距离大于30mm且小于50mm,此距离是为了保证茎秆能够通过而玉米果穗不能通过,每列隔离柱7-3按照从低到高等间距固定在纵向连接杆7-2上,以实现玉米果穗与茎秆的逐渐分离,隔离柱7-3顶部为半球形,以减少隔离柱7-3对玉米运动的阻力,相邻两列隔离柱7-3之间的空隙距离大于30mm且小于50mm,同列相邻隔离柱7-3之间的距离大于30mm且小于40mm,均是为了使茎秆进入空隙同时阻挡玉米果穗进入该空隙。The transverse connecting rod 7-1 of the fringe-
所述茎秆压送拨杆5-2与摘穗格栅7的纵向连接杆7-2之间的空隙一一对应,茎秆压送拨杆5-2运动至最低位置时,其最低点与摘穗格栅7底面的距离应大于20mm且小于40mm,以保证向后输送玉米果穗时可以将茎秆留在当前位置,茎秆压送拨板5-1与摘穗格栅7的横向连接杆7-1一一对应,茎秆压送拨板5-1运动至最低位置时,其最低点应高于隔离柱7-3顶部且距离小于40mm,以保证将所有玉米果穗向后输送而不遗漏。The gaps between the stem pressing lever 5-2 and the longitudinal connecting rod 7-2 of the
所述果穗压送拨杆6-2与摘穗格栅7的纵向连接杆7-2之间的空隙一一对应,果穗压送拨杆6-2运动至最低位置时,其最低点应低于其两侧隔离柱7-3最高点,以实现将剩余茎秆向下压入摘穗间隙的目的,果穗压送拨板6-1与摘穗格栅7的纵向连接杆7-2一一对应,果穗压送拨板6-1运动至最低位置时,其最低点应高于隔离柱7-3顶部且距离小于40mm,以保证将所有玉米果穗向后输送而不遗漏。The gaps between the ear pressure delivery lever 6-2 and the longitudinal connecting rod 7-2 of the
所述拉茎辊组合8的总宽度与摘穗格栅7总宽度一致,其动力由输入锥齿轮10-2-1传递给中间锥齿轮10-2-2并带动主动辊8-1和被动辊8-2转动,同组主动辊8-1与被动辊8-2之间通过圆柱齿轮10-2-3连接,不同组主动辊8-1之间通过主动辊链轮10-2-4及链条连接,主动辊8-1与被动辊8-2表面均有一定花纹或凸起,主动辊8-1与被动辊8-2直径相同。The total width of the stem-pulling
所述传动系统10的侧边传动系统10-1由输入链轮10-1-2、搅龙链轮10-1-1、果穗压送器链轮10-1-3、茎秆压送器链轮10-1-4、变向链轮10-1-5、拨禾器链轮10-1-6及相应的链条组成;拉茎辊传动系统10-2由输入锥齿轮10-2-1、中间锥齿轮10-2-2、主动辊8-1和被动辊8-2上的圆柱齿轮10-2-3、相邻两组主动辊8-1之间的主动辊链轮10-2-4及相应链条组成;割刀传动系统10-3由割刀动力齿轮10-3-1和曲柄滑块机构10-3-2组成。The side transmission system 10-1 of the
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