CN114713537A - Clean production process based on internet monitoring network - Google Patents
Clean production process based on internet monitoring network Download PDFInfo
- Publication number
- CN114713537A CN114713537A CN202210340327.8A CN202210340327A CN114713537A CN 114713537 A CN114713537 A CN 114713537A CN 202210340327 A CN202210340327 A CN 202210340327A CN 114713537 A CN114713537 A CN 114713537A
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- Prior art keywords
- cleaning
- cloth
- carding
- production process
- frame
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000009960 carding Methods 0.000 claims abstract description 96
- 239000004744 fabric Substances 0.000 claims abstract description 82
- 238000004140 cleaning Methods 0.000 claims abstract description 76
- 238000000034 method Methods 0.000 claims abstract description 33
- 239000000523 sample Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims description 24
- 230000003068 static effect Effects 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 230000002265 prevention Effects 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 230000008030 elimination Effects 0.000 claims description 6
- 238000003379 elimination reaction Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 210000002268 wool Anatomy 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000004753 textile Substances 0.000 abstract description 4
- 229920000742 Cotton Polymers 0.000 abstract 2
- 244000144992 flock Species 0.000 description 9
- 238000009941 weaving Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000005611 electricity Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000011165 3D composite Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009984 hand spinning Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
- B08B5/043—Cleaning travelling work
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a cleaning production process based on an internet monitoring network, which relates to the technical field of textiles and comprises a workbench and a driving assembly, wherein conveying equipment is installed on the left side of the workbench, a limiting assembly is arranged on the surface of the conveying equipment, a carding assembly is installed right above the conveying equipment, a cleaning assembly is arranged on one side of the carding assembly, the cleaning assembly comprises a basic frame, a network monitoring probe, an electric telescopic rod, a cleaning frame, a toothed plate and a cleaning suction nozzle, and the network monitoring probe is movably installed on two sides of the basic frame. According to the invention, the components are matched with each other, so that the fluff on the fluff cotton can be removed in the process of carding the cloth, the flying of the fluff cotton is avoided, the harm to the health of workers is reduced, meanwhile, the fluff on two sides of the automatic smart cloth can be automatically turned over, the cleanness of the production process is further ensured, the production process is monitored based on the Internet, and the normal production is ensured.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to a clean production process based on an internet monitoring network.
Background
The weaving original idea is a general name taken from spinning and weaving, but with the continuous development and perfection of a weaving knowledge system and a subject system, particularly after the production of non-woven textile materials, three-dimensional composite weaving and other technologies, the weaving method not only comprises the traditional hand spinning and weaving, but also comprises a non-woven fabric technology and a modern three-dimensional weaving technology, at present, few hand weaving is completed by a textile machine generally, the weaving equipment is gradually intelligentized along with the progress of science and technology, the production of cloth is close to automation along with the progress of science and technology, and a new clean production process is needed to be completed.
The cleaning production process for manufacturing the cloth on the market generally needs a large amount of manpower, and the fluff in the workshop is scattered wantonly because no cleaning production exists in the production process, so that the cleaning strength is improved, and the cleaning process is easy to be inhaled by workers to harm health.
Disclosure of Invention
The invention aims to provide a clean production process based on an internet monitoring network, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a clean production technology based on internet monitoring network, includes workstation and drive assembly, conveying equipment is installed in the workstation left side, just the conveying equipment surface is provided with spacing subassembly, install directly over conveying equipment and comb the subassembly, just it has clean subassembly to comb subassembly one side arrangement, clean subassembly includes basic frame, network monitor, electric telescopic handle, clean frame, pinion rack and clean suction nozzle, just basic frame both sides movable mounting have the network monitor, the basis frame is inside to be provided with electric telescopic handle, just the electric telescopic handle output is connected with clean frame, clean frame inner wall is provided with the pinion rack, clean suction nozzle install in inside clean frame, drive assembly install in the workstation middle part.
Further, spacing subassembly includes base plate, holder, reset spring, electric putter, gear, pneumatic flexible post and loss prevention pad, just base plate surface sliding connection has the holder, the lower extreme all is provided with on the holder outside reset spring, just the holder mid-mounting have electric putter, the electric putter outer end is connected with the gear, holder internally mounted has pneumatic flexible post, just the holder inner wall bonds and has the loss prevention pad.
Furthermore, the clamping pieces are in sliding elastic connection with the base plate through the return springs, the base plate is of a concave structure, and the clamping pieces are symmetrically distributed relative to the center of the base plate.
Furthermore, the carding assembly comprises a servo motor, a gear set, a carding roller and a bonding rod, the output end of the servo motor is connected with the gear set, one end of the gear set is connected with the carding roller, and the surface of the carding roller is movably embedded with the bonding rod.
Furthermore, the bonding rods are distributed in a circumferential shape relative to the surface of the carding roller, and the length of the bonding rods is smaller than that of the carding roller.
Further, drive assembly includes mounting plate, embedded monitoring head, slide rail, small-size telescopic link, the frame of traveling, rack and static elimination stick, just mounting plate middle part is connected with embedded monitoring head, mounting plate, surface mounting have the slide rail, just the slide rail is inside to be provided with small-size telescopic link, small-size telescopic link output is connected with the frame of traveling, just the frame bottom of traveling is connected with the rack, the static elimination stick install in the frame middle part of traveling.
Furthermore, the traveling frame is connected with the racks in an embedded mode, and the two groups of racks are arranged.
Further, the gear is in transmission connection with the traveling frame through the rack, and the gear is meshed with the rack.
Further, the installation method comprises the following operation steps:
s1, limiting feeding;
s2, carding cloth;
s3, cleaning;
s4, turning over;
and S5, carding again.
Further, the installation method comprises the following operation steps;
s1, limiting feeding
The raw materials are placed in a base plate on the surface of conveying equipment, the clamping piece is pulled to move through the electric push rod to adjust the raw materials to be suitable for different sizes of cloth, and then the clamping piece is driven by the pneumatic telescopic column to be pulled to descend and press the surface of the cloth, so that the cloth can be firmly clamped in a matched mode;
s2, carding cloth
Then conveying the raw material to the right side through the operation of conveying equipment, carding the fluff on the surface of the cloth by driving a gear set and a carding roller by a servo motor in the conveying process, and simultaneously embedding a bonding rod into the surface of the carding roller in a circumferential movable manner so that the bonding rod adsorbs the carded fluff in the carding process of the cloth;
s3, monitoring cleaning
In the process of carrying out the carding procedure, the surface of the carding roller is monitored in real time by using a network monitoring probe, when excessive flocks occur, the cleaning frame is pushed out by using an electric telescopic rod, so that the cleaning frame is arranged on the surface of the carding roller, the flocks on the surface of the carding roller are scraped by using a toothed plate when the carding roller rotates, and the flocks are sucked out by using a cleaning suction nozzle in the scraping process;
s4, turning over
After one side of the cloth is carded, the conveying equipment drives the cloth to be conveyed to the right side of the workbench continuously, the embedded monitoring head monitors the raw materials inside, when the raw materials pass through, the small telescopic rod pushes the traveling frame and the rack to slide on the surface of the sliding rail, the rack is meshed with the gear through the sliding of the traveling frame, the gear is driven to rotate with the electric push rod, the cloth is further turned, the automatic turning of the cloth is achieved, and the other side of the cloth is processed;
s5, carding again
The cloth after the turnover is continuously driven by the conveying equipment, and the back side of the cloth is combed again by the combing component and the cleaning component on the right side of the workbench.
The invention provides a clean production process based on an Internet monitoring network, which has the following beneficial effects: according to the clean production process based on the Internet monitoring network, the plurality of components are matched with one another, so that the flock can be removed in the cloth carding process, the scattering of the flock is avoided, the harm to the health of workers is reduced, meanwhile, the flock on two sides of the automatic smart cloth can be turned over automatically, the cleanness of the production process is further ensured, the production process is monitored based on the Internet, and the normal operation of production is ensured;
1. according to the invention, through the mutually matched arrangement of the limiting assembly and the conveying equipment, the limiting assembly can be suitable for raw materials with different sizes by utilizing elastic clamping, and meanwhile, the cloth can be firmly clamped by matching with the clamping piece through the driving of the pneumatic telescopic column, so that the cloth is prevented from shaking in the carding work, the stability of the conveying work is improved, and the processing surface of the cloth can be adjusted through the arrangement of the electric push rod and the gear.
2. According to the invention, through the arrangement of the carding assembly, the servo motor can be used for driving the gear set and the carding roller to comb the surface of the cloth, and the bonding rod is movably embedded in the surface of the carding roller in a circumferential shape, so that the bonding rod is used for adsorbing the carded fluff of the batting in the process of carding the cloth, the fluff scattering is avoided, the labor intensity of secondary cleaning is reduced, and meanwhile, the health threat of workers is reduced.
3. According to the invention, the cleaning assembly and the carding assembly are arranged in a matched manner, the cleaning assembly utilizes the network monitoring probe to monitor the surface of the carding roller in real time, when excessive wool is generated, the cleaning frame is pushed out by the electric telescopic rod to be arranged on the surface of the carding roller, the wool on the surface of the carding roller is scraped by the toothed plate when the carding roller rotates, and is sucked out by the cleaning suction nozzle, so that the cleaning process of the production process is ensured.
4. According to the invention, the driving assembly and the gear are arranged in a matched manner, the mounting plate in the driving assembly is arranged in the middle of the processing table, the embedded monitoring head is embedded in the driving assembly and used for monitoring the raw materials in the processing table, when the raw materials pass through, the small telescopic rod is used for pushing the traveling frame and the rack to slide on the surface of the sliding rail, the static eliminating rod in the middle of the lower surface of the traveling frame slides to act on the surface of the cloth, so that the static on the surface is taken away, meanwhile, the rack is meshed with the gear to drive the gear and the electric push rod to rotate, the cloth is further turned over, the automatic turning of the cloth is realized, and the other surface of the cloth is processed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a clean production process based on an Internet monitoring network according to the present invention;
FIG. 2 is a schematic structural diagram of a limiting component of a clean production process based on an Internet monitoring network according to the present invention;
FIG. 3 is a schematic structural diagram of a carding roller of the clean production process based on an Internet monitoring network;
FIG. 4 is a schematic diagram of a cleaning assembly of the Internet monitoring network-based clean production process of the present invention;
FIG. 5 is a schematic diagram of a side view of a cleaning rack for a clean production process based on an Internet monitoring network according to the present invention;
fig. 6 is a schematic structural diagram of a driving assembly of a clean production process based on an internet monitoring network according to the present invention.
In the figure: 1. a work table; 2. a conveying device; 3. a limiting component; 301. a substrate; 302. a clamping member; 303. a return spring; 304. an electric push rod; 305. a gear; 306. a pneumatic telescopic column; 307. a damage prevention pad; 4. a carding assembly; 401. a servo motor; 402. a gear set; 403. a carding roller; 404. a bonding bar; 5. a cleaning assembly; 501. a base frame; 502. a network monitoring probe; 503. an electric telescopic rod; 504. a cleaning frame; 505. a toothed plate; 506. cleaning the suction nozzle; 6. a drive assembly; 601. placing a plate; 602. an embedded monitoring head; 603. a slide rail; 604. a small telescopic rod; 605. a traveling frame; 606. a rack; 607. and a static eliminating rod.
Detailed Description
Referring to fig. 1-6, the present invention provides a technical solution: a clean production process based on an internet monitoring network comprises a workbench 1 and a driving assembly 6, wherein conveying equipment 2 is installed on the left side of the workbench 1, a limiting assembly 3 is arranged on the surface of the conveying equipment 2, a carding assembly 4 is installed right above the conveying equipment 2, a cleaning assembly 5 is arranged on one side of the carding assembly 4, and the driving assembly 6 is installed in the middle of the workbench 1;
referring to fig. 1-2, the position limiting assembly 3 includes a substrate 301, a clamping member 302, a return spring 303, an electric push rod 304, a gear 305, a pneumatic telescopic column 306 and a damage prevention pad 307, wherein the surface of the substrate 301 is slidably connected with the clamping member 302, the return spring 303 is disposed at the upper end and the lower end of the outer side of the clamping member 302, the electric push rod 304 is mounted in the middle of the clamping member 302, the gear 305 is connected to the outer end of the electric push rod 304, the pneumatic telescopic column 306 is mounted in the clamping member 302, the damage prevention pad 307 is bonded to the inner wall of the clamping member 302, the clamping member 302 is slidably and elastically connected with the substrate 301 through the return spring 303, the substrate 301 is in a concave structure, and the clamping members 302 are symmetrically distributed about the center position of the substrate 301;
the specific operation is as follows, through the mutual matching arrangement between the limiting component 3 and the conveying equipment 2, the limiting component 3 can be suitable for raw materials with different sizes by utilizing elastic clamping, meanwhile, the clamping component 302 can be matched to firmly clamp the cloth by the driving of the pneumatic telescopic column 306, the cloth is prevented from shaking in the carding work, the stability of the conveying work is improved, the processing surface of the cloth can be adjusted by the clamping component 302 through the arrangement of the electric push rod 304 and the gear 305, the clamping component 302 is composed of two parts, one part is in an inverted L shape, the other part is in a rectangular pressing sheet, the pneumatic telescopic column 306 in the clamping component is in the inverted L shape, and the rectangular pressing sheet is pulled by the pneumatic telescopic column 306 to be close to the inverted L shape, so that the aim of clamping the cloth is achieved;
referring to fig. 1 and 3, the carding assembly 4 includes a servo motor 401, a gear set 402, a carding roller 403 and an adhesive bar 404, wherein the output end of the servo motor 401 is connected with the gear set 402, one end of the gear set 402 is connected with the carding roller 403, the adhesive bar 404 is movably embedded in the surface of the carding roller 403, the adhesive bar 404 is distributed circumferentially on the surface of the carding roller 403, and the length of the adhesive bar 404 is smaller than that of the carding roller 403;
the specific operation is as follows, through the arrangement of the carding component 4, the servo motor 401 can drive the gear set 402 and the carding roller 403 to comb the surface of the cloth, and the bonding rod 404 is movably embedded on the surface of the carding roller 403 in a circumferential shape, so that the bonding rod 404 is used for adsorbing the fluff on the carded fluff in the process of carding the cloth, the fluff is prevented from flying off, the labor intensity of secondary cleaning is reduced, and meanwhile, the health threat of workers is reduced;
referring to fig. 1, 4 and 5, the cleaning assembly 5 includes a base frame 501, a network monitoring probe 502, an electric telescopic rod 503, a cleaning frame 504, a toothed plate 505 and a cleaning suction nozzle 506, the network monitoring probe 502 is movably mounted on two sides of the base frame 501, the electric telescopic rod 503 is disposed in the base frame 501, the output end of the electric telescopic rod 503 is connected with the cleaning frame 504, the toothed plate 505 is disposed on the inner wall of the cleaning frame 504, and the cleaning suction nozzle 506 is mounted in the cleaning frame 504;
the specific operation is as follows, through the mutual cooperation arrangement between the cleaning assembly 5 and the carding assembly 4, the cleaning assembly 5 utilizes the network monitoring probe 502 to monitor the surface of the carding roller 403 in real time, when excessive batting occurs, the cleaning frame 504 is pushed out by the electric telescopic rod 503, so that the cleaning frame 504 is placed on the surface of the carding roller 403, the batting on the surface of the carding roller 403 is scraped by the toothed plate 505 during the autorotation of the carding roller 403, and is sucked out by the cleaning suction nozzle 506, and the cleaning process of the production process is ensured.
Referring to fig. 1 and 6, the driving assembly 6 includes a placement board 601, an embedded monitoring head 602, a slide rail 603, a small telescopic rod 604, a traveling frame 605, a rack 606 and an electrostatic elimination rod 607, the middle of the placement board 601 is connected with the embedded monitoring head 602, the placement board 601, the surface of which is provided with the slide rail 603, the small telescopic rod 604 is arranged inside the slide rail 603, the output end of the small telescopic rod 604 is connected with the traveling frame 605, the bottom of the traveling frame 605 is connected with the rack 606, the electrostatic elimination rod 607 is arranged in the middle of the traveling frame 605, the traveling frame 605 is connected with the rack 606 in an embedded manner, and the racks 606 are provided with two groups in total, the gear 305 is in transmission connection with the traveling frame 605 through the rack 606, and the gear 305 is engaged with the rack 606;
the operation is as follows, through the mutually-matched arrangement between the driving assembly 6 and the gear 305, the setting plate 601 in the driving assembly 6 is arranged in the middle of the processing table 1, the embedded monitoring head 602 is embedded in the driving assembly and is used for monitoring the internal raw material, when the raw material passes through, the small telescopic rod 604 is used for pushing the traveling frame 605 and the rack 606 to slide on the surface of the sliding rail 603, the static eliminating rod 607 in the middle of the lower surface of the traveling frame 605 in a sliding manner acts on the surface of the cloth and takes away the static electricity on the surface, meanwhile, the rack 606 is meshed with the gear 305 and then drives the gear 305 and the electric push rod 304 to rotate, the cloth is further turned over, the automatic turning over of the cloth is realized, the other surface of the cloth is processed, and the production process is favorable for the automatic production process.
The installation method comprises the following operation steps:
s1, limiting feeding;
s2, carding cloth;
s3, cleaning;
s4, turning over;
and S5, carding again.
The mounting method comprises the following operation steps;
s1, limiting feeding
Placing raw materials in a base plate 301 on the surface of the conveying equipment 2, pulling a clamping piece 302 to move through an electric push rod 304 for adjusting and adapting to different sizes of cloth, and then driving a pneumatic telescopic column 306 to pull the clamping piece 302 to descend and press on the surface of the cloth to be matched with the cloth to firmly clamp the cloth;
s2, carding cloth
Then, the raw material is conveyed to the right side through the operation of the conveying device 2, the servo motor 401 drives the gear set 402 and the carding roller 403 to comb the fluff on the surface of the cloth in the conveying process, and meanwhile, the bonding rod 404 is movably embedded into the surface of the carding roller 403 in a circumferential shape, so that the bonding rod 404 is used for adsorbing the carded fluff in the cloth carding process;
s3, monitoring cleaning
In the process of carding procedure, the surface of a carding roller 403 is monitored in real time by using a network monitoring probe 502, when the amount of the flocks is excessive, a cleaning frame 504 is pushed out by using an electric telescopic rod 503, so that the cleaning frame 504 is placed on the surface of the carding roller 403, the flocks on the surface of the carding roller 403 are scraped by using a toothed plate 505 when the carding roller 403 rotates, and the flocks are sucked out by using a cleaning suction nozzle 506 in the scraping process;
s4, turning over
After one side of the cloth is combed, the conveying equipment 2 drives the cloth to be conveyed to the right side of the workbench 1 continuously, the embedded monitoring head 602 monitors the raw materials inside, when the raw materials pass through, the small telescopic rod 604 is used for pushing the running frame 605 and the rack 606 to slide on the surface of the sliding rail 603, the rack 606 is meshed with the gear 305 through the sliding of the running frame 605, the gear 305 and the electric push rod 304 are driven to rotate, the cloth is further turned, the automatic turning of the cloth is realized, and the other side of the cloth is processed;
s5, carding again
The turned-over cloth is continuously driven by the conveying device 2, and the back side of the cloth is combed again through the combing component 4 and the cleaning component 5 on the right side of the workbench 1.
In summary, when the cleaning production process based on the internet monitoring network is used, firstly, raw materials are placed in a base plate 301 on the surface of a conveying device 2, a clamping piece 302 is pulled by an electric push rod 304 to move so as to be adjusted to adapt to different sizes of cloth, then, a clamping piece 302 is pulled by the driving of a pneumatic telescopic column 306 to descend and press the surface of the cloth to be matched with the surface of the cloth so as to firmly clamp the cloth, then, the raw materials are conveyed to the right side through the work of the conveying device 2, a gear set 402 and a carding roller 403 are driven by a servo motor 401 in the conveying process to comb the fluff on the surface of the cloth, meanwhile, a bonding rod 404 is movably embedded into the surface of the carding roller 403 in a circumferential shape, so that the bonding rod 404 is used for adsorbing the carded fluff in the cloth carding process, then, in the carding process, the surface of the carding roller 403 is monitored in real time by a network monitoring probe 502, when the amount of the lint is too much, the electric telescopic rod 503 is used to push the cleaning frame 504 out, so that the cleaning frame 504 is arranged on the surface of the carding roller 403, the toothed plate 505 is used to scrape the lint on the surface of the carding roller 403 when the carding roller 403 rotates, the cleaning nozzle 506 is used to suck the lint out in the scraping process, the conveying device 2 drives the cleaning frame to continuously convey the cleaning frame to the right side of the workbench 1 after one side of the cloth is carded, the embedded monitoring head 602 monitors the raw material inside, when the raw material passes through, the small telescopic rod 604 is used to push the traveling frame 605 and the rack 606 to slide on the surface of the sliding rail 603, the static eliminating rod 607 in the middle of the sliding lower surface of the traveling frame 605 acts on the surface of the cloth through the sliding of the traveling frame 605, the static electricity on the surface is taken away, and meanwhile, the rack 606 is meshed with the gear 305 to drive the gear 305 to rotate with the electric push rod 304, so as to turn over the cloth, the automatic turning over of the cloth is realized, the other side of the cloth is processed, the cloth which is turned over is continuously driven by the conveying device 2, and the carding assembly 4 and the cleaning assembly 5 on the right side of the workbench 1 are used for carding the back side of the cloth again, so that the automatic turning over cleaning production is realized.
Claims (10)
1. The cleaning production process based on the Internet monitoring network is characterized by comprising a workbench (1) and a driving assembly (6), wherein conveying equipment (2) is installed on the left side of the workbench (1), a limiting assembly (3) is arranged on the surface of the conveying equipment (2), a carding assembly (4) is installed right above the conveying equipment (2), a cleaning assembly (5) is arranged on one side of the carding assembly (4), the cleaning assembly (5) comprises a basic frame (501), a network monitoring probe (502), an electric telescopic rod (503), a cleaning frame (504), a toothed plate (505) and a cleaning suction nozzle (506), the network monitoring probe (502) is movably installed on two sides of the basic frame (501), the electric telescopic rod (503) is arranged inside the basic frame (501), and the output end of the electric telescopic rod (503) is connected with the cleaning frame (504), the inner wall of the cleaning frame (504) is provided with the toothed plate (505), the cleaning suction nozzle (506) is installed inside the cleaning frame (504), and the driving assembly (6) is installed in the middle of the workbench (1).
2. The internet monitoring network-based cleaning production process according to claim 1, wherein the limiting assembly (3) comprises a substrate (301), a clamping piece (302), a reset spring (303), an electric push rod (304), a gear (305), a pneumatic telescopic column (306) and a damage prevention pad (307), the substrate (301) is connected with the clamping piece (302) in a surface sliding mode, the reset spring (303) is arranged at the upper end and the lower end of the outer side of the clamping piece (302), the electric push rod (304) is arranged in the middle of the clamping piece (302), the gear (305) is connected with the outer end of the electric push rod (304), the pneumatic telescopic column (306) is arranged inside the clamping piece (302), and the damage prevention pad (307) is bonded to the inner wall of the clamping piece (302).
3. The internet monitoring network-based cleaning production process according to claim 2, wherein the clamping members (302) are slidably and elastically connected with the substrate (301) through the return spring (303), the substrate (301) is in a concave structure, and the clamping members (302) are symmetrically distributed about the center position of the substrate (301).
4. The internet monitoring network-based cleaning production process according to claim 1, wherein the carding assembly (4) comprises a servo motor (401), a gear set (402), a carding roller (403) and a bonding rod (404), the gear set (402) is connected to the output end of the servo motor (401), the carding roller (403) is connected to one end of the gear set (402), and the bonding rod (404) is movably embedded in the surface of the carding roller (403).
5. The internet monitoring network-based cleaning production process according to claim 4, wherein the adhesive rods (404) are distributed circumferentially around the surface of the carding roller (403), and the length of the adhesive rods (404) is smaller than that of the carding roller (403).
6. The internet monitoring network-based cleaning production process according to claim 1, wherein the driving assembly (6) comprises a placement plate (601), an embedded monitoring head (602), a sliding rail (603), a small telescopic rod (604), a traveling frame (605), a rack (606) and a static elimination rod (607), the embedded monitoring head (602) is connected to the middle of the placement plate (601), the sliding rail (603) is installed on the surface of the placement plate (601), the small telescopic rod (604) is arranged inside the sliding rail (603), the output end of the small telescopic rod (604) is connected with the traveling frame (605), the rack (606) is connected to the bottom of the traveling frame (605), and the static elimination rod (607) is installed at the middle of the traveling frame (605).
7. The Internet monitoring network-based clean production process according to claim 6, wherein the traveling rack (605) is connected with the rack (606) in an embedded manner, and two sets of the racks (606) are provided.
8. The internet monitoring network-based cleaning production process according to claim 1, wherein the gear (305) is in transmission connection with the traveling frame (605) through the rack (606), and the gear (305) is meshed with the rack (606).
9. The internet monitoring network based clean production process according to any one of claims 1 to 8, wherein the installation method comprises the following operation steps:
s1, limiting feeding;
s2, carding cloth;
s3, cleaning;
s4, turning over;
and S5, carding again.
10. The internet monitoring network-based clean production process according to claim 9, wherein the installation method comprises the following operation steps;
s1, limiting feeding
The raw materials are placed in a base plate (301) on the surface of a conveying device (2), an electric push rod (304) is used for pulling a clamping piece (302) to move so as to adjust the raw materials to be suitable for different sizes of cloth, and then a pneumatic telescopic column (306) is driven to pull the clamping piece (302) to descend and press the surface of the cloth so as to be matched with the surface of the cloth and firmly clamp the cloth;
s2, carding cloth
Then, the raw materials are conveyed to the right side through the operation of the conveying equipment (2), a gear set (402) and a carding roller (403) are driven by a servo motor (401) in the conveying process to comb the fluff on the surface of the cloth, and meanwhile, a bonding rod (404) is movably embedded into the surface of the carding roller (403) in a circumferential shape, so that the carded fluff is adsorbed by the bonding rod (404) in the cloth carding process;
s3, cleaning monitoring
In the process of carding procedure, the surface of a carding roller (403) is monitored in real time by using a network monitoring probe (502), when excessive wool is produced, a cleaning frame (504) is pushed out by using an electric telescopic rod (503) so that the cleaning frame (504) is placed on the surface of the carding roller (403), the wool on the surface of the carding roller (403) is scraped by using a toothed plate (505) when the carding roller (403) rotates, and the wool is sucked out by a cleaning suction nozzle (506) in the scraping process;
s4, turning over
After one side of the cloth is carded, the cloth is driven by a conveying device (2) to be conveyed to the right side of a workbench (1) continuously, an embedded monitoring head (602) monitors the raw materials inside, when the raw materials pass through, a small telescopic rod (604) is used for pushing a traveling frame (605) and a rack (606) to slide on the surface of a sliding rail (603), through the sliding of the traveling frame (605), the rack (606) is meshed with a gear (305) to further drive the gear (305) and an electric push rod (304) to rotate, the cloth is turned over further, the automatic turning over of the cloth is realized, and the other side of the cloth is processed;
s5, carding again
The turned-over cloth is continuously driven by the conveying device (2), and the back surface of the cloth is combed again through the combing component (4) and the cleaning component (5) on the right side of the workbench (1).
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| CN202210340327.8A CN114713537B (en) | 2022-03-29 | 2022-03-29 | Clean production device based on internet monitoring network |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210340327.8A CN114713537B (en) | 2022-03-29 | 2022-03-29 | Clean production device based on internet monitoring network |
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| CN114713537B CN114713537B (en) | 2023-05-30 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115852664A (en) * | 2023-02-12 | 2023-03-28 | 泉州市拓新金属机械有限公司 | Wadding suction device and method with real-time monitoring function |
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| US5381592A (en) * | 1992-10-01 | 1995-01-17 | Milliken Research Corporation | Method to refurbish carpet tiles |
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| CN114713537B (en) | 2023-05-30 |
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