CN115852664A - A flocculation suction device and method with real-time monitoring function - Google Patents
A flocculation suction device and method with real-time monitoring function Download PDFInfo
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Abstract
本发明公开了一种具有实时监测功能的吸絮装置及方法,包括机架、监测装置、预清理装置和阻挡拉伸装置。本发明通过在机架右侧设置了监测装置,在壳体内部上下所设监测摄像头检测配合下,可对布料外侧清理状况进行实时监测活动,在机架左侧设置了预清理装置,受箱体中部所设拍打结构往复间歇拍打下,可对布料外侧毛絮进行拍打飘散,并配合两处所设吸附罩,来将飘散的毛絮导出,且在机架内部左侧设置了阻挡拉伸装置,在摆臂摆动配合下,可下推挤压架,使压辊与垫板配合,进行布料的阻挡,使后续布料移动时,可拉伸,来扩大纤维缝隙,进行缝隙内部毛絮的清理,从而达到了布料外侧毛絮清理效果实时监测,预清理配合与清理加深的优点。
The invention discloses a flocculation suction device and method with real-time monitoring function, comprising a frame, a monitoring device, a pre-cleaning device and a blocking stretching device. In the present invention, a monitoring device is arranged on the right side of the frame, and under the detection cooperation of the monitoring cameras set up and down inside the casing, real-time monitoring activities can be carried out on the cleaning status of the outer side of the cloth, and a pre-cleaning device is arranged on the left side of the frame. The slapping structure set in the middle of the body is reciprocated and intermittently slapped, which can slap and disperse the lint on the outside of the fabric, and cooperate with the adsorption covers at two places to export the scatter lint, and a blocking stretching device is installed on the left side of the frame , with the swing of the swing arm, the extrusion frame can be pushed down, so that the pressure roller cooperates with the backing plate to block the fabric, so that when the subsequent fabric moves, it can be stretched to expand the fiber gap and clean the lint inside the gap , so as to achieve the real-time monitoring of the cleaning effect of the outer lint of the cloth, the advantages of pre-cleaning cooperation and cleaning deepening.
Description
技术领域technical field
本发明涉及纺织机械相关领域,尤其涉及一种具有实时监测功能的吸絮装置及方法。The invention relates to the related field of textile machinery, in particular to a flocculation suction device and method with real-time monitoring function.
背景技术Background technique
纺织设备是把天然纤维或化学纤维加工成为纺织品所需要的各种机械设备,广义的纺织机械还包括生产化学纤维的化工机械,纺织机械是纺织工业的生产手段和物质基础,其技术水平、质量和制造成本,直接关系到纺织工业的发展;Textile equipment is a variety of mechanical equipment required to process natural fibers or chemical fibers into textiles. In a broad sense, textile machinery also includes chemical machinery for the production of chemical fibers. Textile machinery is the production means and material basis of the textile industry. Its technical level and quality and manufacturing costs are directly related to the development of the textile industry;
纺织生产加工制造时,需要很多辅助性的设备,辅助设备也是生产中不可缺少的工具,比如,纺织的绕线、烘干和导沙等,纺织布料生产时需要将纺织布料表面的毛絮清除干净,通常使用粘连辊子或吸絮设备进行去除布料上的毛;During textile production, processing and manufacturing, a lot of auxiliary equipment is needed. Auxiliary equipment is also an indispensable tool in production, such as textile winding, drying and sand guiding, etc. During the production of textile fabrics, it is necessary to remove the lint on the surface of textile fabrics Clean, usually using sticky rollers or suction equipment to remove hair from the fabric;
现有中国专利为CN202110012109.7的一种纺织机械用的拆装式长通道毛絮吸收辅助装置,包括辅助座,张紧架,张紧辊,上毛絮吸取罩,下毛絮吸取罩,外粘黏辊,内粘黏辊,伸缩架,平行架;所述辅助座的上方右侧两侧壁上通过轴承转动连接有换向辊;所述张紧架通过焊接固定连接在辅助座的上方后端;所述张紧辊的两端滑动连接在张紧架的两侧;所述外粘黏辊通过轴承转动连接在辅助座的左侧两侧板上;所述内粘黏辊通过轴承转动连接在辅助座的左侧两侧板上;所述伸缩架滑动连接在辅助座的上表面两侧;可以看出,比现有的布料毛絮清理设备增加了便于调节布料与工作机构之间的间歇,改变对毛絮的吸收力度,解决毛絮或着灰尘等微小杂质对布料的粘附性较高,不易进行清理的情况;The existing Chinese patent CN202110012109.7 is a detachable long-channel lint absorption auxiliary device for textile machinery, including an auxiliary seat, a tension frame, a tension roller, an upper lint suction cover, a lower lint suction cover, The outer sticky roller, the inner sticky roller, the telescopic frame, the parallel frame; the upper right side wall of the auxiliary seat is connected with the reversing roller through the bearing rotation; the tension frame is fixedly connected to the auxiliary seat by welding The upper rear end; the two ends of the tension roller are slidingly connected to both sides of the tension frame; the outer sticky roller is connected to the left side plates of the auxiliary seat through bearing rotation; the inner sticky roller passes through The bearing is rotatably connected to the left side plates of the auxiliary seat; the telescopic frame is slidably connected to both sides of the upper surface of the auxiliary seat; it can be seen that compared with the existing cloth lint cleaning equipment, it is more convenient to adjust the cloth and the working mechanism Intermittent between changes to change the absorption of fluff, to solve the problem that fluff or dust and other tiny impurities have high adhesion to the fabric and are not easy to clean;
上述现有专利通过张紧架和张紧辊的配合、外粘黏辊和内粘黏辊的配合与伸缩架和平行架的配合,来保证纺织布料外侧所附着毛絮的稳定吸附,但其或现有吸絮设备在初步完成布料的毛絮吸附后,较缺少一定的监测功能,来及时扫描布料外侧,避免毛絮清理不充分,需花费较多时间进行监测,同时毛絮较易附着于布料纤维缝隙内部,使得后续吸附清理时,吸附力较不能够满足缝隙内部毛絮的吸出,使得布料吸絮效果大大降低。The above-mentioned existing patent ensures the stable adsorption of the fluff attached to the outer side of the textile fabric through the cooperation of the tension frame and the tension roller, the cooperation of the outer sticky roller and the inner sticky roller, and the cooperation of the telescopic frame and the parallel frame. Or the existing lint absorption equipment lacks a certain monitoring function after the initial completion of the lint adsorption of the fabric, to scan the outside of the fabric in time to avoid insufficient lint cleaning, which takes more time to monitor, and at the same time, the lint is easier to attach In the gaps of fabric fibers, the adsorption force is less than enough to suck out the lint inside the gaps during subsequent adsorption cleaning, which greatly reduces the effect of fabric flocculation.
发明内容Contents of the invention
因此,为了解决上述不足,本发明提供一种具有实时监测功能的吸絮装置及方法。Therefore, in order to solve the above shortcomings, the present invention provides a flocculation suction device and method with real-time monitoring function.
为了实现上述目的,本发明采取以下技术方案:一种具有实时监测功能的吸絮装置及方法,包括机架,所述机架前端中部安装有控制器,且机架左右两侧均纵向安装有两组导辊,所述两组所设导辊前端与电机相接,且两组所设导辊与布料主体上下两端相抵,所述机架上下两端中部均紧固连接有集絮箱,且集絮箱内部下端滑动连接有收集盒,所述集絮箱左右两侧一体紧固有吸絮管,且吸絮管内部靠近集絮箱一侧安装有抽风机,所述吸絮管远离集絮箱一侧转动连接有黏贴辊,且黏贴辊外侧与刮板相接,所述刮板与吸絮管外侧内部固定连接,还包括设于机架右侧的监测装置、安装于机架左侧的预清理装置和设于机架内部左侧的阻挡拉伸装置,所述监测装置包括安装于机架右侧的壳体、设于壳体上下两端的监测摄像头、相接于监测摄像头后侧的连接臂、转动连接于连接臂一侧的转盘以及设于监测摄像头后端左右两侧的稳固结构。In order to achieve the above object, the present invention adopts the following technical solutions: a flocculation suction device and method with real-time monitoring function, including a frame, a controller is installed in the middle of the front end of the frame, and the left and right sides of the frame are longitudinally installed with Two sets of guide rollers, the front ends of the two sets of guide rollers are connected to the motor, and the two sets of guide rollers are offset against the upper and lower ends of the fabric main body, and the middle parts of the upper and lower ends of the frame are fastened to the flocculation box , and the collection box is slidably connected to the lower end inside the collection box, the left and right sides of the collection box are integrally fastened with a suction pipe, and an exhaust fan is installed inside the suction pipe close to the side of the collection box, and the suction pipe The sticking roller is connected to the side away from the floc collection box in rotation, and the outside of the sticking roller is connected to the scraper, and the scraper is fixedly connected to the outside of the flocculent suction tube inside, and also includes a monitoring device and an installation on the right side of the frame. The pre-cleaning device on the left side of the frame and the blocking stretching device on the left side inside the frame, the monitoring device includes a shell installed on the right side of the frame, monitoring cameras set at the upper and lower ends of the The connecting arm on the rear side of the monitoring camera, the rotating disk connected to one side of the connecting arm and the stable structures arranged on the left and right sides of the rear end of the monitoring camera.
优选的,所述监测摄像头沿壳体前侧上下相对称设置,且上下相对称所设监测摄像头监测面分别与布料主体上下两面相对。Preferably, the monitoring cameras are symmetrically arranged up and down along the front side of the casing, and the monitoring surfaces of the monitoring cameras arranged vertically and symmetrically are respectively opposite to the upper and lower surfaces of the fabric main body.
优选的,所述转盘上下相反安装有连接臂,且转盘中部后侧与驱动设备相接。Preferably, the turntable is equipped with connecting arms opposite up and down, and the rear side of the middle part of the turntable is connected with the driving device.
优选的,所述预清理装置包括安装于机架左侧的箱体、分别紧固于箱体前侧上下两端的上吸附罩与下吸附罩以及安装于箱体中部的拍打结构。Preferably, the pre-cleaning device includes a box installed on the left side of the frame, an upper suction cover and a lower suction cover respectively fastened to the upper and lower ends of the front side of the box, and a beating structure installed in the middle of the box.
优选的,所述上吸附罩与下吸附罩外侧中部均开设有出气端,且上吸附罩与下吸附罩所设出气端均与外部吸附设备相连。Preferably, both the upper adsorption cover and the lower adsorption cover are provided with gas outlets in the outer middle, and the gas outlets of the upper adsorption cover and the lower adsorption cover are connected to external adsorption equipment.
优选的,所述阻挡拉伸装置包括紧固于机架内部左侧的支撑板、设于支撑板右侧上端的伺服电机、相接于伺服电机前侧输出端的摆臂、传动连接于摆臂左侧并与支撑板左侧相插接的挤压架、内置于挤压架底部的压辊、相对设于挤压架底部的承接座、设于承接座中部的垫板以及安装于垫板底部左右两侧的压簧。Preferably, the blocking stretching device includes a support plate fastened to the left side of the frame, a servo motor located on the upper right side of the support plate, a swing arm connected to the output end of the front side of the servo motor, and a drive connected to the swing arm. The extrusion frame on the left side and plugged with the left side of the support plate, the pressure roller built in the bottom of the extrusion frame, the receiving seat opposite to the bottom of the extrusion frame, the backing plate in the middle of the receiving seat, and the backing plate installed on the backing plate Compression springs on the left and right sides of the bottom.
优选的,所述摆臂沿支撑板右侧上端横向设置,且摆臂左侧一体设有横向长条中空处。Preferably, the swing arm is arranged transversely along the upper right side of the support plate, and the left side of the swing arm is integrally provided with a horizontal elongated hollow.
优选的,所述压辊整体呈圆柱体状设置,且压辊底部外侧无毛刺设置。Preferably, the pressure roller is arranged in a cylindrical shape as a whole, and there is no burr on the outside of the bottom of the pressure roller.
优选的,所述垫板整体呈弧形板状设置,且垫板整体长度与压辊相对相一致。Preferably, the backing plate is arranged in an arc-shaped plate shape as a whole, and the overall length of the backing plate is consistent with the pressure roller.
所述一种具有实时监测功能的吸絮装置的方法,其特征在于:包括如下步骤:The method of a flocculation suction device with a real-time monitoring function is characterized in that it comprises the following steps:
S1:布料传输:将布料主体置入机架左右两侧所设的两组导辊中部,使导辊整体驱动,进行布料主体横向传输;S1: Cloth transmission: Put the main body of the cloth into the middle of the two sets of guide rollers set on the left and right sides of the frame, so that the guide rollers are driven as a whole to carry out the horizontal transmission of the main body of the cloth;
S2:毛絮吸附:通过安装于机架前端中部的控制器,来实现吸絮管内部所设抽风机的运行,当吸絮管另一侧所设的黏贴辊将布料主体外侧所附着的毛絮粘接导送至刮板处时,刮板可实现黏贴辊外侧粘接毛絮的刮落,且配合抽风机吸附作用力,可快速将毛絮吸附导入至集絮箱内部,并收集至收集盒内部,来便于后续处理;S2: Flint absorption: The controller installed in the middle of the front end of the frame realizes the operation of the exhaust fan inside the flocculation suction pipe. When the fluff is bonded and transported to the scraper, the scraper can realize the scraping of the bonded fluff on the outside of the sticking roller, and cooperate with the suction force of the exhaust fan to quickly absorb the fluff into the floc collection box, and Collected into the collection box for subsequent processing;
S3:布料监测:完成毛絮清理的布料主体从机架右侧导出,并穿过机架右侧所设的监测装置,使监测装置对布料主体上下两面进行监测,来获取布料主体外表面毛絮是否清理干净,及时作出反应,来回移布料主体,进行再次毛絮清理活动;S3: Cloth monitoring: The main body of the cloth after cleaning the lint is exported from the right side of the frame, and passes through the monitoring device installed on the right side of the frame, so that the monitoring device monitors the upper and lower sides of the main body of the cloth to obtain the lint on the outer surface of the main body. Whether the lint is cleaned up, respond in time, move the main body of the fabric back and forth, and carry out another lint cleaning activity;
S4:毛絮预清理:在布料主体从机架左侧导入时,可与预清理装置相接,使预清理装置驱动,来对布料主体往复拍打,对部分毛絮拍动飘散,且配合预清理装置的辅助吸附效果,来对飘散的毛絮导出,如此,来进一步提高布料主体外侧毛絮清理效果;S4: Lint pre-cleaning: When the main body of the fabric is introduced from the left side of the frame, it can be connected with the pre-cleaning device, so that the pre-cleaning device can be driven to beat the main body of the fabric back and forth, and part of the lint will be flapped and scattered, and cooperate with the pre-cleaning device. The auxiliary adsorption effect of the cleaning device is used to export the floating lint, so as to further improve the cleaning effect of the lint outside the main body of the cloth;
S5:清理加深;在布料主体复移清理过程中,可通过驱动机架内部左侧所设的阻挡拉伸装置,来对布料主体挤压,使原本传输的布料主体受到阻挡力,而进行拉伸形变,来扩大布料主体纤维缝隙,使缝隙内部附着的毛絮,可受力移出清理,来充分提高布料主体外侧的毛絮清理效果。S5: Cleaning is deepened; during the re-moving and cleaning process of the main body of the cloth, the main body of the cloth can be squeezed by driving the blocking and stretching device set on the left side of the frame, so that the main body of the originally transmitted cloth is subjected to the blocking force and pulled. Stretching deformation to expand the fiber gap of the main body of the fabric, so that the lint attached to the inside of the slit can be moved out and cleaned under force, so as to fully improve the cleaning effect of the lint outside the main body of the fabric.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过在机架右侧设置了监测装置,在壳体内部上下所设监测摄像头检测配合下,可对布料外侧清理状况进行实时监测活动,在机架左侧设置了预清理装置,受箱体中部所设拍打结构往复间歇拍打下,可对布料外侧毛絮进行拍打飘散,并配合两处所设吸附罩,来将飘散的毛絮导出,且在机架内部左侧设置了阻挡拉伸装置,在摆臂摆动配合下,可下推挤压架,使压辊与垫板配合,进行布料的阻挡,使后续布料移动时,可拉伸,来扩大纤维缝隙,进行缝隙内部毛絮的清理,从而达到了布料外侧毛絮清理效果实时监测,预清理配合与清理加深的优点。In the present invention, a monitoring device is arranged on the right side of the frame, and under the detection cooperation of the monitoring cameras set up and down inside the casing, real-time monitoring activities can be carried out on the cleaning status of the outer side of the cloth, and a pre-cleaning device is arranged on the left side of the frame. The slapping structure set in the middle of the body is reciprocated and intermittently slapped, which can slap and disperse the lint on the outside of the fabric, and cooperate with the adsorption covers at two places to export the scatter lint, and a blocking stretching device is installed on the left side of the frame , with the swing of the swing arm, the extrusion frame can be pushed down, so that the pressure roller cooperates with the backing plate to block the fabric, so that when the subsequent fabric moves, it can be stretched to expand the fiber gap and clean the lint inside the gap , so as to achieve the real-time monitoring of the cleaning effect of the outer lint of the cloth, the advantages of pre-cleaning cooperation and cleaning deepening.
监测装置的设置,在壳体内部上下两侧所设监测摄像头可实时进行所完成毛絮清理布料主体外侧的扫描监测,来及时作出返工判断;The monitoring device is installed, and the monitoring cameras installed on the upper and lower sides of the shell can perform real-time scanning and monitoring of the outside of the completed lint cleaning cloth body to make timely rework judgments;
连接臂、转板与稳固结构的设置,可以在转盘转动下,实现两侧相接连接臂的拉动,使连接臂带动相对应的监测摄像头移动,来更加靠近布料主体,提高监测效果,且配合稳固结构内部所设的导杆、三角块与滚珠,可提高监测摄像头监测位置的稳定流畅调节;The setting of the connecting arm, the rotating plate and the stable structure can realize the pulling of the connecting arms connected on both sides under the rotation of the turntable, so that the connecting arm drives the corresponding monitoring camera to move closer to the main body of the fabric, improving the monitoring effect, and cooperates The guide rods, triangular blocks and balls set inside the stable structure can improve the stable and smooth adjustment of the monitoring position of the monitoring camera;
预清理装置的设置,在内部拍打结构所设气缸驱动下,移动块可带动上下两端相接的连接杆,来实现相对应连接凸形板的往复推拉,使得与凸形板相连接的第一拍板或第二拍板间歇摆动,来对布料主体间歇拍打,使毛细飘散,且配合上吸附罩与下吸附罩,来将飘散的毛絮吸出,提高后续布料外表面毛絮清理效果;The setting of the pre-cleaning device, under the drive of the cylinder set in the internal flapping structure, the moving block can drive the connecting rods connected at the upper and lower ends to realize the reciprocating push and pull of the corresponding connecting convex plate, so that the first connecting rod connected with the convex plate The first clapper or the second clapper swings intermittently to beat the main body of the fabric intermittently to make the capillaries drift away, and cooperate with the upper adsorption cover and the lower adsorption cover to suck out the floating fluff and improve the subsequent cleaning effect of the outer surface of the fabric;
阻挡拉伸装置的设置,可在摆臂下摆带动下,使挤压架下推压辊,使布料主体与垫板顶部相接,来进行布料主体的挤压活动,而受导辊进行传输的布料主体,可在挤压阻挡作用下,进行拉伸活动,来扩大纤维缝隙,使纤维缝隙内部的毛絮,也可快速清理出,来加深布料主体外侧毛絮清理充分。The setting of the blocking stretching device can be driven by the lower swing of the swing arm to push the roller under the extrusion frame so that the main body of the cloth is connected with the top of the backing plate to carry out the extrusion activity of the main body of the cloth, while the transmission is carried out by the guide roller. The main body of the fabric can be stretched under the action of extrusion and blocking to expand the fiber gap, so that the lint inside the fiber slit can also be quickly cleaned out to deepen the cleaning of the outer lint of the main body of the fabric.
附图说明Description of drawings
图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明正视内部结构示意图;Fig. 2 is a schematic view of the internal structure of the present invention;
图3是本发明监测装置正视内部结构示意图;3 is a schematic diagram of the internal structure of the monitoring device of the present invention when viewed from the front;
图4是本发明稳固结构A处放大结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of the stable structure A of the present invention;
图5是本发明预清理装置立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the pre-cleaning device of the present invention;
图6是本发明拍打结构立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the beating structure of the present invention;
图7是本发明拍打结构立体内部结构示意图;Fig. 7 is a schematic diagram of the three-dimensional internal structure of the beating structure of the present invention;
图8是本发明阻挡拉伸装置正视结构示意图。Fig. 8 is a front view structural diagram of the barrier stretching device of the present invention.
其中:机架-1、控制器-2、导辊-3、电机-4、布料主体-5、集絮箱-6、收集盒-7、吸絮管-8、抽风机-9、黏贴辊-10、刮板-11、监测装置-12、壳体-121、监测摄像头-122、连接臂-123、转盘-124、稳固结构-12a、固定块-12a1、导杆-12a2、三角块-12a3、滚珠-12a4、预清理装置-13、箱体-131、上吸附罩-132、下吸附罩-133、拍打结构-13a、第一拍板-13a1、第二拍板-13a2、凸形板-13a3、连接杆-13a4、移动块-13a5、气缸-13a6、阻挡拉伸装置-14、支撑板-141、伺服电机-142、摆臂-143、挤压架-144、压辊-145、承接座-146、垫板-147、压簧-148。Among them: frame-1, controller-2, guide roller-3, motor-4, cloth main body-5, floc collection box-6, collection box-7, floc suction pipe-8, exhaust fan-9, pasting Roller-10, scraper-11, monitoring device-12, housing-121, monitoring camera-122, connecting arm-123, turntable-124, stable structure-12a, fixed block-12a1, guide rod-12a2, triangular block -12a3, balls-12a4, pre-cleaning device-13, box body-131, upper adsorption cover-132, lower adsorption cover-133, flapping structure-13a, first clapper-13a1, second clapper-13a2, convex plate -13a3, connecting rod-13a4, moving block-13a5, cylinder-13a6, blocking stretching device-14, support plate-141, servo motor-142, swing arm-143, extrusion frame-144, pressure roller-145, Undertake seat-146, backing plate-147, stage clip-148.
具体实施方式Detailed ways
为了进一步解释本发明的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solutions of the present invention, specific examples are given below to illustrate in detail.
请参阅图1-2,本发明提供一种具有实时监测功能的吸絮装置及方法,包括机架1,机架1前端中部安装有控制器2,且机架1左右两侧均纵向安装有两组导辊3,两组所设导辊3前端与电机4相接,且两组所设导辊3与布料主体5上下两端相抵,机架1上下两端中部均紧固连接有集絮箱6,且集絮箱6内部下端滑动连接有收集盒7,集絮箱6左右两侧一体紧固有吸絮管8,且吸絮管8内部靠近集絮箱6一侧安装有抽风机9,吸絮管8远离集絮箱6一侧转动连接有黏贴辊10,且黏贴辊10外侧与刮板11相接,刮板11与吸絮管8外侧内部固定连接,还包括设于机架1右侧的监测装置12、安装于机架1左侧的预清理装置13和设于机架1内部左侧的阻挡拉伸装置14。Please refer to Figure 1-2, the present invention provides a flocculation suction device and method with real-time monitoring function, including a
请参阅图3-4,本实施例中的监测装置12包括安装于机架1右侧实现内部零件防护配合的壳体121、设于壳体121上下两端的监测摄像头122,且上下所设监测摄像头122整体结构相一致、转动连接于监测摄像头122后侧进行拉动调节的连接臂123、转动连接于连接臂123远离监测摄像头122一侧的转盘124,设于监测摄像头122后端左右两侧用于调节稳固的稳固结构12a。3-4, the
其中,监测摄像头122沿壳体121前侧上下相对称设置,且上下相对称所设监测摄像头122监测面分别与布料主体5上下两面相对,保证监测摄像头122对完成毛絮清理的布料主体5外表面实现实时监测活动;转盘124上下相反安装有连接臂123,且转盘124中部后侧与驱动设备相接,保证转盘124可随外部相接驱动设备往复转动,实现拉动调节或推动复位驱动。Among them, the
具体地,稳固结构12a包括紧固连接于监测摄像头122左右两侧的固定块12a1、竖直插接于固定块12a1中部用于导向的导杆12a2、左右相对称安装于固定块12a1内部的三角块12a3、内嵌于三角块12a3靠近导杆12a2一侧的滚珠12a4。Specifically, the stabilizing
请参阅图5-7,本实施例中的预清理装置13包括安装于机架1左侧的箱体131、分别紧固于箱体131前侧上下两端的上吸附罩132与下吸附罩133,安装于箱体131中部进行布料主体5上下两面间歇拍打的拍打结构13a。Please refer to Figures 5-7, the
具体地,上吸附罩132与下吸附罩133外侧中部均开设有出气端,且上吸附罩132与下吸附罩133所设出气端均与外部吸附设备相连,保证上吸附罩132与下吸附罩133可相互配合实现稳定毛絮吸附导出。Specifically, the
进一步说明,拍打结构13a包括上下相对称安装于箱体131中部前侧的第一拍板13a1与第二拍板13a2,且第一拍板13a1与第二拍板13a2右侧拍打端设有多处凸形处、分别套接于第一拍板13a1与第二拍板13a2后侧外表面的凸形板13a3,且凸形板13a3整体向右倾斜安装设置、转动连接于凸形板13a3上端前侧的连接杆13a4、相接于连接杆13a4右侧的移动块13a5,且移动块13a5与箱体131内部滑动相抵、横向设于移动块13a5右侧并与移动块13a5右侧中部相接的气缸13a6。To further illustrate, the beating
请参阅图8,本实施例中的阻挡拉伸装置14包括紧固连接于机架1内部左侧用于支撑的支撑板141,且支撑板141右侧上端一体焊接有竖直端,安装于支撑板141右侧竖直端顶部后侧的伺服电机142、相接于伺服电机142前侧输出端实现摆动调节驱动的摆臂143、传动连接于摆臂143左侧并与支撑板141左侧相竖直插接的挤压架144、转动纵向内置于挤压架144底部用于布料主体5挤压阻挡配合的压辊145、相对设于挤压架144底部的承接座146,且承接座146左右两侧穿入有接杆用于紧固配合、活动内置于承接座146中部进行承接的垫板147,且垫板147上端面光滑无倒刺,同时垫板147底部左右两侧与承接座146滑动插接,左右相对称安装于垫板147底部进行弹性挤压支持的压簧148。Please refer to FIG. 8 , the
其中,摆臂143沿支撑板141右侧上端横向设置,且摆臂143左侧一体设有横向长条中空处,保证摆臂143通过左侧所设横向长条中空处来实现挤压架144的下推挤压驱动;压辊145整体呈圆柱体状设置,且压辊145底部外侧无毛刺设置,保证压辊145对布料主体5稳定挤压,减少对布料主体5的破坏效果;垫板147整体呈弧形板状设置,且垫板147整体长度与压辊145相对相一致,保证垫板147与压辊145相互配合,对布料主体5挤压阻挡,来使布料主体5纤维缝隙扩大,加快缝隙内部毛絮清理效果。Wherein, the
一种具有实时监测功能的吸絮装置的方法,包括如下步骤:A method for a flocculation suction device with real-time monitoring function, comprising the steps of:
S1:布料传输:首先将布料主体5置入机架1左右两侧所设的两组导辊3中部,使左右两侧所设的两组导辊3在机架1前端中部所设控制器2控制下,进行布料主体5右移横向传输;S1: Cloth transmission: first put the
S2:毛絮吸附:当布料主体5随两组所设导辊3传输至机架1中段内部时,可再次通过安装于机架1前端中部所设的控制器2,来实现吸絮管8靠近集絮箱6一侧内部所设抽风机9的运行,而当吸絮管8远离集絮箱6一侧所设的黏贴辊10与布料主体5接触时,可对布料主体5外侧所附着的毛絮,进行粘接清理活动,而当所粘接的毛絮随转动的黏贴辊10导送至刮板11处时,刮板11可实现黏贴辊10外侧粘接毛絮的刮落,且配合抽风机9吸附作用力,可快速将毛絮吸入吸絮管8内部,并配合吸絮管8的导向效果,将所吸附的毛絮导入至集絮箱6内部,最后毛絮可收集至收集盒7内部,来便于后续处理,如此,就可完成布料主体5外侧毛絮的吸附清理;S2: Flint absorption: When the main body of the
S3:布料监测:若当完成毛絮清理的布料主体5从机架1右侧导出,并穿过机架1右侧所设的监测装置12时,设于壳体121内部上下两端的监测摄像头122,可对布料主体5上下两面毛絮清理情况进行监测活动,当布料主体5外侧毛絮清理充分时,布料主体5可随机架1右侧所设的两组导辊3实现导出,来进行后续处理加工活动,若布料主体5外侧毛絮清理不充分时,监测摄像头122及时作出反应,来使控制器2驱动两组导辊3前侧相接的电机4反向驱动,如此布料主体5可向左重新横移回机架1中段内部,使机架1内部所设的黏贴辊10与抽风机9重新对布料主体5外侧毛絮进行清理,避免出现毛絮清理遗漏现象,导致后续仍需重新放入机架1内部,来进行毛絮再次吸附清理活动,从而达到了布料主体5外表面实时监测配合,来保证毛絮清理效果充分的优点;S3: Cloth monitoring: if the cloth
而为提高上下两端所设监测摄像头122对布料主体5上下两面监测的清晰,可通过驱动转盘124中部后侧相接的外部驱动设备,使转盘124逆时针转动,随转盘124逆时针转动下,相反安装于转盘124上下两端的连接臂123,可随之实现外侧相对应连接监测摄像头122的拉动,使两侧所设监测摄像头122纵向相对移动,来靠近布料主体5外侧,提高实时监测效果,同时在两侧所设监测摄像头122纵向移动时,可在左右两侧相接固定块12a1与导杆12a2插接导向配合下,提高纵向移动的稳定性,并且安装于固定块12a1内部左右两侧的三角块12a3,可使三角块12a3靠近导杆12a2一面的滚珠12a4实现稳定相抵滚动导向配合,来进一步提高两侧所设监测摄像头122纵向移动流畅度,减少卡顿现象的出现,从而达到了实时监测位置辅助调节,来提高布料主体5外表面实时监测效果的优点;And in order to improve the clarity of the
S4:毛絮预清理:而在布料主体5从机架1左侧导入时,布料主体5可移入预清理装置13内部所设的上吸附罩132与下吸附罩133之间,当通过驱动拍打结构13a内部所设的气缸13a6时,可使气缸13a6实现左侧相接移动块13a5的左右往复横移,通过移动块13a5左右往复横移驱动下,转动连接于移动块13a5上下两端的连接杆13a4,可随之进行左侧相对应连接凸形板13a3的推动,即凸形板13a3可受连接杆13a4推拉配合下,实现正反转动活动,而通过凸形板13a3正反转动下,与凸形板13a3相连接的第一拍板13a1和第二拍板13a2,就可沿箱体131前侧中部间歇往复摆动,来对移入上吸附罩132与下吸附罩133之间的布料主体5实现往复拍打,将布料主体5外侧所附着的毛絮拍打飘散,同时配合上吸附罩132与下吸附罩133外部出气端相接吸附设备的吸附驱动下,飘散的毛絮可沿上吸附罩132与下吸附罩133快速导出至外部,进行收集活动,如此,可对布料主体5外侧所附着的毛絮,进行预拍打清理,加快后续黏贴辊10与抽风机9对布料主体5外侧毛絮的清理效果,由此,进一步提高布料主体5外侧毛絮清理效果;S4: Lint pre-cleaning: when the cloth
S5:清理加深;而在未充分清理布料主体5复移回机架1内部进行重新清理时,为能够进行布料主体5纤维缝隙之间附着毛絮的清理,需通过驱动机架1内部左侧所设的阻挡拉伸装置14,即通过驱动支撑板141右侧竖直端顶部后端相接的伺服电机142,使伺服电机142实现前侧输出端相接摆臂143的逆时针带动,随摆臂143逆时针转动下,与摆臂143左侧横向长条中空处相传动连接的挤压架144,可沿支撑板141左侧竖直下移,使挤压架144底部相接的压辊145与布料主体5上端面相抵,并将布料主体5相抵处,下推至承接座146内部所设的垫板147处,使布料主体5底部与垫板147顶部相抵,同时,垫板147可受压辊145挤压时,可使垫板147底部左右两侧相接的压簧148压缩,使压簧148弹性支持,来提高垫板147对布料主体5挤压效果,使后续布料主体5纤维缝隙可稳定扩大,如此,布料主体5可在压辊145相抵与垫板147插接配合下,对传输的布料主体5进行挤压阻挡,而传输的布料主体5在导辊3导向力作用下,对布料主体5整体进行拉伸形变,来扩大布料主体5纤维缝隙,使缝隙内部附着的毛絮露出,来与黏贴辊10外侧粘接清理,由此,可加深布料主体5外侧毛絮清理效果,对布料主体5纤维缝隙内部所附着的毛絮,进行高效吸附清理,从而达到了布料主体5外侧毛絮吸附清理加深的优点。S5: The cleaning is deepened; and when the
本实施记载的气缸13a6、伺服电机142与压簧148为现有常规技术,与现有类似产品无异,气缸13a6是指引导活塞在缸内进行直线往复运动的圆筒形金属机件,实现横向往复伸缩驱动配合的功能;伺服电机142是指在伺服系统中控制机械元件运转的发动机,是一种补助马达间接变速装置,实现正反驱动配合的功能;压簧148指的是压缩弹簧的圈与圈之间有一定的间隙,当受到外载荷时弹簧收缩变形,储存形变能,实现弹性挤压支持的功能,因此不再详细赘述。The cylinder 13a6,
以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred examples of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Modifications to the technical solutions recorded, or equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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