CN115852664A - A flocculation suction device and method with real-time monitoring function - Google Patents

A flocculation suction device and method with real-time monitoring function Download PDF

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CN115852664A
CN115852664A CN202310110241.0A CN202310110241A CN115852664A CN 115852664 A CN115852664 A CN 115852664A CN 202310110241 A CN202310110241 A CN 202310110241A CN 115852664 A CN115852664 A CN 115852664A
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frame
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周新平
周贵平
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Quanzhou Tuoxin Metal Machinery Co ltd
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Abstract

本发明公开了一种具有实时监测功能的吸絮装置及方法,包括机架、监测装置、预清理装置和阻挡拉伸装置。本发明通过在机架右侧设置了监测装置,在壳体内部上下所设监测摄像头检测配合下,可对布料外侧清理状况进行实时监测活动,在机架左侧设置了预清理装置,受箱体中部所设拍打结构往复间歇拍打下,可对布料外侧毛絮进行拍打飘散,并配合两处所设吸附罩,来将飘散的毛絮导出,且在机架内部左侧设置了阻挡拉伸装置,在摆臂摆动配合下,可下推挤压架,使压辊与垫板配合,进行布料的阻挡,使后续布料移动时,可拉伸,来扩大纤维缝隙,进行缝隙内部毛絮的清理,从而达到了布料外侧毛絮清理效果实时监测,预清理配合与清理加深的优点。

Figure 202310110241

The invention discloses a flocculation suction device and method with real-time monitoring function, comprising a frame, a monitoring device, a pre-cleaning device and a blocking stretching device. In the present invention, a monitoring device is arranged on the right side of the frame, and under the detection cooperation of the monitoring cameras set up and down inside the casing, real-time monitoring activities can be carried out on the cleaning status of the outer side of the cloth, and a pre-cleaning device is arranged on the left side of the frame. The slapping structure set in the middle of the body is reciprocated and intermittently slapped, which can slap and disperse the lint on the outside of the fabric, and cooperate with the adsorption covers at two places to export the scatter lint, and a blocking stretching device is installed on the left side of the frame , with the swing of the swing arm, the extrusion frame can be pushed down, so that the pressure roller cooperates with the backing plate to block the fabric, so that when the subsequent fabric moves, it can be stretched to expand the fiber gap and clean the lint inside the gap , so as to achieve the real-time monitoring of the cleaning effect of the outer lint of the cloth, the advantages of pre-cleaning cooperation and cleaning deepening.

Figure 202310110241

Description

一种具有实时监测功能的吸絮装置及方法A flocculation suction device and method with real-time monitoring function

技术领域technical field

本发明涉及纺织机械相关领域,尤其涉及一种具有实时监测功能的吸絮装置及方法。The invention relates to the related field of textile machinery, in particular to a flocculation suction device and method with real-time monitoring function.

背景技术Background technique

纺织设备是把天然纤维或化学纤维加工成为纺织品所需要的各种机械设备,广义的纺织机械还包括生产化学纤维的化工机械,纺织机械是纺织工业的生产手段和物质基础,其技术水平、质量和制造成本,直接关系到纺织工业的发展;Textile equipment is a variety of mechanical equipment required to process natural fibers or chemical fibers into textiles. In a broad sense, textile machinery also includes chemical machinery for the production of chemical fibers. Textile machinery is the production means and material basis of the textile industry. Its technical level and quality and manufacturing costs are directly related to the development of the textile industry;

纺织生产加工制造时,需要很多辅助性的设备,辅助设备也是生产中不可缺少的工具,比如,纺织的绕线、烘干和导沙等,纺织布料生产时需要将纺织布料表面的毛絮清除干净,通常使用粘连辊子或吸絮设备进行去除布料上的毛;During textile production, processing and manufacturing, a lot of auxiliary equipment is needed. Auxiliary equipment is also an indispensable tool in production, such as textile winding, drying and sand guiding, etc. During the production of textile fabrics, it is necessary to remove the lint on the surface of textile fabrics Clean, usually using sticky rollers or suction equipment to remove hair from the fabric;

现有中国专利为CN202110012109.7的一种纺织机械用的拆装式长通道毛絮吸收辅助装置,包括辅助座,张紧架,张紧辊,上毛絮吸取罩,下毛絮吸取罩,外粘黏辊,内粘黏辊,伸缩架,平行架;所述辅助座的上方右侧两侧壁上通过轴承转动连接有换向辊;所述张紧架通过焊接固定连接在辅助座的上方后端;所述张紧辊的两端滑动连接在张紧架的两侧;所述外粘黏辊通过轴承转动连接在辅助座的左侧两侧板上;所述内粘黏辊通过轴承转动连接在辅助座的左侧两侧板上;所述伸缩架滑动连接在辅助座的上表面两侧;可以看出,比现有的布料毛絮清理设备增加了便于调节布料与工作机构之间的间歇,改变对毛絮的吸收力度,解决毛絮或着灰尘等微小杂质对布料的粘附性较高,不易进行清理的情况;The existing Chinese patent CN202110012109.7 is a detachable long-channel lint absorption auxiliary device for textile machinery, including an auxiliary seat, a tension frame, a tension roller, an upper lint suction cover, a lower lint suction cover, The outer sticky roller, the inner sticky roller, the telescopic frame, the parallel frame; the upper right side wall of the auxiliary seat is connected with the reversing roller through the bearing rotation; the tension frame is fixedly connected to the auxiliary seat by welding The upper rear end; the two ends of the tension roller are slidingly connected to both sides of the tension frame; the outer sticky roller is connected to the left side plates of the auxiliary seat through bearing rotation; the inner sticky roller passes through The bearing is rotatably connected to the left side plates of the auxiliary seat; the telescopic frame is slidably connected to both sides of the upper surface of the auxiliary seat; it can be seen that compared with the existing cloth lint cleaning equipment, it is more convenient to adjust the cloth and the working mechanism Intermittent between changes to change the absorption of fluff, to solve the problem that fluff or dust and other tiny impurities have high adhesion to the fabric and are not easy to clean;

上述现有专利通过张紧架和张紧辊的配合、外粘黏辊和内粘黏辊的配合与伸缩架和平行架的配合,来保证纺织布料外侧所附着毛絮的稳定吸附,但其或现有吸絮设备在初步完成布料的毛絮吸附后,较缺少一定的监测功能,来及时扫描布料外侧,避免毛絮清理不充分,需花费较多时间进行监测,同时毛絮较易附着于布料纤维缝隙内部,使得后续吸附清理时,吸附力较不能够满足缝隙内部毛絮的吸出,使得布料吸絮效果大大降低。The above-mentioned existing patent ensures the stable adsorption of the fluff attached to the outer side of the textile fabric through the cooperation of the tension frame and the tension roller, the cooperation of the outer sticky roller and the inner sticky roller, and the cooperation of the telescopic frame and the parallel frame. Or the existing lint absorption equipment lacks a certain monitoring function after the initial completion of the lint adsorption of the fabric, to scan the outside of the fabric in time to avoid insufficient lint cleaning, which takes more time to monitor, and at the same time, the lint is easier to attach In the gaps of fabric fibers, the adsorption force is less than enough to suck out the lint inside the gaps during subsequent adsorption cleaning, which greatly reduces the effect of fabric flocculation.

发明内容Contents of the invention

因此,为了解决上述不足,本发明提供一种具有实时监测功能的吸絮装置及方法。Therefore, in order to solve the above shortcomings, the present invention provides a flocculation suction device and method with real-time monitoring function.

为了实现上述目的,本发明采取以下技术方案:一种具有实时监测功能的吸絮装置及方法,包括机架,所述机架前端中部安装有控制器,且机架左右两侧均纵向安装有两组导辊,所述两组所设导辊前端与电机相接,且两组所设导辊与布料主体上下两端相抵,所述机架上下两端中部均紧固连接有集絮箱,且集絮箱内部下端滑动连接有收集盒,所述集絮箱左右两侧一体紧固有吸絮管,且吸絮管内部靠近集絮箱一侧安装有抽风机,所述吸絮管远离集絮箱一侧转动连接有黏贴辊,且黏贴辊外侧与刮板相接,所述刮板与吸絮管外侧内部固定连接,还包括设于机架右侧的监测装置、安装于机架左侧的预清理装置和设于机架内部左侧的阻挡拉伸装置,所述监测装置包括安装于机架右侧的壳体、设于壳体上下两端的监测摄像头、相接于监测摄像头后侧的连接臂、转动连接于连接臂一侧的转盘以及设于监测摄像头后端左右两侧的稳固结构。In order to achieve the above object, the present invention adopts the following technical solutions: a flocculation suction device and method with real-time monitoring function, including a frame, a controller is installed in the middle of the front end of the frame, and the left and right sides of the frame are longitudinally installed with Two sets of guide rollers, the front ends of the two sets of guide rollers are connected to the motor, and the two sets of guide rollers are offset against the upper and lower ends of the fabric main body, and the middle parts of the upper and lower ends of the frame are fastened to the flocculation box , and the collection box is slidably connected to the lower end inside the collection box, the left and right sides of the collection box are integrally fastened with a suction pipe, and an exhaust fan is installed inside the suction pipe close to the side of the collection box, and the suction pipe The sticking roller is connected to the side away from the floc collection box in rotation, and the outside of the sticking roller is connected to the scraper, and the scraper is fixedly connected to the outside of the flocculent suction tube inside, and also includes a monitoring device and an installation on the right side of the frame. The pre-cleaning device on the left side of the frame and the blocking stretching device on the left side inside the frame, the monitoring device includes a shell installed on the right side of the frame, monitoring cameras set at the upper and lower ends of the The connecting arm on the rear side of the monitoring camera, the rotating disk connected to one side of the connecting arm and the stable structures arranged on the left and right sides of the rear end of the monitoring camera.

优选的,所述监测摄像头沿壳体前侧上下相对称设置,且上下相对称所设监测摄像头监测面分别与布料主体上下两面相对。Preferably, the monitoring cameras are symmetrically arranged up and down along the front side of the casing, and the monitoring surfaces of the monitoring cameras arranged vertically and symmetrically are respectively opposite to the upper and lower surfaces of the fabric main body.

优选的,所述转盘上下相反安装有连接臂,且转盘中部后侧与驱动设备相接。Preferably, the turntable is equipped with connecting arms opposite up and down, and the rear side of the middle part of the turntable is connected with the driving device.

优选的,所述预清理装置包括安装于机架左侧的箱体、分别紧固于箱体前侧上下两端的上吸附罩与下吸附罩以及安装于箱体中部的拍打结构。Preferably, the pre-cleaning device includes a box installed on the left side of the frame, an upper suction cover and a lower suction cover respectively fastened to the upper and lower ends of the front side of the box, and a beating structure installed in the middle of the box.

优选的,所述上吸附罩与下吸附罩外侧中部均开设有出气端,且上吸附罩与下吸附罩所设出气端均与外部吸附设备相连。Preferably, both the upper adsorption cover and the lower adsorption cover are provided with gas outlets in the outer middle, and the gas outlets of the upper adsorption cover and the lower adsorption cover are connected to external adsorption equipment.

优选的,所述阻挡拉伸装置包括紧固于机架内部左侧的支撑板、设于支撑板右侧上端的伺服电机、相接于伺服电机前侧输出端的摆臂、传动连接于摆臂左侧并与支撑板左侧相插接的挤压架、内置于挤压架底部的压辊、相对设于挤压架底部的承接座、设于承接座中部的垫板以及安装于垫板底部左右两侧的压簧。Preferably, the blocking stretching device includes a support plate fastened to the left side of the frame, a servo motor located on the upper right side of the support plate, a swing arm connected to the output end of the front side of the servo motor, and a drive connected to the swing arm. The extrusion frame on the left side and plugged with the left side of the support plate, the pressure roller built in the bottom of the extrusion frame, the receiving seat opposite to the bottom of the extrusion frame, the backing plate in the middle of the receiving seat, and the backing plate installed on the backing plate Compression springs on the left and right sides of the bottom.

优选的,所述摆臂沿支撑板右侧上端横向设置,且摆臂左侧一体设有横向长条中空处。Preferably, the swing arm is arranged transversely along the upper right side of the support plate, and the left side of the swing arm is integrally provided with a horizontal elongated hollow.

优选的,所述压辊整体呈圆柱体状设置,且压辊底部外侧无毛刺设置。Preferably, the pressure roller is arranged in a cylindrical shape as a whole, and there is no burr on the outside of the bottom of the pressure roller.

优选的,所述垫板整体呈弧形板状设置,且垫板整体长度与压辊相对相一致。Preferably, the backing plate is arranged in an arc-shaped plate shape as a whole, and the overall length of the backing plate is consistent with the pressure roller.

所述一种具有实时监测功能的吸絮装置的方法,其特征在于:包括如下步骤:The method of a flocculation suction device with a real-time monitoring function is characterized in that it comprises the following steps:

S1:布料传输:将布料主体置入机架左右两侧所设的两组导辊中部,使导辊整体驱动,进行布料主体横向传输;S1: Cloth transmission: Put the main body of the cloth into the middle of the two sets of guide rollers set on the left and right sides of the frame, so that the guide rollers are driven as a whole to carry out the horizontal transmission of the main body of the cloth;

S2:毛絮吸附:通过安装于机架前端中部的控制器,来实现吸絮管内部所设抽风机的运行,当吸絮管另一侧所设的黏贴辊将布料主体外侧所附着的毛絮粘接导送至刮板处时,刮板可实现黏贴辊外侧粘接毛絮的刮落,且配合抽风机吸附作用力,可快速将毛絮吸附导入至集絮箱内部,并收集至收集盒内部,来便于后续处理;S2: Flint absorption: The controller installed in the middle of the front end of the frame realizes the operation of the exhaust fan inside the flocculation suction pipe. When the fluff is bonded and transported to the scraper, the scraper can realize the scraping of the bonded fluff on the outside of the sticking roller, and cooperate with the suction force of the exhaust fan to quickly absorb the fluff into the floc collection box, and Collected into the collection box for subsequent processing;

S3:布料监测:完成毛絮清理的布料主体从机架右侧导出,并穿过机架右侧所设的监测装置,使监测装置对布料主体上下两面进行监测,来获取布料主体外表面毛絮是否清理干净,及时作出反应,来回移布料主体,进行再次毛絮清理活动;S3: Cloth monitoring: The main body of the cloth after cleaning the lint is exported from the right side of the frame, and passes through the monitoring device installed on the right side of the frame, so that the monitoring device monitors the upper and lower sides of the main body of the cloth to obtain the lint on the outer surface of the main body. Whether the lint is cleaned up, respond in time, move the main body of the fabric back and forth, and carry out another lint cleaning activity;

S4:毛絮预清理:在布料主体从机架左侧导入时,可与预清理装置相接,使预清理装置驱动,来对布料主体往复拍打,对部分毛絮拍动飘散,且配合预清理装置的辅助吸附效果,来对飘散的毛絮导出,如此,来进一步提高布料主体外侧毛絮清理效果;S4: Lint pre-cleaning: When the main body of the fabric is introduced from the left side of the frame, it can be connected with the pre-cleaning device, so that the pre-cleaning device can be driven to beat the main body of the fabric back and forth, and part of the lint will be flapped and scattered, and cooperate with the pre-cleaning device. The auxiliary adsorption effect of the cleaning device is used to export the floating lint, so as to further improve the cleaning effect of the lint outside the main body of the cloth;

S5:清理加深;在布料主体复移清理过程中,可通过驱动机架内部左侧所设的阻挡拉伸装置,来对布料主体挤压,使原本传输的布料主体受到阻挡力,而进行拉伸形变,来扩大布料主体纤维缝隙,使缝隙内部附着的毛絮,可受力移出清理,来充分提高布料主体外侧的毛絮清理效果。S5: Cleaning is deepened; during the re-moving and cleaning process of the main body of the cloth, the main body of the cloth can be squeezed by driving the blocking and stretching device set on the left side of the frame, so that the main body of the originally transmitted cloth is subjected to the blocking force and pulled. Stretching deformation to expand the fiber gap of the main body of the fabric, so that the lint attached to the inside of the slit can be moved out and cleaned under force, so as to fully improve the cleaning effect of the lint outside the main body of the fabric.

本发明的有益效果:Beneficial effects of the present invention:

本发明通过在机架右侧设置了监测装置,在壳体内部上下所设监测摄像头检测配合下,可对布料外侧清理状况进行实时监测活动,在机架左侧设置了预清理装置,受箱体中部所设拍打结构往复间歇拍打下,可对布料外侧毛絮进行拍打飘散,并配合两处所设吸附罩,来将飘散的毛絮导出,且在机架内部左侧设置了阻挡拉伸装置,在摆臂摆动配合下,可下推挤压架,使压辊与垫板配合,进行布料的阻挡,使后续布料移动时,可拉伸,来扩大纤维缝隙,进行缝隙内部毛絮的清理,从而达到了布料外侧毛絮清理效果实时监测,预清理配合与清理加深的优点。In the present invention, a monitoring device is arranged on the right side of the frame, and under the detection cooperation of the monitoring cameras set up and down inside the casing, real-time monitoring activities can be carried out on the cleaning status of the outer side of the cloth, and a pre-cleaning device is arranged on the left side of the frame. The slapping structure set in the middle of the body is reciprocated and intermittently slapped, which can slap and disperse the lint on the outside of the fabric, and cooperate with the adsorption covers at two places to export the scatter lint, and a blocking stretching device is installed on the left side of the frame , with the swing of the swing arm, the extrusion frame can be pushed down, so that the pressure roller cooperates with the backing plate to block the fabric, so that when the subsequent fabric moves, it can be stretched to expand the fiber gap and clean the lint inside the gap , so as to achieve the real-time monitoring of the cleaning effect of the outer lint of the cloth, the advantages of pre-cleaning cooperation and cleaning deepening.

监测装置的设置,在壳体内部上下两侧所设监测摄像头可实时进行所完成毛絮清理布料主体外侧的扫描监测,来及时作出返工判断;The monitoring device is installed, and the monitoring cameras installed on the upper and lower sides of the shell can perform real-time scanning and monitoring of the outside of the completed lint cleaning cloth body to make timely rework judgments;

连接臂、转板与稳固结构的设置,可以在转盘转动下,实现两侧相接连接臂的拉动,使连接臂带动相对应的监测摄像头移动,来更加靠近布料主体,提高监测效果,且配合稳固结构内部所设的导杆、三角块与滚珠,可提高监测摄像头监测位置的稳定流畅调节;The setting of the connecting arm, the rotating plate and the stable structure can realize the pulling of the connecting arms connected on both sides under the rotation of the turntable, so that the connecting arm drives the corresponding monitoring camera to move closer to the main body of the fabric, improving the monitoring effect, and cooperates The guide rods, triangular blocks and balls set inside the stable structure can improve the stable and smooth adjustment of the monitoring position of the monitoring camera;

预清理装置的设置,在内部拍打结构所设气缸驱动下,移动块可带动上下两端相接的连接杆,来实现相对应连接凸形板的往复推拉,使得与凸形板相连接的第一拍板或第二拍板间歇摆动,来对布料主体间歇拍打,使毛细飘散,且配合上吸附罩与下吸附罩,来将飘散的毛絮吸出,提高后续布料外表面毛絮清理效果;The setting of the pre-cleaning device, under the drive of the cylinder set in the internal flapping structure, the moving block can drive the connecting rods connected at the upper and lower ends to realize the reciprocating push and pull of the corresponding connecting convex plate, so that the first connecting rod connected with the convex plate The first clapper or the second clapper swings intermittently to beat the main body of the fabric intermittently to make the capillaries drift away, and cooperate with the upper adsorption cover and the lower adsorption cover to suck out the floating fluff and improve the subsequent cleaning effect of the outer surface of the fabric;

阻挡拉伸装置的设置,可在摆臂下摆带动下,使挤压架下推压辊,使布料主体与垫板顶部相接,来进行布料主体的挤压活动,而受导辊进行传输的布料主体,可在挤压阻挡作用下,进行拉伸活动,来扩大纤维缝隙,使纤维缝隙内部的毛絮,也可快速清理出,来加深布料主体外侧毛絮清理充分。The setting of the blocking stretching device can be driven by the lower swing of the swing arm to push the roller under the extrusion frame so that the main body of the cloth is connected with the top of the backing plate to carry out the extrusion activity of the main body of the cloth, while the transmission is carried out by the guide roller. The main body of the fabric can be stretched under the action of extrusion and blocking to expand the fiber gap, so that the lint inside the fiber slit can also be quickly cleaned out to deepen the cleaning of the outer lint of the main body of the fabric.

附图说明Description of drawings

图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明正视内部结构示意图;Fig. 2 is a schematic view of the internal structure of the present invention;

图3是本发明监测装置正视内部结构示意图;3 is a schematic diagram of the internal structure of the monitoring device of the present invention when viewed from the front;

图4是本发明稳固结构A处放大结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of the stable structure A of the present invention;

图5是本发明预清理装置立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the pre-cleaning device of the present invention;

图6是本发明拍打结构立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of the beating structure of the present invention;

图7是本发明拍打结构立体内部结构示意图;Fig. 7 is a schematic diagram of the three-dimensional internal structure of the beating structure of the present invention;

图8是本发明阻挡拉伸装置正视结构示意图。Fig. 8 is a front view structural diagram of the barrier stretching device of the present invention.

其中:机架-1、控制器-2、导辊-3、电机-4、布料主体-5、集絮箱-6、收集盒-7、吸絮管-8、抽风机-9、黏贴辊-10、刮板-11、监测装置-12、壳体-121、监测摄像头-122、连接臂-123、转盘-124、稳固结构-12a、固定块-12a1、导杆-12a2、三角块-12a3、滚珠-12a4、预清理装置-13、箱体-131、上吸附罩-132、下吸附罩-133、拍打结构-13a、第一拍板-13a1、第二拍板-13a2、凸形板-13a3、连接杆-13a4、移动块-13a5、气缸-13a6、阻挡拉伸装置-14、支撑板-141、伺服电机-142、摆臂-143、挤压架-144、压辊-145、承接座-146、垫板-147、压簧-148。Among them: frame-1, controller-2, guide roller-3, motor-4, cloth main body-5, floc collection box-6, collection box-7, floc suction pipe-8, exhaust fan-9, pasting Roller-10, scraper-11, monitoring device-12, housing-121, monitoring camera-122, connecting arm-123, turntable-124, stable structure-12a, fixed block-12a1, guide rod-12a2, triangular block -12a3, balls-12a4, pre-cleaning device-13, box body-131, upper adsorption cover-132, lower adsorption cover-133, flapping structure-13a, first clapper-13a1, second clapper-13a2, convex plate -13a3, connecting rod-13a4, moving block-13a5, cylinder-13a6, blocking stretching device-14, support plate-141, servo motor-142, swing arm-143, extrusion frame-144, pressure roller-145, Undertake seat-146, backing plate-147, stage clip-148.

具体实施方式Detailed ways

为了进一步解释本发明的技术方案,下面通过具体实施例进行详细阐述。In order to further explain the technical solutions of the present invention, specific examples are given below to illustrate in detail.

请参阅图1-2,本发明提供一种具有实时监测功能的吸絮装置及方法,包括机架1,机架1前端中部安装有控制器2,且机架1左右两侧均纵向安装有两组导辊3,两组所设导辊3前端与电机4相接,且两组所设导辊3与布料主体5上下两端相抵,机架1上下两端中部均紧固连接有集絮箱6,且集絮箱6内部下端滑动连接有收集盒7,集絮箱6左右两侧一体紧固有吸絮管8,且吸絮管8内部靠近集絮箱6一侧安装有抽风机9,吸絮管8远离集絮箱6一侧转动连接有黏贴辊10,且黏贴辊10外侧与刮板11相接,刮板11与吸絮管8外侧内部固定连接,还包括设于机架1右侧的监测装置12、安装于机架1左侧的预清理装置13和设于机架1内部左侧的阻挡拉伸装置14。Please refer to Figure 1-2, the present invention provides a flocculation suction device and method with real-time monitoring function, including a frame 1, a controller 2 is installed in the middle of the front end of the frame 1, and the left and right sides of the frame 1 are longitudinally installed with Two groups of guide rollers 3, the front ends of the two groups of guide rollers 3 are connected with the motor 4, and the upper and lower ends of the two groups of guide rollers 3 and the cloth main body 5 are offset, and the middle parts of the upper and lower ends of the frame 1 are fastened and connected with a set The flocculation box 6, and the collection box 7 is slidably connected to the lower end of the flocculation box 6, and the left and right sides of the flocculation box 6 are integrally fastened with a flocculation suction pipe 8, and the inside of the flocculation suction pipe 8 is installed with an exhaust fan on the side close to the flocculation box 6. machine 9, the floc suction tube 8 is away from the floc collection box 6 side and is connected with a pasting roller 10 for rotation, and the outside of the pasting roller 10 is connected to the scraper 11, and the scraper 11 is fixedly connected to the outside of the floc suction pipe 8, and also includes The monitoring device 12 arranged on the right side of the frame 1 , the pre-cleaning device 13 installed on the left side of the frame 1 , and the blocking stretching device 14 arranged on the left side of the frame 1 .

请参阅图3-4,本实施例中的监测装置12包括安装于机架1右侧实现内部零件防护配合的壳体121、设于壳体121上下两端的监测摄像头122,且上下所设监测摄像头122整体结构相一致、转动连接于监测摄像头122后侧进行拉动调节的连接臂123、转动连接于连接臂123远离监测摄像头122一侧的转盘124,设于监测摄像头122后端左右两侧用于调节稳固的稳固结构12a。3-4, the monitoring device 12 in this embodiment includes a housing 121 installed on the right side of the frame 1 to realize the protective cooperation of internal parts, a monitoring camera 122 arranged at the upper and lower ends of the housing 121, and the upper and lower monitors The overall structure of the camera 122 is consistent, the connecting arm 123 that is connected to the rear side of the monitoring camera 122 for pulling and adjusting, and the turntable 124 that is connected to the connecting arm 123 and is away from the side of the monitoring camera 122 is rotatably connected to the left and right sides of the rear end of the monitoring camera 122. It is used to adjust the stable and stable structure 12a.

其中,监测摄像头122沿壳体121前侧上下相对称设置,且上下相对称所设监测摄像头122监测面分别与布料主体5上下两面相对,保证监测摄像头122对完成毛絮清理的布料主体5外表面实现实时监测活动;转盘124上下相反安装有连接臂123,且转盘124中部后侧与驱动设备相接,保证转盘124可随外部相接驱动设备往复转动,实现拉动调节或推动复位驱动。Among them, the monitoring camera 122 is arranged symmetrically up and down along the front side of the housing 121, and the monitoring surfaces of the monitoring camera 122 set up and down symmetrically are respectively opposite to the upper and lower sides of the cloth main body 5, so as to ensure that the monitoring camera 122 is opposite to the outside of the cloth main body 5 that has completed the lint cleaning. The surface realizes real-time monitoring activities; the turntable 124 is equipped with connecting arms 123 up and down oppositely, and the rear side of the middle part of the turntable 124 is connected with the driving equipment, so as to ensure that the turntable 124 can reciprocate with the external connected driving equipment to realize pulling adjustment or push reset driving.

具体地,稳固结构12a包括紧固连接于监测摄像头122左右两侧的固定块12a1、竖直插接于固定块12a1中部用于导向的导杆12a2、左右相对称安装于固定块12a1内部的三角块12a3、内嵌于三角块12a3靠近导杆12a2一侧的滚珠12a4。Specifically, the stabilizing structure 12a includes a fixed block 12a1 fastened to the left and right sides of the monitoring camera 122, a guide rod 12a2 vertically inserted in the middle of the fixed block 12a1 for guiding, and a triangular shape symmetrically installed inside the fixed block 12a1. The block 12a3 and the ball 12a4 embedded in the side of the triangular block 12a3 close to the guide rod 12a2.

请参阅图5-7,本实施例中的预清理装置13包括安装于机架1左侧的箱体131、分别紧固于箱体131前侧上下两端的上吸附罩132与下吸附罩133,安装于箱体131中部进行布料主体5上下两面间歇拍打的拍打结构13a。Please refer to Figures 5-7, the pre-cleaning device 13 in this embodiment includes a box body 131 installed on the left side of the frame 1, an upper suction cover 132 and a lower suction cover 133 respectively fastened to the upper and lower ends of the front side of the box body 131 , be installed in the box body 131 middle part and carry out the flapping structure 13a of cloth main body 5 upper and lower sides intermittently flapping.

具体地,上吸附罩132与下吸附罩133外侧中部均开设有出气端,且上吸附罩132与下吸附罩133所设出气端均与外部吸附设备相连,保证上吸附罩132与下吸附罩133可相互配合实现稳定毛絮吸附导出。Specifically, the upper adsorption cover 132 and the lower adsorption cover 133 are provided with gas outlets in the middle of the outer side, and the gas outlets of the upper adsorption cover 132 and the lower adsorption cover 133 are connected with external adsorption equipment to ensure that the upper adsorption cover 132 and the lower adsorption cover 133 can cooperate with each other to realize stable fluff adsorption and derivation.

进一步说明,拍打结构13a包括上下相对称安装于箱体131中部前侧的第一拍板13a1与第二拍板13a2,且第一拍板13a1与第二拍板13a2右侧拍打端设有多处凸形处、分别套接于第一拍板13a1与第二拍板13a2后侧外表面的凸形板13a3,且凸形板13a3整体向右倾斜安装设置、转动连接于凸形板13a3上端前侧的连接杆13a4、相接于连接杆13a4右侧的移动块13a5,且移动块13a5与箱体131内部滑动相抵、横向设于移动块13a5右侧并与移动块13a5右侧中部相接的气缸13a6。To further illustrate, the beating structure 13a includes a first clapper 13a1 and a second clapper 13a2 installed symmetrically up and down on the front side of the middle part of the box body 131, and the beating ends on the right side of the first clapper 13a1 and the second clapper 13a2 are provided with multiple convex places. 1. The convex plate 13a3 is respectively sleeved on the outer surface of the rear side of the first clapper 13a1 and the second clapper 13a2, and the convex plate 13a3 is installed inclined to the right as a whole, and is rotatably connected to the connecting rod 13a4 on the front side of the upper end of the convex plate 13a3 1. Connect to the moving block 13a5 on the right side of the connecting rod 13a4, and the moving block 13a5 slides against the inside of the casing 131, and is horizontally arranged on the right side of the moving block 13a5 and connects to the cylinder 13a6 on the right side of the moving block 13a5.

请参阅图8,本实施例中的阻挡拉伸装置14包括紧固连接于机架1内部左侧用于支撑的支撑板141,且支撑板141右侧上端一体焊接有竖直端,安装于支撑板141右侧竖直端顶部后侧的伺服电机142、相接于伺服电机142前侧输出端实现摆动调节驱动的摆臂143、传动连接于摆臂143左侧并与支撑板141左侧相竖直插接的挤压架144、转动纵向内置于挤压架144底部用于布料主体5挤压阻挡配合的压辊145、相对设于挤压架144底部的承接座146,且承接座146左右两侧穿入有接杆用于紧固配合、活动内置于承接座146中部进行承接的垫板147,且垫板147上端面光滑无倒刺,同时垫板147底部左右两侧与承接座146滑动插接,左右相对称安装于垫板147底部进行弹性挤压支持的压簧148。Please refer to FIG. 8 , the blocking stretching device 14 in this embodiment includes a support plate 141 fastened to the left side of the frame 1 for support, and the upper end on the right side of the support plate 141 is integrally welded with a vertical end, installed on The servo motor 142 on the top rear side of the vertical end on the right side of the support plate 141, the swing arm 143 connected to the output end of the front side of the servo motor 142 to realize the swing adjustment drive, and the drive is connected to the left side of the swing arm 143 and connected to the left side of the support plate 141. The extruding frame 144 that is vertically inserted, the pressing roller 145 built in the bottom of the extruding frame 144 for rotation and longitudinal direction for the extrusion and blocking of the cloth main body 5, the receiving seat 146 that is arranged at the bottom of the extruding frame 144, and the receiving seat The left and right sides of 146 are pierced with extension rods for fastening and matching, and the backing plate 147 that is movable and built in the middle part of the receiving seat 146 for receiving, and the upper end surface of the backing plate 147 is smooth without barbs, and the left and right sides of the bottom of the backing plate 147 are connected with the receiving plate 147. The seat 146 is slidably inserted, and the left and right sides are symmetrically installed on the stage clip 148 supported by elastic extrusion at the bottom of the backing plate 147 .

其中,摆臂143沿支撑板141右侧上端横向设置,且摆臂143左侧一体设有横向长条中空处,保证摆臂143通过左侧所设横向长条中空处来实现挤压架144的下推挤压驱动;压辊145整体呈圆柱体状设置,且压辊145底部外侧无毛刺设置,保证压辊145对布料主体5稳定挤压,减少对布料主体5的破坏效果;垫板147整体呈弧形板状设置,且垫板147整体长度与压辊145相对相一致,保证垫板147与压辊145相互配合,对布料主体5挤压阻挡,来使布料主体5纤维缝隙扩大,加快缝隙内部毛絮清理效果。Wherein, the swing arm 143 is arranged horizontally along the upper end of the right side of the support plate 141, and the left side of the swing arm 143 is integrally provided with a horizontal strip hollow, so as to ensure that the swing arm 143 realizes the extruding frame 144 through the horizontal strip hollow provided on the left side. The push-down extrusion drive; the pressure roller 145 is set in a cylindrical shape as a whole, and the outside of the bottom of the pressure roller 145 is free of burrs, so that the pressure roller 145 can stably squeeze the cloth main body 5 and reduce the damage to the cloth main body 5; the backing plate 147 is arranged in an arc-shaped plate shape as a whole, and the overall length of the backing plate 147 is relatively consistent with the pressing roller 145, so as to ensure that the backing plate 147 and the pressing roller 145 cooperate with each other to squeeze and block the main body 5 of the cloth, so as to expand the fiber gap of the main body 5 of the cloth , to speed up the cleaning effect of the lint inside the gap.

一种具有实时监测功能的吸絮装置的方法,包括如下步骤:A method for a flocculation suction device with real-time monitoring function, comprising the steps of:

S1:布料传输:首先将布料主体5置入机架1左右两侧所设的两组导辊3中部,使左右两侧所设的两组导辊3在机架1前端中部所设控制器2控制下,进行布料主体5右移横向传输;S1: Cloth transmission: first put the main body 5 of the cloth into the middle of the two sets of guide rollers 3 set on the left and right sides of the frame 1, so that the two sets of guide rollers 3 set on the left and right sides are in the middle of the front end of the frame 1. 2. Under the control, the cloth main body 5 is moved to the right and laterally transmitted;

S2:毛絮吸附:当布料主体5随两组所设导辊3传输至机架1中段内部时,可再次通过安装于机架1前端中部所设的控制器2,来实现吸絮管8靠近集絮箱6一侧内部所设抽风机9的运行,而当吸絮管8远离集絮箱6一侧所设的黏贴辊10与布料主体5接触时,可对布料主体5外侧所附着的毛絮,进行粘接清理活动,而当所粘接的毛絮随转动的黏贴辊10导送至刮板11处时,刮板11可实现黏贴辊10外侧粘接毛絮的刮落,且配合抽风机9吸附作用力,可快速将毛絮吸入吸絮管8内部,并配合吸絮管8的导向效果,将所吸附的毛絮导入至集絮箱6内部,最后毛絮可收集至收集盒7内部,来便于后续处理,如此,就可完成布料主体5外侧毛絮的吸附清理;S2: Flint absorption: When the main body of the fabric 5 is transported to the middle section of the frame 1 along with the two sets of guide rollers 3, the flocculation suction tube 8 can be realized again through the controller 2 installed in the middle of the front end of the frame 1 Close to the operation of the exhaust fan 9 set on the side of the collection box 6, and when the sticking roller 10 set on the side of the suction pipe 8 away from the collection box 6 contacts with the cloth main body 5, the outside of the cloth main body 5 can be controlled. The attached fluff is bonded and cleaned, and when the bonded fluff is guided to the scraper 11 with the rotating adhesive roller 10, the scraper 11 can realize the scraping of the bonded fluff on the outside of the adhesive roller 10. and cooperate with the adsorption force of the exhaust fan 9, the flocs can be quickly sucked into the interior of the floc suction pipe 8, and with the guiding effect of the floc suction pipe 8, the adsorbed flocs are introduced into the interior of the floc collection box 6, and finally the flocs are It can be collected into the collection box 7 to facilitate subsequent processing, so that the adsorption and cleaning of the outer fluff of the cloth main body 5 can be completed;

S3:布料监测:若当完成毛絮清理的布料主体5从机架1右侧导出,并穿过机架1右侧所设的监测装置12时,设于壳体121内部上下两端的监测摄像头122,可对布料主体5上下两面毛絮清理情况进行监测活动,当布料主体5外侧毛絮清理充分时,布料主体5可随机架1右侧所设的两组导辊3实现导出,来进行后续处理加工活动,若布料主体5外侧毛絮清理不充分时,监测摄像头122及时作出反应,来使控制器2驱动两组导辊3前侧相接的电机4反向驱动,如此布料主体5可向左重新横移回机架1中段内部,使机架1内部所设的黏贴辊10与抽风机9重新对布料主体5外侧毛絮进行清理,避免出现毛絮清理遗漏现象,导致后续仍需重新放入机架1内部,来进行毛絮再次吸附清理活动,从而达到了布料主体5外表面实时监测配合,来保证毛絮清理效果充分的优点;S3: Cloth monitoring: if the cloth main body 5 that has completed the lint cleaning is exported from the right side of the frame 1 and passes through the monitoring device 12 set on the right side of the frame 1, the monitoring cameras installed at the upper and lower ends of the housing 121 122, the cleaning of the lint on the upper and lower sides of the cloth main body 5 can be monitored. When the lint on the outer side of the cloth main body 5 is fully cleaned, the cloth main body 5 can be exported by the two sets of guide rollers 3 set on the right side of the frame 1 to carry out Follow-up processing activities, if the cloth main body 5 is not sufficiently cleaned of lint outside, the monitoring camera 122 responds in time to make the controller 2 drive the motor 4 connected to the front side of the two sets of guide rollers 3 to reverse drive, so that the cloth main body 5 It can move horizontally back to the inside of the middle section of the frame 1 again to the left, so that the sticking roller 10 and the exhaust fan 9 set inside the frame 1 can clean the lint outside the main body 5 of the fabric again, so as to avoid the omission of lint cleaning, which will cause subsequent It still needs to be put back into the inside of the frame 1 to carry out the lint adsorption and cleaning activity again, so as to achieve the real-time monitoring and cooperation of the outer surface of the cloth main body 5 to ensure the full effect of lint cleaning;

而为提高上下两端所设监测摄像头122对布料主体5上下两面监测的清晰,可通过驱动转盘124中部后侧相接的外部驱动设备,使转盘124逆时针转动,随转盘124逆时针转动下,相反安装于转盘124上下两端的连接臂123,可随之实现外侧相对应连接监测摄像头122的拉动,使两侧所设监测摄像头122纵向相对移动,来靠近布料主体5外侧,提高实时监测效果,同时在两侧所设监测摄像头122纵向移动时,可在左右两侧相接固定块12a1与导杆12a2插接导向配合下,提高纵向移动的稳定性,并且安装于固定块12a1内部左右两侧的三角块12a3,可使三角块12a3靠近导杆12a2一面的滚珠12a4实现稳定相抵滚动导向配合,来进一步提高两侧所设监测摄像头122纵向移动流畅度,减少卡顿现象的出现,从而达到了实时监测位置辅助调节,来提高布料主体5外表面实时监测效果的优点;And in order to improve the clarity of the monitoring cameras 122 set at the upper and lower ends to the monitoring of the upper and lower sides of the cloth main body 5, the external drive equipment connected to the rear side of the middle part of the driving turntable 124 can be used to make the turntable 124 rotate counterclockwise, and rotate counterclockwise with the turntable 124. On the contrary, the connecting arms 123 installed on the upper and lower ends of the turntable 124 can realize the pulling of the corresponding monitoring camera 122 on the outside, so that the monitoring cameras 122 on both sides move relative to each other longitudinally, and come close to the outside of the fabric main body 5 to improve the real-time monitoring effect. At the same time, when the monitoring cameras 122 set on both sides move longitudinally, the stability of the longitudinal movement can be improved under the cooperation of the fixed blocks 12a1 on the left and right sides and the guide rods 12a2, and they are installed on the left and right sides of the fixed block 12a1. The triangular block 12a3 on the side can make the ball 12a4 on the side of the triangular block 12a3 close to the guide rod 12a2 to achieve a stable offset rolling guide fit, to further improve the smoothness of the longitudinal movement of the monitoring cameras 122 set on both sides, and reduce the occurrence of the stuck phenomenon, so as to achieve The real-time monitoring position auxiliary adjustment is realized to improve the real-time monitoring effect of the outer surface of the cloth main body 5;

S4:毛絮预清理:而在布料主体5从机架1左侧导入时,布料主体5可移入预清理装置13内部所设的上吸附罩132与下吸附罩133之间,当通过驱动拍打结构13a内部所设的气缸13a6时,可使气缸13a6实现左侧相接移动块13a5的左右往复横移,通过移动块13a5左右往复横移驱动下,转动连接于移动块13a5上下两端的连接杆13a4,可随之进行左侧相对应连接凸形板13a3的推动,即凸形板13a3可受连接杆13a4推拉配合下,实现正反转动活动,而通过凸形板13a3正反转动下,与凸形板13a3相连接的第一拍板13a1和第二拍板13a2,就可沿箱体131前侧中部间歇往复摆动,来对移入上吸附罩132与下吸附罩133之间的布料主体5实现往复拍打,将布料主体5外侧所附着的毛絮拍打飘散,同时配合上吸附罩132与下吸附罩133外部出气端相接吸附设备的吸附驱动下,飘散的毛絮可沿上吸附罩132与下吸附罩133快速导出至外部,进行收集活动,如此,可对布料主体5外侧所附着的毛絮,进行预拍打清理,加快后续黏贴辊10与抽风机9对布料主体5外侧毛絮的清理效果,由此,进一步提高布料主体5外侧毛絮清理效果;S4: Lint pre-cleaning: when the cloth main body 5 is introduced from the left side of the frame 1, the cloth main body 5 can be moved into between the upper adsorption cover 132 and the lower adsorption cover 133 provided inside the pre-cleaning device 13, when the cloth is driven and tapped When the cylinder 13a6 is set inside the structure 13a, the cylinder 13a6 can realize the left and right reciprocating and lateral movement of the left side of the connecting moving block 13a5, and the connecting rod connected to the upper and lower ends of the moving block 13a5 can be rotated under the drive of the moving block 13a5. 13a4, can carry out the promotion of left side correspondingly connecting convex plate 13a3 thereupon, namely convex plate 13a3 can be pushed and pulled by connecting rod 13a4, realizes positive and negative rotation activities, and through convex plate 13a3 positive and negative rotation, and The first clapper 13a1 and the second clapper 13a2 connected by the convex plate 13a3 can reciprocate intermittently along the middle part of the front side of the box body 131 to realize the reciprocation of the cloth main body 5 moved between the upper adsorption cover 132 and the lower adsorption cover 133 Beating, the lint attached to the outside of the cloth main body 5 is slapped and scattered, and at the same time, the upper adsorption cover 132 and the lower adsorption cover 133 are connected to the external air outlet of the adsorption drive of the adsorption device. The adsorption cover 133 is quickly exported to the outside for collection activities. In this way, the lint attached to the outside of the cloth main body 5 can be pre-beated and cleaned to speed up the subsequent cleaning of the lint outside the cloth main body 5 by the adhesive roller 10 and the exhaust fan 9 Effect, thus, further improve the effect of cleaning the lint outside the cloth main body 5;

S5:清理加深;而在未充分清理布料主体5复移回机架1内部进行重新清理时,为能够进行布料主体5纤维缝隙之间附着毛絮的清理,需通过驱动机架1内部左侧所设的阻挡拉伸装置14,即通过驱动支撑板141右侧竖直端顶部后端相接的伺服电机142,使伺服电机142实现前侧输出端相接摆臂143的逆时针带动,随摆臂143逆时针转动下,与摆臂143左侧横向长条中空处相传动连接的挤压架144,可沿支撑板141左侧竖直下移,使挤压架144底部相接的压辊145与布料主体5上端面相抵,并将布料主体5相抵处,下推至承接座146内部所设的垫板147处,使布料主体5底部与垫板147顶部相抵,同时,垫板147可受压辊145挤压时,可使垫板147底部左右两侧相接的压簧148压缩,使压簧148弹性支持,来提高垫板147对布料主体5挤压效果,使后续布料主体5纤维缝隙可稳定扩大,如此,布料主体5可在压辊145相抵与垫板147插接配合下,对传输的布料主体5进行挤压阻挡,而传输的布料主体5在导辊3导向力作用下,对布料主体5整体进行拉伸形变,来扩大布料主体5纤维缝隙,使缝隙内部附着的毛絮露出,来与黏贴辊10外侧粘接清理,由此,可加深布料主体5外侧毛絮清理效果,对布料主体5纤维缝隙内部所附着的毛絮,进行高效吸附清理,从而达到了布料主体5外侧毛絮吸附清理加深的优点。S5: The cleaning is deepened; and when the main body 5 of the cloth is not fully cleaned and moved back to the inside of the frame 1 for re-cleaning, in order to clean the lint attached between the fiber gaps of the main body 5 of the cloth, it is necessary to drive the left side of the inside of the frame 1 The set blocking stretching device 14 is to drive the servo motor 142 connected to the top and rear end of the vertical end on the right side of the support plate 141, so that the servo motor 142 can realize the counterclockwise driving of the swing arm 143 connected to the output end on the front side. When the swing arm 143 rotates counterclockwise, the extruding frame 144 that is connected to the horizontal strip hollow on the left side of the swing arm 143 can move down vertically along the left side of the support plate 141, so that the pressing frame 144 that is connected to the bottom of the extruding frame The roller 145 abuts against the upper end surface of the cloth main body 5, and pushes down the cloth main body 5 to the backing plate 147 provided inside the receiving seat 146, so that the bottom of the cloth main body 5 is against the top of the backing plate 147, and at the same time, the backing plate 147 When it can be squeezed by the pressure roller 145, the compression spring 148 connected to the left and right sides of the bottom of the backing plate 147 can be compressed, so that the compression spring 148 can be supported elastically, so as to improve the extrusion effect of the backing plate 147 on the cloth main body 5, and make the subsequent cloth main body 5. The fiber gap can be expanded stably. In this way, the cloth main body 5 can squeeze and block the transmitted cloth main body 5 when the pressure roller 145 abuts against the backing plate 147. Under the effect, the cloth main body 5 is stretched and deformed as a whole to expand the fiber gap of the cloth main body 5, so that the lint attached to the inside of the gap is exposed, and it is bonded and cleaned with the outside of the sticking roller 10, thus, the outer side of the cloth main body 5 can be deepened. The lint cleaning effect can efficiently absorb and clean the lint attached to the inside of the fiber gap of the main body 5 of the cloth, thereby achieving the advantage of deepening the lint adsorption and cleaning outside the main body 5 of the cloth.

本实施记载的气缸13a6、伺服电机142与压簧148为现有常规技术,与现有类似产品无异,气缸13a6是指引导活塞在缸内进行直线往复运动的圆筒形金属机件,实现横向往复伸缩驱动配合的功能;伺服电机142是指在伺服系统中控制机械元件运转的发动机,是一种补助马达间接变速装置,实现正反驱动配合的功能;压簧148指的是压缩弹簧的圈与圈之间有一定的间隙,当受到外载荷时弹簧收缩变形,储存形变能,实现弹性挤压支持的功能,因此不再详细赘述。The cylinder 13a6, servo motor 142 and stage clip 148 described in this implementation are existing conventional technologies, which are no different from existing similar products. The function of horizontal reciprocating telescopic drive coordination; servo motor 142 refers to the engine that controls the operation of mechanical components in the servo system, and is an auxiliary motor indirect speed change device to realize the function of positive and negative drive coordination; compression spring 148 refers to the compression spring. There is a certain gap between the rings. When the spring is subjected to an external load, the spring shrinks and deforms, stores the deformation energy, and realizes the function of elastic extrusion support, so it will not be described in detail.

以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred examples of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Modifications to the technical solutions recorded, or equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. The utility model provides a inhale wadding device with real-time supervision function, includes frame (1), frame (1) front end mid-mounting has controller (2), and frame (1) left and right sides all vertically installs two sets of deflector rolls (3), two sets of deflector rolls (3) front end of establishing are met with motor (4), and two sets of deflector rolls (3) of establishing offset with cloth main part (5) upper and lower both ends, frame (1) upper and lower both ends middle part all fastening connection has collection wadding case (6), and the inside lower extreme sliding connection of collection wadding case (6) has collection box (7), the integrative fastening of collection wadding case (6) left and right sides has inhale wadding pipe (8), and inhale inside wadding pipe (8) and be close to collection wadding case (6) one side and install air exhauster (9), inhale wadding pipe (8) and keep away from collection wadding case (6) one side and rotate and be connected with subsides roller (10), and paste the roller (10) outside and meet scraper blade (11), scraper blade (11) and inhale inside fixed connection in the wadding pipe (8) outside;
the method is characterized in that: still including locating monitoring devices (12) on frame (1) right side, installing in left cleaning device (13) in advance of frame (1) and locating frame (1) inside left tensile means (14) that blocks, monitoring devices (12) are including installing in casing (121) on frame (1) right side, locating monitoring camera (122) at both ends about casing (121), meeting in linking arm (123) of monitoring camera (122) rear side, rotate and connect in carousel (124) of linking arm (123) one side and locate firm structure (12 a) of monitoring camera (122) rear end left and right sides.
2. The flocculation suction device with a real-time monitoring function according to claim 1, wherein: the monitoring cameras (122) are symmetrically arranged up and down along the front side of the shell (121), and monitoring surfaces of the monitoring cameras (122) are opposite to the upper surface and the lower surface of the cloth main body (5).
3. The flocculation suction device with a real-time monitoring function according to claim 1, wherein: the connecting arms (123) are arranged on the turntable (124) in an up-down opposite mode, and the rear side of the middle of the turntable (124) is connected with the driving device.
4. The flocculation suction device with a real-time monitoring function according to claim 1, wherein: the pre-cleaning device (13) comprises a box body (131) arranged on the left side of the frame (1), an upper adsorption cover (132) and a lower adsorption cover (133) which are respectively fastened to the upper end and the lower end of the front side of the box body (131), and a flapping structure (13 a) arranged in the middle of the box body (131).
5. The flocculation suction device with a real-time monitoring function according to claim 4, wherein: the middle parts of the outer sides of the upper adsorption cover (132) and the lower adsorption cover (133) are respectively provided with an air outlet end, and the air outlet ends of the upper adsorption cover (132) and the lower adsorption cover (133) are respectively connected with external adsorption equipment.
6. The flocculation suction device with a real-time monitoring function according to claim 1, wherein: the blocking and stretching device (14) comprises a supporting plate (141) fastened on the left side inside the rack (1), a servo motor (142) arranged at the upper end of the right side of the supporting plate (141), a swing arm (143) connected to the output end of the front side of the servo motor (142), an extrusion frame (144) connected to the left side of the swing arm (143) in a transmission mode and connected with the left side of the supporting plate (141) in an insertion mode, a press roller (145) arranged at the bottom of the extrusion frame (144) in a built-in mode, a bearing seat (146) arranged at the bottom of the extrusion frame (144) relatively, a base plate (147) arranged in the middle of the bearing seat (146) and pressure springs (148) arranged on the left side and the right side of the bottom of the base plate (147).
7. The flocculation suction device with a real-time monitoring function according to claim 6, wherein: the swing arm (143) transversely sets up along backup pad (141) right side upper end, and swing arm (143) left side an organic whole is equipped with horizontal rectangular cavity.
8. The flocculation suction device with a real-time monitoring function according to claim 6, wherein: the whole pressing roller (145) is arranged in a cylindrical shape, and no burrs are arranged on the outer side of the bottom of the pressing roller (145).
9. The flocculation suction device with a real-time monitoring function according to claim 6, wherein: the backing plate (147) is integrally arranged in an arc plate shape, and the overall length of the backing plate (147) is relatively consistent with that of the press roller (145).
10. The method of the flocculation device with real-time monitoring function according to claim 1, wherein: the method comprises the following steps:
s1: cloth conveying: placing the cloth main body (5) in the middle of two groups of guide rollers (3) arranged on the left side and the right side of the rack (1), so that the guide rollers (3) are integrally driven to transversely transmit the cloth main body (5);
s2: adsorption of the wool: the operation of an exhaust fan (9) arranged in the cotton wool suction pipe (8) is realized through a controller (2) arranged in the middle of the front end of a rack (1), when a pasting roller (10) arranged on the other side of the cotton wool suction pipe (8) is used for pasting and guiding the cotton wool attached to the outer side of a cloth main body (5) to a scraper (11), the scraper (11) can realize the scraping of the bonded cotton wool on the outer side of the pasting roller (10), and the cotton wool can be quickly adsorbed and guided into a cotton wool collection box (6) and collected into a collection box (7) by matching with the adsorption acting force of the exhaust fan (9), so that the subsequent treatment is facilitated;
s3: and (3) cloth monitoring: the cloth main body (5) which finishes the cleaning of the flocks is led out from the right side of the rack (1) and passes through a monitoring device (12) arranged on the right side of the rack (1), so that the monitoring device (12) monitors the upper surface and the lower surface of the cloth main body (5) to acquire whether the flocks on the outer surface of the cloth main body (5) are cleaned or not, timely makes a response, moves the cloth main body (5) back and forth, and performs secondary flock cleaning activity;
s4: pre-cleaning the wool and the wool: when the cloth main body (5) is led in from the left side of the rack (1), the cloth main body can be connected with the pre-cleaning device (13), so that the pre-cleaning device (13) is driven to flap the cloth main body (5) in a reciprocating manner to flap and scatter part of batting, and the scattered batting is led out by matching with the auxiliary adsorption effect of the pre-cleaning device (13), thereby further improving the batting cleaning effect on the outer side of the cloth main body (5);
s5: cleaning and deepening; in the process of moving the cloth main body (5) again and cleaning, the cloth main body (5) can be extruded by the blocking and stretching device (14) arranged on the left side inside the driving rack (1), so that the originally transmitted cloth main body (5) is blocked by force and is stretched and deformed to enlarge fiber gaps of the cloth main body (5), and the attached fluff in the gaps can be moved out by force to clean the fluff outside the cloth main body (5).
CN202310110241.0A 2023-02-12 2023-02-12 A flocculation suction device and method with real-time monitoring function Pending CN115852664A (en)

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CN115094614A (en) * 2022-07-14 2022-09-23 济南爱诺特种防护制品有限公司 A convenient operation panel for tailoring
CN217629064U (en) * 2022-07-15 2022-10-21 南通芙蕾雅纺织品有限公司 A batting clearance dust collecting device for all-cotton grey cloth
CN217971867U (en) * 2022-09-13 2022-12-06 合肥守护线生物科技有限公司 Visual detection equipment for detecting defect of cloth cover

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118854653A (en) * 2024-09-24 2024-10-29 南通江辉纺织科技有限公司 A high water-absorbent fiber nonwoven fabric processing device and nonwoven fabric processing method

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