CN114701764B - Sponge storage bin - Google Patents

Sponge storage bin Download PDF

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Publication number
CN114701764B
CN114701764B CN202210229777.XA CN202210229777A CN114701764B CN 114701764 B CN114701764 B CN 114701764B CN 202210229777 A CN202210229777 A CN 202210229777A CN 114701764 B CN114701764 B CN 114701764B
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China
Prior art keywords
rack
storage
frame
transverse
chain
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CN202210229777.XA
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Chinese (zh)
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CN114701764A (en
Inventor
缪小龙
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Nantong Muye Machinery Co ltd
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Nantong Muye Machinery Co ltd
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Priority to CN202210229777.XA priority Critical patent/CN114701764B/en
Publication of CN114701764A publication Critical patent/CN114701764A/en
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Publication of CN114701764B publication Critical patent/CN114701764B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D88/00Large containers
    • B65D88/54Large containers characterised by means facilitating filling or emptying
    • B65D88/546Devices for loading or unloading and forming part of the container, e.g. rollers, conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/24Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of rollers which are moved, e.g. over a supporting surface, by the traction element to effect conveyance of loads or load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • B65G23/06Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22Arrangements or mountings of driving motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • B65G47/8807Separating or stopping elements, e.g. fingers with one stop
    • B65G47/8815Reciprocating stop, moving up or down in the path of the article

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention relates to a sponge storage bin, which comprises a storage rack, wherein the storage rack comprises a vertical support, a storage layer and a movable rack turnover layer, and the lower parts of a plurality of storage layers are designed into the movable rack turnover layer; the stock layer includes two crossbearers, annular doubly fast chain, keeps off material portion, and the movable frame both sides can carry on annular doubly fast chain, and two crossbearers are close to both ends position and are installed respectively and keep off material portion. The advantages are: the material storage rack is designed with a plurality of material storage layers; the lowest part of the storage rack is also provided with a movable rack turnover layer which is convenient for the rotation and reutilization of the movable rack, and the storage rack is also provided with a movable rack storage part which is convenient for the storage and the taking of the idle movable rack; the design of the feeding mechanism and the discharging mechanism is convenient for the sponge block to automatically store and take materials into the storage layer; the design of the material conveying mechanism is convenient for the sponge block to be automatically input into the material feeding mechanism and output from the material discharging mechanism; the invention has compact integral structure and convenient operation, can realize automatic feeding and discharging, and can also play a role in storing a large number of sponge blocks.

Description

Sponge storage bin
Technical Field
The invention relates to the technical field of sponge storage, in particular to a sponge storage bin.
Background
In the production and processing process of the conventional sponge, the long-strip-shaped sponge needs to be cut into a large number of short-block sponges (short bubbles), and the short-block sponges are cut into required product shapes, but the long-strip-shaped sponges are cut quickly, the subsequent processing procedure is complex, the cutting speed is difficult to keep up, the large number of short-block sponges are accumulated, the stacking and the accumulation are inconvenient to store, the subsequent picking are inconvenient, the quick storage is needed at present, and the short-block sponges which are quickly picked subsequently are stored in the storage bin.
Disclosure of Invention
In order to solve the technical problems, the invention provides the sponge storage bin which is ingenious in design, convenient to use, reasonable and compact in structure and convenient to store and take sponge blocks.
The technical scheme of the invention is as follows:
the utility model provides a sponge storage bin, it includes the storage frame, the storage frame is including erectting and prop, storing the material layer and remove the frame turnover layer, erects to prop the design and has a plurality of, and a plurality of erects to prop the perpendicular design of subaerial and a plurality of erects and prop and form two rows of erects that are parallel and prop, the design of storing the material layer has a plurality of layers, and a plurality of layers are stored the material layer and are installed in proper order from top to bottom and prop between two rows, and a plurality of layers are stored the material layer below and are designed to remove the frame turnover layer, and it also installs between two rows of erects to prop to remove the frame turnover layer.
The material storage layer comprises two transverse frames, annular double-speed chains and material blocking parts, wherein the two transverse frames are horizontally and correspondingly arranged on the inner sides of the two rows of vertical supports in parallel, the annular double-speed chains are respectively arranged in the two transverse frames, two sides of the movable frame can be carried on the annular double-speed chains, and the material blocking parts are respectively arranged at positions, close to two ends, of the two transverse frames.
The movable frame turnover layer comprises two transverse frames, annular double-speed chains and material blocking parts, wherein the two transverse frames are horizontally and correspondingly arranged on the inner sides of the two rows of vertical supports in parallel, the annular double-speed chains are respectively arranged in the two transverse frames, two sides of the movable frame can be carried on the annular double-speed chains, and the material blocking parts are respectively arranged at two ends of the two transverse frames close to the two ends of the movable frame.
The inner sides of two ends of the transverse frame are respectively provided with a double-speed chain wheel in a rotating mode, an annular double-speed chain ring is wound on the double-speed chain wheels, and a double-speed chain driving motor is arranged on the outer side of one end of the transverse frame and in driving connection with the corresponding double-speed chain wheels.
The material blocking parts are four in design, one material blocking part is arranged at each of two ends of each transverse frame and is arranged on the inner side of each transverse frame, each material blocking part comprises an ear plate and a material blocking air cylinder, each ear plate is arranged at the inner side position close to the end part of each transverse frame, each material blocking air cylinder is arranged below each ear plate, and the upper ends of telescopic rods of the material blocking air cylinders penetrate through the corresponding ear plates.
The movable frame turnover layer further comprises a movable frame storage part, the movable frame storage part is designed at the two end positions and/or the middle position of the movable frame turnover layer, the movable frame storage part comprises an access part and a limiting part, the access part is designed to be positioned at the inner side positions of the transverse frames at the two sides respectively and is installed on the ground, and the limiting part is designed to be arranged at the upper part of the transverse frames at the two sides respectively in a bilateral symmetry manner.
The access portion comprises a lifting plate, lifting cylinders, jacking cylinders and jacking plates, wherein one lifting cylinder is installed on the lower end of the lifting plate close to two sides of the lifting plate respectively, one jacking cylinder is installed below the lifting plate on the outer sides of the two lifting cylinders respectively, the lower end of each lifting cylinder is installed on the ground, a telescopic rod at the upper end of each jacking cylinder penetrates through the lifting plate, and the jacking plates are installed on the telescopic ends of the two jacking cylinders.
Two sets of limit part designs about, two limit parts of every group, two limit parts in left side and two limit part one-to-one designs in right side, limit part include spacing cylinder, fixed plate, and the crossbearer outside of storage layer is installed to the fixed plate upper end, and the crossbearer outside at the movable frame turnover layer is installed to the fixed plate lower extreme, and spacing cylinder installs in the fixed plate outside and the spacing cylinder is close to the crossbearer installation of movable frame turnover layer, and spacing cylinder's telescopic link front end passes the fixed plate and stretches into the fixed plate inboard.
The movable frame comprises two side frames and a cross frame, a plurality of cross frames are arranged between the two side frames, a right-angle clamping table is arranged at the lower end of the outer side of the side frame, the right-angle clamping table is clamped on a middle chain wheel of the annular double-speed chain, a bayonet is arranged on the right-angle clamping table, an opening is also arranged on the side face of the right-angle clamping table, a guide wheel is arranged at the opening position, the guide wheel is supported on the inner side of the cross frame in a rolling manner, and a positioning block protruding towards the inner side is arranged in the middle of the inner side of the side frame.
The feeding mechanism comprises a material rack, a lifting mechanism, a sliding rack and a sliding mechanism, wherein the material rack is a rectangular frame and is arranged on one side of a material inlet of the material rack; the lower end of the inside of the material rack is also provided with a material conveying mechanism; the blanking mechanism and the feeding mechanism are identical in structure and symmetrically arranged on two sides of the storage rack.
The sliding frame comprises two transverse frames and two transverse struts, two ends of the two transverse frames are connected through one transverse strut, annular chains are arranged in the transverse frames, and two ends of the moving frame can be correspondingly carried on the chains in the transverse frames at two sides; the inside both ends position that is close to of horizontal frame is rotatory respectively installs a sprocket, and annular chain encircles the outside at two sprockets, and wherein two horizontal frames are connected through the synchronizing lever with the sprocket of one side, and the synchronizing lever is inboard and be close to horizontal frame position at one of them horizontal frame and install drive sprocket, and this sprocket below designs simultaneously has driving motor, and driving motor installs in horizontal frame below, and driving motor front end installs main sprocket and main sprocket passes through drive chain connection drive sprocket.
The lifting mechanism comprises a lifting motor, single-side chains, chain wheels and balancing weights, wherein the lifting motor is arranged at the corner part of one side, far away from the storage rack, of the upper end of the material rack, one chain wheel is respectively arranged at two corner positions, close to one side, of the storage rack, two chain wheels are respectively arranged at two corner positions, far away from one side, of the storage rack, of the upper end of the material rack, the lifting motor is simultaneously and drivably connected with four chain wheels, far away from one side, of the storage rack through a synchronous shaft, one ends of the four single-side chains are connected onto the balancing weights, one ends of the balancing weights are connected with the two single-side chains, the other ends of the two single-side chains respectively bypass the two chain wheels, close to one side, of the storage rack, and then bypass the two adjacent chain wheels, close to one side, of the storage rack, and finally are correspondingly and fixedly connected with the two corner positions, close to one side, of the sliding rack; the other ends of the remaining two unilateral chains are respectively correspondingly and fixedly connected to two angular positions of one side of the sliding frame far away from the storage frame after encircling the upper surfaces of the two inner chain wheels at one side far away from the storage frame.
The conveying mechanism comprises a bottom plate, a rotating support, a lifting cylinder, a rectangular frame and conveyor belt parts, wherein the rectangular frame comprises a transverse frame and transverse rods, one transverse rod is respectively arranged between two ends of the two transverse frames, the upper end of each transverse rod is close to the upper end of each transverse rod and is respectively connected with the upper end of the corresponding rotating support in a rotating mode, the lower end of the corresponding rotating support is rotatably arranged on the bottom plate close to the corresponding rotating support, the upper end of the lifting cylinder is rotatably connected with the corresponding rotating support, the lower end of the lifting cylinder is rotatably arranged on the bottom plate close to the corresponding rotating support, the conveyor belt parts are arranged on the transverse rods, each conveyor belt part comprises a U-shaped frame, belt wheels, a belt, driving wheels, reversing wheels and driving motors, the two ends of the inner sides of the U-shaped frame are respectively provided with one belt wheel, the two sides of each driving wheel are respectively provided with one reversing wheel, the belt bypasses the outer sides of the belt wheels, the belt wheels are supported on the outer sides of the belt, the driving wheels of the plurality of conveyor belt parts are connected through synchronous shafts in a driving mode, and the front ends of the driving motors are connected with the synchronous shafts in a driving mode between the two adjacent conveyor belt parts.
The invention has the advantages that:
1. the storage rack is designed with a plurality of storage layers, each storage layer is stored in a mode of combining the moving racks through a double-speed chain, the sponge blocks can be directly and automatically conveyed to the other end when being put into one end of the storage layer, the other end of the storage layer is used for blocking the first sponge block through the blocking part, the later input sponge blocks can be sequentially input and stored in the storage layer together, and the sponge blocks can be taken out only by releasing the blocking part, so that the storage rack is simple and convenient.
2. The storage rack is characterized in that a turnover layer of the movable rack is further arranged at the lowest part of the storage rack, so that the movable rack can be conveniently rotated for recycling.
3. The design of the feeding mechanism and the discharging mechanism is convenient for the sponge block to automatically store and take materials to the storage layer.
4. The design of the material conveying mechanism is convenient for the sponge block to be automatically input into the material feeding mechanism and output from the material discharging mechanism.
5. The invention has compact integral structure and convenient operation, can realize automatic feeding and discharging, and can also play a role in storing a large number of sponge blocks.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a schematic view of a stock or mobile carrier transfer layer of the present invention.
Fig. 5 is a partial enlarged view of fig. 4.
Fig. 6 is a partial perspective view of fig. 5.
Fig. 7 is a perspective view of a mobile rack storage section between a stock layer and a mobile rack turnover layer of the present invention.
Fig. 8 is a schematic view of a dam of the present invention.
Fig. 9 is a cross-sectional view of the cross-frame of the present invention.
Fig. 10 is a side view schematic of fig. 7.
Fig. 11 is a schematic view of an access portion of the mobile rack storage portion of the present invention.
Fig. 12 is a perspective view of the moving frame of the present invention.
Fig. 13 is a schematic view of a loading or unloading mechanism of the present invention.
Fig. 14 is a partially enlarged schematic illustration one of fig. 13.
Fig. 15 is a partially enlarged schematic view of fig. 13.
Fig. 16 is a schematic view of a carriage of the present invention.
Fig. 17 is a schematic partial cross-sectional view of a carriage of the present invention.
Fig. 18 is a schematic perspective view of a feed mechanism of the present invention.
Fig. 19 is a schematic cross-sectional view of the conveyor section position of the feed mechanism of the present invention.
Fig. 20 is a schematic cross-sectional view of the elevation cylinder position of the feed mechanism of the present invention.
Detailed Description
Referring to fig. 1-20, a sponge storage bin comprises a storage rack 1, wherein the storage rack 1 comprises a plurality of vertical supports 11, a storage layer 12 and a movable rack turnover layer 13, the vertical supports 11 are vertically designed on the ground, the vertical supports 11 form two parallel rows of vertical supports 11, the storage layer 12 is designed with a plurality of layers, the storage layers 12 are sequentially arranged between the two rows of vertical supports 11, the movable rack turnover layer 13 is designed below the storage layers 12, and the movable rack turnover layer 13 is also arranged between the two rows of vertical supports 11; the material storage layer 12 comprises two first transverse frames 2, annular speed doubling chains 14 and material blocking parts 15, wherein the two first transverse frames 2 are horizontally and correspondingly arranged on the inner sides of the two rows of vertical supports 11 in parallel, the annular speed doubling chains 14 are respectively arranged on the two first transverse frames 2, two sides of the movable frame 3 can be carried on the annular speed doubling chains 14, and the material blocking parts 15 are respectively arranged at positions, close to two ends, of the two first transverse frames 2; the movable frame turnover layer 13 comprises two first crossbearers 2, annular speed doubling chains 14 and material blocking parts 15, the two first crossbearers 2 are horizontally and correspondingly arranged on the inner sides of the two rows of vertical supports 11 in parallel, the annular speed doubling chains 14 are respectively arranged on the two first crossbearers 2, two sides of the movable frame 3 can be carried on the annular speed doubling chains 14, and the material blocking parts 15 are respectively arranged at two ends of the two first crossbearers 2 close to two ends. When the sponge block storage device is used, two ends of a movable frame are carried on annular double-speed chains on two sides of a feeding end of a storage frame, sponge blocks are placed on the movable frame, the annular double-speed chains on two lateral transverse frames are driven to rotate, the movable frames carried on the upper parts are driven to move towards a discharging end of the storage frame together, after the movable frames reach the discharging end, a material blocking part of the discharging end acts to block the movable frames, the annular double-speed chains can not move outwards with the movable frames even if the movable frames are continuously rotated, at the moment, sponge blocks placed on the rear side of a storage layer through the movable frames are blocked by the previous movable frames, the annular double-speed chains can be stopped when the storage layer is full, the material blocking part of the feeding end of the storage frame is opened, the movable frames are prevented from sliding out from the discharging end, and therefore, the storage layer stores the sponge blocks, and other storage layers have the same operation steps; when the sponge block is taken out, the material blocking part is opened from the discharging end to drive the annular double-speed chain, so that the movable frame moves out of the material storage frame successively to finish material taking. The adjacent vertical supports 11 are connected through diagonal supports, so that the stability of the whole storage rack is guaranteed, a longitudinal support is further arranged below each layer of transverse frame, the longitudinal support is connected below the positions where the transverse frames at two sides are connected with the vertical supports, and the overall stability is guaranteed.
As shown in fig. 4-9, the inner sides of two ends of the first transverse frame 2 are respectively rotatably provided with a double-speed chain wheel 16, an annular double-speed chain 14 surrounds the double-speed chain wheels 16 at two ends, and the outer side of one end of the first transverse frame 2 is provided with a double-speed chain driving motor 17, and the double-speed chain driving motor 17 is in driving connection with the corresponding double-speed chain wheel 16. The annular double-speed chain is wound on double-speed chain wheels at two ends of the transverse frame, and the double-speed chain driving motor drives the double-speed chain wheels to rotate so as to drive the whole annular double-speed chain to rotate; the first transverse frame 2 is a rectangular frame with a rectangular cross section, an opening is arranged in the middle of the upper end of the transverse frame, the upper end of a middle rotating wheel of an annular double-speed chain protrudes from the opening position, so that two side frames of the movable frame can be pressed on the middle rotating wheel of the protruding annular double-speed chain, the annular double-speed chain is arranged in the transverse frame in an upper row and a lower row, the upper row is used for conveying the movable frame forwards, the lower row is rotated, the movable frame above is driven to move forwards by the movement of a normal annular double-speed chain, after the movable frame is blocked by a blocking part, the movable frame cannot move forwards continuously, but the middle rotating wheel of the annular double-speed chain rotates relatively to rotate, the annular double-speed chain can continue to move and rotate from the lower part of the movable frame, and other movable frames can be conveyed together continuously. The rolling wheels 21 can be arranged at the outer sides of the double-speed chain wheels at the two ends of the inner side of the first transverse frame 2. The double-speed chain wheels on two sides can be driven by the double-speed chain driving motor 17 at the same time and are connected by the synchronous shaft 22, and the motors on two sides are synchronously driven; the reversing sprocket 23 is also designed inside the speed doubling sprocket 16 to ensure that the endless speed doubling chain rotates through the cross frame.
As shown in fig. 4, 7 and 12, the moving frame 3 includes two side frames 31 and a second cross frame 32, a plurality of second cross frames 32 are designed between the two side frames 31, a right-angle clamping table 33 is designed at the lower end of the outer side of the side frame 31, the right-angle clamping table 33 is clamped on the middle sprocket of the annular speed-doubling chain 14, a bayonet is opened on the right-angle clamping table 33, an opening is also opened on the side surface of the right-angle clamping table 33, a guide wheel 34 is designed at the opening position, the guide wheel 34 is supported on the inner side of the second cross frame 32 in a rolling way, and a positioning block 35 protruding towards the inner side is designed in the middle of the inner side of the side frame 31. The sponge blocks can be placed on the second transverse frames 32 of the movable frame, gaps are reserved among the second transverse frames 32 and can be matched with the conveying belt parts 75 of the material conveying mechanism 7 in a crossing mode, and the conveying belt parts 75 can penetrate through the gaps among the second transverse frames 32 and are used for conveying the sponge blocks on the movable frame. The upper inner side of the right-angle clamping table is pressed on the middle chain wheel of the speed doubling chain, and the side inner side of the right-angle clamping table is pressed on the side of the first transverse frame 2 through the guide wheel 34.
As shown in fig. 7 and 8, the number of the blocking parts 15 is four, two ends of the two first cross frames 2 are respectively provided with one blocking part 15, which is installed on the inner side of the first cross frame 2, the blocking parts 15 comprise an ear plate 151 and a blocking air cylinder 152, the ear plate 151 is installed on the inner side position close to the end part of the first cross frame 2, the blocking air cylinder 152 is installed below the ear plate 151, and the upper end of a telescopic rod of the blocking air cylinder 152 passes through the ear plate 151. The positioning block 35 of the moving frame 3 is designed to be matched with a material blocking part, after the telescopic rod of the material blocking cylinder 151 of the material blocking part extends out, the upper end of the telescopic rod is well blocked in front of the positioning block of the moving frame, and thus the moving frame is blocked by the material blocking part and cannot move forwards continuously.
As shown in fig. 7 and 10, the movable rack turnover layer 13 further includes a movable rack storage portion 4, the movable rack storage portion 4 is designed at two end positions and/or a middle position of the movable rack turnover layer 13, the movable rack storage portion 4 includes an access portion 41 and a limit portion 42, the access portion 41 is designed as two groups of left and right access portions, the two groups of access portions 41 are respectively located at inner side positions of the first crossbeams 2 on two sides and are installed on the ground, and the limit portion 42 is designed as two groups of left and right symmetric access portions, and the two groups of left and right access portions are respectively installed above the first crossbeams 2 on two sides. The turnover layer 13 of the movable frame is designed to facilitate the retrieval and the reuse of the movable frame after the movable frame is used, so that the labor is saved; the design of the access part 41 is that the unused movable rack is convenient for storage and placement and subsequent taking, the design position and number of the access parts are designed according to specific needs, and the access parts are respectively designed at the inlet and outlet positions in the device.
As shown in fig. 7 and fig. 10-11, the access portion 41 includes a lifting plate 410, lifting cylinders 411, lifting cylinders 412 and lifting plates 413, wherein one lifting cylinder 411 is respectively installed near two sides of the lower end of the lifting plate 410, one lifting cylinder 412 is installed below the lifting plate 410 outside the two lifting cylinders 411, the lower end of the lifting cylinder 411 is installed on the ground, a telescopic rod at the upper end of the lifting cylinder 412 passes through the lifting plate 410, and the lifting plates 413 are installed on the telescopic ends of the two lifting cylinders 412; the spacing portion 42 designs about two sets of, every two spacing portions 42 of group, two spacing portions 42 in left side and two spacing portions 42 one-to-one designs in right side, spacing portion 42 includes spacing cylinder 420, fixed plate 421, the first crossbeams 2 outsides of storage layer 12 are installed to fixed plate 421 upper end, the first crossbeams 2 outsides at movable frame turnover layer 13 are installed to fixed plate 421 lower extreme, spacing cylinder 420 is installed in the fixed plate 421 outside and spacing cylinder 420 is close to the first crossbeams 2 installation of movable frame turnover layer 13, the telescopic link front end of spacing cylinder 420 passes fixed plate 421 and stretches into the fixed plate 421 inboard. The access part is designed to automatically store and take the movable frame, when the movable frame moves to the position of the access part through the annular double-speed chain, the annular double-speed chain stops driving, the lifting air cylinder below the movable frame acts to jack up the lifting plate, two lifting plates are arranged below the movable frame, the movable frame is also jacked up to a certain height (the height is the thickness of one movable frame) from the upper surface of the lifting plate by the jacking air cylinder after the movable frame reaches the position, the telescopic rods of the limiting air cylinders at the two sides extend out to be jacked and inserted at the lower surface of the right-angle clamping table of the movable frame, the two side frames of the movable frame are lapped on the telescopic rods through the right-angle clamping table, the lapping grooves are designed at the positions of the telescopic rods of the two sides of the upper surface of the right-angle clamping table of the movable frame corresponding to the limiting air cylinders, and are lapped on the telescopic rods, the movable frames are prevented from moving, the movable frames are stored at the position, one movable frame storage is completed, the lifting cylinder drives the lifting plate to reset, the jacking cylinder is reset, if the next movable frame is required to continue to move, the actions are repeated, the next movable frame just contacts the movable frame above when the lifting plate supports the next movable frame, at the moment, the limiting cylinder withdraws the telescopic rod, the movable frame above is positioned above the movable frame below, the jacking cylinder starts to jack up the two movable frames simultaneously, the limiting cylinder inserts the telescopic rod again, two movable frame storage is completed, the movable frames are stored again, only the actions are repeated, the movable frames are taken out to be in reverse operation, one movable frame is taken out, the operation is convenient, time and labor are saved, and the movable frames are ensured not to occupy redundant space.
As shown in fig. 1-3 and fig. 13, a feeding mechanism 5 is designed on one side of the storage rack 1, a discharging mechanism 6 is designed on the other side of the storage rack, the feeding mechanism 5 comprises a material rack 51, a lifting mechanism 52, a sliding rack 53 and a sliding mechanism 54, the material rack 51 is a rectangular frame, the material rack 51 is arranged on one side of a feed inlet of the storage rack 1, the sliding rack 53 is slidably arranged in the material rack 51 through the sliding mechanism 54, the lifting mechanism 52 is arranged at the upper end of the material rack 51, the lifting mechanism 52 is connected with four corners of the sliding rack 53 through a single-side chain 521, and the lifting mechanism 52 controls the lifting action of the sliding rack 53 in the material rack 51; the lower end of the inner part of the material rack 51 is also provided with a material conveying mechanism 7; the blanking mechanism 6 and the feeding mechanism 5 have the same structure and are symmetrically arranged on two sides of the storage rack 1. The feeding mechanism, the discharging mechanism and the conveying mechanism are designed in such a way that a movable frame turnover layer conveys a movable frame to the upper surface of a sliding frame of the feeding mechanism, then the conveying mechanism receives and conveys sponge blocks from the outside to the upper surface of the movable frame on the sliding frame of the feeding mechanism, the feeding mechanism conveys the movable frame carrying the sponge blocks to any storage layer of the storage frame, the discharging mechanism can take out the movable frame carrying the sponge blocks in any storage layer and conveys the movable frame out through the conveying mechanism, the discharging mechanism moves the empty movable frame to the movable frame turnover layer, and the movable frame turnover layer carries out turnover or storage on the empty movable frame. The lifting mechanism can control the sliding frame to slide up and down in the material frame.
In fig. 13 and fig. 15-17, the sliding frame 53 includes two transverse frames 530 and two transverse struts 531, two ends of the two transverse frames 530 are connected by a transverse strut 531, an annular chain 532 is installed in the transverse frames 530, and two ends of the moving frame 3 can be correspondingly carried on the chains in the transverse frames 530 on two sides; the inside of the transverse frame 530 is close to two end positions and is respectively rotatably provided with a chain wheel, an annular chain 532 surrounds the outer sides of the two chain wheels, wherein the chain wheels on the same side of the two transverse frames 530 are connected through a synchronous rod 533, the synchronous rod 533 is arranged on the inner side of one of the transverse frames 530 and close to the position of the transverse frame 530, meanwhile, a driving motor 535 is arranged below the chain wheels, the driving motor 535 is arranged below the transverse frame 530, and the front end of the driving motor 535 is provided with a main chain wheel which is connected with the driving chain wheel 534 through a driving chain. The sliding frame is a rectangular frame, the outer sides of two ends of the two transverse frames are respectively arranged on vertical sliding rails at four corners of the inner side of the material frame through sliding blocks in a sliding manner, chain type driving is designed in the transverse frame of the sliding frame, the upper ends of annular chains are protruded out of the upper ends of the transverse frames, the upper surfaces of right-angle clamping tables of two side frames of the movable frame can be carried on the annular chains on the corresponding two sides, the driving motor rotates to drive the annular chains to rotate, and the annular chains support the movable frame to input to the side of the material storage frame or receive the movable frame on the side of the material storage frame, and the annular double-speed chains in the material storage frame receive and output matching actions.
13-15, the lifting mechanism 52 includes a lifting motor 520, a single-side chain 521, chain wheels, and a balancing weight 522, where the lifting motor 520 is installed at a corner of one side of the upper end of the material frame 51 far away from the material storage frame 1, two corner positions of one side of the upper end of the material frame 51 near the material storage frame 1 are respectively installed with one chain wheel, two corner positions of one side of the upper end of the material frame 51 far away from the material storage frame 1 are respectively installed with two chain wheels, the lifting motor 520 simultaneously drives and connects four chain wheels far away from one side of the material storage frame 1 through a synchronous shaft, the single-side chain 521 is designed with four single-side chains, one ends of the four single-side chains 521 are connected to the balancing weight 522, one ends of the balancing weight 522 are connected to two single-side chains 521, wherein after the other ends of the two single-side chains 521 respectively bypass the two chain wheels near the material storage frame 1, and finally the two corner positions near one side of the sliding frame 53 are correspondingly and fixedly connected to the material storage frame 1. The other ends of the remaining two single-side chains 521 are respectively and correspondingly looped over the two inner side chain wheels on the side far away from the storage rack 1, and then are correspondingly and fixedly connected to two angular positions on the side of the sliding rack 53 far away from the storage rack 1. The unilateral chain is characterized in that one end of the unilateral chain is provided with the sliding frame, the other end of the unilateral chain is connected with the counterweight, and the lifting motor drives the chain wheel to rotate, so that the unilateral chain is driven to reciprocate, and the sliding frame is driven to move up and down.
18-20, the feeding mechanism 7 comprises a bottom plate 71, a rotating bracket 72, a lifting cylinder 73, a rectangular frame 74 and a conveyor belt part 75, the rectangular frame 74 comprises a transverse frame 741 and transverse rods 742, a transverse rod 742 is respectively arranged between two ends of the two transverse frames 741, the upper end of each transverse rod 742 is respectively connected with the upper end of the rotating bracket 72 in a rotating way, the lower end of the rotating bracket 72 is rotatably arranged on the bottom plate 71, the upper end of the lifting cylinder 73 is rotatably connected with the rotating bracket 72 at the position close to the upper end, the lower end of the lifting cylinder 73 is rotatably arranged on the bottom plate 71 close to the rotating bracket 72, a plurality of conveyor belt parts 75 are arranged on the transverse rod 742, each conveyor belt part 75 comprises a U-shaped frame 750, a belt 751, a belt 752, a driving wheel 753, reversing wheels 754 and a driving motor 755 are respectively arranged at the inner ends of the U-shaped frame 750, the driving wheels 753 are respectively arranged at the middle positions of the U-shaped frame 750, the two sides of the upper end of the driving wheel 753 are respectively provided with a reversing wheel 754, the belt 753 is wound around the two sides of the driving wheels 751 and the driving wheels 753, the driving wheels are supported on the outer sides of the belt 753, the driving wheels are connected with the driving shafts 75 through the driving motors 753, and the driving shafts are connected with the driving shafts 75 through the driving motors and the driving shafts to the driving shafts 75. The material conveying mechanism is designed to receive the sponge block in or convey the sponge block out; the lifting cylinder stretches out and draws back to drive the rotary support to rise or fall in a rotating way, and the rectangular frame arranged at the upper end of the rotary support moves up and down along with the rotary support, so that the conveying belt part rises up and down, and can penetrate through a gap between the transverse frames of the movable frame to be ejected, the conveying belt part supports the sponge blocks on the movable frame, and the belt of the conveying belt part rotates to convey the sponge blocks; the conveyor belt part falls down from between the crossbearers of the movable frame, and the sponge block falls on the movable frame completely, so that the sponge block can be stored along with the movable frame.

Claims (7)

1. The sponge storage bin is characterized by comprising a storage rack (1), wherein the storage rack (1) comprises a vertical support (11), a storage layer (12) and a movable rack turnover layer (13), the vertical support (11) is designed to be a plurality of vertical supports, the vertical supports (11) are vertically designed on the ground, the vertical supports (11) form two parallel rows of vertical supports (11), the storage layer (12) is designed to be a plurality of layers, the storage layers (12) are sequentially arranged between the two rows of vertical supports (11) from top to bottom, the movable rack turnover layer (13) is designed below the storage layers (12), and the movable rack turnover layer (13) is also arranged between the two rows of vertical supports (11);
the material storage layer (12) comprises two first transverse frames (2), a movable frame (3), annular double-speed chains (14) and material blocking parts (15), wherein the two first transverse frames (2) are horizontally and mutually parallel and correspondingly arranged on the inner sides of two rows of vertical supports (11), the annular double-speed chains (14) are respectively arranged in the two first transverse frames (2), two sides of the movable frame (3) can be carried on the annular double-speed chains (14), and the material blocking parts (15) are respectively arranged at positions, close to two ends, of the two first transverse frames (2);
the movable frame turnover layer (13) comprises two first transverse frames (2), annular speed doubling chains (14) and material blocking parts (15), wherein the two first transverse frames (2) are horizontally and correspondingly arranged on the inner sides of two rows of vertical supports (11) in parallel, the annular speed doubling chains (14) are respectively arranged on the two first transverse frames (2), two sides of the movable frame (3) can be carried on the annular speed doubling chains (14), and the material blocking parts (15) are respectively arranged at two ends, close to two ends, of the two first transverse frames (2);
the movable frame turnover layer (13) further comprises movable frame storage parts (4), the movable frame storage parts (4) are designed at two end positions and/or middle positions of the movable frame turnover layer (13), the movable frame storage parts (4) comprise access parts (41) and limiting parts (42), the access parts (41) are designed to be left and right groups, the two groups of access parts (41) are respectively positioned at the inner side positions of the first transverse frames (2) at the two sides and are arranged on the ground, and the limiting parts (42) are designed to be left and right symmetrical groups and are respectively arranged above the first transverse frames (2) at the two sides;
the access part (41) comprises lifting plates (410), lifting cylinders (411), jacking cylinders (412) and jacking plates (413), wherein one lifting cylinder (411) is respectively arranged at the lower ends of the lifting plates (410) close to two sides, one jacking cylinder (412) is respectively arranged at the outer sides of the two lifting cylinders (411) below the lifting plates (410), the lower ends of the lifting cylinders (411) are arranged on the ground, telescopic rods at the upper ends of the jacking cylinders (412) penetrate through the lifting plates (410), and the jacking plates (413) are arranged on the telescopic ends of the two jacking cylinders (412);
the limiting parts (42) are designed into a left group and a right group, each group of two limiting parts (42), the two limiting parts (42) on the left side and the two limiting parts (42) on the right side are designed in a one-to-one symmetrical mode, each limiting part (42) comprises a limiting cylinder (420) and a fixed plate (421), the upper ends of the fixed plates (421) are arranged on the outer sides of the first transverse frames (2) of the storage layers (12), the lower ends of the fixed plates (421) are arranged on the outer sides of the first transverse frames (2) of the movable frame turnover layers (13), the limiting cylinders (420) are arranged on the outer sides of the fixed plates (421) and the limiting cylinders (420) are arranged close to the first transverse frames (2) of the movable frame turnover layers (13), and the front ends of telescopic rods of the limiting cylinders (420) penetrate through the fixed plates (421) to extend into the inner sides of the fixed plates (421);
the movable frame (3) comprises two side frames (31) and a second transverse frame (32), a plurality of second transverse frames (32) are arranged between the two side frames (31), a right-angle clamping table (33) is arranged at the lower end of the outer side of each side frame (31), the right-angle clamping table (33) is clamped on a middle chain wheel of the annular double-speed chain (14), a bayonet is formed in the right-angle clamping table (33), an opening is formed in the side face of each right-angle clamping table (33), guide wheels (34) are arranged at the opening positions, the guide wheels (34) are supported on the inner sides of the second transverse frames (32) in a rolling mode, and positioning blocks (35) protruding inwards are arranged in the middle of the inner sides of the side frames (31).
2. The sponge storage bin according to claim 1, wherein the inner sides of two ends of the first transverse frame (2) are respectively provided with a double-speed chain wheel (16) in a rotating mode, the annular double-speed chain (14) surrounds the double-speed chain wheels (16) at the two ends, the outer side of one end of the first transverse frame (2) is provided with a double-speed chain driving motor (17), and the double-speed chain driving motor (17) is in driving connection with the corresponding double-speed chain wheel (16).
3. The sponge storage bin according to claim 1, wherein four blocking portions (15) are designed, one blocking portion (15) is arranged at each of two ends of each of the two first transverse frames (2) and is mounted on the inner side of each of the first transverse frames (2), each blocking portion (15) comprises an ear plate (151) and a blocking air cylinder (152), each ear plate (151) is mounted on the inner side position close to the end portion of each first transverse frame (2), each blocking air cylinder (152) is mounted below each ear plate (151), and the upper ends of telescopic rods of the corresponding blocking air cylinders (152) penetrate through the corresponding ear plates (151).
4. The sponge storage bin according to claim 1, wherein a feeding mechanism (5) is designed on one side of the storage rack (1), a discharging mechanism (6) is designed on the other side of the storage rack (1), the feeding mechanism (5) comprises a material rack (51), a lifting mechanism (52), a sliding rack (53) and a sliding mechanism (54), the material rack (51) is a rectangular frame, the material rack (51) is arranged on one side of a material inlet of the storage rack (1), the sliding rack (53) is slidably arranged in the material rack (51) through the sliding mechanism (54), the lifting mechanism (52) is arranged at the upper end of the material rack (51), the lifting mechanism (52) is connected with four corners of the sliding rack (53) through a single-side chain (521), and the lifting mechanism (52) controls the lifting action of the sliding rack (53) in the material rack (51); the lower end of the inner part of the material rack (51) is also provided with a material conveying mechanism (7); the blanking mechanism (6) and the feeding mechanism (5) have the same structure and are symmetrically arranged at two sides of the material storage rack (1).
5. The sponge storage bin as claimed in claim 4, wherein the sliding frame (53) comprises two transverse frames (530) and two transverse struts (531), two ends of the two transverse frames (530) are respectively connected through one transverse strut (531), an annular chain (532) is installed in the transverse frames (530), and two ends of the moving frame (3) can be correspondingly carried on the chains in the transverse frames (530) on two sides; the inside both ends position that is close to of horizontal frame (530) is rotatory respectively installs a sprocket, annular chain (532) encircle the outside at two sprockets, wherein the sprocket of two horizontal frames (530) homonymy passes through synchronizing lever (533) and is connected, drive sprocket (534) are installed in the inboard of one of them horizontal frame (530) and be close to horizontal frame (530) position, this sprocket below design has driving motor (535) simultaneously, driving motor (535) are installed in horizontal frame (530) below, main sprocket is installed to driving motor (535) front end and main sprocket passes through drive chain and connects drive sprocket (534).
6. The sponge storage bin according to claim 4, wherein the lifting mechanism (52) comprises a lifting motor (520), a single-side chain (521), chain wheels and a balancing weight (522), the lifting motor (520) is arranged at the corner part of one side, far away from the storage rack (1), of the upper end of the material rack (51), one chain wheel is respectively arranged at two corner positions of one side, close to the storage rack (1), of the upper end of the material rack (51), two chain wheels are respectively arranged at two corner positions of one side, far away from the storage rack (1), of the upper end of the material rack (51), the lifting motor (520) simultaneously drives and connects four chain wheels at one side, far away from the storage rack (1), of the single-side chain (521) through a synchronous shaft, one end of each of the four single-side chain (521) is connected to the balancing weight (522), one end of the balancing weight (522) is connected with two chain wheels (521), after the other ends of the two single-side chain (521) respectively correspondingly bypass the two chain wheels at the outer sides of one side, far away from the storage rack (1), two chain wheels are respectively arranged at the two corner positions, close to the upper side, close to the storage rack (1) and finally, and the chain wheels are correspondingly connected at two sides (53) near the side, which are fixedly and are wound around the two sides, near the storage rack; the other ends of the remaining two unilateral chains (521) respectively encircle the upper surfaces of the two inner chain wheels at one side far away from the material storage rack (1), and are correspondingly and fixedly connected at two angular positions at one side of the sliding rack (53) far away from the material storage rack (1).
7. The sponge storage compartment as claimed in claim 4, wherein the transporting mechanism (7) comprises a base plate (71), a rotary support (72), a lifting cylinder (73), a rectangular frame (74) and a conveyor belt part (75), the rectangular frame (74) comprises a transverse frame (741) and a transverse rod (742), one transverse rod (742) is respectively arranged between two ends of the two transverse frames (741), the upper end of each transverse rod (742) is respectively connected with the upper end of one rotary support (72) in a rotary manner near the two end positions and the lower end of the rotary support (72) is rotatably arranged on the base plate (71), the upper end of the lifting cylinder (73) is rotatably connected with the rotary support (72) near the upper end position and the lower end of the lifting cylinder (73) is rotatably arranged on the base plate (71) near the rotary support (72), a plurality of conveyor belt parts (75) are arranged on the transverse rods (742), the conveyor belt parts (75) comprise U-shaped frames (750), belt pulleys (751), driving wheels (753), reversing wheels (754) and driving motors (755) are respectively arranged on the two U-shaped frames (754) and driving wheels (753) are respectively arranged at the two end positions of the U-shaped frames (750), the belt (752) bypasses from the outer sides of the belt wheels (751) and the driving wheels (753), the reversing wheel (754) is supported on the outer sides of the belt (752), the driving wheels (753) of the plurality of conveying belt parts (75) are in driving connection through the synchronous rotating shafts (756), the driving motor (755) is installed between the two adjacent conveying belt parts (75), and the front ends of the driving motors (755) are in driving connection with the synchronous rotating shafts (756).
CN202210229777.XA 2022-03-10 2022-03-10 Sponge storage bin Active CN114701764B (en)

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