CN114700800A - Micro-lubricating nozzle auxiliary alignment device - Google Patents

Micro-lubricating nozzle auxiliary alignment device Download PDF

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Publication number
CN114700800A
CN114700800A CN202210334346.XA CN202210334346A CN114700800A CN 114700800 A CN114700800 A CN 114700800A CN 202210334346 A CN202210334346 A CN 202210334346A CN 114700800 A CN114700800 A CN 114700800A
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China
Prior art keywords
nozzle
cutter
pipeline
matching
matching pipeline
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CN202210334346.XA
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CN114700800B (en
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陶桂宝
曹华军
王丽丹
朱怡澄
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Chongqing University
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Chongqing University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1076Arrangements for cooling or lubricating tools or work with a cutting liquid nozzle specially adaptable to different kinds of machining operations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention provides a micro-lubricating nozzle auxiliary alignment device. The auxiliary alignment device comprises a cutter matching pipeline and a plurality of nozzle alignment matching pipelines. The cutter is matched with the whole hollow circular tube with one end open and the other end closed. The nozzle is aligned with the matched pipeline and is a fan-ring cylinder. A plurality of nozzles are arranged around the cutter mating conduit in alignment with the mating conduit. The nozzle aligning matching pipelines are connected with the cutter matching pipelines in a penetrating mode. And the cutter matching pipeline and the nozzle are correspondingly provided with jet holes at the position corresponding to the intersecting position of the matching pipeline. The nozzle is aligned with the pipe body of the matching pipeline and obliquely crossed with the pipe body of the cutter matching pipeline. When the tool is in work, the tool is sleeved on the periphery of the tool in cooperation with the pipeline. The spray angle and the position of the nozzle are adjusted through the nozzle alignment matching pipeline, and the alignment work of the nozzle and the cutting area is completed. The proper angle is selected to achieve the best micro-lubricating effect, a lubricating and cooling film is formed in the cutting area, the service life of the cutter is prolonged, and the quality of the processed surface is improved.

Description

Micro-lubricating nozzle auxiliary alignment device
Technical Field
The invention relates to the technical field of cutting and cooling, in particular to a micro-lubricating nozzle auxiliary alignment device.
Background
The cutting process of the numerical control machine tool usually adopts the traditional pouring type lubricating and cooling mode, has huge harm to human bodies and environment and has high running cost. With the advent of green manufacturing related documents, green factory construction is developed in industries such as steel, nonferrous metals, machinery and the like, the development concepts of innovation, coordination, green, openness and sharing are claimed, advanced and applicable clean production process technology is adopted in the cutting process of a machine tool, and laggard devices and technology are eliminated. The micro-lubricating cutting technology is a clean and effective green manufacturing technology, and is characterized in that a small amount of vegetable oil or other harmless and pollution-free lubricating oil is mixed into compressed gas, atomized into micron-level particles, poured and sprayed to a cutting area instead of mineral oil or emulsion, and the effects of cooling, lubricating, chip removal and rust prevention are achieved.
In industrial production, the requirements on the precision, the injection angle and the injection position of an atomizing nozzle are high, particularly, high-speed processing is carried out by using a small cutter, such as high-light processing widely applied in the 3C industry, the cutting area is very small, if the injection angle and the injection position have deviation, the atomized trace lubricating oil cannot reach the cutting area, the cooling and lubricating effects are directly influenced, and batch waste is caused. It takes a relatively long time for the machine tool operator to debug the nozzle into alignment with the cutting zone. Because the injection amount of the trace lubricating oil is small, and the micron-sized particles are in an atomized state, an operator cannot clearly see the injection track of the trace lubricating oil, the angle and the position of the nozzle are not easy to adjust, the atomized lubricating oil sprayed by the nozzle just reaches the cutting area, and the deviation of the orientation of the nozzle can lead the atomized lubricating oil particles to be inaccurately sprayed to the cutting area, so that the good cooling and lubricating effect can not be achieved.
Therefore, it is of great significance to provide a minimal quantity lubrication nozzle auxiliary alignment device.
Disclosure of Invention
The invention aims to provide a micro-lubricating nozzle auxiliary alignment device to solve the problems in the prior art.
The technical scheme adopted for achieving the aim of the invention is that the micro-lubricating nozzle auxiliary alignment device is connected with the micro-lubricating device and the cutter.
The minimal quantity lubrication device comprises a supply unit and 1 or 2 injection units. The supply unit is provided with a compressed gas inlet, a trace lubricating oil inlet and a water inlet. Each spray unit comprises a spray tube and a spray nozzle. The nozzle is communicated with the inner cavity of the supply unit through a spray pipe. The cutter and a machine tool spindle of the numerical control machine tool are coaxially arranged.
The micro-lubricating nozzle auxiliary alignment device comprises a cutter matching pipeline and a plurality of nozzle alignment matching pipelines.
The cutter is matched with the whole hollow circular tube with one end open and the other end closed. The nozzle is aligned with the matched pipeline and is formed by cutting a section of circular pipe along one chord. The cross section of the nozzle aligned with the matching pipeline is a fan ring. And an open slot for containing the nozzle is formed by the inner arc surface of the nozzle aligned with the matched pipeline. A plurality of nozzles are arranged around the cutter mating conduit in alignment with the mating conduit. The nozzle aligning matching pipelines are connected with the cutter matching pipelines in a penetrating mode. And the cutter matching pipeline and the nozzle are correspondingly provided with jet holes at the position corresponding to the intersecting position of the matching pipeline. The nozzle is aligned with the pipe body of the matching pipeline and obliquely crossed with the pipe body of the cutter matching pipeline. Each nozzle is aligned with the matching pipeline and forms different angles with the horizontal direction. The axis of each nozzle aligned with the matching pipeline passes through the center of the cavity bottom of the cutter matching pipeline.
When the tool is in work, the tool is sleeved on the periphery of the tool in cooperation with the pipeline. The injection unit is embedded in an opening groove of the nozzle alignment matching pipeline. The spray angle of the nozzle is adjusted by selecting nozzles with different angles to align with the matched pipeline, and the spray position of the nozzle is adjusted by adjusting the position of the nozzle in the open slot, so that the alignment work of the nozzle and the cutting area is completed. And the trace lubricating oil, the water and the compressed gas are mixed and atomized in the inner cavity of the supply unit and are sprayed to a processing area by the nozzle.
Further, the cutter matching pipeline and the nozzle are integrally formed in an aligning mode.
Further, the cutter matching pipeline and the nozzle aligning matching pipeline are manufactured by adopting a 3D printing technology.
Further, the nozzle alignment matching pipeline is formed by cutting a section of circular pipe along one diameter.
Furthermore, the included angle between the nozzle aligned matching pipeline and the horizontal direction is 10-70 degrees.
Further, the number of the nozzles aligned with the matching pipes is 5. The 5 nozzles are aligned with the matching pipes and form angles of 10 degrees, 25 degrees, 40 degrees, 55 degrees and 70 degrees with the horizontal direction respectively.
Further, the numerical control machine tool is selected from a vertical machining center.
The invention also discloses a using method of the micro-lubricating nozzle auxiliary alignment device, which comprises the following steps:
1) the cutter is sleeved on the periphery of the cutter in a matching way with the pipeline. The cutter is inserted into the inner cavity of the cutter matching pipeline, and the tool tip of the cutter abuts against the cavity bottom of the cutter matching pipeline.
2) And according to the process requirement, the nozzles are accommodated in the open grooves of the nozzle alignment matching pipelines at the corresponding nozzle angles. The distance between the nozzle and the cutting area is adjusted.
4) The secondary alignment device is removed.
5) And the micro lubricating oil, the water and the compressed gas are mixed and atomized, reach the nozzle through the spray pipe and are sprayed to the cutting area through the nozzle.
Further, the compressed gas is air, carbon dioxide or liquid nitrogen.
The technical effects of the invention are undoubted:
A. the micro-lubricating nozzle auxiliary alignment device has simple structure and low cost;
B. when the spray direction of the nozzle is determined, the auxiliary nozzle alignment device is fixed by one hand, the spray pipe is adjusted by the other hand to enable the nozzle to be in contact fit with one alignment pipeline, the front and back positions of the nozzle are adjusted at the same time, the distance between the nozzle and the cutting area can be changed, then the auxiliary alignment device is rotated to enable the cutter to be far away from the contact alignment pipeline, and the auxiliary alignment device is pulled downwards to be separated from the cutter, so that the nozzle alignment work is finished, and the operation is simple and efficient;
C. the angle can be selected according to different processes, the best micro-lubricating effect is achieved, a lubricating and cooling oil film is formed in a cutting area, the service life of the cutter is prolonged, and the quality of a processed surface is improved.
Drawings
FIG. 1 is a schematic view of an auxiliary alignment device;
FIG. 2 is a top view of the supplemental alignment device;
FIG. 3 is a side view of the supplemental alignment device;
FIG. 4 is a sectional view taken along line A-A;
FIG. 5 is a schematic view of the structure of the minimal quantity lubrication apparatus;
FIG. 6 is a schematic view of the nozzle after adjustment by the minimal quantity lubrication nozzle assisted alignment device.
In the figure: the device comprises a cutter matching pipeline 1, a nozzle aligning matching pipeline 2, an open slot 201, a 10-degree nozzle aligning matching pipeline 2-1, a 25-degree nozzle aligning matching pipeline 2-2, a 40-degree nozzle aligning matching pipeline 2-3, a 55-degree nozzle aligning matching pipeline 2-4, a 70-degree nozzle aligning matching pipeline 2-5, a cutter 7, a machine tool spindle 9, a nozzle 10 and a spray pipe 11.
Detailed Description
The present invention is further illustrated by the following examples, but it should not be construed that the scope of the above-described subject matter is limited to the following examples. Various substitutions and modifications can be made without departing from the technical idea of the invention and the scope of the invention according to the common technical knowledge and the conventional means in the field.
Example 1:
in order to cooperate with the national key research and development project of 'complete aviation and aerospace typical material part cleaning and cutting technology and demonstration application', the embodiment provides the micro-lubricating nozzle auxiliary alignment device, and lays a foundation for popularizing the application of the micro-lubricating cutting technology.
The minimal quantity lubrication nozzle auxiliary alignment device is coupled with the minimal quantity lubrication device and the cutter 7.
Referring to fig. 5, the minimal quantity lubrication apparatus includes a supply unit, and an injection unit. Each spray unit comprises a nozzle tube 11 and a nozzle 10. The nozzle 10 communicates with the inner cavity of the supply unit via a nozzle 11. The supply unit is provided with a compressed gas inlet, a trace lubricating oil inlet and a water inlet. The cutter 7 is arranged coaxially with a machine tool spindle of the numerical control machine tool 9.
The minimal quantity lubrication nozzle auxiliary alignment device comprises a cutter matching pipeline 1 and a nozzle alignment matching pipeline 2.
The cutter matching pipeline 1 is integrally a hollow circular pipe with one end open and the other end closed. The nozzle alignment matching pipeline 2 is formed by cutting a section of circular pipe along one chord. The blade is cut to form a fan-ring cylinder. The cross section of the nozzle aligning matching pipeline 2 is a fan ring. The arc-shaped side surface of the nozzle, which is aligned with one side of the matched pipeline 2 close to the circle center, is marked as an inner arc surface. The inner arc surface of the nozzle alignment matching pipeline 2 is surrounded with an open groove 201 for accommodating the nozzle 10. A plurality of nozzle alignment mating conduits 2 are arranged around the tool mating conduit 1. The nozzle aligning matching pipelines 2 are all connected with the cutter matching pipeline 1 in a penetrating way. And the cutter matching pipeline 1 and the nozzle are correspondingly provided with jet holes at the intersecting position of the matching pipeline 2. The nozzle aims at the pipe body of the matching pipeline 2 and is obliquely crossed with the cutter matching pipeline 1. Each nozzle is aligned with the mating duct 2 at a different angle to the horizontal. The axis of each nozzle aligned with the matching pipeline 2 passes through the center of the cavity bottom circle of the cutter matching pipeline 1. The angle and number of nozzles aimed at the mating pipe 2 are determined according to the actual process requirements.
When the tool is in work, the tool is sleeved on the periphery of the tool 7 in cooperation with the pipeline 1. According to actual needs, the injection units are embedded in the opening grooves 201 of the corresponding nozzle alignment matching pipes 2. The spray angle of the nozzle 10 is adjusted by selecting nozzles with different angles to align with the matching pipeline 2, and the spray position of the nozzle 10 is adjusted by adjusting the position of the nozzle 10 in the opening groove 201, so that the alignment work of the nozzle 10 and the cutting area is completed. The micro-lubricating oil, the water and the compressed gas are mixed and atomized in the inner cavity of the supply unit and are sprayed to a machining area through the nozzle 10, a good micro-lubricating effect is achieved, a lubricating and cooling film is formed in a cutting area, the service life of a cutter is prolonged, and the quality of a machined surface is improved.
Example 2:
the main structure of this embodiment is the same as that of embodiment 1, wherein the cutter fitting pipe 1 and the nozzle alignment fitting pipe are integrally formed. In actual production, the cutter matching pipeline 1 and the nozzle alignment matching pipeline can be manufactured by adopting a 3D printing technology.
Example 3:
the main structure of the present embodiment is the same as that of embodiment 1, wherein the included angle between the nozzle aligned and matched pipeline and the horizontal direction is 10-70 °.
Example 4:
the main structure of this embodiment is the same as that of embodiment 1, wherein the nozzle alignment matching pipe 2 is formed by cutting a section of circular pipe along one of the diameters. The central angle of the fan ring cylinder is 180 degrees.
Example 5:
the main structure of the present embodiment is the same as that of embodiment 1, wherein, referring to fig. 1 to 4, the number of nozzles aligned to the matching pipes 2 is 5, and the number of spraying units is 1 to 2. The 5 nozzles are aligned with the matching pipes and form angles of 10 degrees, 25 degrees, 40 degrees, 55 degrees and 70 degrees with the horizontal direction respectively. The 5 nozzle-aligned mating conduits are respectively labeled as 10 nozzle-aligned mating conduit 2-1, 25 nozzle-aligned mating conduit 2-2, 40 nozzle-aligned mating conduit 2-3, 55 nozzle-aligned mating conduit 2-4, and 70 nozzle-aligned mating conduit 2-5.
Example 6:
the main structure of this embodiment is the same as that of embodiment 1, wherein the numerical control machine 9 is a vertical machining center. The tool co-operating with the pipe 1 is arranged vertically for positioning in the up and down position of the device after insertion of the tool 7, but the device can be rotated around the tool 7.
Example 7:
the present embodiment provides a method for using any one of the minimal quantity lubrication nozzle alignment aids of embodiments 1 to 6, including the steps of:
1) the cutter matching pipeline 1 is sleeved on the periphery of the cutter 7. The cutter 7 is inserted into the inner cavity of the cutter matching pipeline 1, and the tool tip of the cutter 7 abuts against the cavity bottom of the cutter matching pipeline 1.
2) The nozzles 10 are housed in open slots of nozzle-alignment mating ducts at corresponding nozzle angles, as required by the process. The distance of the nozzle 10 from the cutting zone is adjusted.
4) The secondary alignment device is removed.
5) The minute quantities of lubricating oil, water and compressed gas are mixed and atomized, pass through the nozzle 11 to the nozzle 10 and are sprayed through the nozzle 10 to the cutting area. The compressed gas is air, carbon dioxide or liquid nitrogen.
Example 8:
this example provides a method of using the minimal quantity lubrication nozzle alignment aid of example 6, comprising the steps of:
1) the cutter matching pipeline 1 is sleeved on the periphery of the cutter 7. The cutter 7 is inserted into the inner cavity of the cutter matching pipeline 1, and the tool tip of the cutter 7 abuts against the cavity bottom of the cutter matching pipeline 1.
2) The nozzles 10 are housed in open slots of nozzle-alignment mating ducts at corresponding nozzle angles, as required by the process. The distance of the nozzle 10 from the cutting zone is adjusted.
4) The auxiliary alignment device is rotated to align the nozzle with the mating pipe away from the contacting nozzle 10 and then pulled down to disengage the auxiliary alignment device from the cutter 7. The nozzle is shown in fig. 6 after being adjusted by the micro-lubrication nozzle auxiliary alignment device.
5) The minute quantities of lubricating oil, water and compressed gas are mixed and atomized, pass through the nozzle 11 to the nozzle 10 and are sprayed through the nozzle 10 to the cutting area. The compressed gas is air, carbon dioxide or liquid nitrogen.

Claims (9)

1. A minimal quantity lubrication nozzle auxiliary alignment device is characterized in that: the micro-lubricating nozzle auxiliary alignment device is connected with the micro-lubricating device and the cutter (7);
the micro-lubricating device comprises a supply unit and a plurality of injection units; each spraying unit comprises a spray pipe (11) and a spray nozzle (10); the nozzle (10) is communicated with the inner cavity of the supply unit through a spray pipe (11); the supply unit is provided with a compressed gas inlet, a trace lubricating oil inlet and a water inlet;
the cutter (7) is coaxially arranged with a machine tool main shaft of the numerical control machine tool (9);
the micro-lubricating nozzle auxiliary alignment device comprises a cutter matching pipeline (1) and a plurality of nozzle alignment matching pipelines (2);
the cutter matching pipeline (1) is a hollow circular pipe with one open end and the other closed end; the nozzle alignment matching pipeline (2) is formed by sectioning a section of circular pipe along one chord; the cross section of the nozzle aligning matching pipeline (2) is a fan ring; an open groove (201) for accommodating the nozzle (10) is formed by enclosing the inner arc surface of the nozzle alignment matching pipeline (2); the plurality of nozzles are arranged around the cutter matching pipeline (1) in an aligning way with the matching pipeline (2); the nozzle alignment matching pipelines (2) are all connected with the cutter matching pipeline (1) in a penetrating manner; the cutter matching pipeline (1) and the nozzle are correspondingly provided with jet holes at the intersecting position of the matching pipeline (2); the nozzle is aligned with the pipe body of the matching pipeline (2) and obliquely crossed with the pipe body of the cutter matching pipeline (1); each nozzle is aligned with the matching pipeline (2) and forms different angles with the horizontal direction; the axis of each nozzle aligned with the matching pipeline (2) passes through the center of the cavity bottom circle of the cutter matching pipeline (1);
when the tool is in work, the tool matching pipeline (1) is sleeved on the periphery of the tool (7); the injection unit is embedded into an opening groove (201) of the nozzle alignment matching pipeline (2); the spray angle of the nozzle (10) is adjusted by selecting nozzles with different angles to align with the matched pipeline (2), and the spray position of the nozzle (10) is adjusted by adjusting the position of the nozzle (10) in the open slot (201), so that the alignment work of the nozzle (10) and the cutting area is completed; the micro-lubricating oil, water and compressed gas are mixed and atomized in the cavity of the supply unit and are sprayed to a processing area by a nozzle (10).
2. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 1, wherein: the cutter matching pipeline (1) and the nozzle aligning matching pipeline (2) are integrally formed.
3. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 2, wherein: the cutter matching pipeline (1) and the nozzle aligning matching pipeline (2) are manufactured by adopting a 3D printing technology.
4. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 1, wherein: the nozzle is aligned with the matching pipeline (2) and is formed by sectioning a section of round pipe along one diameter.
5. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 1, wherein: the included angle between the nozzle aligned with the matched pipeline (2) and the horizontal direction is 10-70 degrees.
6. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 5, wherein: the number of the nozzles aligned to the matched pipelines (2) is 5, and the number of the spraying units is 1-2; the 5 nozzles are aligned with the matching pipeline (2) and form angles of 10 degrees, 25 degrees, 40 degrees, 55 degrees and 70 degrees with the horizontal direction respectively.
7. A minimal quantity lubrication nozzle assist alignment device as claimed in claim 1, wherein: the numerical control machine tool (9) is selected from a vertical machining center.
8. A method of using a minimal quantity lubrication nozzle assisted alignment device as claimed in claim 1, comprising the steps of:
1) sleeving a cutter matching pipeline (1) on the periphery of a cutter (7); the cutter (7) is inserted into the inner cavity of the cutter matching pipeline (1), and the tool tip of the cutter (7) abuts against the cavity bottom of the cutter matching pipeline (1);
2) according to the process requirement, the nozzle (10) is accommodated in an open slot of a nozzle alignment matching pipeline (2) at a corresponding nozzle angle; adjusting the distance between the nozzle (10) and the cutting area;
4) removing the auxiliary alignment device;
5) the micro-lubricating oil, water and compressed gas are mixed and atomized in the inner cavity of the supply unit, reach the nozzle (10) through the spray pipe (11), and are sprayed to a cutting area through the nozzle (10).
9. A method of using a minimal quantity lubrication nozzle assist alignment device as claimed in claim 7, wherein: the compressed gas is air, carbon dioxide or liquid nitrogen.
CN202210334346.XA 2022-03-30 2022-03-30 Auxiliary alignment device for micro-lubrication nozzle Active CN114700800B (en)

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