A kind of minimum quantity lubrication device for bull gear turnery processing
Technical field
The present invention relates to the technical field that machining manufactures, be specifically related to lubricating arrangement in a kind of turning process.
Background technology
In mechanical processing process, the use of emulsion affects Machinery Processing Surface Quality, can play the effect of lubrication and reduction tool wear, improve working (machining) efficiency.At present, emulsion is all generally a large amount of use in machining company, and its financial cost is quite high, and to environment in manufacture and use procedure, therefore, the use of green manufacturing to emulsion has had strict restriction.
Summary of the invention
In order to solve the technical problem existed in prior art, patent of the present invention proposes a kind of method adopting micro lubricating in working angles, reduces cutting fluid consumption in working angles, makes its micro lubricating amount be 20-500mL/h.
For a minimum quantity lubrication device for bull gear turnery processing, described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises the efferent duct Bonding pressure table 2 of air compressor 1, air compressor 1, efferent duct is provided with successively choke valve 3, stop valve 4, the output pipe of stop valve 4 is divided into two arms, and an arm connects gas-liquid mixed I chamber 9, and another arm connects gas-liquid mixed II chamber 10; Described fluid path part comprises micro pump 5, and liquid output pipe is provided with hydraulic gage 7, and efferent duct is divided into two arms, and an arm connects flow speed control valve 8 and is connected with gas-liquid mixed I chamber 9; Another arm is provided with pilot operated compound relief valve 6 and forms loop with micro pump 5; Described gas-liquid mixed part is gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, connecting pipe is provided with between gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, gas-liquid is first time mixing in gas-liquid mixed I chamber 9, in gas-liquid mixed II chamber 10 after second time mixing, is exported by nozzle 11.
Described nozzle 11 is self-rotary nozzle, and mouth core 12 has angle α with the center line of nozzle 11, and described angle α is 0 ° to 8.5 °.
Described gas and liquid enter in gas-liquid mixed I chamber 9, and mix under gases at high pressure effect, emulsion becomes droplet-like; The gas of gas-liquid mixture and another arm is in gas-liquid mixed II chamber 10, and droplet particles diminishes further.Be provided with the device collecting waste liquid below described workpiece, emulsion can be realized and recycle.
Compared with traditional sufficient lubrication method, patent of the present invention can reduce tool wear, improves working (machining) efficiency and surface quality.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram of the minimum quantity lubrication device for bull gear turnery processing.
Fig. 2 is the partial enlarged drawing of a kind of working position I of the minimum quantity lubrication device for bull gear turnery processing.
Fig. 3 is a kind of structural representation of self-rotary nozzle of the minimum quantity lubrication device for bull gear turnery processing.
Detailed description of the invention
Below in conjunction with accompanying drawing, a specific embodiment of the present invention is further described.
For a minimum quantity lubrication device for bull gear turnery processing, described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises air compressor 1, described air compressor provides the gases at high pressure of 0.8MPa, the efferent duct Bonding pressure table 2 of air compressor 1, Pressure gauge 2 is used for monitoring loine pressure, efferent duct is provided with choke valve 3 successively, choke valve 3 is used for controlling gas flow, and suitable throughput, stop valve 4 can be selected according to different machining conditions fast and easy to overhaul.
The output pipe of stop valve 4 is divided into two arms, and an arm connects gas-liquid mixed I chamber 9, and another arm connects gas-liquid mixed II chamber 10.
Described fluid path part comprises micro pump 5, and liquid output pipe is provided with hydraulic gage 7, and for monitoring the pressure of fluid path, efferent duct is divided into two arms, and an arm connects flow speed control valve 8 and is connected with gas-liquid mixed I chamber 9; Another arm is provided with pilot operated compound relief valve 6 and forms loop with micro pump 5, and overflow valve 6 can controlled pressure, keeping system stable; Described gas-liquid mixed part is gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, connecting pipe is provided with between gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, gas-liquid is first time mixing in gas-liquid mixed I chamber 9, in gas-liquid mixed II chamber 10 after second time mixing, exported by nozzle 11, form the emulsion of atomization, outlet pressure is 0.8MPa, reaches good lubrication effect.
Described nozzle 11 is self-rotary nozzle, and the center line α in a certain angle of mouth core 12 and nozzle 11, described angle α is 0 ° to 8.5 °, when atomized liquid enters in rotating nozzle 11, enters, exported by nozzle head along grooved mouth on mouth core.Cause mouth core surrounding fluid flow velocity in self-rotary nozzle 11 different like this, thus cause pressure difference to cause mouth core constantly to rotate, such atomized liquid can spray the workpiece and cutter position processed equably, has good Cooling and Lubricator effect.
Described gas and liquid enter in gas-liquid mixed I chamber 9, and mix under gases at high pressure effect, emulsion becomes droplet-like; The gas of gas-liquid mixture and another arm is in gas-liquid mixed II chamber 10, and droplet particles diminishes further.Be provided with the device collecting waste liquid below described workpiece, emulsion can be realized and recycle.