CN103567811B - A kind of minimum quantity lubrication device for bull gear turnery processing - Google Patents

A kind of minimum quantity lubrication device for bull gear turnery processing Download PDF

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Publication number
CN103567811B
CN103567811B CN201210501858.7A CN201210501858A CN103567811B CN 103567811 B CN103567811 B CN 103567811B CN 201210501858 A CN201210501858 A CN 201210501858A CN 103567811 B CN103567811 B CN 103567811B
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gas
chamber
liquid mixed
liquid
path part
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CN201210501858.7A
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CN103567811A (en
Inventor
孔德军
付贵忠
王文昌
蔡金龙
张垒
叶存冬
吴永忠
龙丹
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Jiangmen Pengjiang Xiongte Electrical Accessories Co ltd
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Changzhou University
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1038Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality
    • B23Q11/1046Arrangements for cooling or lubricating tools or work using cutting liquids with special characteristics, e.g. flow rate, quality using a minimal quantity of lubricant

Abstract

The invention discloses a kind of minimum quantity lubrication device for bull gear turnery processing, described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises the efferent duct Bonding pressure table (2) of air compressor (1), air compressor (1), efferent duct is provided with successively choke valve (3), stop valve (4), the output pipe of stop valve (4) is divided into two arms, an arm connects gas-liquid mixed I chamber (9), and another arm connects gas-liquid mixed II chamber (10); Described fluid path part comprises micro pump (5), liquid output pipe is provided with hydraulic gage (7), efferent duct is divided into two arms, an arm connects flow speed control valve (8) and is connected with gas-liquid mixed I chamber (9), described gas-liquid mixed part is gas-liquid mixed I chamber (9) and gas-liquid mixed II chamber (10), gas-liquid is first time mixing in gas-liquid mixed I chamber (9), in gas-liquid mixed II chamber (10) after second time mixing, is exported by nozzle (11).

Description

A kind of minimum quantity lubrication device for bull gear turnery processing
Technical field
The present invention relates to the technical field that machining manufactures, be specifically related to lubricating arrangement in a kind of turning process.
Background technology
In mechanical processing process, the use of emulsion affects Machinery Processing Surface Quality, can play the effect of lubrication and reduction tool wear, improve working (machining) efficiency.At present, emulsion is all generally a large amount of use in machining company, and its financial cost is quite high, and to environment in manufacture and use procedure, therefore, the use of green manufacturing to emulsion has had strict restriction.
Summary of the invention
In order to solve the technical problem existed in prior art, patent of the present invention proposes a kind of method adopting micro lubricating in working angles, reduces cutting fluid consumption in working angles, makes its micro lubricating amount be 20-500mL/h.
For a minimum quantity lubrication device for bull gear turnery processing, described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises the efferent duct Bonding pressure table 2 of air compressor 1, air compressor 1, efferent duct is provided with successively choke valve 3, stop valve 4, the output pipe of stop valve 4 is divided into two arms, and an arm connects gas-liquid mixed I chamber 9, and another arm connects gas-liquid mixed II chamber 10; Described fluid path part comprises micro pump 5, and liquid output pipe is provided with hydraulic gage 7, and efferent duct is divided into two arms, and an arm connects flow speed control valve 8 and is connected with gas-liquid mixed I chamber 9; Another arm is provided with pilot operated compound relief valve 6 and forms loop with micro pump 5; Described gas-liquid mixed part is gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, connecting pipe is provided with between gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, gas-liquid is first time mixing in gas-liquid mixed I chamber 9, in gas-liquid mixed II chamber 10 after second time mixing, is exported by nozzle 11.
Described nozzle 11 is self-rotary nozzle, and mouth core 12 has angle α with the center line of nozzle 11, and described angle α is 0 ° to 8.5 °.
Described gas and liquid enter in gas-liquid mixed I chamber 9, and mix under gases at high pressure effect, emulsion becomes droplet-like; The gas of gas-liquid mixture and another arm is in gas-liquid mixed II chamber 10, and droplet particles diminishes further.Be provided with the device collecting waste liquid below described workpiece, emulsion can be realized and recycle.
Compared with traditional sufficient lubrication method, patent of the present invention can reduce tool wear, improves working (machining) efficiency and surface quality.
Accompanying drawing explanation
Fig. 1 is a kind of schematic diagram of the minimum quantity lubrication device for bull gear turnery processing.
Fig. 2 is the partial enlarged drawing of a kind of working position I of the minimum quantity lubrication device for bull gear turnery processing.
Fig. 3 is a kind of structural representation of self-rotary nozzle of the minimum quantity lubrication device for bull gear turnery processing.
Detailed description of the invention
Below in conjunction with accompanying drawing, a specific embodiment of the present invention is further described.
For a minimum quantity lubrication device for bull gear turnery processing, described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises air compressor 1, described air compressor provides the gases at high pressure of 0.8MPa, the efferent duct Bonding pressure table 2 of air compressor 1, Pressure gauge 2 is used for monitoring loine pressure, efferent duct is provided with choke valve 3 successively, choke valve 3 is used for controlling gas flow, and suitable throughput, stop valve 4 can be selected according to different machining conditions fast and easy to overhaul.
The output pipe of stop valve 4 is divided into two arms, and an arm connects gas-liquid mixed I chamber 9, and another arm connects gas-liquid mixed II chamber 10.
Described fluid path part comprises micro pump 5, and liquid output pipe is provided with hydraulic gage 7, and for monitoring the pressure of fluid path, efferent duct is divided into two arms, and an arm connects flow speed control valve 8 and is connected with gas-liquid mixed I chamber 9; Another arm is provided with pilot operated compound relief valve 6 and forms loop with micro pump 5, and overflow valve 6 can controlled pressure, keeping system stable; Described gas-liquid mixed part is gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, connecting pipe is provided with between gas-liquid mixed I chamber 9 and gas-liquid mixed II chamber 10, gas-liquid is first time mixing in gas-liquid mixed I chamber 9, in gas-liquid mixed II chamber 10 after second time mixing, exported by nozzle 11, form the emulsion of atomization, outlet pressure is 0.8MPa, reaches good lubrication effect.
Described nozzle 11 is self-rotary nozzle, and the center line α in a certain angle of mouth core 12 and nozzle 11, described angle α is 0 ° to 8.5 °, when atomized liquid enters in rotating nozzle 11, enters, exported by nozzle head along grooved mouth on mouth core.Cause mouth core surrounding fluid flow velocity in self-rotary nozzle 11 different like this, thus cause pressure difference to cause mouth core constantly to rotate, such atomized liquid can spray the workpiece and cutter position processed equably, has good Cooling and Lubricator effect.
Described gas and liquid enter in gas-liquid mixed I chamber 9, and mix under gases at high pressure effect, emulsion becomes droplet-like; The gas of gas-liquid mixture and another arm is in gas-liquid mixed II chamber 10, and droplet particles diminishes further.Be provided with the device collecting waste liquid below described workpiece, emulsion can be realized and recycle.

Claims (2)

1. for a minimum quantity lubrication device for bull gear turnery processing, it is characterized in that: described minimum quantity lubrication device is made up of air path part and fluid path part and gas-liquid mixed part; Air path part comprises air compressor (1), air compressor efferent duct Bonding pressure table (2), air compressor efferent duct is provided with successively choke valve (3), stop valve (4), the output pipe of stop valve (4) is divided into two arms, an arm connects gas-liquid mixed I chamber (9), and another arm connects gas-liquid mixed II chamber (10); Described fluid path part comprises micro pump (5), and liquid output pipe is provided with hydraulic gage (7), and liquid output pipe is divided into two arms, and an arm connects flow speed control valve (8) and is connected with gas-liquid mixed I chamber (9); Another arm is provided with pilot operated compound relief valve (6) and forms loop with micro pump (5); Described gas-liquid mixed part is gas-liquid mixed I chamber (9) and gas-liquid mixed II chamber (10), connecting pipe is provided with between gas-liquid mixed I chamber (9) and gas-liquid mixed II chamber (10), gas-liquid is first time mixing in gas-liquid mixed I chamber (9), in gas-liquid mixed II chamber (10) after second time mixing, exported by nozzle (11); Described nozzle (11) is self-rotary nozzle, and the angle that mouth core (12) with the center line of nozzle (11) is is 0 ° to 8.5 °; Gas and liquid enter in gas-liquid mixed I chamber (9), and mix under gases at high pressure effect, emulsion becomes droplet-like; The gas of gas-liquid mixture and another arm is in gas-liquid mixed II chamber (10), and droplet particles diminishes further.
2. a kind of minimum quantity lubrication device for bull gear turnery processing according to claim 1, is characterized in that: be provided with the device collecting waste liquid below workpiece, can realize emulsion and recycle.
CN201210501858.7A 2012-11-30 2012-11-30 A kind of minimum quantity lubrication device for bull gear turnery processing Active CN103567811B (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104275625A (en) * 2014-09-11 2015-01-14 东莞市欧立纬机械科技有限公司 Ultra-low-temperature drying air cooler
CN108115462B (en) * 2017-12-29 2020-05-01 重庆大学 Programmable micro-lubricating injection angle phase adjusting device and using method thereof

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CN201069038Y (en) * 2007-05-29 2008-06-04 暹嵘机械有限公司 Oil gas mixing sprayer unit
CN101204685A (en) * 2006-12-22 2008-06-25 富士康(昆山)电脑接插件有限公司 Inhalator generator
CN201342385Y (en) * 2009-01-13 2009-11-11 杨才德 Rotating nozzle
CN101811269A (en) * 2010-03-17 2010-08-25 北京航空航天大学 Low-temperature trace lubrication system
CN102287606A (en) * 2011-07-17 2011-12-21 青岛理工大学 Nano particle jet flow micro-scale lubricating and grinding three-phase flow supply system
CN102528550A (en) * 2012-02-07 2012-07-04 东莞市安默琳节能环保技术有限公司 Minimal quantity lubrication (MQL) supply system for processing of outer-cooling type high-speed machine tool and inner-cooling type high-speed machine tool
CN202556144U (en) * 2012-02-07 2012-11-28 东莞市安默琳节能环保技术有限公司 Micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing

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JP2969322B2 (en) * 1994-04-20 1999-11-02 オークマ株式会社 Cutting fluid supply device
JP2006062024A (en) * 2004-08-26 2006-03-09 Ebara Corp Mist generation device
JP2010105116A (en) * 2008-10-29 2010-05-13 Mori Seiki Co Ltd Machine tool

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101204685A (en) * 2006-12-22 2008-06-25 富士康(昆山)电脑接插件有限公司 Inhalator generator
CN201069038Y (en) * 2007-05-29 2008-06-04 暹嵘机械有限公司 Oil gas mixing sprayer unit
CN201342385Y (en) * 2009-01-13 2009-11-11 杨才德 Rotating nozzle
CN101811269A (en) * 2010-03-17 2010-08-25 北京航空航天大学 Low-temperature trace lubrication system
CN102287606A (en) * 2011-07-17 2011-12-21 青岛理工大学 Nano particle jet flow micro-scale lubricating and grinding three-phase flow supply system
CN102528550A (en) * 2012-02-07 2012-07-04 东莞市安默琳节能环保技术有限公司 Minimal quantity lubrication (MQL) supply system for processing of outer-cooling type high-speed machine tool and inner-cooling type high-speed machine tool
CN202556144U (en) * 2012-02-07 2012-11-28 东莞市安默琳节能环保技术有限公司 Micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing

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Effective date of registration: 20201217

Address after: 321 provincial road, Jinlong Village, Zhongming Town, Yi'an District, Tongling City, Anhui Province

Patentee after: Tongling Xinlong Steel Structure Co.,Ltd.

Address before: 213164 No.1 Gehu Road, Wujin District, Changzhou City, Jiangsu Province

Patentee before: CHANGZHOU University

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Effective date of registration: 20230619

Address after: 529000 No. 11-2, Dongdi 1st Road 1st Street, Hetang Town, Pengjiang District, Jiangmen City, Guangdong Province (Information Declaration System)

Patentee after: Jiangmen Pengjiang Xiongte Electrical Accessories Co.,Ltd.

Address before: 321 provincial road, Jinlong Village, Zhongming Town, Yi'an District, Tongling City, Anhui Province

Patentee before: Tongling Xinlong Steel Structure Co.,Ltd.

TR01 Transfer of patent right