CN202556144U - Micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing - Google Patents

Micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing Download PDF

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CN202556144U
CN202556144U CN2012200383857U CN201220038385U CN202556144U CN 202556144 U CN202556144 U CN 202556144U CN 2012200383857 U CN2012200383857 U CN 2012200383857U CN 201220038385 U CN201220038385 U CN 201220038385U CN 202556144 U CN202556144 U CN 202556144U
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oil
mist
chamber
valve
spray chamber
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熊伟强
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DONGGUAN ARMORINE ENERGY-SAVING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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DONGGUAN ARMORINE ENERGY-SAVING ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

A micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing mainly comprises an atomizing chamber containing cutting oil, a micro atomizing spray head, a solenoid valve A, a filtering pressure-reducing valve, a proportion pressure-reducing valve, a gas flow control valve A, a gas nozzle, an oil mass control valve, a micro oil pump, a check valve, a primary sedimentation chamber, a secondary sedimentation chamber and a cone assembly. The micro atomizing spray head is arranged on the upper portion of an inner cavity of the atomizing chamber. The solenoid valve A, the filtering pressure-reducing valve and the micro atomizing spray head are sequentially connected together through gas conveying pipes. The filtering pressure-reducing valve, the proportion pressure-reducing valve, the gas flow control valve A and the gas nozzle are sequentially connected together through gas conveying pipes. The oil mass control valve, the micro oil pump and the check valve are sequentially connected together through oil pumps, the atomizing chamber is connected with the primary sedimentation chamber through an oil mist connecting pipe A, and the primary sedimentation chamber is connected with the secondary sedimentation chamber through an oil mist connecting pipe B. The micro-quantity lubrication supply system is used for lubricating and cooling a machining area in the machining process.

Description

A kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing
Technical field
The utility model relates to a kind of system that can produce fine mist of oil; This system can guarantee that mist of oil can overcome the influence of centrifugal force; Main shaft and cutter endoporus through rotation at a high speed arrives the processing district smoothly; Also can be used for the lubricated cooling of external cooling cutter, belong to the green cutting technology of the high-speed and high-efficiency field in the machining.
Background technology
Current, environment, resource, population become the three big subject matters that the world faces, the deterioration degree of global environment and day sharp increase, and the survival and development to human society cause serious threat.Manufacturing industry produces a large amount of discarded objects in will making the process that resource changes product into, form the primary pollution source of manufacturing industry to environment.Because manufacturing industry has a large capacity and a wide range, thereby very big to the general impacts of environment.We can say that manufacturing industry is the pillar industry of creation of mankind wealth on the one hand, but be again the main source of environmental pollution simultaneously.The restrictive policy of each item cutting fluid of releasing successively along with the raising and the various countries of human environmental consciousness; " green manufacture technology ", " environmentally sound technology ", " cleaner production ", " industrial ecology " etc. both can satisfy the production needs, rationally used the noun paid more and more attention of resource again.The greenization of manufacture process also becomes the focus that countries nowadays is competitively studied.
High-speed cutting is a kind of main technique technology of high-performance processing, has been widely used in aviation, mould, automobile and other industries.Because (8000~60000r/min) can produce centrifugal high speed, high pressure draught to the machine tool chief axis high speed rotary around cutter, rely on the conventional mode that strengthens the cutting fluid flow to be difficult to guarantee to have the cutting fluid of q.s to get into cutting region.Secondly, when the High-speed machining of general steel part, the blade of cutter will produce the high temperature near 900~1000 ℃; This moment is if supply with cutting fluid; The effect of cooling has been lost in the blade of moisture under the no show condition of high temperature instant vaporization before that cutting fluid is inner, also will cause the thermal shock to blade even arrive the cutting fluid of cutting blade once in a while; Blade is produced equal thermal phenomenon, therefore also can influence the service life of cutter.Such phenomenon adds at the raw-material low speed such as high temperature alloy that are easy to generate heat and also occurs often man-hour.Its theoretical reasons is that in process, cutter and Metal Contact surface produce high temperature; Under the cooling effect of traditional cutting fluid; High hot solids metal can quench cooled produce quenching effect, and the metal surface can produce the quenched martensite tissue, and fragility strengthens when making the metal hardening.Because quenching effect is directly proportional with the temperature difference, can make temperature higher and improve cutting speed, so will producing stronger quenching effect, raising speed cause cutter life to reduce.
How to adopt effective cooling and lubricating condition, can effectively reduce cutting temperature, improve the cutting Frotteurism, suppress tool wear, become the major technique approach of further raising working (machining) efficiency.Meanwhile, emerged the multiple eco-friendly novel green Machining Technology for Cutting that is used for substituting traditional wet cooling and lubricating processing method at the metal cutting manufacture field, the micro lubricating technology is wherein to represent.
The micro lubricating technology---MQL (Minimal Quantity Lubrication) is the nuisanceless mist of oil of in Compressed Gas, sneaking into trace, replaces a large amount of cutting fluids that cutting point is implemented cooling and lubricating.MQL is a kind of effective green manufacture technology, and cutting fluid is supplied with the high speed droplet, has increased the permeability of lubricant, has improved the cooling and lubricating effect, has improved the suface processing quality of workpiece; Use the amount of cutting fluid be merely ten thousand of traditional cutting fluid consumption/, thereby greatly reduce the cooling fluid cost, cutting zone outer cutter, workpiece and smear metal are kept dry, avoided a difficult problem that disposes waste liquid; MQL can stipulate lubricated optium concentration according to operating mode, and has eliminated the silicon particle pollution that suspends in the cutting fluid, has improved workman's working environment; The MQL system is simple, occupation of land is little, is easy to be installed on various types of lathes.
The MQL technological incorporation both advantages of DRY CUTTING and traditional wet cutting: on the one hand; MQL is reduced to the consumption of cutting fluid the degree of denier; Not only significantly reduce the use cost of cutting fluid; And, reduced the harm of cutting fluid to greatest extent to environment and human body through using the high synthesizing ester of natural degradation property as lubricant; On the other hand; Compare with DRY CUTTING, MQL makes the cooling and lubricating condition of working angles improve greatly owing to introduced the cooling and lubricating medium; Wearing and tearing between cutter, workpiece and the smear metal significantly reduce, and help to reduce the wearing and tearing of cutting force, cutting temperature and cutter.
The MQL liquid-supplying system mainly contains two kinds of forms: a kind of is the external liquid-supplying system; A kind of is built-in liquid-supplying system.The external liquid-supplying system is independent design; It is simple in structure that mist of oil is supplied with, and generally is made up of air compressor, oil pump, control valve, nozzle and pipeline fittings, and the system cost after integrated is cheap; Light weight need be transformed lathe hardly and just can be installed on the lathe easily.Lubricating oil and compressed air can be drawn by a plurality of nozzles after mix through mixing arrangement the lathe outside, act on the cutter and the workpiece of processing district.But the external feed liquid way exists following not enough: 1, because the orientation of nozzle to the lubricant effect influence significantly, needs to confirm the optimum position and the spray angle of nozzle.When the diameter of work of processing changes greatly or during tool changing, originally the position of nozzle must be passed through manual or pass through the correction of other aided positioning system, realize nozzle shaft to, radially with the correct location of angle.2, the droplet of external lubrication is difficult to get into the machining area of gun drilling, so bad for deep hole machining cooling and lubricating effect, also there is technologic difficulty in (like drilling) to specific processing method.Adopt technology at present, lubricant mist can only be realized the lubricated of draw ratio about 2~3 at most in the processing district.Also there is similar problem in the milling of deep hole member.Especially when processing dark narrow groove, frame, cavity configuration, outside lubricating system with trace amount nozzle interferes with cutter or workpiece easily, so droplet is difficult to the entering machining area, so for above-mentioned special processing, the cooling and lubricating effect of external lubrication is bad.3, the droplet particle of external lubrication is little, disperses everywhere easily, and working environment is had certain influence, so need supporting protective equipment.4, in addition, the time spent is done in external lubrication, fully and not causes waste for making to lubricate, and nozzle should be positioned as close to cutting region, and this moment, nozzle was destroyed by smear metal easily, and was prone to interfere, and is also influential to the tool changing process.More than these all become the obstacle of promoting outside micro lubricating technology.
Built-in liquid-supplying system is integrated in lathe inside, and lubricating oil and compressed-air actuated mixture import the processing district through machine tool chief axis endoporus and the built-in conveyance conduit of cutter, cool off and lubricate.Lubricant mist can directly arrive machining area, and is fully lubricated, and general effect can be better than external lubrication.But internal lubricating system also has shortcoming: make the structure of machine tool chief axis and tool system become complicated, even can influence the service behaviour of whole lathe; When the speed of mainshaft is too high, influenced by centrifugal action; Mist of oil is prone to stick to the inner hole wall of main shaft and instrument, is difficult for reaching cutting region, and therefore built-in supply system needs emphasis to consider the droplet generating apparatus; The diameter that generates droplet must be enough little; Just can avoid the influence of inertia and gravity, make droplet keep suspended state, thereby pass through the inner passage smoothly.
Built-in supply system promptly is a kind of fine mist of oil device, be with compressed air as power, make oil atomization, promptly produce a kind of as smog, the dry mist of oil of granularity below 2 μ m.Dry fog is compared with wet fog, is characterized in course of conveying, being difficult for sticking on the pipeline wall, can realize long distances, but mist of oil can not lubricate; Wet fog sticks in course of conveying on the tube wall antithesis easily, and fed distance should be controlled in the 5m, but the mist of oil lubricate.Because this specific character of dry fog, when using outlet, should manage to increase the flow velocity of air in long distances in the exit, make mist of oil become wet fog by dry fog, be lubricated then and cool off.
In addition; Along with the size dimension of interior cryoprobe tool different and in the size in cold hole also can corresponding difference; Will producing institute's required airflow mist of oil, what are also different, therefore how same built-in liquid-supplying system are carried out the air quantity mist of oil to different interior cryoprobe tools and regulate control and realize that best lubricated and cooling also is a difficult problem.
Summary of the invention
The utility model technical problem to be solved is: overcome the technological existing problem that above micro lubricating device exists; Design the micro lubricating supply system that a kind of equipment can produce fine dry mist of oil; This system can guarantee that mist of oil can overcome the influence of centrifugal force and the smooth main shaft endoporus and cutter endoporus arrival processing district through rotation at a high speed, and becomes the wet oil mist and the processing district is lubricated and cools off; In addition, realize that simultaneously same micro lubricating supply system is directed against different interior cryoprobe tools and regulates best the lubricating and cooling of control air quantity mist of oil realization; And same micro lubricating supply system can all can realize effective lubricating and cooling by internal cold-peace external cooling cutter.
The utility model solves the technical scheme that its technical problem adopted: a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing comprises:
The spray chamber of cutting oil is housed, is provided with a fine atomizer on the inner chamber top of spray chamber;
A magnetic valve and filtering pressure reducing valve, A magnetic valve, filtering pressure reducing valve and fine atomizer link together through air shooter in regular turn;
Proportional pressure-reducing valve, A gas flow control valve and be arranged on the gas nozzle in the spray chamber, said filtering pressure reducing valve, proportional pressure-reducing valve, A gas flow control valve and gas nozzle link together through air shooter in regular turn;
Quantity control valve, miniature oil pump and check valve, quantity control valve, miniature oil pump and check valve link together through oil pipe in regular turn, and the cutting oil of oil pipe lower end in the spray chamber following side is communicated with spray chamber, and the oil pipe upper end connects fine atomizer;
This micro lubricating supply system also comprises the primary sedimentation chamber, links to each other through A mist of oil tube connector between said spray chamber and the primary sedimentation chamber; B magnetic valve two ends connect the A oil return pipe, and A oil return pipe one end is communicated with the inner chamber of primary sedimentation chamber through bottom, primary sedimentation chamber, and the other end is communicated with cutting oil through the spray chamber sidepiece;
This micro lubricating supply system also comprises the secondary precipitation chamber, links to each other through B mist of oil tube connector between said primary sedimentation chamber and the secondary precipitation chamber; C magnetic valve two ends connect the B oil return pipe, and B oil return pipe one end is communicated with the inner chamber of secondary precipitation chamber through bottom, secondary precipitation chamber, and the other end is communicated with cutting oil through the spray chamber sidepiece;
This micro lubricating supply system is provided with a bullet assembly in said spray chamber; Said bullet assembly comprises bullet and multi-disc blade; Multi-disc blade and bullet upper surface are set together; The bullet assembly is positioned under the fine atomizer, and the bullet below is connected with support bar through high-speed bearing, and the other end of support bar vertically is connected fixing with the base plate of spray chamber.
In technique scheme, this micro lubricating supply system is provided with the circular step that continuous jump is arranged that encloses on bullet, on said circular step face, is provided with four blades installing by branches such as circumference.
Further; This micro lubricating supply system is provided with liquid level sensor and following liquid level sensor in spray chamber; Last liquid level sensor is arranged on the cutting oil upper surface; Following liquid level sensor is arranged in the cutting oil of going to the bottom near spray chamber, and last liquid level sensor is connected the alarm that is arranged on the spray chamber outside with following liquid level sensor through holding wire.
Further; This micro lubricating supply system also comprises A mist of oil carrier pipe, E magnetic valve, C mist of oil carrier pipe, flexible joint nozzle and nozzle; A mist of oil carrier pipe, E magnetic valve, C mist of oil carrier pipe, flexible joint nozzle and nozzle link together in regular turn, and A mist of oil carrier pipe one end connects the mist of oil outlet of secondary precipitation chamber.
Further, this micro lubricating supply system also comprises D magnetic valve and B mist of oil carrier pipe, and said A mist of oil carrier pipe, D magnetic valve and B mist of oil carrier pipe link together in regular turn.
Further; This micro lubricating supply system also comprises B gas flow control valve and threeway; Said proportional pressure-reducing valve, B gas flow control valve and three air shooter that stimulates the menstrual flow links together in regular turn; The three A mist of oil carrier pipes that stimulate the menstrual flow connect the secondary precipitation chamber, and a plurality of F magnetic valves connect threeway through the mist of oil carrier pipe.
The beneficial effect of the utility model is: 1, this micro lubricating supply system can produce fine dry mist of oil; And can guarantee that mist of oil can overcome influence and the smooth main shaft endoporus and cutter endoporus arrival processing district through rotation at a high speed of centrifugal force, and become the wet oil mist and the processing district is lubricated and cools off.2,, can realize that same micro lubricating supply system realizes best lubricated and cooling simultaneously to different interior cryoprobe tools through regulating control air quantity mist of oil.3, same micro lubricating supply system can all can realize effective lubricating and cooling by internal cold-peace external cooling cutter.4, owing in this micro lubricating supply system, be provided with primary sedimentation chamber and secondary precipitation chamber, cutting oil is recycled, made the consumption of cutting fluid be reduced to the degree of denier, effectively reduce cost lubricated and cooling fluid.5, this micro lubricating supply system is lubricated the processing district and cools off, and its lubricated and good cooling results has been improved the crudy of surface of the work, and realizes no discharging of waste liquid.
Description of drawings
Fig. 1 is the structure diagram of first embodiment of the utility model;
Fig. 2 is the structure diagram of second embodiment of the utility model;
Fig. 3 is the front view of the bullet assembly in the utility model;
Fig. 4 is the vertical view of the bullet assembly in the utility model;
Fig. 5 is the perspective view of the bullet assembly in the utility model.
Description of reference numerals among Fig. 1 to Fig. 5: 1---proportional pressure-reducing valve; 2---filtering pressure reducing valve; 3---the A magnetic valve; 4---air shooter; 5---quantity control valve; 6---big particle diameter elaioleucite; 7---miniature oil pump; 8---check valve; 9---fine atomizer; 10---bullet; 11---fine mist of oil; 12---spray chamber; 13---the small particle diameter elaioleucite; 14---the A gas flow control valve; 15---gas nozzle; 16---support bar; 17---go up liquid level sensor; 18---cutting oil; 19---alarm; 20---following liquid level sensor; 21---the B magnetic valve; 22---A mist of oil tube connector; 23---the A oil return opening; 24---the A oil return pipe; 25---the C magnetic valve; 26---B mist of oil tube connector; 27---the B oil return pipe; 28---the B oil return opening; 29---the mist of oil inlet; 30---the primary sedimentation chamber; 31---the mist of oil outlet; 32---the secondary precipitation chamber; 33---A mist of oil carrier pipe; 34---threeway; 35---the main axis rotation joint; 36---the D magnetic valve; 37---the E magnetic valve; 38---B mist of oil carrier pipe; 39---C mist of oil carrier pipe; 40---flexible joint nozzle; 41---nozzle; 42---common solid main shaft; 43---the external cooling cutter; 44---interior cryoprobe tool; 45---in cold hollow spindle; 46---the B gas flow control valve; 47---the F magnetic valve; 48---lathe; 49---blade.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model being done further detailed explanation, is not to be confined to this to the practical range of the utility model.
Embodiment 1, and is as shown in Figure 1, and the described a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing of present embodiment comprises:
The spray chamber 12 of cutting oil 18 is housed, is provided with a fine atomizer 9 at the inner chamber central upper portion place of spray chamber 12;
A magnetic valve 3 and filtering pressure reducing valve 2, A magnetic valve 3, filtering pressure reducing valve 2 and fine atomizer 9 link together through air shooter 4 in regular turn;
Proportional pressure-reducing valve 1, A gas flow control valve 14 and be arranged on spray chamber 12 gas inside nozzles 15, said filtering pressure reducing valve 2, proportional pressure-reducing valve 1, A gas flow control valve 14 and gas nozzle 15 link together through air shooter 4 in regular turn;
Quantity control valve 5, miniature oil pump 7 and check valve 8; Quantity control valve 5, miniature oil pump 7 and check valve 8 link together through oil pipe in regular turn; And the cutting oil 18 of oil pipe lower end in spray chamber 12 following sides are communicated with spray chamber 12, the oil pipe upper end connects fine atomizer 9;
This micro lubricating supply system also comprises primary sedimentation chamber 30, links to each other through A mist of oil tube connector 22 between said spray chamber 12 and the primary sedimentation chamber 30; B magnetic valve 21 two ends connect A oil return pipe 24, and A oil return pipe 24 1 ends are communicated with the inner chamber of primary sedimentation chamber 30 through 30 bottoms, primary sedimentation chamber, and the other end is communicated with cutting oil 18 through spray chamber 12 sidepieces;
This micro lubricating supply system also comprises secondary precipitation chamber 32, links to each other through B mist of oil tube connector 26 between said primary sedimentation chamber 30 and the secondary precipitation chamber 32; C magnetic valve 25 two ends connect B oil return pipe 27, and B oil return pipe 27 1 ends are communicated with the inner chamber of secondary precipitation chamber 32 through 32 bottoms, secondary precipitation chamber, and the other end is communicated with cutting oil 18 through spray chamber 12 sidepieces;
In said spray chamber 12, be provided with a bullet assembly; Said bullet assembly comprises bullet 10 and four blades 49; Four blades 49 are set together with bullet 10 upper surfaces; The bullet assembly is positioned under the fine atomizer 9, and bullet 10 belows are connected with support bar 16 through high-speed bearing, and the base plate of the other end of support bar 16 and spray chamber 12 vertically is connected fixing.
On bullet 10, be provided with the circular step that continuous jump is arranged that encloses, on said circular step face, be provided with four blades 49 installing by branches such as circumference.
In spray chamber 12, be provided with liquid level sensor 17 and following liquid level sensor 20; Last liquid level sensor 17 is arranged on cutting oil 18 upper surfaces; Following liquid level sensor 20 is arranged in the cutting oil 18 of going to the bottom near spray chamber 12, and last liquid level sensor 17 is connected the alarm 19 that is arranged on spray chamber 12 outsides with following liquid level sensor 20 through holding wire.
This micro lubricating supply system also comprises A mist of oil carrier pipe 33, E magnetic valve 37, C mist of oil carrier pipe 39, flexible joint nozzle 40 and nozzle 41; A mist of oil carrier pipe 33, E magnetic valve 37, C mist of oil carrier pipe 39, flexible joint nozzle 40 and nozzle 41 link together in regular turn, and A mist of oil carrier pipe 33 1 ends connect the mist of oil outlet 31 of secondary precipitation chamber 32.
This micro lubricating supply system also comprises D magnetic valve 36 and B mist of oil carrier pipe 38, and said A mist of oil carrier pipe 33, D magnetic valve 36 and B mist of oil carrier pipe 38 link together in regular turn.
When A magnetic valve 3 started, source of the gas provided clean compressed air through air shooter 4, after compressed air filters once more through filtering pressure reducing valve 2 and transfers to required numerical value to pressure, flow to fine atomizer 9.Simultaneously, start miniature oil pump 7 and extract cutting oil 18 out from spray chamber 12 intracavity bottoms, and measure required oil mass, deliver to fine atomizer 9 then through quantity control valve 5 accent.Compressed air and cutting oil 18 mix at fine atomizer 9, and ejection forms fine mist of oil 11 at a high speed then, and fine mist of oil 11 comprises relatively large mist of oil particle of particle diameter and the less relatively mist of oil particle of particle.Wherein, Quality lighter small particle diameter elaioleucite 13 is relatively waftd to the inner chamber of spray chamber 12 and is flow in 30 inner chambers of primary sedimentation chamber through A mist of oil tube connector 22 at last, and big particle diameter elaioleucite 6 is sprayed onto on the bullet 10 of rotation at a high speed with part small particle diameter elaioleucite 13 1 superhigh speeds.After mist of oil was sprayed onto bullet 10, small particle diameter elaioleucite 13 rebound away, and was suspended in the inner chamber of spray chamber 12 and also flow in 30 inner chambers of primary sedimentation chamber through A mist of oil tube connector 22 at last.The big particle diameter elaioleucite 6 of part is clung formation fluid by bullet 10 surfaces and also down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms owing to the gravity effect; The big particle diameter elaioleucite 6 of part is ground into small particle diameter elaioleucite 13 by the bump of bullet 10; The big particle diameter elaioleucite 6 of part is thrown away and is got rid of to spray chamber 12 inwalls by the bullet 10 of rotation at a high speed; The result is that part is cracked into small particle diameter elaioleucite 13 by bump, and remaining not being bonded on spray chamber 12 inwalls by the big particle diameter elaioleucite 6 of cracking also finally down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms along inwall.Final result is; Lighter small particle diameter elaioleucite 13 is suspended in spray chamber 12 inner chambers and finally flowing in the primary sedimentation chamber 30 through A mist of oil tube connector 22, and the final because gravity effect of the heavier relatively big particle diameter elaioleucite of quality 6 is sunk to the cutting oil 18 of spray chamber 12 intracavity bottoms and can't get into primary sedimentation chamber 30.
The structure of bullet assembly and operation principle such as Fig. 3, Fig. 4 and shown in Figure 5; Bullet 10 belows are connected with support bar 16 through high-speed bearing; The base plate central point of the other end of support bar 16 and spray chamber 12 vertically is connected fixing; Support bar 16 plays the effect of cone of support body 10, must note guaranteeing that bullet 10 can only rotate and can not rock under compressed-air actuated blowing.Bullet 10 is provided with the circular step that continuous jump is arranged that encloses; And on the jump surface of bullet 10, be designed with four blades 49; Said blade 49 vertical taper, 10 inclined-planes and press branch such as circumference and install, the length on the length of blade 49 and bullet 10 inclined-planes is suitable.Be designed with gas nozzle 15 and be connected, and in air shooter 4 pipelines, be designed with proportional pressure-reducing valve 1 and A gas flow control valve 14 with air shooter 4.
The effect that the circular step of continuous jump is set on bullet 10 is, the vertical contact-making surface that increases mist of oil and bullet 10 is long-pending with the vertical impact surface that increases mist of oil, and reason is that vertically clash into stressed is maximum.Can guarantee that so more big particle diameter elaioleucite vertically bumps against bullet 10 surfaces at a high speed, and be ground into more small particle diameter elaioleucite by bump.After mist of oil is sprayed onto bullet 10; Blade 49 collisions that the big particle diameter elaioleucite of part is rotated are ground into the small particle diameter elaioleucite; The big particle diameter elaioleucite of part is bonded on the blade 49 and because of action of centrifugal force is compelled and is outwards thrown away by the bullet 10 of rotation at a high speed along blade 49 surfaces; And got rid of to spray chamber 12 inwalls; The result is that part is cracked into small particle diameter elaioleucite 13 by bump, and remaining not being bonded on spray chamber 12 inwalls by the big particle diameter elaioleucite 6 of cracking also finally down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms along inwall.
When machine system was worked, compressed air further reduced pressure through proportional pressure-reducing valve 1 through behind the filtering pressure reducing valve 2 again; After being adjusted to aequum through A gas flow control valve 14 then; Flow to gas nozzle 15, on the blade 49 on after-blow to the bullet 10, blow bullet 10 rotation at a high speed.The effect of design proportion pressure-reducing valve 1 is, lets through the gas pressure of gas nozzle 15 lowlyer than the gas pressure through fine atomizer 9, can spray mist of oil smoothly to guarantee fine atomizer 9.The step-down ratio of proportional pressure-reducing valve 1 generally is made as 1:0.8~0.9, promptly reduces the gas pressure through proportional pressure-reducing valve 1 a little getting final product.The effect of design A gas flow control valve 14 is the control for the gas amount of carrying out that gas nozzle 15 is sprayed.The gas of gas nozzle 15 ejections has two effects, and one provides aerodynamic force guarantees bullet 10 rotation at a high speed; The 2nd, play make-up gas, to remedy the deficiency of fine atomizer 9 gases.During design, guarantee that the gas of gas nozzle 15 ejections can vertically blow to blade 49,, finally guarantee the high speed rotation of bullet 10 to guarantee blade 49 stressed maximums.
The spray chamber intracavity bottom is made as and stores cutting oil 18, and the maximum oil face must be lower than the bottom of A mist of oil tube connector 22.Being designed with liquid level sensor 17 all is connected with spray chamber 12 outer alarms 19 with 20, two liquid level sensors of following liquid level sensor.When adding cutting oil 18 in the past spray chamber 12, when the liquid level of cutting oil 18 in the spray chamber 12 reached the extreme higher position, last liquid level sensor 17 i.e. transmission information indication alarm 19 was reported to the police, and sends the caution that stops to refuel.When cutting oil 18 in the spray chamber 12 was consumed to its liquid level and drops to minimum liquid level, following liquid level sensor 20 i.e. transmission information indication alarm 19 was reported to the police, and sends the caution that needs to add cutting oil 18.
Miniature oil pump 7 is connected with fine atomizer 9 and spray chamber 12 bottoms through oil pipe with quantity control valve 5, and miniature oil pump 7 plays the effect of cutting oil 18 being delivered to fine atomizer 9, and quantity control valve 5 plays the effect that cutting oil 18 is adjusted to aequum.In the pipeline of miniature oil pump 7 and spray chamber 12 bottoms, be provided with check valve 8; To guarantee that cutting oil 18 can only flow to the direction of fine atomizer 9; During shutdown; Pipeline and miniature oil pump 7 inner oil can not reflux, and in the shorter time, are fed to fine atomizer 9 to cutting oil 18 when consequently starting shooting.Miniature oil pump 7, quantity control valve 5, check valve 8 and fine atomizer 9 are the market universal product, no longer it are detailed here.
Link to each other through A mist of oil tube connector 22 between spray chamber 12 and the primary sedimentation chamber 30; The liquid level 10mm that connector position palpus assurance between spray chamber 12 and the A mist of oil tube connector 22 is higher than the cutting oil 18 of spray chamber 12 intracavity bottoms scurries in the A mist of oil tube connector 22 to prevent cutting oil 18.Be connected through B mist of oil tube connector 26 between primary sedimentation chamber 30 and the secondary precipitation chamber 32; B mist of oil tube connector 26 is in the middle of primary sedimentation chamber 30 inner chambers extend to primary sedimentation chamber 30 inner chambers, and the 90o angle of turning back then vertically extends to apart from top of chamber 5~10mm place in the primary sedimentation chamber 30.The small particle diameter elaioleucite 13 that suspends in the spray chamber 12 gets into primary sedimentation chamber 30 through A mist of oil tube connector 22, and in primary sedimentation chamber 30, carries out programmed screening and separate.In 30 inner chambers of primary sedimentation chamber, the average grain diameter of the mist of oil particle average grain diameter than the mist of oil grain in the spray chamber 12 is much little, and major part all is a small particle diameter elaioleucite 13, and it is relatively large having only the particle diameter of the mist of oil grain of few part.The big particle diameter elaioleucite 6 of part is owing to the gravity effect, and directly descending is sink to 30 bottoms, primary sedimentation chamber, and the big particle diameter elaioleucite 6 of part sticks on A mist of oil tube connector 22 and primary sedimentation chamber 30 inwalls and because the gravity effect down flow to primary sedimentation chamber 30 intracavity bottoms.The small particle diameter elaioleucite 13 that only is suspended in 30 inner chambers of primary sedimentation chamber can get into B mist of oil tube connector 26 through mist of oil inlet 29, and finally gets in the secondary precipitation chamber 32.The bottom of primary sedimentation chamber 30 is provided with A oil return opening 23, and A oil return opening 23 is communicated with the bottom of spray chamber 12 through A oil return pipe 24 and B magnetic valve 21.B magnetic valve 21 is a normally closed solenoid valve, and when machine system was worked, B magnetic valve 21 was in closed condition, in case mist of oil passes through from A oil return pipe 24, blows afloat the cutting oil of primary sedimentation chamber 30 intracavity bottoms; And after shutting down, B magnetic valve 21 is opened, and the cutting oil of primary sedimentation chamber 30 intracavity bottoms can flow back to spray chamber 12 intracavity bottoms through A oil return pipe 24.Design A mist of oil tube connector 22 keeps the distance about 10mm in the outlet of primary sedimentation chamber 30 inner chambers from primary sedimentation chamber 30 intracavity bottoms; To prevent machine system when work, the mist of oil that gets into primary sedimentation chamber 30 inner chambers blows the cutting oil that is deposited in intracavity bottom and splashes.
After mist of oil gets into secondary precipitation chamber 32 from primary sedimentation chamber 30; The average grain diameter of mist of oil particle is much little than the average grain diameter at the mist of oil grain of primary sedimentation chamber 30; The overwhelming majority all is a small particle diameter mist of oil particle, and the particle diameter that has only the mist of oil grain of only a few is bigger relatively.Mist of oil separates in secondary precipitation chamber 32 for the third time; The big particle diameter elaioleucite of part is because the gravity effect; Directly descending is sink to 32 bottoms, secondary precipitation chamber, and the big particle diameter elaioleucite of part is bonded on 32 inwalls of secondary precipitation chamber and because the gravity effect down flow to 32 bottoms, secondary precipitation chamber.Only being suspended in small particle diameter elaioleucite in 32 inner chambers of secondary precipitation chamber can export 31 through mist of oil and get into A mist of oil carrier pipes 33 and become final fine mist of oil.The bottom of secondary precipitation chamber 32 is provided with B oil return opening 28, and B oil return opening 28 is communicated with the bottom of spray chamber 12 through B oil return pipe 27 and C magnetic valve 25.C magnetic valve 25 is a normally closed type, and when machine system was worked, C magnetic valve 25 was in closed condition, in case mist of oil passes through from B oil return pipe 27, blows afloat the cutting oil of secondary precipitation chamber 32 intracavity bottoms; And after shutting down, C magnetic valve 25 is opened, and the cutting oil of secondary precipitation chamber 32 intracavity bottoms can flow back to spray chamber 12 intracavity bottoms through B oil return pipe 27.Design B mist of oil tube connector 26 keeps the distance about 10mm in the outlet of secondary precipitation chamber 32 inner chambers from secondary precipitation chamber 32 intracavity bottoms; To prevent machine system when work, the mist of oil that gets into secondary precipitation chamber 32 inner chambers blows the cutting oil that is deposited in intracavity bottom and splashes.
The mist of oil that gets into A mist of oil carrier pipe 33 all is the small particle diameter elaioleucite almost, and does not almost have big particle diameter elaioleucite, and its state is the dry oil smoke of smoke-like.Learn that through the specialty detection mist of oil particle diameters of the overwhelming majority are about 1mm through the inventor.Fine mist of oil can be through inner hollow main shaft and cutter inner cooling oilhole and finally spray at a high speed and form the wet oil mist by the outlet of business end of tool portion, cutting region is lubricated and cools off; Fine mist of oil also can form the wet oil mists through C mist of oil carrier pipe 39, flexible joint nozzle 40 and nozzle 41 ejections that link together in regular turn with A mist of oil carrier pipe 33; Then the work cutter is carried out the lubricated and cooling of outer spray; The outlet diameter of said nozzle 41 is about 1mm; Internal diameter than A mist of oil carrier pipe 33, C mist of oil carrier pipe 39 and flexible joint nozzle 40 is much all little, and the flow velocity during mist of oil process nozzle 41 is sharply accelerated certainly, and the drier oil mist will become the wet oil mist.
D magnetic valve 36 and E magnetic valve 37 are the magnetic valve of normally closed type; When D magnetic valve 36 is opened; E magnetic valve 37 cuts out; Mist of oil gets into B mist of oil carrier pipe 38 by A mist of oil carrier pipe 33 through D magnetic valve 36, and cold hollow spindle 45 endoporus and interior cryoprobe tool 44 endoporus in getting into through main axis rotation joint 35 then are at last by interior cryoprobe tool 44 ends outlet ejection at a high speed.Much littler than the internal diameter of B mist of oil carrier pipe 38 because of the aperture of interior cryoprobe tool 44 endoporus, mist of oil carries out the wet oil mist of the big particle diameter of condensing formation in interior cryoprobe tool 44, and the cutter cutting region is lubricated and cools off, and plays the chip removal effect simultaneously.When E magnetic valve 37 was opened, D magnetic valve 36 cut out, and mist of oil gets into C mist of oil carrier pipe 39 and flexible joint nozzle 40 by A mist of oil carrier pipe 33 through E magnetic valve 37, then by the nozzle that links to each other with flexible joint nozzle 40 41 ejection at a high speed.Much littler than the internal diameter of C mist of oil carrier pipe 39 because of the aperture of nozzle 41, mist of oil passes through the wet oil mist of the big particle diameter of the condensing formation of nozzle 41 apertures that links to each other with flexible joint nozzle 40, and externally cryoprobe tool 43 and cutting region thereof are lubricated and cool off, and play the chip removal effect simultaneously.Said external cooling cutter 43 is assembled together with common solid main shaft 42.
Embodiment 2, and is as shown in Figure 2, the described a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing of present embodiment; Compare with embodiment 1; Gas flow is bigger also can be regulated and control, and is applicable to that oil mass and tolerance demand are big, particularly the big workplace of tolerance demand.Such as be used for the bigger Large Machining Center of tool dimension and large-scale in cold drilling machine, many multistation machining centers of processing cutter simultaneously and the compound turning milling center of numerical control, building-block machine, many processing group of planes that lathe is formed.Among the embodiment 2 with embodiment 1 various structure be: present embodiment also comprises B gas flow control valve 46 and threeway 34; Said proportional pressure-reducing valve 1, B gas flow control valve 46 and threeway 34 link together through air shooter 4 in regular turn; Threeway 34 connects 32, five the F magnetic valves 47 in secondary precipitation chamber through A mist of oil carrier pipe 33 and connects threeway 34 through the mist of oil carrier pipe.Five lathes 48 connect one to one with five F magnetic valves 47 respectively and are in the same place.
When A magnetic valve 3 started, source of the gas provided clean compressed air through air shooter 4, after compressed air filters once more through filtering pressure reducing valve 2 and transfers to required numerical value to pressure, flow to fine atomizer 9.Simultaneously, start miniature oil pump 7 and extract cutting oil 18 out from spray chamber 12 intracavity bottoms, and measure required oil mass, deliver to fine atomizer 9 then through quantity control valve 5 accent.Compressed air and cutting oil 18 mix at fine atomizer 9, and ejection forms fine mist of oil 11 at a high speed then, and fine mist of oil 11 comprises relatively large mist of oil particle of particle diameter and the less relatively mist of oil particle of particle.Wherein, Quality lighter small particle diameter elaioleucite 13 is relatively waftd to the inner chamber of spray chamber 12 and is flow in 30 inner chambers of primary sedimentation chamber through A mist of oil tube connector 22 at last, and big particle diameter elaioleucite 6 is sprayed onto on the bullet 10 of rotation at a high speed with part small particle diameter elaioleucite 13 1 superhigh speeds.After mist of oil was sprayed onto bullet 10, small particle diameter elaioleucite 13 rebound away, and was suspended in the inner chamber of spray chamber 12 and also flow in 30 inner chambers of primary sedimentation chamber through A mist of oil tube connector 22 at last.The big particle diameter elaioleucite 6 of part is clung formation fluid by bullet 10 surfaces and also down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms owing to the gravity effect; The big particle diameter elaioleucite 6 of part is ground into small particle diameter elaioleucite 13 by the bump of bullet 10; The big particle diameter elaioleucite 6 of part is thrown away and is got rid of to spray chamber 12 inwalls by the bullet 10 of rotation at a high speed; The result is that part is cracked into small particle diameter elaioleucite 13 by bump, and remaining not being bonded on spray chamber 12 inwalls by the big particle diameter elaioleucite 6 of cracking also finally down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms along inwall.Final result is; Lighter small particle diameter elaioleucite 13 is suspended in spray chamber 12 inner chambers and finally flowing in the primary sedimentation chamber 30 through A mist of oil tube connector 22, and the final because gravity effect of the heavier relatively big particle diameter elaioleucite of quality 6 is sunk to the cutting oil 18 of spray chamber 12 intracavity bottoms and can't get into primary sedimentation chamber 30.
The structure of bullet assembly and operation principle such as Fig. 3, Fig. 4 and shown in Figure 5; Bullet 10 belows are connected with support bar 16 through high-speed bearing; The base plate central point of the other end of support bar 16 and spray chamber 12 vertically is connected fixing; Support bar 16 plays the effect of cone of support body 10, must note guaranteeing that bullet 10 can only rotate and can not rock under compressed-air actuated blowing.Bullet 10 is provided with the circular step that continuous jump is arranged that encloses; And on the jump surface of bullet 10, be designed with four blades 49; Said blade 49 vertical taper, 10 inclined-planes and press branch such as circumference and install, the length on the length of blade 49 and bullet 10 inclined-planes is suitable.Be designed with gas nozzle 15 and be connected, and in air shooter 4 pipelines, be designed with proportional pressure-reducing valve 1 and A gas flow control valve 14 with air shooter 4.
The effect that the circular step of continuous jump is set on bullet 10 is, the vertical contact-making surface that increases mist of oil and bullet 10 is long-pending with the vertical impact surface that increases mist of oil, and reason is that vertically clash into stressed is maximum.Can guarantee that so more big particle diameter elaioleucite vertically bumps against bullet 10 surfaces at a high speed, and be ground into more small particle diameter elaioleucite by bump.After mist of oil is sprayed onto bullet 10; Blade 49 collisions that the big particle diameter elaioleucite of part is rotated are ground into the small particle diameter elaioleucite; The big particle diameter elaioleucite of part is bonded on the blade 49 and because of action of centrifugal force is compelled and is outwards thrown away by the bullet 10 of rotation at a high speed along blade 49 surfaces; And got rid of to spray chamber 12 inwalls; The result is that part is cracked into small particle diameter elaioleucite 13 by bump, and remaining not being bonded on spray chamber 12 inwalls by the big particle diameter elaioleucite 6 of cracking also finally down flow in the cutting oil 18 of spray chamber 12 intracavity bottoms along inwall.
When machine system was worked, compressed air further reduced pressure through proportional pressure-reducing valve 1 through behind the filtering pressure reducing valve 2 again; After being adjusted to aequum through A gas flow control valve 14 then; Flow to gas nozzle 15, on the blade 49 on after-blow to the bullet 10, blow bullet 10 rotation at a high speed.The effect of design proportion pressure-reducing valve 1 is, lets through the gas pressure of gas nozzle 15 lowlyer than the gas pressure through fine atomizer 9, can spray mist of oil smoothly to guarantee fine atomizer 9.The step-down ratio of proportional pressure-reducing valve 1 generally is made as 1:0.8~0.9, promptly reduces the gas pressure through proportional pressure-reducing valve 1 a little getting final product.The effect of design A gas flow control valve 14 is the control for the gas amount of carrying out that gas nozzle 15 is sprayed.The gas of gas nozzle 15 ejections has two effects, and one provides aerodynamic force guarantees bullet 10 rotation at a high speed; The 2nd, play make-up gas, to remedy the deficiency of fine atomizer 9 tolerance.During design, guarantee that the gas of gas nozzle 15 ejections can vertically blow to blade 49,, finally guarantee the high speed rotation of bullet 10 to guarantee blade 49 stressed maximums.
The spray chamber intracavity bottom is made as and stores cutting oil 18 usefulness, and the maximum oil face must be lower than the bottom of A mist of oil tube connector 22.Being designed with liquid level sensor 17 all is connected with spray chamber 12 outer alarms 19 with 20, two liquid level sensors of following liquid level sensor.When adding cutting oil 18 in the past spray chamber 12, when the liquid level of cutting oil 18 in the spray chamber 12 reached the extreme higher position, last liquid level sensor 17 i.e. transmission information indication alarm 19 was reported to the police, and sends the caution that stops to refuel.When cutting oil 18 in the spray chamber 12 was consumed to its liquid level and drops to minimum liquid level, following liquid level sensor 20 i.e. transmission information indication alarm 19 was reported to the police, and sends the caution that needs to add cutting oil 18.
Miniature oil pump 7 is connected with fine atomizer 9 and spray chamber 12 bottoms through oil pipe with quantity control valve 5, and miniature oil pump 7 plays the effect of cutting oil 18 being delivered to fine atomizer 9, and quantity control valve 5 plays the effect that cutting oil 18 is adjusted to aequum.In the pipeline of miniature oil pump 7 and spray chamber 12 bottoms, be provided with check valve 8; To guarantee that cutting oil 18 can only flow to the direction of fine atomizer 9; During shutdown; Pipeline and miniature oil pump 7 inner oil can not reflux, and in the shorter time, are fed to fine atomizer 9 to cutting oil 18 when consequently starting shooting.Miniature oil pump 7, quantity control valve 5, check valve 8 and fine atomizer 9 are the general matured product in market, no longer it are detailed here.
Link to each other through A mist of oil tube connector 22 between spray chamber 12 and the primary sedimentation chamber 30; Connector position between spray chamber 12 and the A mist of oil tube connector 22 must guarantee to be higher than about the liquid level 10mm of cutting oil 18 of spray chamber 12 intracavity bottoms, scurries in the A mist of oil tube connector 22 to prevent cutting oil 18.Be connected through B mist of oil tube connector 26 between primary sedimentation chamber 30 and the secondary precipitation chamber 32; B mist of oil tube connector 26 is in the middle of primary sedimentation chamber 30 inner chambers extend to primary sedimentation chamber 30 inner chambers, and the 90o angle of turning back then vertically extends to apart from top of chamber 10~20mm place in the primary sedimentation chamber 30.The small particle diameter elaioleucite 13 that suspends in the spray chamber 12 gets into primary sedimentation chamber 30 through A mist of oil tube connector 22, and in primary sedimentation chamber 30, carries out programmed screening and separate.In 30 inner chambers of primary sedimentation chamber, the average grain diameter of the mist of oil particle average grain diameter than the mist of oil grain in the spray chamber 12 is much little, and major part all is a small particle diameter elaioleucite 13, and it is relatively large having only the particle diameter of the mist of oil grain of few part.The big particle diameter elaioleucite 6 of part is owing to the gravity effect, and directly descending is sink to 30 bottoms, primary sedimentation chamber, and the big particle diameter elaioleucite 6 of part sticks on A mist of oil tube connector 22 and primary sedimentation chamber 30 inwalls and because the gravity effect down flow to primary sedimentation chamber 30 intracavity bottoms.The small particle diameter elaioleucite 13 that only is suspended in 30 inner chambers of primary sedimentation chamber can get into B mist of oil tube connector 26 through mist of oil inlet 29, and finally gets in the secondary precipitation chamber 32.The bottom of primary sedimentation chamber 30 is provided with A oil return opening 23, and A oil return opening 23 is communicated with the bottom of spray chamber 12 through A oil return pipe 24 and B magnetic valve 21.B magnetic valve 21 is a normally closed solenoid valve, and when machine system was worked, B magnetic valve 21 was in closed condition, in case mist of oil passes through from A oil return pipe 24, blows afloat the cutting oil of primary sedimentation chamber 30 intracavity bottoms; And after shutting down, B magnetic valve 21 is opened, and the cutting oil of primary sedimentation chamber 30 intracavity bottoms can flow back to spray chamber 12 intracavity bottoms through A oil return pipe 24.Design A mist of oil tube connector 22 keeps the distance about 10mm in the outlet of primary sedimentation chamber 30 inner chambers from primary sedimentation chamber 30 intracavity bottoms; To prevent machine system when work, the mist of oil that gets into primary sedimentation chamber 30 inner chambers blows the cutting oil that is deposited in intracavity bottom and splashes.
After mist of oil gets into secondary precipitation chamber 32 from primary sedimentation chamber 30; The average grain diameter of mist of oil particle is much little than the average grain diameter at the mist of oil grain of primary sedimentation chamber 30; The overwhelming majority all is a small particle diameter mist of oil particle, and the particle diameter that has only the mist of oil grain of only a few is bigger relatively.Mist of oil separates in secondary precipitation chamber 32 for the third time; The big particle diameter elaioleucite of part is because the gravity effect; Directly descending is sink to 32 bottoms, secondary precipitation chamber, and the big particle diameter elaioleucite of part is bonded on 32 inwalls of secondary precipitation chamber and because the gravity effect down flow to 32 bottoms, secondary precipitation chamber.The small particle diameter elaioleucite that only is suspended in 32 inner chambers of secondary precipitation chamber can export the fine mist of oil that 31 entering A mist of oil carrier pipes 33 become final use through mist of oil.The bottom of secondary precipitation chamber 32 is provided with B oil return opening 28, and B oil return opening 28 is communicated with the bottom of spray chamber 12 through B oil return pipe 27 and C magnetic valve 25.C magnetic valve 25 is a normally closed type, and when machine system was worked, C magnetic valve 25 was in closed condition, in case mist of oil passes through from B oil return pipe 27, blows afloat the cutting oil of secondary precipitation chamber 32 intracavity bottoms; And after shutting down, C magnetic valve 25 is opened, and the cutting oil of secondary precipitation chamber 32 intracavity bottoms can flow back to spray chamber 12 intracavity bottoms through B oil return pipe 27.Design B mist of oil tube connector 26 keeps the distance about 10mm in the outlet of secondary precipitation chamber 32 inner chambers from secondary precipitation chamber 32 intracavity bottoms; To prevent machine system when work, the mist of oil that gets into secondary precipitation chamber 32 inner chambers blows the cutting oil that is deposited in intracavity bottom and splashes.
The mist of oil that gets into A mist of oil carrier pipe 33 all is the small particle diameter elaioleucite almost, and does not almost have big particle diameter elaioleucite, and its state is the dry oil smoke of smoke-like.Learn through the specialty detection through the utility model people, about the equal 1mm of mist of oil particle diameter of the overwhelming majority.After fine mist of oil came out to get into A mist of oil carrier pipe 33 from secondary precipitation chamber 32, the compressed air after carrying out Flow-rate adjustment at threeway 34 places with through proportional pressure-reducing valve 1 step-down and B gas flow control valve 46 mixed, and the result is the air quantity increase of mist of oil.The benefit of this design is that air quantity increases so that can supply completely many lubricated and cooling of cutting tool.Be illustrated with reference to Fig. 2, many (having drawn five among Fig. 2) lathes 48, when F magnetic valve 47 was opened, the cutter of corresponding each lathe 48 can obtain lubricated and cooling, and institute's required airflow is controlled to adjust by B gas flow control valve 46.When certain lathe 48 is not worked, only need close corresponding F magnetic valve 47 and get final product.Because mist of oil mixes at threeway 34 places and compressed air, oil mist concentration then decreases, and therefore notes increasing oil mist concentration through regulating quantity control valve 5.
This embodiment can be used for oil mass and the tolerance demand is big, particularly the big workplace of tolerance demand.Such as be used for the very big Large Machining Center of tool dimension and large-scale in cold drilling machine, many multistation machining centers of processing cutter simultaneously and the compound turning milling center of numerical control, building-block machine, many processing group of planes that lathe is formed.
This embodiment also can be used for outer cold working through embodiment 1 the same method.No longer detail here.
The above only is two preferred embodiments of the utility model, so all equivalences of doing according to the described structure of the utility model patent claim, characteristic and principle change or modify, is included in equally in the protection domain of the utility model patent application.

Claims (6)

1. one kind is used for the micro lubricating supply system that outer cold-peace inner-cooled high-speed machine tool is processed, and comprising:
The spray chamber (12) of cutting oil (18) is housed, is provided with a fine atomizer (9) on the inner chamber top of spray chamber (12);
A magnetic valve (3) and filtering pressure reducing valve (2), A magnetic valve (3), filtering pressure reducing valve (2) and fine atomizer (9) link together through air shooter (4) in regular turn;
Proportional pressure-reducing valve (1), A gas flow control valve (14) and be arranged on the gas nozzle (15) in the spray chamber (12), said filtering pressure reducing valve (2), proportional pressure-reducing valve (1), A gas flow control valve (14) and gas nozzle (15) link together through air shooter (4) in regular turn;
Quantity control valve (5), miniature oil pump (7) and check valve (8); Quantity control valve (5), miniature oil pump (7) and check valve (8) link together through oil pipe in regular turn; And the cutting oil (18) of oil pipe lower end in spray chamber (12) following side is communicated with spray chamber (12), the oil pipe upper end connects fine atomizer (9);
It is characterized in that:
Also comprise primary sedimentation chamber (30), link to each other through A mist of oil tube connector (22) between said spray chamber (12) and primary sedimentation chamber (30); B magnetic valve (21) two ends connect A oil return pipe (24), and A oil return pipe (24) one ends are communicated with the inner chamber of primary sedimentation chamber (30) through primary sedimentation chamber (30) bottom, and the other end is communicated with cutting oil (18) through spray chamber (12) sidepiece;
Also comprise secondary precipitation chamber (32), link to each other through B mist of oil tube connector (26) between said primary sedimentation chamber (30) and secondary precipitation chamber (32); C magnetic valve (25) two ends connect B oil return pipe (27), and B oil return pipe (27) one ends are communicated with the inner chamber of secondary precipitation chamber (32) through secondary precipitation chamber (32) bottom, and the other end is communicated with cutting oil (18) through spray chamber (12) sidepiece;
In said spray chamber (12), be provided with a bullet assembly; Said bullet assembly comprises bullet (10) and multi-disc blade (49); Multi-disc blade (49) is set together with bullet (10) upper surface; The bullet assembly is positioned at fine atomizer (9) below, and bullet (10) below is connected with support bar (16) through high-speed bearing, and the base plate of the other end of support bar (16) and spray chamber (12) vertically is connected fixing.
2. a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing according to claim 1; It is characterized in that: on bullet (10), be provided with the circular step that continuous jump is arranged that encloses, on said circular step face, be provided with four blades (49) of installing by branches such as circumference.
3. a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing according to claim 1; It is characterized in that: in spray chamber (12), be provided with liquid level sensor (17) and following liquid level sensor (20); Last liquid level sensor (17) is arranged on cutting oil (18) upper surface; Following liquid level sensor (20) is arranged in the cutting oil (18) of going to the bottom near spray chamber (12), and last liquid level sensor (17) is connected the alarm (19) that is arranged on spray chamber (12) outside with following liquid level sensor (20) through holding wire.
4. according to claim 1,2 or 3 described a kind of micro lubricating supply systems that are used for outer cold-peace inner-cooled high-speed machine tool processing; It is characterized in that: also comprise A mist of oil carrier pipe (33), E magnetic valve (37), C mist of oil carrier pipe (39), flexible joint nozzle (40) and nozzle (41); A mist of oil carrier pipe (33), E magnetic valve (37), C mist of oil carrier pipe (39), flexible joint nozzle (40) and nozzle (41) link together in regular turn, and A mist of oil carrier pipe (33) one ends connect the mist of oil outlet (31) of secondary precipitation chamber (32).
5. a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing according to claim 4; It is characterized in that: also comprise D magnetic valve (36) and B mist of oil carrier pipe (38), said A mist of oil carrier pipe (33), D magnetic valve (36) and B mist of oil carrier pipe (38) link together in regular turn.
6. a kind of micro lubricating supply system that is used for outer cold-peace inner-cooled high-speed machine tool processing according to claim 1; It is characterized in that: also comprise B gas flow control valve (46) and threeway (34); Said proportional pressure-reducing valve (1), B gas flow control valve (46) and threeway (34) link together through air shooter (4) in regular turn; Threeway (34) connects secondary precipitation chamber (32) through A mist of oil carrier pipe (33), and a plurality of F magnetic valves (47) connect threeway (34) through the mist of oil carrier pipe.
CN2012200383857U 2012-02-07 2012-02-07 Micro-quantity lubrication supply system for outer-cooling and inner-cooling type high-speed machine tool processing Withdrawn - After Issue CN202556144U (en)

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CN106885122A (en) * 2017-04-10 2017-06-23 东莞安默琳机械制造技术有限公司 For the micro lubricating mist of oil supply system being machined
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CN102528550A (en) * 2012-02-07 2012-07-04 东莞市安默琳节能环保技术有限公司 Minimal quantity lubrication (MQL) supply system for processing of outer-cooling type high-speed machine tool and inner-cooling type high-speed machine tool
CN102528550B (en) * 2012-02-07 2013-10-30 东莞市安默琳节能环保技术有限公司 Minimal quantity lubrication (MQL) supply system for processing of outer-cooling type high-speed machine tool and inner-cooling type high-speed machine tool
CN103567811A (en) * 2012-11-30 2014-02-12 常州大学 Minimal-quantity lubrication device applied to turning of large gear ring
CN103567811B (en) * 2012-11-30 2016-01-27 常州大学 A kind of minimum quantity lubrication device for bull gear turnery processing
CN104476318A (en) * 2014-12-18 2015-04-01 东莞市安默琳节能环保技术有限公司 Minimum quantity lubrication supply system capable of automatically regulating oil mist quantity for machine tool processing
CN106838590A (en) * 2017-04-10 2017-06-13 东莞安默琳机械制造技术有限公司 High-pressure pneumatic pulse micro lubricant mist supply system
CN106885122A (en) * 2017-04-10 2017-06-23 东莞安默琳机械制造技术有限公司 For the micro lubricating mist of oil supply system being machined
CN106838590B (en) * 2017-04-10 2019-07-12 东莞安默琳机械制造技术有限公司 High-pressure pneumatic pulse micro lubricant mist supply system
CN109366249A (en) * 2018-10-18 2019-02-22 广东工业大学 A kind of drilling process of grease combined mist cooling and lubricating
CN109877713A (en) * 2019-02-22 2019-06-14 广东工业大学 Coated cutting tool post-processing approach and the Minimal quantity of lubrication oil method after the post-processing approach
CN109877713B (en) * 2019-02-22 2021-10-15 广东工业大学 Post-treatment method for coated cutter and micro-lubrication processing method after post-treatment method

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