CN204321740U - Pneumatic two-way micro lubricating cooling system - Google Patents

Pneumatic two-way micro lubricating cooling system Download PDF

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Publication number
CN204321740U
CN204321740U CN201420801567.4U CN201420801567U CN204321740U CN 204321740 U CN204321740 U CN 204321740U CN 201420801567 U CN201420801567 U CN 201420801567U CN 204321740 U CN204321740 U CN 204321740U
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CN
China
Prior art keywords
oil circuit
pneumatic
water route
valve
nozzle
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420801567.4U
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Chinese (zh)
Inventor
刘万山
芦彦欣
刘智银
廖越
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Xiamen University
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Xiamen University
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Priority to CN201420801567.4U priority Critical patent/CN204321740U/en
Application granted granted Critical
Publication of CN204321740U publication Critical patent/CN204321740U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Pneumatic two-way micro lubricating cooling system, relates near dry cutting.Be provided with air-source treater and nozzle; Extraneous source of the gas connects air-source treater with removing impurities and stable air pressure by pipeline successively, the outlet of air-source treater connects the import of pneumatic four joints through total magnetic valve, 3 exit passageways of pneumatic four joints are respectively pure gas circuit, pneumatic oil circuit and water route, wherein pure gas circuit is by being communicated to nozzle after pure gas circuit pressure regulator valve regulation and control dividing potential drop, and pneumatic oil circuit connects nozzle by oil circuit the 1st check valve, oil circuit pressure regulator valve, oil circuit sealing cylinder, oil circuit magnetic valve, oil circuit flowmeter and oil circuit the 2nd after check valve; Water route is by connecing nozzle after water route the 1st check valve, water route pressure regulator valve, waterway seal cylinder, waterway electromagnetic valve, water route flowmeter and water route the 2nd check valve.While fully demonstrating near dry cutting process technology advantage, have that structure is simple, simple to operate, volume is little, layout is convenient, be easy to advantages such as existing lathe undergo technological transformation.

Description

Pneumatic two-way micro lubricating cooling system
Technical field
The utility model relates near dry cutting, particularly relates to a kind of pneumatic two-way micro lubricating cooling system.
Background technology
Machining mode conventional in current machine-building is still traditional wet cutting, wet machining needs to consume a large amount of cutting fluid, and cutting fluid is mineral oil environment being had to certain injury, no matter be for environment, or the consideration to aspects such as costs, traditional wet cutting is all improper.The weakness of application and the deficiency of dry cutting application is cut relative to conventional wet, the concrete advantage of near dry cutting process technology is: compressed air is mixed into biphase gas and liquid flow with the cutting fluid of trace, with high speed, the form jet of low temperature is to machining interface, cooling and lubrication effect is played to cutting interface, because the cutter after processing, workpiece, cutting fluid only residual very micro-in cutting fluid, so save the processing links of discarded cutting fluid, not only decrease the pollution to environment, more save resource, by reducing cutting temperature, reduce tool-workpiece, friction between cutter-cutting, the life-span of effective prolongation cutter.
Summary of the invention
The purpose of this utility model is to provide a kind of pneumatic two-way micro lubricating cooling system.
The utility model is provided with air-source treater and nozzle; Extraneous source of the gas connects air-source treater with removing impurities and stable air pressure by pipeline successively, the outlet of air-source treater connects the import of pneumatic four joints through total magnetic valve, 3 exit passageways of pneumatic four joints are respectively pure gas circuit, pneumatic oil circuit and water route, wherein pure gas circuit is by being communicated to nozzle after pure gas circuit pressure regulator valve regulation and control dividing potential drop, and pneumatic oil circuit connects nozzle by oil circuit the 1st check valve, oil circuit pressure regulator valve, oil circuit sealing cylinder, oil circuit magnetic valve, oil circuit flowmeter and oil circuit the 2nd after check valve; Water route is by connecing nozzle after water route the 1st check valve, water route pressure regulator valve, waterway seal cylinder, waterway electromagnetic valve, water route flowmeter and water route the 2nd check valve.
Two-way sealing cylinder (oil circuit sealing cylinder and waterway seal cylinder) of the present utility model is respectively used to place cooling fluid and lubricating oil, check valve (oil circuit the 1st check valve, oil circuit the 2nd check valve, water route the 1st check valve and water route the 2nd check valve) is for guaranteeing that gas/cooling fluid/oil flow direction is by predetermined direction, and flowmeter (oil circuit flowmeter and water route flowmeter) can feed back flow information is in time convenient to user in time by pure gas circuit pressure regulator valve adjustment uninterrupted.
The utility model adopts the independent two pneumatic principle of outside supply mode, dual-channel transmission mode, water oil double-basis as system architecture scheme, the mechanism achieving whole system is simple, avoid complicated special purpose device, can realize the purpose of this utility model with simple modularization pneumatic element, the comparatively existing system being applied near dry cutting processing has fully demonstrated economy, structurized advantage.The utility model, while fully demonstrating near dry cutting process technology advantage, has that structure is simple, simple to operate, volume is little, layout is convenient, is easy to advantages such as existing lathe undergo technological transformation.
The beneficial effects of the utility model: two gas circuit principle framework uses single pneumatic power source, be convenient to control, oil base lubrication and aqueous coolant all use sealing cylinder to store, and are convenient to safeguard and transfer, and efficiently solve the long-distance transmissions problem of the oil base lubricating oil with certain viscosity.Modularization pneumatic element forming types makes system economy and practicality greatly improve, and makes the application of minimum cutting fluid technology realize easier economy.
Accompanying drawing explanation
Fig. 1 is the structure composition schematic diagram of the utility model embodiment.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
See Fig. 1, the utility model is provided with extraneous source of the gas 1, air-source treater 2 and nozzle 8.Extraneous source of the gas 1 connects air-source treater 2 with removing impurities and stable air pressure by pipeline successively, the outlet of air-source treater 2 connects the import of pneumatic four joint A through total magnetic valve 6,3 exit passageways of pneumatic four joint A are respectively pure gas circuit, pneumatic oil circuit and water route, wherein pure gas circuit is communicated to nozzle 8 after regulating and controlling dividing potential drop by pure gas circuit pressure regulator valve 43, and pneumatic oil circuit connects nozzle 8 by oil circuit the 1st check valve 311, oil circuit pressure regulator valve 41, oil circuit sealing cylinder 51, oil circuit magnetic valve 61, oil circuit flowmeter 71 and oil circuit the 2nd after check valve 312; Water route is by connecing nozzle 8 after water route the 1st check valve 321, water route pressure regulator valve 42, waterway seal cylinder 52, waterway electromagnetic valve 62, water route flowmeter 72 and water route the 2nd check valve 322.
Two-way sealing cylinder (oil circuit sealing cylinder 51 and waterway seal cylinder 52) of the present utility model is respectively used to place cooling fluid and lubricating oil, check valve (oil circuit the 1st check valve 311, oil circuit the 2nd check valve 312, water route the 1st check valve 321 and water route the 2nd check valve 322) is for guaranteeing that gas/cooling fluid/oil flow direction is by predetermined direction, and flowmeter (oil circuit flowmeter 71 and water route flowmeter 72) can feed back flow information to be in time convenient to user and to adjust uninterrupted by pure gas circuit pressure regulator valve 43 in time.
The utility model embodiment is used for realizing near dry cutting processing, and realizes modularization and make features simple structure economy.
Below provide the working method flow process of embodiment:
1, ensure total magnetic valve, pure gas circuit pressure regulator valve is in closed condition, connect extraneous source of the gas.
2, adjustment nozzle location, being located at suitable operating position is that the lubrication of machine tooling is prepared.
3, open total magnetic valve, according to parameter adjustment pure gas circuit pressure regulator valve everywhere, and observe the registration of each flowmeter in time.
4, start lathe and carry out near dry cutting processing.
The utility model adopts the independent two pneumatic principle of outside supply mode, dual-channel transmission mode, water oil double-basis as system architecture scheme.The aerodynamic force supplied by external air source is divided into three tunnels through necessary components and parts such as air-source treaters, wherein two-way makes water oil two-way and gas circuit converge in nozzle place respectively as the motive force of water oil two-way, converges the mixing of rear water oil and becomes cooling water oil mixed atomizing by the pneumatic promotion of aerodynamic force in nozzle profile.And build module by simple components and can realize the purpose of this utility model, the comparatively existing system being applied near dry cutting processing has fully demonstrated economy, structurized advantage.
The utility model adopts the principle framework of outside supply mode, pure gas circuit power mode, external air source by trunk gas circuit through conversion head to be divided into behind three tunnels wherein two-way respectively as micro-lubricating and cooling system of the mode of building in the aerodynamic force source of water oil double-basis.The utility model adopts the independent two pneumatic principle of dual-channel transmission mode, water oil double-basis, and water oil two-way converges and nozzle place respectively under independently aerodynamic force, and the cutting fluid after converging promotes jetting nozzle and forms cooling mist under independent aerodynamic force.

Claims (1)

1. pneumatic two-way micro lubricating cooling system, is characterized in that being provided with air-source treater and nozzle; Extraneous source of the gas connects air-source treater with removing impurities and stable air pressure by pipeline successively, the outlet of air-source treater connects the import of pneumatic four joints through total magnetic valve, 3 exit passageways of pneumatic four joints are respectively pure gas circuit, pneumatic oil circuit and water route, wherein pure gas circuit is by being communicated to nozzle after pure gas circuit pressure regulator valve regulation and control dividing potential drop, and pneumatic oil circuit connects nozzle by oil circuit the 1st check valve, oil circuit pressure regulator valve, oil circuit sealing cylinder, oil circuit magnetic valve, oil circuit flowmeter and oil circuit the 2nd after check valve; Water route is by connecing nozzle after water route the 1st check valve, water route pressure regulator valve, waterway seal cylinder, waterway electromagnetic valve, water route flowmeter and water route the 2nd check valve.
CN201420801567.4U 2014-12-16 2014-12-16 Pneumatic two-way micro lubricating cooling system Expired - Fee Related CN204321740U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420801567.4U CN204321740U (en) 2014-12-16 2014-12-16 Pneumatic two-way micro lubricating cooling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420801567.4U CN204321740U (en) 2014-12-16 2014-12-16 Pneumatic two-way micro lubricating cooling system

Publications (1)

Publication Number Publication Date
CN204321740U true CN204321740U (en) 2015-05-13

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ID=53158143

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420801567.4U Expired - Fee Related CN204321740U (en) 2014-12-16 2014-12-16 Pneumatic two-way micro lubricating cooling system

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CN (1) CN204321740U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378635A (en) * 2017-09-22 2017-11-24 东莞安默琳机械制造技术有限公司 A kind of supercritical carbon dioxide central liquid supply system
CN107398777A (en) * 2017-09-22 2017-11-28 东莞安默琳机械制造技术有限公司 A kind of supercritical carbon dioxide compound atomizing jet for intermetallic composite coating
CN107443162A (en) * 2017-09-22 2017-12-08 东莞安默琳机械制造技术有限公司 A kind of vortex tube composite atomizing Tool in Cutting system of processing
CN117889331A (en) * 2024-03-14 2024-04-16 烟台华顺机械工程设备有限公司 Oil-gas mixing distributor and oil-gas lubrication substation

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378635A (en) * 2017-09-22 2017-11-24 东莞安默琳机械制造技术有限公司 A kind of supercritical carbon dioxide central liquid supply system
CN107398777A (en) * 2017-09-22 2017-11-28 东莞安默琳机械制造技术有限公司 A kind of supercritical carbon dioxide compound atomizing jet for intermetallic composite coating
CN107443162A (en) * 2017-09-22 2017-12-08 东莞安默琳机械制造技术有限公司 A kind of vortex tube composite atomizing Tool in Cutting system of processing
CN117889331A (en) * 2024-03-14 2024-04-16 烟台华顺机械工程设备有限公司 Oil-gas mixing distributor and oil-gas lubrication substation
CN117889331B (en) * 2024-03-14 2024-05-14 烟台华顺机械工程设备有限公司 Oil-gas mixing distributor and oil-gas lubrication substation

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150513

Termination date: 20181216