CN114689815A - Automatic flaw detection device for steel wire rope - Google Patents
Automatic flaw detection device for steel wire rope Download PDFInfo
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- CN114689815A CN114689815A CN202210533459.2A CN202210533459A CN114689815A CN 114689815 A CN114689815 A CN 114689815A CN 202210533459 A CN202210533459 A CN 202210533459A CN 114689815 A CN114689815 A CN 114689815A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 211
- 239000010959 steel Substances 0.000 title claims abstract description 211
- 238000001514 detection method Methods 0.000 title claims abstract description 71
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 239000002351 wastewater Substances 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims 2
- 239000003921 oil Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005507 spraying Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000009194 climbing Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/34—Purifying; Cleaning
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Pathology (AREA)
- Immunology (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Molecular Biology (AREA)
- Biomedical Technology (AREA)
- Crystallography & Structural Chemistry (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention discloses an automatic flaw detection device for a steel wire rope, which belongs to the technical field of steel wire rope flaw detection and comprises an installation platform, and further comprises a steel wire rope leveling component, a steel wire rope cleaning component, a steel wire rope flaw detection component, a steel wire rope moving component and two steel wire rope fixing components which are arranged on the installation platform, wherein the steel wire rope leveling component is arranged at the feed end of the installation platform, the steel wire rope cleaning component is arranged beside the steel wire rope leveling component, the steel wire rope flaw detection component is arranged in the middle of the installation platform, the two steel wire rope fixing components are symmetrically arranged, the two steel wire rope fixing components are arranged between the steel wire rope flaw detection components, and the steel wire rope moving component is arranged at the discharge end of the installation platform. The steel wire rope flaw detection assembly can carry out all-dimensional flaw detection operation on the steel wire rope in the circumferential direction, improves the applicability of the device, and can carry out flaw detection operation on steel wire ropes of different sizes.
Description
Technical Field
The invention relates to the technical field of steel wire rope flaw detection, in particular to an automatic flaw detection device for a steel wire rope.
Background
The steel wire rope is widely applied to operation sites such as mines, cranes, cableways, ports, oceans and the like. Because the steel wire rope has the defects of wire breakage, abrasion, corrosion, deformation and the like after being used for a long time, the steel wire rope needs to be regularly detected in order to ensure the safety of field operation personnel, equipment and hoisted objects.
The patent of publication No. CN110006990A relates to a portable wire rope inspection equipment, the outside of one of them magnetic head of inspection equipment is equipped with the control storehouse, be equipped with the control panel in the control storehouse, battery and motor drive board, the outside of another magnetic head is equipped with the handle, the top of every magnetic head is equipped with a connecting seat, it is rotatory continuous with the connecting seat to climb the rope ware mount, one side of climbing the rope ware mount is equipped with the motor, the motor is used for driving the rubber wheel rotation on the climbing rope ware mount, the motor links to each other with the motor drive board, the control panel links to each other with the motor drive board, the battery is used for supplying power for control panel and motor drive board. And the other side of the rope climbing device fixing frame is provided with connecting rod fixing seats, one of the connecting rod fixing seats is rotatably connected with a first connecting rod, the other connecting rod fixing seat is rotatably connected with a second connecting rod, and the first connecting rod is connected with the second connecting rod through a connecting nut. The flaw detection equipment provided by the invention can move on the steel wire rope, so that when the steel wire rope is detected, the detection is carried out without using handheld flaw detection equipment.
However, the above patent also has the following problems that firstly, when the steel wire rope is subjected to flaw detection, the steel wire rope is bent or warped, which causes inaccurate detection in subsequent flaw detection, and secondly, when the steel wire rope is subjected to flaw detection, lubricating oil and other lubricants are smeared when the steel wire rope is used, which cannot be cleaned, and the existence of the lubricating oil causes shadow in the flaw detection equipment, which affects the flaw detection accuracy; thirdly, when flaw detection is performed on a steel wire rope, the position of flaw detection equipment cannot be adjusted as needed, and the steel wire rope at the bottom of the flaw detection equipment cannot be subjected to flaw detection, resulting in incomplete flaw detection.
Disclosure of Invention
The embodiment of the invention provides an automatic flaw detection device for a steel wire rope, which aims to solve the problems in the prior art.
The embodiment of the invention adopts the following technical scheme: the utility model provides an automatic device of detecting a flaw of wire rope, includes the mount table, still including setting up wire rope flattening subassembly, the wire rope cleaning assembly on the mount table, wire rope detect a flaw subassembly, wire rope removal subassembly and two wire rope fixed subassemblies, wire rope flattening subassembly is located the feed end of mount table, wire rope cleaning assembly is located the side of wire rope flattening subassembly, wire rope detect a flaw subassembly is located the intermediate position of mount table, two wire rope fixed subassembly is the symmetry and sets up, two wire rope fixed subassembly is located between the wire rope detection subassembly, wire rope removal subassembly is located the discharge end of mount table.
Further, wire rope flattening subassembly includes brace table, flattening frame, actuating cylinder, places board, flattening board, two flattening pieces and three rotating group, the brace table is located the top of mount table, the flattening frame erects the top at the brace table, actuating cylinder sets up the top at flattening frame, place the board and be connected with actuating cylinder's flexible end, two flattening piece sliding connection is in the bottom of placing the board, and is three rotating group's top with place board and two flattening piece and rotate and be connected, three rotating group's bottom is rotated and is connected the top at the flattening board.
Further, the wire rope washs the subassembly and includes that wire rope washs piece, wire rope stoving piece and waste water collection box, wire rope washs the top that the piece is located the mount table, waste water collection box is located the side that the wire rope washs the piece, wire rope stoving piece is located the side that the wire rope washs the piece.
Furthermore, the steel wire rope cleaning part comprises a mounting seat, a driving motor, a belt, driving ring discs, a cleaning seat, a connecting pipe, three spray cleaning nozzles and four driving wheel groups, wherein a hole for the steel wire rope to move is formed in the mounting seat, the four driving wheel groups are connected to the mounting seat in a rectangular rotating manner, each driving wheel group comprises a driving shaft, a first driving disc and a second driving disc, the driving motor is arranged on the mounting seat, a main shaft of the driving motor is in transmission connection with one of the driving wheel groups, the belt is sleeved on the four first driving discs, the driving ring discs are positioned on the four second driving discs, the driving ring discs are in transmission connection with the four second driving discs, the driving ring discs are provided with four driving electric cylinders which are arranged at equal intervals, the telescopic ends of the three driving electric cylinders are provided with cleaning ring brushes, and the cleaning seat is arranged on the telescopic end of the other driving electric cylinder, the three spray nozzle orifices are arranged on the cleaning seat at equal intervals, and the connecting pipe is positioned on the three spray nozzle orifices.
Further, wire rope stoving piece is including drying frame and high-speed drying fan, the side that the frame is located the mount pad is dried to the stoving, high-speed drying fan is located the top of drying frame, high-speed drying fan's air-out end sets up downwards.
Further, the wire rope subassembly of detecting a flaw includes the supporting seat, rotates motor, rolling disc and rolling gear, the supporting seat is located the top of mount table, be equipped with the line hole on the supporting seat, the rolling disc rotates to be connected on the lateral wall of supporting seat, it sets up on the supporting seat to rotate the motor, rolling gear is connected with the main shaft that rotates the motor, be equipped with the drive gear who is connected with the rolling gear transmission on the rolling disc.
Further, the wire rope subassembly of detecting a flaw still includes removal electric jar, mounting panel, the automatic appearance and two tight gas clamps of pressing from both sides of steel wire rope, the tail end and the rolling disc fixed connection of removal electric jar, the mounting panel is connected with the flexible end that removes electric jar, two the tight gas clamp symmetry of clamp sets up on the mounting panel, the tight end that presss from both sides tight gas clamp is the semicircle form, the automatic appearance that detects a flaw of steel wire rope is located the intermediate position of mounting panel.
Furthermore, each steel wire rope fixing assembly comprises a fixing seat, a sliding plate, a rotating motor, a rotating shaft, a rotating disk and two fixing columns, the fixing seat is located at the top of the installation table, the two fixing columns are symmetrically arranged on the fixing seat and are in sliding fit with the fixing seat, two ends of the sliding plate are connected to the two fixing columns in a clamping mode, the rotating shaft is connected to the fixing seat in a rotating mode, the rotating disk and the rotating shaft are arranged in an eccentric mode, a compression spring is arranged at the bottom of the sliding plate, a protruding block is arranged at the top of the sliding plate, the rotating motor is located on the fixing seat, a main shaft of the rotating motor is in transmission connection with the rotating shaft, and a fixing block is arranged on each fixing column.
Furthermore, the fixed block is wrapped by a rubber pad.
Further, wire rope removes subassembly is including placing seat, rack, slip electric jar, removal wheel, removal seat and moving motor, it is located the discharge end of mount table to place the seat, the rack is located the top of placing the seat, the slip electric jar is located the top of rack, it is connected with the flexible end of slip electric jar to remove the seat, it rotates to connect on removing the seat to remove the wheel, moving motor is located and removes on the seat and moving motor's main shaft and remove the wheel transmission and be connected, it is equipped with the standing groove to place on the seat.
The embodiment of the invention adopts at least one technical scheme which can achieve the following beneficial effects:
firstly, when the invention is used for leveling the steel wire rope, the supporting platform supports and places the steel wire rope, at the moment, the telescopic end of the driving oil cylinder moves downwards to drive the placing plate to move downwards, the placing plate moves downwards to drive the three rotating groups to rotate on the placing plate and the two leveling blocks, so that the leveling plate moves downwards to level the steel wire rope on the supporting platform, compared with the prior art, the steel wire rope which is bent and tilted is not flattened in the prior art, and the detection accuracy of the steel wire rope is influenced, the invention can prevent the steel wire rope from being bent or tilted after being used for a long time, so that the detection inaccuracy of the automatic flaw detector of the steel wire rope is caused, the steel wire rope is not beneficial to the subsequent cleaning due to the generation of the bending or tilting, and the subsequent cleaning is not influenced by oil stains and residues in dead corners, thereby affecting the accuracy of flaw detection.
Secondly, when the invention cleans the steel wire rope, the telescopic end of the three driving electric cylinders moves to drive the three cleaning ring brushes to move to the steel wire rope, so that the three cleaning ring brushes are abutted against the steel wire rope, the positions of the three cleaning ring brushes can be adjusted according to the size of the steel wire rope, so as to clean and carry out subsequent flaw detection operation on the steel wire rope with different sizes, the working belt of the driving motor drives the four driving wheel sets to rotate on the mounting seat through the belt, the four driving wheel sets rotate to drive the driving ring disc to rotate, the driving ring disc rotates to drive the three cleaning ring brushes to clean oil stains and residues on the steel wire rope, external cleaning water is conveyed to the three spraying nozzles through the connecting pipes during cleaning, the three spraying nozzles spray the cleaning water on the steel wire rope, and clean the steel wire rope, compared with the prior art, the prior art does not clean and clean stains on the steel wire rope, after the steel wire rope is cleaned, the subsequent steel wire rope automatic flaw detector can clean the steel wire rope, shadow inaccurate flaw detection caused by oil stains and residues on the steel wire rope is prevented when the steel wire rope automatic flaw detector detects flaws, and after the steel wire rope is cleaned, a high-speed drying fan is used for drying residual water stains on the steel wire rope during cleaning of the steel wire rope, so that the residual water stains on the steel wire rope are prevented from being left on the steel wire rope to cause the subsequent accurate flaw detection of the steel wire rope.
Thirdly, when the steel wire rope is subjected to flaw detection, the steel wire rope penetrates through the wire through hole, the telescopic end of the movable electric cylinder moves to drive the mounting plate to move downwards, so that the two clamping air clamps move to two ends of the steel wire rope, the steel wire rope is sleeved on the clamping ends of the two clamping air clamps by the two clamping air clamps, the steel wire rope automatic flaw detector performs flaw detection operation on the steel wire rope, and when different positions of the circumference of the steel wire rope are subjected to flaw detection, compared with the prior art, the position of the flaw detector in the prior art is fixed and cannot rotate, and flaw detection cannot be performed on different positions of the steel wire rope, a rotating motor in the invention works to drive a rotating gear to rotate, the rotating gear rotates to drive a driving gear to rotate so as to drive a rotating disc to rotate on a supporting seat, the rotating disc rotates to drive the mounting plate to drive the steel wire rope automatic flaw detector and the two clamping air clamps to rotate around the steel wire rope, the all-round detection operation of detecting a flaw can be carried out to wire rope circumference.
Fourthly, when the position of the steel wire rope is fixed, the rotating motor works to drive the rotating shaft to rotate, the rotating shaft rotates to drive the rotating disc to rotate, and the rotating disc and the rotating shaft are eccentrically arranged, when the rotating disc rotates, the sliding plate is driven to move horizontally and downwards in the fixed seat, the sliding plate moves downwards to drive the two fixed columns to move downwards synchronously, the two fixed columns move downwards synchronously to drive the two fixed blocks to move downwards, compared with the prior art, when the steel wire rope is detected in the prior art, the steel wire rope is in a relaxed state, and the straightening detection is not inaccurate, the two steel wire rope fixing components are arranged in the invention, the steel wire rope is in a straightening state when flaw detection is carried out, and the two ends of the steel wire rope cannot sag, so that the flaw detection accuracy of the steel wire rope is not affected.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a schematic perspective view of a wire rope leveling assembly of the present invention;
FIG. 5 is a schematic view of a first perspective view of the wire rope cleaning assembly of the present invention;
FIG. 6 is a schematic diagram of a second perspective view of the wire rope cleaning assembly of the present invention;
FIG. 7 is a schematic perspective view of a wire rope fastening assembly according to the present invention;
FIG. 8 is a schematic perspective view of a wire rope flaw detection assembly of the present invention;
FIG. 9 is a schematic perspective view of a cable moving assembly according to the present invention;
reference numerals:
the installation table 1, the steel wire rope leveling component 2, the support table 21, the leveling frame 22, the driving oil cylinder 23, the placing plate 24, the leveling plate 25, the leveling block 26, the rotating group 27, the steel wire rope cleaning component 3, the steel wire rope cleaning piece 31, the installation seat 311, the driving motor 312, the belt 313, the driving ring disc 314, the cleaning seat 315, the connecting pipe 316, the spray nozzle 317, the driving wheel group 318, the driving electric cylinder 37, the cleaning ring brush 38, the driving shaft 34, the first driving disc 35, the second driving disc 36, the steel wire rope drying piece 32, the drying frame 321, the high-speed drying fan 323, the wastewater collection box 33, the steel wire rope flaw detection component 4, the support seat 41, the rotating motor 42, the rotating disc 43, the rotating gear 44, the moving electric cylinder 45, the installation plate 46, the steel wire rope automatic flaw detector 47, the clamping air clamp 48, the driving gear 49, the steel wire rope moving component 5, the placing seat 51, the placing rack 52 and the sliding electric cylinder 53, the device comprises a moving wheel 54, a moving seat 55, a moving motor 56, a steel wire rope fixing component 6, a fixed seat 61, a sliding plate 62, a rotating motor 63, a rotating shaft 64, a rotating disk 65, a fixed column 66, a fixed block 67, a compression spring 68 and a bump 69.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The following description provides, with reference to fig. 1 to 9, an automatic flaw detection device for a steel wire rope, including a mounting table 1, and further including a steel wire rope leveling component 2, a steel wire rope cleaning component 3, a steel wire rope flaw detection component 4, a steel wire rope moving component 5, and two steel wire rope fixing components 6, which are arranged on the mounting table 1, where the steel wire rope leveling component 2 is located at a feed end of the mounting table 1, the steel wire rope cleaning component 3 is located at a side of the steel wire rope leveling component 2, the steel wire rope flaw detection component 4 is located at a middle position of the mounting table 1, the two steel wire rope fixing components 6 are symmetrically arranged, the two steel wire rope fixing components 6 are located between the steel wire rope flaw detection components 4, and the steel wire rope moving component 5 is located at a discharge end of the mounting table 1.
When detecting a flaw of a steel wire rope, the steel wire rope sequentially passes through the steel wire rope leveling component 2, the steel wire rope cleaning component 3, the steel wire rope flaw detection component 4, the steel wire rope moving component 5 and the two steel wire rope fixing components 6, the steel wire rope is moved forwards by the steel wire rope moving component 5, the steel wire rope leveling operation can be performed on the steel wire rope, the steel wire rope is prevented from being warped or uneven, subsequent flaw detection is influenced, oil stains or sundries adhered to the steel wire rope can be cleaned by the steel wire rope, the existence of foreign matters on the steel wire rope is avoided, the flaw detection accuracy of the subsequent automatic steel wire rope flaw detector 47 is influenced, the two steel wire rope fixing components 6 can be fixed on the detected steel wire rope, the steel wire rope is enabled to be in a straightening state, and the flaw detection operation of the automatic steel wire rope detector 47 on the steel wire rope is facilitated.
Specifically, the wire rope leveling assembly 2 comprises a supporting table 21, a leveling frame 22, a driving oil cylinder 23, a placing plate 24, a leveling plate 25, two leveling blocks 26 and three rotating groups 27, wherein the supporting table 21 is located at the top of the mounting table 1, the leveling frame 22 is erected at the top of the supporting table 21, the driving oil cylinder 23 is arranged at the top of the leveling frame 22, the placing plate 24 is connected with the telescopic end of the driving oil cylinder 23, the two leveling blocks 26 are connected to the bottom of the placing plate 24 in a sliding mode, the top of the three rotating groups 27 is connected with the placing plate 24 and the two leveling blocks 26 in a rotating mode, and the bottom of the three rotating groups 27 is connected to the top of the leveling plate 25 in a rotating mode. When flattening steel wire rope, brace table 21 supports and places steel wire rope's position, the flexible end downwardly moving of drive cylinder 23 drives and places board 24 and move down this moment, place board 24 and move down thereby drive three rotating group 27 and rotate on placing board 24 and two flattening piece 26, make screed 25 move down and carry out the flattening operation to the steel wire rope on the brace table 21, prevent that steel wire rope from having the condition of bending or perk after long-time use on the steel wire, cause the inaccuracy that automatic flaw detector 47 of steel wire rope detected, there is the production of bending or perk also to be favorable to follow-up washing to steel wire rope on the steel wire rope, in order to avoid having greasy dirt and residue to influence subsequent abluent cleanness in the dead angle, thereby influence the accuracy nature of detecting a flaw.
Specifically, the wire rope washs subassembly 3 and includes wire rope washing part 31, wire rope stoving part 32 and waste water collection box 33, wire rope washing part 31 is located the top of mount table 1, waste water collection box 33 is located the side of wire rope washing part 31, wire rope stoving part 32 is located the side of wire rope washing part 31. The waste water collecting box 33 can collect and store waste water generated by washing.
Specifically, the steel wire rope cleaning part 31 includes a mounting seat 311, a driving motor 312, a belt 313, a driving ring disc 314, a cleaning seat 315, a connecting pipe 316, three spray nozzle 317 and four driving wheel sets 318, a hole for the steel wire rope to move is formed in the mounting seat 311, the four driving wheel sets 318 are connected to the mounting seat 311 in a rectangular rotating manner, each driving wheel set 318 includes a driving shaft 34, a first driving disc 35 and a second driving disc 36, the driving motor 312 is arranged on the mounting seat 311, a main shaft of the driving motor 312 is in transmission connection with one of the driving wheel sets 318, the belt 313 is sleeved on the four first driving discs 35, the driving ring disc 314 is located on the four second driving discs 36, the driving ring disc 314 is in transmission connection with the four second driving discs 36, four driving electric cylinders 37 are arranged on the driving ring disc 314 at equal intervals, wherein the telescopic ends of the three driving electric cylinders 37 are provided with cleaning ring brushes 38, the cleaning seat 315 is arranged at the telescopic end of the other driving electric cylinder 37, the three spray nozzles 317 are arranged on the cleaning seat 315 at equal intervals, and the connecting pipe 316 is positioned on the three spray nozzles 317; the steel wire rope drying part 32 comprises a drying rack 321 and a high-speed drying fan 323, the drying rack 321 is located on the side of the mounting seat 311, the high-speed drying fan 323 is located at the top of the drying rack 321, and the air outlet end of the high-speed drying fan 323 is arranged downwards. When cleaning the steel wire rope, the telescopic end of the three driving electric cylinders 37 moves to drive the three cleaning ring brushes 38 to move to the steel wire rope, so that the three cleaning ring brushes 38 are abutted against the steel wire rope, the positions of the three cleaning ring brushes 38 can be adjusted according to the size of the steel wire rope, so as to clean and perform subsequent flaw detection operation on the steel wire rope with different sizes, the working belt of the driving motor 312 drives the four driving wheel sets 318 to rotate on the mounting seat 311 through the belt 313, the four driving wheel sets 318 rotate to drive the driving ring disc 314 to rotate, the driving ring disc 314 rotates to drive the three cleaning ring brushes 38 to rotate to perform cleaning operation on oil stains and residues on the steel wire rope, external cleaning water is conveyed to the three spraying nozzles 317 through the connecting pipe 316 during cleaning, the three spraying nozzles 317 spray cleaning water on the steel wire rope, the steel wire rope is cleaned, after the steel wire rope is cleaned, the automatic steel wire rope flaw detector 47 is beneficial to cleaning the steel wire rope subsequently, shadow inaccurate flaw detection caused by oil stains and residues in the steel wire rope during flaw detection of the automatic steel wire rope flaw detector 47 is prevented, and after the steel wire rope is cleaned, the high-speed drying fan 323 works to dry residual water stains in the steel wire rope cleaning process on the steel wire rope, so that the residual water stains on the steel wire rope are prevented from causing the subsequent accurate flaw detection on the steel wire rope.
Specifically, the wire rope flaw detection assembly 4 comprises a supporting seat 41, a rotating motor 42, a rotating disc 43 and a rotating gear 44, wherein the supporting seat 41 is located at the top of the mounting table 1, a wire passing hole is formed in the supporting seat 41, the rotating disc 43 is rotatably connected to the side wall of the supporting seat 41, the rotating motor 42 is arranged on the supporting seat 41, the rotating gear 44 is connected with a main shaft of the rotating motor 42, and a driving gear 49 in transmission connection with the rotating gear 44 is arranged on the rotating disc 43; wire rope flaw detection assembly 4 still includes removal electric jar 45, mounting panel 46, the automatic flaw detector 47 of wire rope and two clamp air clamps 48, the tail end and the rolling disc 43 fixed connection of removal electric jar 45, mounting panel 46 is connected, two with the flexible end of removal electric jar 45 the clamp air clamp 48 symmetry sets up on mounting panel 46, the clamp end that presss from both sides tight air clamp 48 is the semicircle form, the automatic flaw detector 47 of wire rope is located mounting panel 46's intermediate position. The automatic flaw detector 47 of the steel wire rope can display flaw detection of the steel wire rope by an external automatic flaw detection system, so as to conveniently monitor the quality of the steel wire rope at any time, the model of the automatic flaw detector 47 of the steel wire rope is DSS-DTX11, the external automatic flaw detection system adopts a DSS-DTY90 tower type automatic flaw detection system in the prior art, when the steel wire rope detects flaws, the steel wire rope passes through a wire passing hole, the telescopic end of a movable electric cylinder 45 moves to drive a mounting plate 46 to move downwards, so that two clamping air clamps 48 move to two ends of the steel wire rope, the steel wire rope is sleeved on the clamping ends of the two clamping air clamps 48 by the two clamping air clamps 48, the automatic flaw detector 47 of the steel wire rope carries out flaw detection operation, when flaws different positions of the circumference of the steel wire rope are detected, the rotary motor 42 works to drive the rotary gear 44 to rotate, the rotary gear 44 rotates to drive the driving gear 49 to rotate so as to drive the rotary disc 43 to rotate on the supporting seat 41, the rotating disc 43 rotates to drive the mounting plate 46 to rotate, so that the automatic steel wire rope flaw detector 47 and the two clamping air clamps 48 are driven to rotate and rotate around the steel wire rope, and the comprehensive flaw detection operation can be performed on the circumferential direction of the steel wire rope.
Specifically, each of the wire rope fixing assemblies 6 includes a fixed seat 61, a sliding plate 62, a rotating motor 63, a rotating shaft 64, a rotating disc 65 and two fixed columns 66, the fixed seat 61 is located at the top of the installation table 1, the two fixed columns 66 are symmetrically arranged on the fixed seat 61, the fixed columns 66 are in sliding fit with the fixed seat 61, two ends of the sliding plate 62 are clamped on the two fixed columns 66, the rotating shaft 64 is rotatably connected to the fixed seat 61, the rotating disc 65 and the rotating shaft 64 are eccentrically arranged, a compression spring 68 is arranged at the bottom of the sliding plate 62, a projection 69 is arranged at the top of the sliding plate 62, the rotating motor 63 is located on the fixed seat 61, a main shaft of the rotating motor 63 is in transmission connection with the rotating shaft 64, and a fixed block 67 is arranged on each fixed column 66; the fixed block 67 is wrapped by a rubber pad which can protect the surface of the steel wire rope and prevent the steel wire rope from being damaged due to fixation, so that the subsequent flaw detection of the automatic flaw detector 47 of the steel wire rope is inaccurate, the compression spring 68 can move the two fixed columns 66 upwards after being fixed once to reset the two fixed columns 66, the position of the steel wire rope is fixed, the rotating motor 63 works to drive the rotating shaft 64 to rotate, the rotating shaft 64 rotates to drive the rotating disc 65 to rotate, the rotating disc 65 and the rotating shaft 64 are eccentrically arranged, the sliding plate 62 is driven to horizontally move downwards in the fixed seat 61 when the rotating disc 65 rotates, the sliding plate 62 moves downwards to drive the two fixed columns 66 to synchronously move downwards, the two fixed columns 66 synchronously move downwards to drive the two fixed blocks 67 to move downwards, and the position of the steel wire rope placed at the tops of the fixed blocks 67 is fixed, the arrangement of the two steel wire rope fixing assemblies 6 enables the steel wire ropes to be in a straightening state when flaw detection is carried out, and the accuracy of flaw detection of the steel wire ropes is not affected due to the fact that the two ends of the steel wire ropes are in a sagging state.
Specifically, the wire rope removes subassembly 5 is including placing seat 51, rack 52, slip electric cylinder 53, removal wheel 54, removal seat 55 and moving motor 56, place seat 51 and be located the discharge end of mount table 1, rack 52 is located the top of placing seat 51, slip electric cylinder 53 is located the top of rack 52, it is connected with the flexible end of slip electric cylinder 53 to remove seat 55, it rotates to connect on removing seat 55 to remove wheel 54, moving motor 56 is located and removes on the seat 55 and the main shaft of moving motor 56 is connected with the transmission of removal wheel 54, be equipped with the standing groove on placing seat 51. When detecting and detecting the flaw of different positions of the steel wire rope, the position of the steel wire rope needs to be moved, the telescopic end of the sliding electric cylinder 53 moves to drive the moving seat 55 to move, the moving wheel 54 moves to the top of the steel wire rope, the moving motor 56 works to drive the moving wheel 54 to rotate on the moving seat 55 at the moment, the moving wheel 54 rotates to enable the steel wire rope to move on the placing groove on the placing seat 51, and the steel wire rope can be driven to move forwards to detect the flaw of different positions of the steel wire rope.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (9)
1. The automatic flaw detection device for the steel wire rope comprises a mounting table (1) and is characterized by further comprising a steel wire rope leveling component (2), a steel wire rope cleaning component (3), a steel wire rope flaw detection component (4), a steel wire rope moving component (5) and two steel wire rope fixing components (6), wherein the steel wire rope leveling component (2) is arranged at the feeding end of the mounting table (1), the steel wire rope cleaning component (3) is arranged at the side of the steel wire rope leveling component (2), the steel wire rope flaw detection component (4) is arranged in the middle of the mounting table (1), the two steel wire rope fixing components (6) are symmetrically arranged, the two steel wire rope fixing components (6) are arranged between the steel wire rope flaw detection components (4), and the steel wire rope moving component (5) is arranged at the discharging end of the mounting table (1); wire rope flattening subassembly (2) include brace table (21), flattening frame (22), actuating cylinder (23), place board (24), flattening board (25), two flattening pieces (26) and three rotation group (27), brace table (21) are located the top of mount table (1), flattening frame (22) erect the top at brace table (21), actuating cylinder (23) set up the top at flattening frame (22), place board (24) and be connected with the flexible end of actuating cylinder (23), two flattening piece (26) sliding connection is in the bottom of placing board (24), and is three the top of rotation group (27) with place board (24) and two flattening pieces (26) rotate and be connected, three the bottom of rotation group (27) is rotated and is connected at the top of flattening board (25).
2. The automatic flaw detector for steel wire ropes according to claim 1, characterized in that: wire rope washs subassembly (3) and includes that wire rope washs piece (31), wire rope stoving piece (32) and waste water collection box (33), wire rope washs the top that piece (31) is located mount table (1), waste water collection box (33) are located the side that wire rope washs piece (31), wire rope stoving piece (32) are located the side that wire rope washs piece (31).
3. The automatic flaw detector for steel wire ropes according to claim 2, characterized in that: the steel wire rope cleaning part (31) comprises a mounting seat (311), a driving motor (312), a belt (313), a driving ring disc (314), a cleaning seat (315), a connecting pipe (316), three spray nozzle (317) and four driving wheel sets (318), wherein holes for the movement of the steel wire rope are formed in the mounting seat (311), the four driving wheel sets (318) are connected to the mounting seat (311) in a rectangular rotating mode, each driving wheel set (318) comprises a driving shaft (34), a first driving disc (35) and a second driving disc (36), the driving motor (312) is arranged on the mounting seat (311), a main shaft of the driving motor (312) is in transmission connection with one of the driving wheel sets (318), the belt (313) is sleeved on the four first driving discs (35), the driving ring disc (314) is located on the four second driving discs (36), and the driving ring disc (314) is in transmission connection with the four second driving discs (36), be equipped with drive electric jar (37) that four equidistant settings were equipped with on drive ring dish (314), wherein the flexible end of three drive electric jar (37) all is equipped with washs ring brush (38), wash seat (315) and set up on the flexible end of another drive electric jar (37), it is three spray rinsing mouthpiece (317) equidistant settings is on washing seat (315), connecting pipe (316) are located three spray rinsing mouthpiece (317).
4. The automatic flaw detector for steel wire ropes according to claim 3, characterized in that: the steel wire rope drying part (32) comprises a drying rack (321) and a high-speed drying fan (323), the drying rack (321) is located on the side of the mounting seat (311), the high-speed drying fan (323) is located at the top of the drying rack (321), and the air outlet end of the high-speed drying fan (323) is arranged downwards.
5. The automatic flaw detector for steel wire ropes according to claim 1, characterized in that: wire rope detects a flaw subassembly (4) and includes supporting seat (41), rotation motor (42), rolling disc (43) and running gear (44), supporting seat (41) are located the top of mount table (1), be equipped with the line hole on supporting seat (41), rolling disc (43) rotate to be connected on the lateral wall of supporting seat (41), rotation motor (42) set up on supporting seat (41), running gear (44) are connected with the main shaft that rotates motor (42), be equipped with drive gear (49) of being connected with running gear (44) transmission on rolling disc (43).
6. The automatic flaw detector for steel wire ropes according to claim 5, characterized in that: wire rope detects a flaw subassembly (4) still includes removal electric jar (45), mounting panel (46), wire rope automatic flaw detector (47) and two clamp gas presss from both sides (48), the tail end and rolling disc (43) fixed connection of removal electric jar (45), mounting panel (46) are connected, two with the flexible end of removing electric jar (45) clamp gas clamp (48) symmetry sets up on mounting panel (46), the clamp end that presss from both sides gas clamp (48) is the semicircle form, wire rope automatic flaw detector (47) are located the intermediate position of mounting panel (46).
7. The automatic flaw detector for steel wire ropes according to claim 1, characterized in that: each steel wire rope fixing component (6) comprises a fixing seat (61), a sliding plate (62), a rotating motor (63), a rotating shaft (64), a rotating disc (65) and two fixing columns (66), wherein the fixing seat (61) is positioned at the top of the installation table (1), the two fixing columns (66) are symmetrically arranged on the fixing seat (61), the fixing columns (66) are in sliding fit with the fixing seat (61), two ends of the sliding plate (62) are clamped on the two fixing columns (66), the rotating shaft (64) is rotatably connected onto the fixing seat (61), the rotating disc (65) and the rotating shaft (64) are eccentrically arranged, a compression spring (68) is arranged at the bottom of the sliding plate (62), a convex block (69) is arranged at the top of the sliding plate (62), the rotating motor (63) is positioned on the fixing seat (61), and a main shaft of the rotating motor (63) is in transmission connection with the rotating shaft (64), each fixing column (66) is provided with a fixing block (67).
8. The automatic flaw detector for steel wire ropes according to claim 7, characterized in that: the fixed block (67) is wrapped with a rubber pad.
9. The automatic flaw detector for steel wire ropes according to claim 1, characterized in that: the steel wire rope moving assembly (5) comprises a placing seat (51), a placing frame (52), a sliding electric cylinder (53), a moving wheel (54), a moving seat (55) and a moving motor (56), the placing seat (51) is located at the discharging end of the mounting table (1), the placing frame (52) is located at the top of the placing seat (51), the sliding electric cylinder (53) is located at the top of the placing frame (52), the moving seat (55) is connected with the telescopic end of the sliding electric cylinder (53), the moving wheel (54) is rotatably connected to the moving seat (55), the moving motor (56) is located on the moving seat (55), the main shaft of the moving motor (56) is in transmission connection with the moving wheel (54), and a placing groove is formed in the placing seat (51).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210533459.2A CN114689815A (en) | 2022-05-17 | 2022-05-17 | Automatic flaw detection device for steel wire rope |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210533459.2A CN114689815A (en) | 2022-05-17 | 2022-05-17 | Automatic flaw detection device for steel wire rope |
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| CN202210533459.2A Pending CN114689815A (en) | 2022-05-17 | 2022-05-17 | Automatic flaw detection device for steel wire rope |
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| CN115184296A (en) * | 2022-09-14 | 2022-10-14 | 武汉驷界互联网服务有限责任公司 | Universal intelligent infrared flaw detector |
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Application publication date: 20220701 |
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