CN102962219B - Washing device for large-diameter multihole disc part - Google Patents
Washing device for large-diameter multihole disc part Download PDFInfo
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- CN102962219B CN102962219B CN201210466716.1A CN201210466716A CN102962219B CN 102962219 B CN102962219 B CN 102962219B CN 201210466716 A CN201210466716 A CN 201210466716A CN 102962219 B CN102962219 B CN 102962219B
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- accessory
- disk
- washing
- cleaning
- major diameter
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- 238000005406 washing Methods 0.000 title abstract description 15
- 238000004140 cleaning Methods 0.000 claims description 73
- 101700050571 SUOX Proteins 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000001808 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000002146 bilateral Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 238000004642 transportation engineering Methods 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- 239000011148 porous material Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004301 light adaptation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Abstract
The invention discloses a washing device for a large-diameter multihole disc part, wherein the washing device for the large-diameter multihole disc part is provided with an airtight box container; the box container is divided into a washing room and a drying room which are separated from each other; a plurality of washing spray heads and a supporting seat for the fixation of the disc part are arranged in the washing room; a part base is arranged in the drying room; and a ventilation hole is formed in the side wall of the drying room. The overall structure of the device is an airtight box, so that the prevention on the part from pollution caused by the outside environment during washing is guaranteed, and meanwhile, the environmental pollution caused by the splashing of washing liquid out of the washing device is prevented as well; since the interior of the airtight box is divided into the washing room and the drying room, various parts can be simultaneously washed and dried; the washing room and the drying room are arranged in an adjacent way, so that the transportation cost of the disc parts at the washing and drying stages is saved; meanwhile, after the completion of washing, a drying step is arranged, so that the disc part is dried in time; in such a way, the disc part is prevented from suffering from pollutions such as corrosion; and in addition, the device is high in automation degree and reliable in effect, saves manpower, promotes efficiency, and is used in the field of part washing.
Description
Technical field
The present invention is applied to Cleaning of Parts field, particularly relates to a kind of cleaning device of part.
Background technology
For thin-walled porous type disk-like accessory, for example maximum gauge is about 4 meters, and thickness is only the disk-like accessory of 30 millimeters, has processed nearly more than 20,000 of intensive perfoliate irregular through holes on card.Due in manufacture process, through a lot of procedures, manufacture process can reach some months, therefore, have above dust and greasy dirt be bonded at pore inwall and two end faces, although through oil removal treatment, because this type of pore is irregularly-shaped hole, make to have in pore many dirts cannot be cleaned clean after machining.
At present, for the cleaning method of this type of large-scale porous part, mostly be manually to use the each pore of high pressure water cleaning, or in pond, scrub each pore with tube brush, although this type of way can make each pore be cleaned, but labour intensity is large, efficiency is low, and human factor is more, many times there will be and leak brush or leak the phenomenon of washing several rounds.
Summary of the invention
For addressing the above problem, the invention provides a kind of device that can carry out to major diameter porous disk-like accessory automation cleaning oven dry.
The technical solution adopted for the present invention to solve the technical problems is: the cleaning device that a kind of major diameter porous disk-like accessory is provided, be provided with airtight box container, box container is divided into two spaced cleaning shops and dry house, in cleaning shop, be provided with the bearing of some cleaning shower nozzles and fixing disk-like accessory, in dry house, be provided with part base, the sidewall of dry house is provided with passage.
Be further used as improvement of the present invention, be provided with sidewall pedestal in cleaning shop, bearing is arranged on sidewall pedestal, and the link plate of union piece is housed on bearing, and cleaning shower nozzle is arranged on the both sides of disk-like accessory suspension face.
Be further used as improvement of the present invention, cleaning shop outside is provided with transmission mechanism, the turbine and worm reduction box that transmission mechanism comprises motor and is connected with motor output end, between motor and turbine and worm reduction box, be provided with shaft coupling, shaft coupling is provided with case outward, in sidewall pedestal, be provided with transmission main shaft, bearing is connected with the belt that is provided with transferring power between belt pulley turbine and worm reduction box and belt pulley by transmission main shaft.
Be further used as improvement of the present invention, cleaning shop and dry house upside are equipped with cover plate, and cover plate length is not less than the diameter of disk-like accessory.
Be further used as improvement of the present invention, part base is two steelframes that be arranged in parallel, and steelframe span is provided with the roller of some support parts, and each roller is in the bilateral symmetry setting of steelframe, steelframe is provided with the rolling wheel support that supports each roller, and steelframe top is provided with guide plate.
Be further used as improvement of the present invention, passage is two, and point is located at edge and upper edge at the bottom of dry house.
Be further used as improvement of the present invention, box container lateral surface is provided with workbench and leads to the ladder of casing upside, and ladder both sides and box container upside are equipped with railing.
Be further used as improvement of the present invention, the bottom side of transmission mechanism and part base is provided with channel-section steel and foundation bolt assembly.
Be further used as improvement of the present invention, be provided with the conveyor track communicating with each other in cleaning shop and dry house, bearing is the some fulcrums that keep flat disk-like accessory that are arranged on conveyor track, and cleaning shower nozzle is arranged at disk-like accessory and lays upside and the downside of plane.
Beneficial effect of the present invention: this equipments overall structure is airtight casing, while ensureing cleaning, avoid the pollution of external environment to disk-like accessory, also avoided cleaning fluid to spill the environmental pollution that cleaning device causes simultaneously, in airtight casing, be divided into cleaning shop and dry house, can different parts be cleaned and be dried simultaneously, the adjacent setting of cleaning shop and dry house, save the shipment and delivery cost of disk-like accessory at cleaning and baking stage, baking step after completing, is set simultaneously in cleaning, in time part is dried, avoid the pollutions such as disk-like accessory corrosion, this plant automation degree is high, reliable for effect, save manpower, raising efficiency.
Brief description of the drawings
Below in conjunction with detailed description of the invention and accompanying drawing, the invention will be further described:
Fig. 1 is internal structure schematic diagram of the present invention;
Fig. 2 is dry house schematic diagram of the present invention;
Fig. 3 is transmission mechanism schematic diagram of the present invention;
Fig. 4 is dry house part base schematic diagram of the present invention;
Fig. 5 is dry house part base vertical view of the present invention.
Detailed description of the invention
With reference to Fig. 1 ~ Fig. 5, the cleaning device that a kind of major diameter porous disk-like accessory is provided of the present invention, be provided with airtight box container 1, box container 1 is divided into two spaced cleaning shops 2 and dry house 3, in cleaning shop 2, be provided with the bearing 21 of some cleaning shower nozzles 22 and fixing disk-like accessory, in dry house 3, be provided with part base 31, the sidewall of dry house 3 is provided with passage 32.
This equipments overall structure is airtight casing, while ensureing cleaning, avoid the pollution of external environment to disk-like accessory, also avoided cleaning fluid to spill the environmental pollution that cleaning device causes simultaneously, in airtight casing, be divided into cleaning shop 2 and dry house 3, can different parts be cleaned and be dried simultaneously, cleaning shop 2 setting adjacent with dry house 3, save the shipment and delivery cost of part at cleaning and baking stage, baking step after completing, is set simultaneously in cleaning, in time disk-like accessory is dried, avoid the pollutions such as disk-like accessory corrosion, this plant automation degree is high, reliable for effect, save manpower, raising efficiency.
As the preferred embodiment of the present invention, in cleaning shop 2, be provided with sidewall pedestal 5, bearing 21 is arranged on sidewall pedestal 5, and the link plate of union piece is housed on bearing 21, and cleaning shower nozzle 22 is arranged on the both sides of disk-like accessory suspension face.
In cleaning process, cleaning shower nozzle 22 distributes in disk-like accessory both sides, the deionized water of high pressure is ejection from clean shower nozzle 22, impact in disk-like accessory surface and pore, 6 row's blast tubes have been horizontally disposed with on the interior edge of cleaning shop 2, each row's blast tube has arranged that 30 ~ 50 are cleaned shower nozzles 22, whole region that can ensuring coverage disk-like accessory.
As the preferred embodiment of the present invention, the outside of cleaning shop 2 is provided with transmission mechanism, the turbine and worm reduction box 24 that transmission mechanism comprises motor 23 and is connected with motor 23 outputs, between motor 23 and turbine and worm reduction box 24, be provided with shaft coupling 27, shaft coupling 27 is outer is provided with case 28, in sidewall pedestal, is provided with transmission main shaft, and bearing 21 is connected with belt pulley 26 by transmission main shaft,, between turbine and worm reduction box 24 and belt pulley 26, be provided with the belt 25 of transferring power.
Transmission device is set, disk-like accessory can, with bearing 21 rotations, be rotated disk-like accessory and can make each pore be washed away by water column, while starting to clean, motor is in lower-speed state, and disk-like accessory is made slow rotation, and rotating speed is 7rpm, wash away after 1 ~ 2 hour, operator can judge by the observation window of cleaning shop the state of flushing, closes cleaning device, starter motor high speed rotating in good time, disk-like accessory rotating speed is 14rpm, and the water droplet that is attached to disk-like accessory is dished out by centrifugal force.
As the preferred embodiment of the present invention, cleaning shop 2 and dry house 3 upsides are equipped with cover plate 4, and cover plate 4 length are not less than the diameter of disk-like accessory.
Cover plate 4 is set, facilitates workman to apply crane workpiece is hung in to cleaning shop 2 and dry house 3, after putting into, close cover plate 4, avoid polluting.
As the preferred embodiment of the present invention, part base 31 is two steelframes that be arranged in parallel 33, steelframe 33 spans are provided with the roller 34 of some support parts, each roller 34 is in the bilateral symmetry setting of steelframe 33, steelframe 33 is provided with the rolling wheel support 35 that supports each roller 34, and steelframe 33 tops are provided with guide plate 36.
Many row's rollers 34 are set, and the part of adaptation sizes is put into dry house 3 and is cleaned, and part base 31 is two steelframes that be arranged in parallel 33, ensures part steady positioning, and steelframe 33 tops are provided with guide plate 36, facilitate part to put into part base 31.
As the preferred embodiment of the present invention, passage 32 is two and also divides and be located at edge, 3 end of dry house and upper edge.
When oven dry, utilize outside dehumidifier to realize flowing of dry air by upper and lower two passages 32, thereby realize the object of dry part.
As the preferred embodiment of the present invention, box container 1 lateral surface is provided with workbench 11 and leads to the ladder 12 of casing upside, and ladder 12 both sides and box container 1 upside are equipped with railing 13.
Be provided with workbench 11 and ladder 12 facilitates workman to work.
As the preferred embodiment of the present invention, the bottom side of transmission mechanism and part base 31 is provided with channel-section steel and foundation bolt assembly 14.
Make equipment ensure in the course of the work to stablize, part is heavier, avoids occurring that equipment beats.
As the preferred embodiment of the present invention, in cleaning shop 2 and dry house 3, be provided with the conveyor track communicating with each other, bearing 21 is for being arranged on the some fulcrums that keep flat disk-like accessory on conveyor track, and cleaning shower nozzle 22 is arranged at disk-like accessory and lays upside and the downside of plane.
Conveyor track formula flowing water cleaning, drying mode, bearing 21 moves with conveyor track, and efficiency is high, reduces handling part operation, increases work efficiency, and reduces workload, and disk-like accessory lies on conveyor track simultaneously, and positioning stablity is installed.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite without prejudice to spirit of the present invention, and the modification that these are equal to or replacement are all included in the application's claim limited range.
Claims (8)
1. the cleaning device of a major diameter porous disk-like accessory, it is characterized in that: be provided with airtight box container (1), described box container (1) is divided into two spaced cleaning shops (2) and dry house (3), in described cleaning shop (2), be provided with the bearing (21) of some cleaning shower nozzles (22) and fixing disk-like accessory, in described dry house (3), be provided with part base (31), the sidewall of described dry house (3) is provided with passage (32), described part base (31) is two steelframes that be arranged in parallel (33), described steelframe (33) span is provided with the roller (34) of some support parts, described each roller (34) is in the bilateral symmetry setting of steelframe (33), described steelframe (33) is provided with the rolling wheel support (35) that supports each roller (34), described steelframe (33) top is provided with guide plate (36).
2. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: in described cleaning shop (2), be provided with sidewall pedestal (5), described bearing (21) is arranged on sidewall pedestal (5), the link plate that connects disk-like accessory is housed on described bearing (21), and described each cleaning shower nozzle (22) is arranged on the both sides of disk-like accessory suspension face.
3. the cleaning device of a kind of major diameter porous disk-like accessory according to claim 2, it is characterized in that: the outside of described cleaning shop (2) is provided with transmission mechanism, the turbine and worm reduction box (24) that described transmission mechanism comprises motor (23) and is connected with motor (23) output, between described motor (23) and turbine and worm reduction box (24), be provided with shaft coupling (27), the outer case (28) that is provided with of described shaft coupling (27), in described sidewall pedestal (5), be provided with transmission main shaft (29), described bearing (21) is connected with belt pulley (26) by transmission main shaft (29), between described turbine and worm reduction box (24) and belt pulley (26), be provided with the belt (25) of transferring power.
4. the cleaning device of major diameter porous disk-like accessory according to claim 1, is characterized in that: described cleaning shop (2) and dry house (3) upside are equipped with cover plate (4), and described cover plate (4) length is not less than the diameter of disk-like accessory.
5. the cleaning device of major diameter porous disk-like accessory according to claim 1, is characterized in that: described passage (32) is two, and divides the edge, the end and the upper edge that are located at dry house (3).
6. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: described box container (1) lateral surface is provided with workbench (11) and leads to the ladder (12) of casing upside, and the upside of the both sides of described ladder (12) and box container (1) is equipped with railing (13).
7. the cleaning device of major diameter porous disk-like accessory according to claim 3, is characterized in that: the bottom side of described transmission mechanism and part base (31) is provided with channel-section steel and foundation bolt assembly (14).
8. the cleaning device of major diameter porous disk-like accessory according to claim 1, it is characterized in that: in described cleaning shop (2) and dry house (3), be provided with the conveyor track communicating with each other, described bearing (21) is for being arranged on the some fulcrums that keep flat disk-like accessory on conveyor track, and described cleaning shower nozzle (22) is arranged at disk-like accessory and lays upside and the downside of plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210466716.1A CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210466716.1A CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102962219A CN102962219A (en) | 2013-03-13 |
| CN102962219B true CN102962219B (en) | 2014-11-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210466716.1A Active CN102962219B (en) | 2012-11-16 | 2012-11-16 | Washing device for large-diameter multihole disc part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102962219B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259144B (en) * | 2014-09-05 | 2016-06-22 | 天润曲轴股份有限公司 | A kind of disk-like accessory energy-saving oil removing device |
| CN108311440A (en) * | 2017-12-08 | 2018-07-24 | 安徽通润汽车零部件有限公司 | A kind of jack metal component cleaning equipment and cleaning method |
| CN110340060A (en) * | 2019-07-15 | 2019-10-18 | 海盐哈特惠机械五金制品有限公司 | A kind of washing and drying integrated device that drying effect is good |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2065956U (en) * | 1990-03-17 | 1990-11-21 | 天津拖拉机制造厂工艺研究所 | Drawer-type spares cleaning machine |
| CN2072874U (en) * | 1990-03-17 | 1991-03-13 | 天津拖拉机制造厂工艺研究所 | Passing cleaning machine for spares |
| JP3093333B2 (en) * | 1991-06-10 | 2000-10-03 | ティーディーケイ株式会社 | Cleaning method and apparatus |
| JPH10323632A (en) * | 1997-05-23 | 1998-12-08 | Furukawa Electric Co Ltd:The | Disk washer |
| CN102085498B (en) * | 2010-12-10 | 2013-06-05 | 上海纳米技术及应用国家工程研究中心有限公司 | Spraying, cleaning and drying device of collector plate of electrostatic precipitation equipment |
| CN202199552U (en) * | 2011-07-20 | 2012-04-25 | 天津市福臻机电工程有限公司 | Steel plate cleaning machine |
-
2012
- 2012-11-16 CN CN201210466716.1A patent/CN102962219B/en active Active
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| CN102962219A (en) | 2013-03-13 |
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