CN114683606A - Integrated fresh fruit juicing and crushing integrated machine - Google Patents
Integrated fresh fruit juicing and crushing integrated machine Download PDFInfo
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- CN114683606A CN114683606A CN202210350099.2A CN202210350099A CN114683606A CN 114683606 A CN114683606 A CN 114683606A CN 202210350099 A CN202210350099 A CN 202210350099A CN 114683606 A CN114683606 A CN 114683606A
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- juicing
- box
- rollers
- crushing
- fruit
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- 235000021022 fresh fruits Nutrition 0.000 title claims abstract description 34
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 55
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 47
- 238000001914 filtration Methods 0.000 claims abstract description 45
- 235000015203 fruit juice Nutrition 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 51
- 230000001360 synchronised effect Effects 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 11
- 238000000227 grinding Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000010298 pulverizing process Methods 0.000 claims description 7
- 239000002893 slag Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 239000003818 cinder Substances 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims 1
- 239000003337 fertilizer Substances 0.000 abstract description 3
- 244000144972 livestock Species 0.000 abstract description 3
- 244000144977 poultry Species 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000005406 washing Methods 0.000 description 4
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002420 orchard Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000013020 steam cleaning Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to an integrated fresh fruit juicing and crushing integrated machine which comprises a juicing device and a filtering and separating device. The juicing device is internally provided with a row of crushing rollers and at least one row of juicing rollers for juicing fruits. The filtering and separating device comprises a filtering box and a juice collecting box, the filtering box separates the fruit juice from the pulp, and the juice collecting box collects the fruit juice and guides the fruit juice out. The invention has small volume, and the agricultural tricycle can be carried and can be directly moved into a fruit forest. The fruit can be cleaned and squeezed, the fruit juice is easier to carry, and the economic value is higher than that of unprocessed fruits. The pulp left after juicing can be buried in the ground to form fertilizer, or can be taken back to be used as feed for feeding poultry and livestock.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to an integrated fresh fruit juicing and crushing integrated machine.
Background
In many areas, especially in mountainous and hilly areas, because flat cultivated land is few, most farmers choose to plant fruit trees in mountainous areas and forest spaces. In autumn harvest every year, fruits need to be picked as soon as possible when ripe, and the economic value of the fruits is prevented from being influenced by the fact that the fruits are ripe and fall onto the ground. However, due to the large planting amount and different planting positions, some fruits inevitably fall onto the ground and cannot be sold. The fruits falling on the ground can not be eaten by themselves, and finally the fruits are thrown away and wasted.
Meanwhile, as most fruit trees are planted on the mountain land, road transportation is inconvenient, and the fruits are protected after being placed in the basket, so that the fruits are prevented from being collided and damaged.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the integrated fresh fruit juicing and crushing integrated machine is small in size, can be carried by an agricultural tricycle and can be directly moved into a fruit forest. The fruit can be cleaned and squeezed, the fruit juice is easier to carry, and the economic value is higher than that of unprocessed fruits. The pulp left after juicing can be buried in the ground to form fertilizer, or can be taken back to be used as feed for feeding poultry and livestock.
The technical scheme adopted by the invention for solving the problems in the prior art is as follows:
an integrated fresh fruit juicing and crushing integrated machine comprises a juicing device and a filtering and separating device.
The juicing device comprises a first shell, a crushing layer and at least one juicing layer, wherein the first shell, the crushing layer and the juicing layer are arranged at the upper end and the lower end of the juicing device in an open mode, and the juicing layer is located below the crushing layer.
The crushing layer comprises a plurality of crushing rollers which are arranged on the same plane at equal intervals, and the juicing layer comprises a plurality of juicing rollers which are arranged on the same plane at equal intervals.
The axes of the crushing rollers are arranged in parallel with the axes of the juicing rollers, and the gap between every two adjacent crushing rollers is larger than the gap between every two adjacent juicing rollers.
A linkage driving mechanism is fixed outside the first shell.
The end parts of the central shafts of the crushing roller and the juicing roller penetrate through the outside of the first shell and are connected with the linkage driving mechanism.
The filtering and separating device comprises an annular filtering box and a juice collecting box which are arranged from top to bottom, the radian of the bottom surface of the filtering box and the radian of the juice collecting box are the same and are smaller than 320 degrees, the bottom surface of the filtering box is provided with a plurality of filtering holes, the filtering holes are connected with the juice collecting box through below, the top surface of the filtering box is provided with an upper port, the upper port is connected with the opening through of the lower end of the first shell, and the arc-shaped opening of the bottom surface of the filtering box is a lower port.
The bottom surface of the juice collecting box is provided with a juice outlet, the arc-shaped end part of the juice collecting box is provided with a baffle plate, and the baffle plate is positioned under the edge part of the lower port.
Preferably, the circumferential surface of the crushing roller is sleeved with a plurality of blades, and the blades on two adjacent crushing rollers are arranged in a staggered manner.
At least two rows of juicing rollers are arranged below the crushing roller, and the gap between two adjacent juicing rollers in the lower row is smaller than the gap between two adjacent juicing rollers in the upper row.
The number of the crushing rollers and the number of the juicing rollers are even numbers.
The gap between the inner wall of the first shell and the blade is smaller than the radius of the crushing roller.
The gap between the inner wall of the first shell and the juicing roller is smaller than the radius of the juicing roller.
Preferably, a pulley is fixed to each of the ends of the central shaft of the crushing roller and the juicing roller located outside the first housing.
The linkage driving mechanism comprises a second motor, a second synchronous belt and a third synchronous belt.
Be fixed with first belt pulley and driving gear in proper order on the output shaft of second motor, first belt pulley is connected with the second belt pulley through first hold-in range, and the driving gear is connected with driven gear meshing.
The second synchronous belt is connected with the belt pulleys of half the number of the crushing rollers and the belt pulleys of half the number of the juicing rollers in each row, and the driven gear is connected with the second synchronous belt.
The third synchronous belt is connected with the belt pulleys of the other half number of the crushing rollers and the belt pulleys of the other half number of the juicing rollers in each row, and the second belt pulley is connected with the third synchronous belt.
The crushing rollers connected with the second synchronous belt and the crushing rollers connected with the third synchronous belt are alternately arranged.
And each row of the juicing rollers connected with the second synchronous belt and the juicing rollers connected with the third synchronous belt are alternately arranged.
Preferably, the lower port is provided with a material guide plate which is obliquely arranged, and one end of the material guide plate, which is close to the axis of the filter box, is higher than the other end.
The top surface of the guide plate is flush with the bottom surface of the filter box or lower than the bottom surface of the filter box, and the bottom surface of the guide plate is flush with the bottom of the baffle.
One end of the material guide plate is contacted with the baffle plate, and the other end is provided with an end plate.
Preferably, a third motor which is coaxially arranged is arranged at the center of the cylindrical inner wall in the middle of the filter box, and a pressing plate and a scraper are fixed on an output shaft of the third motor.
The middle cylindrical inner wall of the filter box is provided with a sliding chute, and the pressing plate and the scraper plate penetrate through the sliding chute to the inside of the filter box.
The bottom surfaces of the pressing plate and the scraper are contacted with the bottom surface of the filter box.
The included angle between the pressing plate and the bottom surface of the filter box is less than or equal to 60 degrees, and the included angle between the scraping plate and the bottom surface of the filter box is more than or equal to 120 degrees.
Preferably, a fruit cleaning device is fixed on one side of the first shell.
Fruit belt cleaning device includes that the upper end is uncovered washs case, swash plate and the first motor of arranging, washs and has sunken discharge gate in the uncovered one end in case upper end, and the discharge gate is uncovered towards the upper end of first shell, and the discharge gate bottom surface is higher than the top surface of first shell.
The four corners inside the cleaning box are respectively and vertically provided with a screw rod and a slide rod, and the upper end of the screw rod is connected with the output shaft of the first motor.
The screw and the slide bar both penetrate through the inclined plate, and the screw is in threaded connection with the inclined plate.
The one end of swash plate orientation discharge gate is less than the one end of the discharge gate of dorsad, is equipped with a plurality of through-hole on the swash plate.
Preferably, an ultrasonic generator is fixed on the bottom surface inside the cleaning box or the side wall which is always lower than the inclined plate.
Preferably, the cleaning box is externally fixed with a water purifier, a water inlet of the water purifier is communicated with the cleaning box through a water outlet pipe, and a water outlet of the water purifier is communicated with the cleaning box through a water inlet pipe.
The through connection part of the water outlet pipe and the cleaning box is positioned on the bottom surface of the cleaning box.
The through connection part of the water inlet pipe and the cleaning box is positioned on the side wall of the cleaning box.
Preferably, the second shell is sleeved outside the juicing device, the filtering and separating device and the fruit cleaning device together.
The second shell top surface is equipped with the fruit and puts into mouth fruit and put into the mouth and be located directly over washing the open of case upper end.
A slag discharge port is arranged on the side wall of the second shell, and the lower end of the guide plate is connected with the slag discharge port.
The end of the juice outlet is arranged outside the second shell in a penetrating way.
A fruit treatment process comprising the steps of:
A. adding quantitative clear water into the cleaning box, then putting the fruits into the cleaning box, starting an ultrasonic generator, and carrying out ultrasonic cleaning on the fruits;
B. after cleaning, under the drive of a first motor, the inclined plate moves upwards, and when the lowest point of the inclined plate is flush with the bottom surface of the discharge port, fruits above the inclined plate roll into the first shell;
C. the fruits falling into the first shell are firstly cut by the blades and preliminarily extruded by the crushing rollers to become a plurality of small blocks, and meanwhile, a part of fruit juice is also generated, and then the fruit juice is formed by extrusion of the juicing rollers in each row in sequence;
D. the fruit juice and the squeezed pulp fall into the filtering box, the fruit juice flows into the juice collecting box through the filtering hole at the bottom of the filtering box, and finally is discharged into a container for containing the fruit juice through the juice outlet;
E. the third motor drives the pressing plate and the scraper blade to rotate, the pressing plate extrudes pulp falling onto the bottom surface of the filter box again to avoid residual juice inside the pulp, the pulp after extrusion is shoveled from the bottom surface and the filter by the scraper blade, and the pulp is pushed to the lower port and falls onto the material guide plate through the lower port, and then is discharged through the residue discharge port.
Compared with the prior art, the invention has the following beneficial effects:
(1) the fruit carrying device is integrated and miniaturized, can be placed on agricultural tricycles, boxcars or plate trucks and directly moved into an orchard, and reduces fruit carrying work.
(2) The fruit juice produced by the primary processing of the fruit has higher economic value, and the income of farmers is increased.
(3) The pulp after juicing is crushed, can be backfilled to be used as fertilizer and can be taken away to be used as feed of poultry and livestock.
(4) The utility model has the advantages of realized that a motor drives one row of crushing roller and multirow roller of squeezing the juice common operation, reduced equipment cost, reduced cost of maintenance, realized pivoted synchronous simultaneously.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a first outline view of the integrated fresh fruit juicing and grinding all-in-one machine of the invention,
FIG. 2 is a second external view of the integrated fresh fruit juicing and crushing all-in-one machine of the invention,
figure 3 is a first configuration diagram of the integrated fresh fruit juicing and grinding all-in-one machine of the invention with the outer shell removed,
FIG. 4 is a second structural diagram of the integrated fresh fruit juicing and pulverizing integrated machine of the invention after the outer shell is removed,
figure 5 is a side view of the integrated fresh fruit juicing and grinding all-in-one machine of the invention with the outer shell removed,
figure 6 is a cross-sectional view of the integrated fresh fruit juicing and grinding all-in-one machine of the invention,
FIG. 7 is a structural diagram of the integrated fresh fruit juicing and crushing all-in-one machine filtering and separating device of the invention,
FIG. 8 is a sectional view of the integrated fresh fruit juicing and pulverizing integrated machine filtering and separating device of the invention,
FIG. 9 is an exploded view of the integrated fresh fruit juicing and pulverizing integrated machine filtering and separating device of the invention,
FIG. 10 is a structural diagram of the integrated fresh fruit juicing and crushing all-in-one machine cleaning system of the invention,
FIG. 11 is a schematic diagram of the juice extracting device of the integrated fresh fruit extracting and crushing machine of the invention,
FIG. 12 is a sectional view of the integrated fresh fruit juicing and grinding all-in-one juicing device of the invention,
figure 13 is a side view of figure 12,
figure 14 is a rear view of the integrated fresh fruit juicing and crushing all-in-one juicing device of the invention,
FIG. 15 is a diagram showing the effect of the integrated fresh fruit juicing and crushing all-in-one juicing device of the invention after the outer shell is removed,
FIG. 16 is a shape diagram of the integrated fruit cleaning device for fresh fruit juicing and crushing integrated machine of the invention,
FIG. 17 is a sectional view of the integrated fresh fruit juicing and grinding integrated machine fruit cleaning device,
fig. 18 is a side view of fig. 17.
In the figure: 1-first shell, 101-crushing roller, 1011-blade, 102-juicing roller, 2-filtering box, 201-upper port, 202-chute, 203-lower port, 3-juice collecting box, 301-juice outlet, 302-baffle, 4-guide plate, 401-end plate, 5-cleaning box, 501-discharge port, 502-slide bar, 6-inclined plate, 7-water purifier, 701-water outlet pipe, 702-water inlet pipe, 7021-duck nozzle, 8-first motor, 801-screw, 9-water pump, 10-fan, 1001-air outlet pipe, 11-electric control four-way valve, 12-heater, 1201-steam exhaust pipe, 13-electric control three-way valve, 14-snake-shaped spray pipe, 1401-first connecting pipe, 15-annular spray pipe, 1501-second connecting pipe, 16-second shell, 1601-slag hole, 1602-fruit inlet, 1603-maintenance board, 17-water tank, 18-linkage driving mechanism, 1801-second motor, 1802-first belt pulley, 1803-driving gear, 1804-driven gear, 1805-second belt pulley, 1806-first synchronous belt, 1807-second synchronous belt, 1808-third synchronous belt, 19-third motor, 1901-pressing plate, 1902-scraping plate and 20-ultrasonic generator.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", horizontal ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The integrated fresh fruit juicing and crushing all-in-one machine of the invention is further described in detail with reference to the accompanying drawings, but the invention is not limited thereto.
An integrated fresh fruit juicing and crushing integrated machine comprises a juicing device, a filtering and separating device and a fruit cleaning device.
The juicing device comprises a first shell 1, a smashing layer and at least one juicing layer, wherein the upper end and the lower end of the first shell are arranged in an open mode, the juicing layer is located below the smashing layer, in the embodiment, the number of the juicing layers is more than or equal to 2, the juicing layers are arranged vertically, and a gap is reserved between the upper layer and the lower layer.
The crushing layer comprises a plurality of crushing rollers 101 which are arranged on the same plane at equal intervals, and the juicing layer comprises a plurality of juicing rollers 102 which are arranged on the same plane at equal intervals.
The circumferential surface of the crushing roller 101 is sleeved with a plurality of blades 1011, the blades 1011 on two adjacent crushing rollers 101 are arranged in a staggered mode, and the number of the crushing rollers 101 and the number of the juicing rollers 102 are even.
The gap between the inner wall of the first shell 1 and the blade 1011 is smaller than the radius of the crushing roller 101, and the gap between the inner wall of the first shell 1 and the juice extracting roller 102 is smaller than the radius of the juice extracting roller 102. This prevents fruit from being squeezed against the inner wall of the first housing 1 and from being able to move downwards.
The plurality of crushing rollers 101 are arranged at equal intervals to form a row, the crushing rollers 101 are arranged above the juicing rollers 102, and each row of juicing rollers 102 comprises a plurality of juicing rollers 102 arranged at equal intervals. The axes of the crushing rollers 101 are parallel to the axes of the juicing rollers 102, the gap between two adjacent crushing rollers 101 is larger than the gap between two adjacent juicing rollers 102, and the gap between two adjacent juicing rollers 102 in the lower row is smaller than the gap between two adjacent juicing rollers 102 in the upper row. The interval from the top down that has realized accessible fruit reduces in proper order, can optimize the effect of extruding to the fruit juice like this, still need not additionally to provide great extrusion force simultaneously, and then influences driving motor's lectotype, need not to select the motor of big moment of torsion, reduce cost.
The central shafts of the crushing roller 101 and the juicing roller 102 are inserted into the inner wall of the first shell 1, one end of the central shaft penetrates through the outer part of the first shell 1, and the tail end of the central shaft positioned outside the first shell 1 is fixed with a belt pulley.
The linkage drive mechanism 18 is fixed outside the first housing 1, and the central shaft ends of the crushing roller 101 and the juice extracting roller 102 are inserted outside the first housing 1 and connected to the linkage drive mechanism 18.
The linkage driving mechanism 18 includes a second motor 1801, a second timing belt 1807, and a third timing belt 1808.
A first belt pulley 1802 and a driving gear 1803 are sequentially fixed on an output shaft of the second motor 1801, the first belt pulley 1802 is connected with a second belt pulley 1805 through a first synchronous belt 1806, and the driving gear 1803 is in meshed connection with a driven gear 1804. The first synchronous belt 1806, the second belt pulley 1805, the driving gear 1803 and the driven gear 1804 rotate at the same speed, and the driven gear 1804 and the second belt pulley 1805 rotate in opposite directions.
The second synchronous belt 1807 is connected with half of the pulleys of the crushing rollers 101 and half of the pulleys of the juicing rollers 102 in each row, and the driven gear 1804 is connected with the second synchronous belt 1807 or coaxially and fixedly connected with one pulley connected with the second synchronous belt 1807; the third timing belt 1808 is connected to the pulleys of the other half number of the crushing rollers 101 and the other half number of the juicing rollers 102, and the second pulley 1805 is connected to the third timing belt 1808 or coaxially and fixedly connected to a pulley connected to the third timing belt 1808.
The crushing rollers 101 connected with the second synchronous belt 1807 and the crushing rollers 101 connected with the third synchronous belt 1808 are alternately arranged, so that the rotation directions of the two adjacent crushing rollers 101 are opposite, and fruits are cut and extruded from a gap between the two crushing rollers 101 and are transported to the lower part.
Each row of the juicing rollers 102 connected with the second timing belt 1807 and the juicing rollers 102 connected with the third timing belt 1808 are alternately arranged. The opposite rotation directions of the two adjacent juicing rollers 102 are realized, and the fruit is squeezed from the gap between the two juicing rollers 102 and is transported to the lower part.
The filtering and separating device comprises an annular filtering box 2 and a juice collecting box 3 which are arranged up and down, the radian of the bottom surface of the filtering box 2 and the radian of the juice collecting box 3 are the same and are both smaller than 320 degrees, and in the embodiment, the radian of the bottom surface of the filtering box 2 and the radian of the juice collecting box 3 are both 270 degrees.
The upper end of the filter box 2 is a 360-degree annular top surface, a 270-degree annular bottom surface, an inner side cylindrical inner wall and an outer side cylindrical outer wall, and the upper end and the lower end of the inner wall and the upper end and the lower end of the outer wall are fixedly connected with the top surface and the bottom surface respectively. The top surface of the filter box 2 is provided with an upper port 201, and the bottom surface is provided with a plurality of filter holes. The upper port 201 of the top surface is communicated with the lower end opening of the first shell 1, and the filtering hole of the bottom surface is communicated with the juice collecting box 3.
The bottom of the filter box 2 is provided with a lower port 202 at the arc-shaped opening of the bottom surface of the filter box 2.
The upper end of the juice collecting box 2 is arranged in an open mode, the inner side and the outer side of the annular bottom surface are provided with arc vertical surfaces, the two ends of the bottom surface, the inner wall and the outer wall are respectively sealed through a baffle 302, the baffle 302 is located under the edge portion of the lower port 202, and the top surface of the baffle 302 is in contact with the bottom surface of the filter box 2.
The bottom surface of the juice collecting box 3 is provided with a juice outlet 301, and a pipeline is connected below the juice outlet 301 in a through way.
In order to guide the pulp after juicing to a designated place, the lower port 203 is provided with a guide plate 4 which is obliquely arranged, one end of the guide plate 4 close to the axis of the filter box 2 is higher than the other end, the top surface of the guide plate 4 is flush with the bottom surface of the filter box 2 or lower than the bottom surface of the filter box 2, and the bottom surface of the guide plate 4 is flush with the bottom of the baffle plate 302.
One end of the material guide plate 4 is in contact with the baffle plate 302, the other end of the material guide plate is provided with an end plate 401, the baffle plate 302 and the end plate 401 define a pulp moving space together, and pulp is prevented from being separated from the material guide plate 4.
A third motor 19 coaxially arranged is arranged in the center of the cylindrical inner wall in the middle of the filter box 2, and a pressing plate 1901 and a scraping plate 1902 are fixed on an output shaft of the third motor 19.
The middle cylindrical inner wall of the filter box 2 is provided with a sliding groove 202, and the pressing plate 1901 and the scraping plate 1902 penetrate through the sliding groove 202 to the inside of the filter box 2.
The pressing plate 1901 contacts or leaves a gap with the bottom surface of the filter box 2, and the gap is smaller than the gap between two adjacent juicing rollers 102 at the lowest row. The bottom surface of the scraper 1902 is in contact with the bottom surface of the filter cassette 2.
The included angle between the pressing plate 1901 and the bottom surface of the filter box 2 is less than or equal to 60 degrees, and the included angle between the scraping plate 1902 and the bottom surface of the filter box 2 is more than or equal to 120 degrees. The included angles are included angles between the pressing plate 1901 and the scraper 1902 and between the pressing plate 1901 and the scraper 1902, so that when the pressing plate 1901 rotates, a downward pressure is applied to the pulp on the bottom surface of the filter box 2, the pulp can be further squeezed, and the juice yield can be increased as much as possible. The scraping plate 1902, which is located behind the moving direction of the pressing plate 1901, scoops up the pulp pressed against the bottom surface of the filter cartridge 2, drives the pulp to move toward the lower port 203, and finally drops onto the material guiding plate 4 through the lower port 203.
Wash that the open terminal surface top of first shell 1 of orientation in 5 upper ends is recessed and to have discharge gate 501, and discharge gate 501 is open towards the upper end of first shell 1, and discharge gate 501 bottom is higher than the top surface of first shell 1.
The four corners inside the cleaning box 5 are respectively and vertically provided with a screw 801 and a slide bar 502, and the upper end of the screw 801 is connected with the output shaft of the first motor 8.
The screw 801 and the slide bar 502 both penetrate through the inclined plate 6, the screw 801 is in threaded connection with the inclined plate 6, the screw 801 rotates to drive the inclined plate 6 to move up and down, and the slide bar 502 plays a guiding role to prevent the inclined plate 6 from inclining and jamming in the moving process. Therefore, in this embodiment, a screw 801 and three sliding rods 502 are provided, and are respectively inserted into four corners of the sloping plate 6.
The one end of swash plate 6 towards discharge gate 501 is less than the one end of discharge gate 501 dorsad, is equipped with a plurality of through-hole on the swash plate 6.
An ultrasonic generator 20 is fixed on the bottom surface inside the cleaning box 5 or the side wall always lower than the inclined plate 6, and the ultrasonic generator 20 adopts the prior art.
The through connection part of the water outlet pipe 701 and the cleaning box 5 is positioned on the bottom surface of the cleaning box 5, and the through connection part of the water inlet pipe 702 and the cleaning box 5 is positioned on the side wall of the cleaning box 5. A duck-shaped mouth 7021 is arranged at the through connection part of the water inlet pipe 702 and the cleaning box 5.
The second shell 16 is sleeved outside the juicing device, the filtering and separating device and the fruit cleaning device together. The top surface of the second shell 16 is provided with a fruit putting inlet 1602, which is positioned right above the opening at the upper end of the cleaning box 5; a slag discharging port 1601 is arranged on the side wall of the second shell 16, and the lower end of the guide plate 4 is connected with the slag discharging port 1601; the end of the pipeline through which the juice outlet 301 is connected passes through the second casing 16.
In this embodiment, a cleaning system is added to clean and sterilize the entire apparatus after use. The cleaning system comprises a water tank 17, a water pump 9, a fan 10, an electric control four-way valve 11 and a heater 12. The water tank 17 is fixed outside the second housing 16 with the bottom surfaces thereof flush. The water tank 17 is provided with a liquid level sensor or an observation window, a water filling port and an exhaust valve. The water pump 9 and the fan 10 are fixed on the water tank 17, and the heater 12 is fixedly connected with the outer wall of the second shell 16.
The water inlet of the water pump 9 is communicated with the inside of the water tank 17 through a pipeline. Four interfaces of the electric control four-way valve 11 are respectively connected with the water outlet of the water pump 9, the air outlet pipe 1001 of the fan 10, the water inlet pipe of the heater 12 and one interface of the electric control three-way valve 13 in a penetrating way.
The heater 12 may also be a steam generator, as is known in the art. The water flow is injected into the heater 12 and then vaporized to form steam, and is discharged through the steam discharge pipe 1201. Or the air blown into the heater 12 from the air outlet pipe 1001 is heated to form high temperature air and then discharged through the steam exhaust pipe 1201.
Three ports of the electrically controlled three-way valve 13 are respectively connected to one port of the electrically controlled four-way valve 11, the steam exhaust pipe 1201 of the outlet of the heater 12 and the connecting pipe in a penetrating manner, and the ends of the connecting pipes are connected to the first connecting pipe 1401 and the second connecting pipe 1501 in a penetrating manner.
The end of the first connecting pipe 1401 is connected with the serpentine nozzle 14 in a penetrating way, the end of the second connecting pipe 1501 is connected with the annular nozzle 15 in a penetrating way, and the serpentine nozzle 14 and the annular nozzle 15 are both provided with a plurality of nozzles which are arranged downwards.
After squeezing the juice, in time wash, inside water pump 9 earlier pumped the heater 12 into with water pump during washing, after heating into high temperature steam, in input snakelike spray tube 14 and cyclic annular spray tube 15 inside, carry out steam cleaning earlier to crushing roller, squeezing the juice roller and filter cartridge, high temperature steam can effectually make sticky thing such as fruit juice and equipment surface separation.
Then the electric control four-way valve 11 changes the connecting pipeline, and the water pump 9 directly pumps water into the inside of the snake-shaped spray pipe 14 and the annular spray pipe 15 to flush the inside of the equipment.
Finally, the wind generated by the fan 10 flows into the inside of the serpentine nozzle 14 and the annular nozzle 15 to blow the inside of the equipment dry. The wind generated by the fan 10 can enter the heater 12 to heat, and then the air is heated to high temperature, and the sterilization is carried out while the air is dried.
The electrically controlled four-way valve 11 can be replaced by two electrically controlled three-way valves.
An electric cabinet is fixed on the outer wall of the second shell 16, a power management module and a control module are arranged in the electric cabinet, and the first motor 8, the water pump 9, the fan 10, the electric control four-way valve 11, the electric control three-way valve 13, the heater 12, the second motor 1801, the ultrasonic generator and the power management module are all electrically connected with the control module. The control module adopts PLC or an integrated circuit with an industrial control chip, and the PLC and the integrated circuit are all in the prior art.
A fruit treatment process comprising the steps of:
A. adding a certain amount of clear water into the cleaning box 5, then putting the fruits into the cleaning box 5, starting the ultrasonic generator 20, and performing ultrasonic cleaning on the fruits;
B. after cleaning, under the driving of the first motor 8, the inclined plate 6 moves upwards, and when the lowest point of the inclined plate 6 is flush with the bottom surface of the discharge port 501, the fruits above the inclined plate 6 roll into the first shell 1;
C. the fruit falling into the first shell 1 is cut by the blade 1011 and is primarily extruded by the crushing roller 101 to become a plurality of small pieces, and meanwhile, a part of fruit juice is also generated, and then the fruit juice is sequentially extruded by the juicing rollers 102 in each row to form the fruit juice;
D. the juice and the squeezed pulp fall into the filtering box 2, the juice flows into the juice collecting box 3 through the filtering holes at the bottom of the filtering box 2, and finally is discharged into a container for containing the juice through the juice outlet 301;
E. the third motor 19 drives the pressing plate 1901 and the scraping plate 1902 to rotate, the pressing plate 1901 extrudes the pulp dropped on the bottom surface of the filter box 2 again to avoid the residual juice inside the pulp, the scraping plate 1902 shovels the extruded pulp from the bottom surface of the filter box 2 and pushes the pulp to the lower port 203, the pulp drops on the material guide plate 4 through the lower port 203, and then the pulp is discharged through the residue discharge port 1601.
F. Inside row's of the discharged pulp of cinder notch 1601 entered into the drying-machine, the drying-machine adopted prior art, dried pulp.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. Fresh fruit of integrated form is squeezed juice and is smashed all-in-one, its characterized in that:
comprises a juice extracting device and a filtering and separating device,
the juicing device comprises a first shell (1) with the upper end and the lower end arranged in an open manner, a crushing layer and at least one juicing layer, wherein the juicing layer is positioned below the crushing layer,
the crushing layer comprises a plurality of crushing rollers (101) which are arranged on the same plane at equal intervals, the juicing layer comprises a plurality of juicing rollers (102) which are arranged on the same plane at equal intervals,
the axes of the crushing rollers (101) are arranged in parallel with the axes of the juicing rollers (102), the gap between two adjacent crushing rollers (101) is larger than the gap between two adjacent juicing rollers (102),
a linkage driving mechanism (18) is fixed outside the first shell (1),
the end parts of the central shafts of the crushing roller (101) and the juice squeezing roller (102) are arranged outside the first shell (1) in a penetrating way and are connected with the linkage driving mechanism (18),
the filtering and separating device comprises an annular filtering box (2) and a juice collecting box (3) which are arranged up and down, the radian of the bottom surface of the filtering box (2) is the same as that of the juice collecting box (3) and is less than 320 degrees, a plurality of filtering holes are arranged on the bottom surface of the filtering box (2), the filtering holes are communicated with the lower juice collecting box (3), an upper port (201) is arranged on the top surface of the filtering box (2), the upper port (201) is communicated with an opening at the lower end of the first shell (1), a lower port (202) is arranged at the arc-shaped opening at the bottom surface of the filtering box (2),
juice outlet (301) is arranged on the bottom surface of the juice collecting box (3), a baffle (302) is arranged at the arc-shaped end part of the juice collecting box (3), and the baffle (302) is positioned right below the edge part of the lower port (202).
2. The integrated fresh fruit juicing and pulverizing all-in-one machine as claimed in claim 1, wherein:
the circumferential surface of each crushing roller (101) is sleeved with a plurality of blades (1011), the blades (1011) on two adjacent crushing rollers (101) are arranged in a staggered way,
at least two rows of juicing rollers (102) are arranged below the crushing roller (101), the gap between two adjacent juicing rollers (102) in the lower row is smaller than the gap between two adjacent juicing rollers (102) in the upper row,
the number of the crushing rollers (101) and the number of the juicing rollers (102) are both even,
the gap between the inner wall of the first shell (1) and the blade (1011) is smaller than the radius of the crushing roller (101),
the gap between the inner wall of the first shell (1) and the juicing roller (102) is smaller than the radius of the juicing roller (102).
3. The integrated fresh fruit juicing and pulverizing all-in-one machine of claim 2, wherein:
pulleys are fixed at the tail ends of central shafts of the crushing roller (101) and the juicing roller (102) which are positioned outside the first shell (1),
the linkage driving mechanism (18) comprises a second motor (1801), a second synchronous belt (1807) and a third synchronous belt (1808),
a first belt pulley (1802) and a driving gear (1803) are sequentially fixed on an output shaft of the second motor (1801), the first belt pulley (1802) is connected with a second belt pulley (1805) through a first synchronous belt (1806), the driving gear (1803) is meshed with a driven gear (1804),
the second synchronous belt (1807) is connected with the pulleys of half of the crushing rollers (101) and the pulleys of half of the juicing rollers (102) in each row, and the driven gear (1804) is connected with the second synchronous belt (1807);
the third synchronous belt (1808) is connected with the belt pulleys of the other half of the crushing rollers (101) and the belt pulleys of the other half of the juicing rollers (102) in each row, and the second belt pulley (1805) is connected with the third synchronous belt (1808);
the crushing roller (101) connected with the second synchronous belt (1807) and the crushing roller (101) connected with the third synchronous belt (1808) are alternately arranged,
each row of the juicing rollers (102) connected with the second synchronous belt (1807) and the juicing rollers (102) connected with the third synchronous belt (1808) are alternately arranged.
4. The integrated fresh fruit juicing and grinding all-in-one machine as claimed in claim 1, 2 or 3, wherein:
a material guide plate (4) which is obliquely arranged is arranged at the lower port (203), one end of the material guide plate (4) close to the axis of the filter box (2) is higher than the other end,
the top surface of the guide plate (4) is flush with the bottom surface of the filter box (2) or lower than the bottom surface of the filter box (2), the bottom surface of the guide plate (4) is flush with the bottom of the baffle (302),
one end of the material guide plate (4) is contacted with the baffle (302), and the other end is provided with an end plate (401).
5. The integrated fresh fruit juicing and pulverizing all-in-one machine as claimed in claim 4, wherein:
a third motor (19) which is coaxially arranged is arranged in the center of the cylindrical inner wall in the middle of the filter box (2), a pressure plate (1901) and a scraper (1902) are fixed on an output shaft of the third motor (19),
a chute (202) is arranged on the cylindrical inner wall in the middle of the filter box (2), the pressing plate (1901) and the scraping plate (1902) are arranged in the filter box (2) through the chute (202),
the bottom surfaces of the pressing plate (1901) and the scraping plate (1902) are contacted with the bottom surface of the filter box (2),
the included angle between the pressing plate (1901) and the bottom surface of the filter box (2) is less than or equal to 60 degrees, and the included angle between the scraping plate (1902) and the bottom surface of the filter box (2) is more than or equal to 120 degrees.
6. The integrated fresh fruit juicing and crushing all-in-one machine as claimed in claim 5, wherein:
a fruit cleaning device is fixed on one side of the first shell (1),
the fruit cleaning device comprises a cleaning box (5) with an open upper end, an inclined plate (6) and a first motor (8), wherein a discharge port (501) is formed in the open upper end of the cleaning box (5) in a concave mode, the discharge port (501) faces the upper end opening of the first shell (1), the bottom surface of the discharge port (501) is higher than the top surface of the first shell (1),
four corners inside the cleaning box (5) are respectively and vertically provided with a screw (801) and a slide bar (502), the upper end of the screw (801) is connected with an output shaft of a first motor (8),
the screw (801) and the slide bar (502) both pass through the sloping plate (6), the screw (801) is in threaded connection with the sloping plate (6),
one end of the inclined plate (6) facing the discharge hole (501) is lower than the end back to the discharge hole (501), and a plurality of through holes are formed in the inclined plate (6).
7. The integrated fresh fruit juicing and pulverizing all-in-one machine as claimed in claim 6, wherein:
an ultrasonic generator (20) is fixed on the bottom surface inside the cleaning box (5) or the side wall which is always lower than the inclined plate (6).
8. The integrated fresh fruit juicing and grinding all-in-one machine as claimed in claim 7, wherein:
a water purifier (7) is fixed outside the cleaning box (5), a water inlet of the water purifier (7) is communicated with the cleaning box (5) through a water outlet pipe (701), a water outlet of the water purifier (7) is communicated with the cleaning box (5) through a water inlet pipe (702),
the through connection part of the water outlet pipe (701) and the cleaning box (5) is positioned at the bottom surface of the cleaning box (5),
the through connection part of the water inlet pipe (702) and the cleaning box (5) is positioned on the side wall of the cleaning box (5).
9. The integrated fresh fruit juicing and grinding all-in-one machine as claimed in claim 6, 7 or 8, wherein:
a second shell (16) is sleeved outside the juicing device, the filtering and separating device and the fruit cleaning device together,
the top surface of the second shell (16) is provided with a fruit putting inlet (1602) which is positioned right above the opening at the upper end of the cleaning box (5),
a slag discharging port (1601) is arranged on the side wall of the second shell (16), the lower end of the guide plate (4) is connected with the slag discharging port (1601),
the end of the juice outlet (301) is arranged outside the second shell (16) in a penetrating way.
10. The integrated fresh fruit juicing and crushing all-in-one fruit processing method as claimed in any one of claims 1 to 9, which is characterized by comprising the following steps of:
A. quantitative clear water is added into the cleaning box (5), then the fruits are placed into the cleaning box (5), the ultrasonic generator (20) is started, and the fruits are cleaned in an ultrasonic mode;
B. after cleaning, under the drive of a first motor (8), the inclined plate (6) moves upwards, and when the lowest point of the inclined plate (6) is flush with the bottom surface of the discharge hole (501), fruits above the inclined plate (6) roll into the first shell (1);
C. fruits falling into the first shell (1) are cut by the blade (1011) and are preliminarily extruded by the crushing roller (101) to become a plurality of small pieces, and a part of fruit juice is generated at the same time, and then the fruit juice is formed by extrusion of the juicing rollers (102) in each row in sequence;
D. the fruit juice and the squeezed pulp fall into the filtering box (2), the fruit juice flows into the juice collecting box (3) through the filtering hole at the bottom of the filtering box (2), and finally is discharged into a container for containing the fruit juice through the juice outlet (301);
E. third motor (19) drive clamp plate (1901) and scraper blade (1902) rotate, and clamp plate (1901) extrudees once more the pulp that drops on filter cartridge (2) bottom surface, avoids its inside residual fruit juice, and scraper blade (1902) is shoveled the pulp after the extrusion from filtering and (2) bottom surface to port (203) down with its propelling movement, drop guide plate (4) through port (203) down on, then discharge through row cinder notch (1601).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210350099.2A CN114683606B (en) | 2022-04-02 | 2022-04-02 | Integrated fresh fruit juice squeezing and crushing integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210350099.2A CN114683606B (en) | 2022-04-02 | 2022-04-02 | Integrated fresh fruit juice squeezing and crushing integrated machine |
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| CN114683606A true CN114683606A (en) | 2022-07-01 |
| CN114683606B CN114683606B (en) | 2024-03-29 |
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| CN114683606B (en) | 2024-03-29 |
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