CN114671105A - Automatic film tearing machine that washs of inferior gram force board - Google Patents

Automatic film tearing machine that washs of inferior gram force board Download PDF

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Publication number
CN114671105A
CN114671105A CN202210477310.7A CN202210477310A CN114671105A CN 114671105 A CN114671105 A CN 114671105A CN 202210477310 A CN202210477310 A CN 202210477310A CN 114671105 A CN114671105 A CN 114671105A
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CN
China
Prior art keywords
film
film tearing
movement mechanism
axis movement
mounting bracket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202210477310.7A
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Chinese (zh)
Other versions
CN114671105B (en
Inventor
胡朝辉
戴永涛
司淑芳
程铠
陈文芳
邵帅
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Qingdao Huiming Advertising Products Co ltd
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Qingdao Huiming Advertising Products Co ltd
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Priority to CN202210477310.7A priority Critical patent/CN114671105B/en
Publication of CN114671105A publication Critical patent/CN114671105A/en
Application granted granted Critical
Publication of CN114671105B publication Critical patent/CN114671105B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00—Unpacking of articles or materials, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143—Wipes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00—Cleaning by methods involving the use of tools
    • B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04—Cleaning involving contact with liquid
    • B08B3/041—Cleaning travelling work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention relates to the technical field of printing, and particularly discloses an automatic acrylic plate cleaning and film tearing machine which comprises an acrylic plate conveying line, and a feeding device, a cleaning device, a film tearing device and a material taking device which are sequentially arranged from back to front along the acrylic plate conveying line. Wherein, above each device degree of automation is high, and is used for realizing automatic feeding, self-cleaning, automatic dyestripping and the automatic material process of getting of ya keli board respectively through loading attachment, belt cleaning device, dyestripping device and extracting device, therefore has improved ya keli board washing and dyestripping efficiency greatly, has practiced thrift the manpower, has improved work efficiency. Experiments prove that the film tearing efficiency can be improved to 8 sheets per minute, so that the requirements of subsequent printing are well met.

Description

Automatic film tearing machine that washs of inferior gram force board
Technical Field
The invention relates to the technical field of printing, in particular to an automatic cleaning and film tearing machine for an acrylic plate.
Background
At present, products such as a lamp box and the like are mostly manufactured by printing an acrylic plate. Before printing, the finished acrylic plate is firstly cut into a size with a specified size, then the surface of the acrylic plate is cleaned, then the protective film on the surface of the acrylic plate is manually torn off, and finally printing operation is carried out. Because the manual action is relatively slow, the single efficiency is averagely 3 sheets per minute, and the printing efficiency of the printing machine is 6 sheets per minute, it is obvious that the efficiency of single feeding (providing the printing machine with the acrylic plate material after film tearing) cannot meet the printing efficiency, and therefore, the human hands are required to be added for synchronization. In conclusion, the manual tearing method for acrylic plates is not only inefficient, but also takes up much labor, and further improvement is needed.
Disclosure of Invention
The invention aims to provide an automatic acrylic plate cleaning and film tearing machine, which is used for realizing automatic feeding, cleaning, film tearing and material taking operations of acrylic plates, further improving the film tearing efficiency and saving manpower.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic acrylic plate cleaning and film tearing machine comprises an acrylic plate conveying line, and a feeding device, a cleaning device, a film tearing device and a material taking device which are sequentially arranged from back to front along the acrylic plate conveying line;
the feeding device comprises a feeding support, a first two-axis movement mechanism, a first sucker assembly, a first in-place detection sensor and a first infrared distance measurement sensor, wherein the feeding support is a square frame;
a first cross beam extending along the front-back direction is arranged in the middle of the top of the feeding support;
the first two-axis movement mechanism is arranged on the first cross beam; the first sucker component is arranged on the first two-axis movement mechanism and is driven by the first two-axis movement mechanism to move along the front-back direction and the vertical direction;
the first in-place detection sensor is arranged on the feeding support and used for sensing whether the first sucker component reaches a first preset horizontal position or not, and the first infrared distance measurement sensor is installed on the first sucker component;
the film tearing device comprises a triaxial movement mechanism, a film tearing device, a sucker mechanism, a positioning mechanism, a waste film transfer mechanism and a waste film box, wherein the triaxial movement mechanism adopts a gantry type triaxial movement mechanism;
the film tearing device is arranged on the three-axis movement mechanism and is driven by the three-axis movement mechanism to complete the operation of tearing the film from the acrylic plate and transferring the torn waste film to the upper part of the waste film box;
a film tearing station is arranged on the acrylic plate conveying line;
the sucking disc mechanism is positioned at the film tearing station and is used for fixing the acrylic plate during film tearing;
the positioning mechanism comprises a front positioning mechanism and a side positioning mechanism;
the front positioning mechanisms are arranged on the front side of the film tearing station, and the two side positioning mechanisms are respectively used for realizing the left side and the right side positioning of the acrylic plate;
the waste film box is arranged on the left side of the acrylic plate conveying line; the waste film transfer mechanism is arranged on one side of the waste film box and is used for taking down the waste film on the film tearing device and transferring the waste film into the waste film box;
the material taking device comprises a material taking bracket, a second two-axis movement mechanism, a second sucker assembly, a second in-place detection sensor and a second infrared distance measuring sensor, wherein the material taking bracket adopts a square frame;
a second cross beam extending along the front-back direction is arranged in the middle of the top of the material taking support;
the second two-axis movement mechanism is arranged on the second cross beam; the second sucker component is arranged on the second two-axis movement mechanism and is driven by the second two-axis movement mechanism to move along the front-back direction and the vertical direction;
no. two detection sensor that targets in place is located the front end of ya keli board transfer chain, and is used for responding to No. two sucking disc subassemblies and whether arrives the second and predetermine horizontal position, and No. two infrared distance measuring sensor installs on No. two sucking disc subassemblies.
Preferably, the first two-axis movement mechanism comprises a first axis movement mechanism and a second axis movement mechanism, wherein the first axis movement mechanism is used for driving the first sucker component to move along the front-back direction and the second axis movement mechanism is used for driving the first sucker component to move along the up-down direction;
the first shaft motion mechanism is arranged on the first cross beam, the second shaft motion mechanism is arranged on the first shaft motion mechanism, and the first sucker assembly is arranged at the bottom of the second shaft motion mechanism;
the second two-axis movement mechanism comprises a first axis movement mechanism and a second axis movement mechanism, wherein the first axis movement mechanism and the second axis movement mechanism are respectively used for driving the second sucker component to move along the front-back direction and the up-down direction;
the first shaft movement mechanism is arranged on the second cross beam, the second shaft movement mechanism is arranged on the first shaft movement mechanism, and the second sucker component is arranged at the bottom of the second shaft movement mechanism.
Preferably, the structure of a sucking disc assembly is the same as that of a sucking disc assembly and the sucking disc assembly comprises a sucking disc support, and preferably, the first two-axis movement mechanism and the second two-axis movement mechanism adopt a lead screw driving mechanism.
Preferably, the first and second in-place detection sensors adopt non-contact proximity switches.
Preferably, the three-axis movement mechanism comprises a first axis movement mechanism, a second axis movement mechanism and a third axis movement mechanism which are respectively used for driving the film tearing device to move along the left-right direction, the front-back direction and the up-down direction.
Preferably, the film tearing device comprises a film tearing device mounting bracket, a film uncovering rubber wheel and a film tearing manipulator;
the film tearing device mounting bracket is connected to the three-axis movement mechanism;
the film uncovering rubber wheel is positioned below the film tearing device mounting bracket and is mounted on the film tearing device mounting bracket through the rubber wheel bracket; the film tearing manipulator is arranged on the film tearing device mounting bracket;
the film tearing manipulator is positioned on one side of the film uncovering rubber wheel;
wherein, the film tearing direction of the film tearing rubber wheel is consistent with the installation direction of the film tearing mechanical arm.
Preferably, the sucker mechanism comprises a sucker bracket, a sucker and a sucker bracket lifting driving mechanism;
the sucker support is positioned below the acrylic plate conveying line;
the plurality of suckers are all arranged on the sucker bracket, and all suckers face upwards; the sucking disc support lifting driving mechanism is positioned at the bottom of the sucking disc support and is connected with the sucking disc support.
Preferably, the front positioning mechanism comprises a positioning rod, a positioning rod mounting bracket and a positioning rod mounting bracket lifting driving mechanism; wherein, the positioning rod mounting bracket is arranged along the left and right direction;
each positioning rod is sequentially arranged at different positions of the positioning rod mounting bracket from left to right;
the positioning rod mounting bracket lifting driving mechanism is positioned at the bottom of the positioning rod mounting bracket and is connected with the positioning rod mounting bracket;
the side positioning mechanism comprises a left positioning rod, a left positioning rod mounting bracket, a right positioning rod mounting bracket and a mounting bracket motion driving mechanism;
the film tearing station is arranged on the left side of the film tearing station;
a plurality of left positioning rods are arranged on the left positioning rod mounting bracket respectively;
the right positioning rod mounting bracket is positioned on the right side of the film tearing station;
a plurality of right positioning rods are arranged and are respectively arranged on the right positioning rod mounting bracket;
the mounting bracket motion driving mechanism is respectively connected with the left side positioning rod mounting bracket and the right side positioning rod mounting bracket and is used for driving the left side positioning rod mounting bracket and the right side positioning rod mounting bracket to synchronously move towards the middle or separate towards two sides.
Preferably, the waste film transferring mechanism comprises a waste film clamping manipulator and an air nozzle;
the waste film clamping mechanical arm is arranged at the rear side of the waste film box, the air nozzle is positioned at one side of the waste film clamping mechanical arm, and the air blowing direction of the air nozzle faces towards the inside of the waste film box; the waste film clamping manipulator adopts a pneumatic clamping jaw.
Compared with the prior art, the invention has the following beneficial effects:
as described above, the invention relates to an automatic acrylic plate cleaning and film tearing machine, which comprises an acrylic plate conveying line, and a feeding device, a cleaning device, a film tearing device and a material taking device which are sequentially arranged from back to front along the acrylic plate conveying line. Wherein, above each device degree of automation is high, and is used for realizing automatic feeding, self-cleaning, automatic dyestripping and the automatic material process of getting of ya keli board respectively, has improved dyestripping efficiency greatly, has practiced thrift the manpower, has obviously improved work efficiency. Experiments prove that the film tearing efficiency can be improved to 8 sheets per minute, and the requirements of subsequent printing are well met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a structural diagram of an automatic cleaning and film tearing machine for acrylic plates in an embodiment of the invention;
FIG. 2 is a rear view of a loading device in an embodiment of the present invention;
FIG. 3 is a side view of a loading device in an embodiment of the present invention;
FIG. 4 is a top view of a loading device in an embodiment of the present invention;
FIG. 5 is a top view of a film tearing apparatus in an embodiment of the present invention;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is a front view of a film tearing apparatus in an embodiment of the present invention;
FIG. 8 is a right side view of a film tearing apparatus in an embodiment of the present invention;
FIG. 9 is a front view of a material extracting apparatus according to an embodiment of the present invention;
FIG. 10 is a side view of a take off device in an embodiment of the invention;
fig. 11 is a top view of a take off device in an embodiment of the invention.
The reference numbers illustrate: 1-an acrylic plate conveying line, 2-a feeding device, 3-a cleaning device, 4-a film tearing device, 5-a material taking device and 6-an acrylic plate; 201-a feeding support, 202-a two-axis movement mechanism, 203-a sucker support, 204-a sucker, 205-a first in-place detection sensor, 206-a cross beam, 207-a first axis movement mechanism, 208-a second axis movement mechanism, 209-a front beam, 210-a first infrared distance measurement sensor and 211-an acrylic plate carrier; 301-a first cleaning mechanism, 302-a second cleaning mechanism, 303-a drying mechanism, 304-a conveying roller; 401-mounting bracket, 402-conveying wheel, 403-shaft lever, 404-first shaft movement mechanism, 405-second shaft movement mechanism, 406-third shaft movement mechanism, 408-waste film box, 407-air nozzle, 409-film tearing mechanism mounting bracket, 410-film uncovering rubber wheel, 411-film tearing mechanical arm, 412-sucking disc bracket, 413-sucking disc, 414-sucking disc bracket lifting driving mechanism, 415-positioning rod, 416-positioning rod mounting bracket, 417-positioning rod mounting bracket lifting driving mechanism, 418-left positioning rod, 419-left positioning rod mounting bracket, 420-right positioning rod, 421-right positioning rod mounting bracket, 422-waste film clamping mechanical arm; 501-material taking support, 502-two-axis movement mechanism, 503-two-in-place detection sensor, 504-two infrared distance measurement sensor, 505-two cross beam, 506-first axis movement mechanism, 507-second axis movement mechanism, 508-suction cup support, 509-suction cup, 510-end limiting column and 511-acrylic plate carrier.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Examples
This embodiment has been mentioned an automatic membrane machine that tears that washs of ya keli board to solve the automatic washing and the automatic technical problem such as dyestripping of ya keli board before the printing.
As shown in fig. 1, the automatic acrylic plate cleaning and film tearing machine comprises an acrylic plate conveying line 1, a feeding device 2, a cleaning device 3, a film tearing device 4 and a material taking device 5.
The acrylic plate conveying line 1 is sequentially arranged from back to front, and transfer of the acrylic plates 6 is facilitated.
Loading attachment 2, belt cleaning device 3, dyestripping device 4 and extracting device 5 set gradually along the ya keli board transfer chain by back forward, realize respectively that automatic feeding, washing, dyestripping of ya keli board and get the material.
The structure of each of the above devices is described in further detail below.
As shown in fig. 2 to 4, the feeding device includes a feeding support 201, a first two-axis movement mechanism 202, a first suction cup assembly, a first in-place detection sensor 205, and a first infrared distance measurement sensor 210.
In this embodiment, the feeding support 201 is a square frame structure.
A first cross beam 206 extending along the front-back direction of the device is arranged at the top middle position of the feeding support 201, as shown in fig. 4. First suction cup assembly includes suction cup support 203 and suction cup 204.
First two-axis motion mechanism 202 is mounted on first beam 206.
The first two-axis movement mechanism 202 is used for driving the sucking disc support 203 and the sucking disc 204 to take the acrylic plate 6 off the acrylic plate carrier 211 and transfer the acrylic plate to a first preset horizontal position, so that automatic feeding is realized.
The first preset horizontal position specifically refers to the rear side of the cleaning device 3 on the acrylic plate conveying line 1.
Preferably, the first two-axis motion mechanism 202 adopts a lead screw driving mechanism. The first two-axis movement mechanism 202 includes a first axis movement mechanism 207 and a second axis movement mechanism 208.
The first shaft motion mechanism 207 is used for driving the first sucker component to move in the front-back direction, and the second shaft motion mechanism 208 is used for driving the first sucker component to move in the up-down direction.
The first shaft moving mechanism 207 is installed on the first beam 206, the second shaft moving mechanism 208 is arranged on the first shaft moving mechanism 207, and the first sucker assembly is arranged on the second shaft moving mechanism.
The suction cups 204 are provided in plurality, and the suction cups 204 are uniformly mounted on the suction cup holder 203. The suction cups 204 are vacuum cups, and each suction cup 204 is connected to a vacuum generating device through an air pipe.
A first in-position detection sensor 205 is provided on a front portion of the loading stand 201, for example, on a front beam 209 of the loading stand 201, the first in-position detection sensor 205 employing a non-contact proximity switch.
The first in-place detection sensor 205 is used for sensing whether the sucker support 203 reaches a first preset horizontal position, and the first in-place detection sensor 205 is installed through the sensor support and faces backwards.
As shown in fig. 3 and 4, the height of the acrylic board conveying line 1 is lower than that of the loading rack 201. The rear end of the acrylic plate conveying line 1 is located on the inner side of the feeding support 201, and therefore feeding of acrylic plates is facilitated.
After the loading attachment material loading was accomplished, the ya keli board then is carried to belt cleaning device 3 along ya keli board transfer chain 1 by preceding back in, and the ya keli board accomplishes automatic cleaning operation in belt cleaning device 3.
An infrared distance measuring sensor 210 is installed on the sucker support 203 through a sensor support, and the infrared distance measuring sensor 210 is used for sensing the taking and placing height position of the acrylic plate 6.
An acrylic plate carrier 211 is arranged in the middle of the inner side of the feeding support 201.
After the acrylic plate 6 is cut to a desired size, it is stacked on the acrylic plate carrier 211 and then transferred to the middle position of the inner side of the feeding bracket 201 by the acrylic plate carrier, so as to facilitate automatic feeding.
The working process of the feeding device 2 in this embodiment is as follows:
firstly, the first shaft motion mechanism 207 acts and drives the first sucker component to move backwards to reach the upper part of the acrylic plate carrier 211, and the second shaft motion mechanism 208 drives the first sucker component to descend.
The first infrared distance measuring sensor 210 senses the descending position of the first sucker component in real time, and stops descending when the first infrared distance measuring sensor 210 senses that the sucker 204 contacts the acrylic plate 6.
At this time, the vacuum generator is operated, and the suction cup 204 is sucked to the acrylic plate 6.
Subsequently, the second shaft moving mechanism 208 drives the first chuck assembly to ascend to a predetermined height, which is required to be greater than the height of the acrylic plate conveying line 1.
Then, the first shaft moving mechanism 207 acts and drives the first chuck assembly to move forward to reach the first predetermined horizontal position, and stops when being sensed by the first in-place detecting sensor 205.
The second shaft movement mechanism 208 drives the first sucker component to descend, and when the first infrared distance measuring sensor 210 senses that the first sucker component descends to a set distance, the sucker 204 is loosened.
At this time, the acrylic plate 6 falls on the acrylic plate conveyor line 1, and the automatic feeding is completed.
In this embodiment, the feeding device adopts a material sensing mode, realizes automatic adsorption of the acrylic plate by utilizing the sucker, and can automatically transfer the acrylic plate to a first preset horizontal position under the driving of the first two-axis movement mechanism, so that automatic feeding of the acrylic plate is realized.
The automatic feeding device has high automation degree in the feeding process, saves labor force and greatly improves working efficiency.
As shown in fig. 1, the cleaning device 3 uses a brush to clean the surface of the acrylic plate, and includes a first cleaning mechanism 301, a second cleaning mechanism 302 and a drying mechanism 303 sequentially arranged from back to front.
The first cleaning mechanism 301 and the second cleaning mechanism 302 have the same structure, and each of the first cleaning mechanism and the second cleaning mechanism includes a plurality of cleaning brush rollers (not shown) arranged along the front-rear direction of the acrylic plate conveyor line 1.
The first cleaning mechanism 301 is different from the second cleaning mechanism 302 in that the first cleaning mechanism 301 is cleaning liquid cleaning, and the second cleaning mechanism 302 is water cleaning.
The drying mechanism 303 is a hot air drying mechanism, and performs hot air drying after the acrylic plate is cleaned. The above two cleaning mechanisms and the drying mechanism are conventional in structure, and are not described again here.
The cleaning area section of the acrylic plate conveying line 1 adopts a conveying roller 304 structure to convey acrylic plates.
As shown in fig. 5 to 8, the film tearing device 4 in this embodiment includes an acrylic plate conveying line, a three-axis movement mechanism, a film tearing mechanism, a suction cup mechanism, a positioning mechanism, a waste film transferring mechanism, and a waste film box.
The acrylic board conveying lines are arranged in the front-rear direction as indicated by arrows in fig. 5.
Regional section of dyestripping of ya keli board transfer chain 1, its structure includes:
a mounting bracket 401, a shaft 403 with a transport wheel 402, and a shaft drive mechanism. The number of the mounting brackets 401 is two, and the two mounting brackets 401 are arranged in the front-rear direction and are parallel to each other.
The belt conveying wheel 402 has a plurality of shafts 403, and each of the shafts is mounted between two mounting brackets 401.
The shafts 403 are arranged in sequence from back to front.
All of the shafts 403 are connected to and driven by a shaft drive mechanism.
In this embodiment, the shaft driving mechanism is, for example, a sprocket chain driving mechanism, and under the driving of the sprocket chain driving mechanism, each shaft 403 rotates to drive the conveying wheel 402 to rotate.
The acrylic plate 6 is located above the conveying wheel 402 and moves from back to front under the driving of the conveying wheel 402.
Triaxial motion adopts planer-type triaxial motion, and it includes:
first shaft moving mechanism 404 arranged in the left-right direction
A second shaft moving mechanism 405 provided on the first shaft moving mechanism and arranged in the front-rear direction;
and a third axis moving mechanism 406 provided on the second axis moving mechanism and arranged in the up-down direction.
The film tearing mechanism is arranged on the third shaft motion mechanism 406.
Driven by the three-axis movement mechanism, the film tearing mechanism can complete film tearing from the acrylic plate 6 and transfer the torn waste film to the operation above the waste film box 408.
A film tearing station, such as the area shown in fig. 6, is provided on the acrylic sheet transfer line.
The film tearing mechanism comprises a film tearing mechanism mounting bracket 409, a film uncovering rubber wheel 410 and a film tearing manipulator 411.
Tear film mechanism mounting bracket 409 is connected to a triaxial movement mechanism.
More specifically, a tear mechanism mounting bracket 409 is mounted to the third shaft motion mechanism 406.
The film tearing mechanism mounting bracket 409 is used for mounting the film uncovering rubber wheel 410 and the film tearing manipulator 411.
The film uncovering rubber wheel 410 is positioned below the film tearing mechanism mounting bracket 409 and is mounted on the film tearing mechanism mounting bracket 409 through a rubber wheel bracket; the rubber wheel support is a conventional wheel support.
The film tearing manipulator 411 is installed on the film tearing mechanism installation support 409, the film tearing manipulator 411 is located on one side of the film uncovering rubber wheel 410, and the film uncovering direction of the film uncovering rubber wheel 410 is consistent with the installation direction of the film tearing manipulator 411.
Above design can guarantee to tear off membrane rubber tyer 410 and tear off the back with the membrane on acrylic plate surface, tear off membrane manipulator 411 just in time can clip the membrane of tearing off to tear off the membrane under the drive of triaxial moving mechanism.
For example, a photoelectric detection sensor may be further mounted on the film tearing mechanism mounting bracket 409, and the photoelectric detection sensor may detect whether the film at the corner of the acrylic plate is torn off by the film tearing rubber wheel 410.
In this embodiment, the film tearing manipulator 411 is a pneumatic clamping jaw.
In a preferred mode, the film removing rubber wheel 410 is selected to start the film removing operation from the right front corner of the acrylic plate 6 to the left rear corner.
The film removing rubber wheel 410 is arranged in a direction that the right front corner of the film removing station points to the left rear corner, and the surface of the film removing rubber wheel 410 has certain viscosity so as to be convenient for removing the film of the acrylic plate 6.
The sucking disc mechanism is located dyestripping station department, and is used for realizing the fixed of ya keli board 6 when dyestripping.
The suction cup mechanism includes a suction cup holder 412, a suction cup 413, and a suction cup holder elevating drive mechanism 414. The suction cup holder 412 is located below the acrylic sheet conveyor line and below the shaft 403 at the film tearing station.
The suction cups 413 are installed on the suction cup support 412, and each suction cup 413 faces upward. The suction cup holder lifting and lowering driving mechanism 414 is located at the bottom of the suction cup holder 412 and is connected to the suction cup holder 412.
The suction cup support lifting driving mechanism 414 preferably adopts an air cylinder, and the lifting operation of the suction cup support 412 and the suction cup 413 can be realized through the air cylinder, so that the suction cup can jack up and fix the lower surface of the acrylic plate 6.
When the film needs to be torn, the suction cup holder 412 and the suction cup 413 are lifted to a certain height by the suction cup holder lifting/lowering driving mechanism 414, and the lower surface of the acrylic plate 6 is sucked and fixed by the suction cup 413.
The height here needs to be higher than the height of the conveying wheel 402 to avoid affecting the acrylic board conveying line.
In this embodiment, the suction cup holder lifting/lowering driving mechanism 414 is preferably an air cylinder.
The positioning mechanism comprises a front positioning mechanism and a side positioning mechanism.
As shown in fig. 6, the front positioning mechanism is disposed at the front side of the film tearing station, and there are two side positioning mechanisms, which are respectively used for positioning the left side and the right side of the acrylic plate 6.
Accurate positioning of the acrylic plate 6 at the film tearing station can be realized through the positioning mechanism.
The front positioning mechanism includes a positioning rod 415, a positioning rod mounting bracket 416, and a positioning rod mounting bracket elevation drive mechanism 417; the positioning rod mounting bracket 416 is provided in the left-right direction.
Each of the jumper 415 is sequentially installed at different positions of the jumper mounting bracket from left to right.
In the present embodiment, the number of the positioning rods 415 is, for example, three to five.
The positioning-lever mounting-bracket elevation drive mechanism 417 is provided at the bottom of the positioning-lever mounting bracket 416, and the positioning-lever mounting-bracket elevation drive mechanism 417 is connected to the positioning-lever mounting bracket 416.
When the front portion of the acrylic plate 6 needs to be positioned, the positioning-rod mounting bracket 416 is driven by the positioning-rod mounting-bracket elevating drive mechanism 417 to ascend and drive the positioning rod 415 to ascend.
When the positioning lever 415 rises to a height exceeding the conveying wheel 402, the front positioning of the acrylic plate 6 is achieved.
The side positioning mechanism includes a left positioning rod 418, a left positioning rod mounting bracket 419, a right positioning rod 420, a right positioning rod mounting bracket 421, and a mounting bracket movement driving mechanism.
The left side locating lever installing support 419 is located on the left side of the film tearing station and arranged along the front-back direction. The left positioning rods 418 are plural and are mounted on the left positioning rod mounting bracket 419, respectively.
Right side locating lever installing support 421 is located the right side of dyestripping station, and sets up along the fore-and-aft direction. The right positioning rods 420 are mounted on the right positioning rod mounting bracket 421.
Each left-side jumper 418 is arranged in the front-rear direction, and each right-side jumper 420 is arranged in the front-rear direction.
The mounting bracket movement driving mechanism is connected with the left positioning rod mounting bracket 419 and the right positioning rod mounting bracket 421 respectively, and is used for driving the left positioning rod mounting bracket 419 and the right positioning rod mounting bracket 421 to synchronously move towards the middle or separate towards the two sides.
When the left positioning rod mounting bracket 419 and the right positioning rod mounting bracket 421 move toward the middle at the same time, the left positioning rod 418 and the right positioning rod 420 are driven to move toward the middle at the same time, so that the acrylic plate is positioned left and right.
After one-time film tearing is completed, the left positioning rod 418 and the right positioning rod 420 are separated towards two sides.
In this embodiment, the mounting bracket movement driving mechanism is, for example, a cylinder pushing mechanism, that is, a left positioning rod mounting bracket 419 and a right positioning rod mounting bracket 421 are respectively configured with a set of cylinders.
And each group of cylinders is provided with two cylinders and is used for driving the corresponding positioning rod mounting bracket to move left and right.
Of course, the mounting bracket movement driving mechanism in the present embodiment is not limited to the above-described cylinder pushing mechanism, and other conceivable synchronous movement driving mechanisms may be employed, for example.
Waste film box 408 sets up in the left side of ya keli board transfer chain, and waste film shifts the mechanism and installs in one side of waste film box 408 and be used for taking off and transferring the waste film on tearing the membrane mechanism to waste film box 408 in.
The waste film transfer mechanism is provided, for example, on the rear side of the waste film box 408.
As shown in fig. 5 and 7, the waste film transfer mechanism includes a waste film gripping robot 422 and an air nozzle 407.
Wherein, the waste film gripping manipulator 422 is arranged at the rear side of the waste film box 408.
The air nozzle 407 is positioned at one side of the waste film clamping manipulator, and the blowing direction of the air nozzle faces towards the waste film box.
The waste film gripping robot 422 preferably employs a pneumatic gripper. When the three-axis movement mechanism drives the film tearing mechanism to move to the upper part of the waste film box 408, the waste film clamping manipulator 422 clamps the waste film.
Then the three-axis movement mechanism drives the film tearing mechanism to return to the original position, the waste film transfer is completed, then the waste film clamping mechanical arm 422 is opened, and the waste film falls into the waste film box 408 under the action of the air flow of the air nozzle 407.
The working process of the film tearing device in the embodiment is as follows:
the acrylic plate 6 is first moved to the film tearing station by the conveying wheel 402, and first, the front positioning mechanism is operated, and the positioning rod 415 receives the front portion of the acrylic plate 6.
Subsequently, the left positioning rod 418 and the right positioning rod 420 move toward the middle at the same time, and the left position and the right position of the acrylic plate 6 are accurately positioned.
Meanwhile, the suction cup support 412 is lifted up to lift the suction cup 413, the suction cup 413 jacks up the acrylic plate 6, and the suction cup firmly sucks the acrylic plate 6 under the action of the vacuum pumping equipment.
Driven by the three-axis movement mechanism, the film tearing mechanism moves to the position of the right front corner of the acrylic plate, and then the film uncovering rubber wheel 410 rolls (can roll for 1 to 2 times) at the right front corner of the acrylic plate 6.
Since the surface of the film peeling off rubber wheel 410 has viscosity, the film can be peeled off, and when the film is peeled off, the film peeling off manipulator 411 acts and clamps the corners of the peeled film.
The film tearing mechanism completes film tearing action under the drive of the three-axis movement mechanism.
After the film tearing is completed, the waste film is transferred to the upper part of the waste film box 408 under the further driving of the three-axis movement mechanism, at the moment, the waste film clamping manipulator 422 clamps the waste film, and meanwhile, the film tearing manipulator 411 is loosened.
The film tearing mechanism is returned under the driving of the three-axis movement mechanism.
The air nozzle 407 jets out air current, and the waste film clamping manipulator 422 loosens simultaneously, and the waste film is blown into the waste film box 408, so far, has accomplished once automated dyestripping operation.
The dyestripping device in this embodiment, under the drive of triaxial motion, dyestripping and the dyestripping operation of ya keli board on the dyestripping station of ya keli board transfer chain 1 have been accomplished to dyestripping mechanism to the membrane that will tear shifts to the top of waste film case, then takes off the waste film and puts into the waste film incasement by waste film transfer mechanism.
The automatic film tearing device realizes automatic film tearing of the acrylic plate, improves film tearing efficiency and saves manpower.
As shown in fig. 9 to 11, the material taking device 5 includes a material taking bracket 501, a two-axis moving mechanism 502, a second suction cup assembly, a second in-place detection sensor 503, and a second infrared distance measuring sensor 504.
Wherein, the reclaiming support 501 adopts a square frame. A second cross beam 505 extending in the front-rear direction is arranged at the middle position of the top of the material taking bracket 501.
The second two-axis movement mechanism 502 is mounted on the second beam 505.
No. two sucking disc subassemblies set up on No. two crossbeams 505, and under No. two diaxon motion 502's drive, No. two sucking disc subassemblies can be along front and back and vertical direction motion.
In this embodiment, the second two-axis movement mechanism 502 preferably adopts a screw driving mechanism.
The second two-axis moving mechanism 502 comprises a first axis moving mechanism 506 and a second axis moving mechanism 507, which are respectively used for driving the second sucker component to move in the front-back and vertical directions.
The first shaft motion mechanism 506 is installed on the second beam 505, the second shaft motion mechanism 507 is arranged on the first shaft motion mechanism, and the second sucker assembly is arranged at the bottom of the second shaft motion mechanism.
Suction cup assembly number two includes suction cup bracket 508 and suction cup 509.
Wherein, there are a plurality of suckers 509, and each sucker is evenly arranged on the sucker bracket 508.
The second in-place detection sensor 503 is located at the front end of the acrylic plate conveying line 1 and is used for sensing whether the second sucker assembly reaches a second preset horizontal position.
In this embodiment, the second in-place detection sensor 503 is a non-contact proximity switch.
This second predetermined horizontal position is the front end of the acrylic sheet conveyor line 1, as shown in fig. 11. In addition, still be equipped with one row of spacing post of tip 510 at the front end of inferior gram force board transfer chain 1.
The end limiting columns 510 are multiple, and when the acrylic plate 6 reaches the second preset horizontal position, the acrylic plate is blocked by the end limiting columns 510, and the acrylic plate 6 is prevented from sliding out of the acrylic plate conveying line 1.
No. two infrared distance measuring sensor 504 passes through the sensor support and installs on the No. two sucking disc subassemblies, and this No. two infrared distance measuring sensor 504 can follow No. two sucking disc subassemblies and move up and down and back and forth in step.
The working process of the material taking mechanism 5 in the embodiment is as follows:
first, the second in-place detecting sensor 503 detects whether the acrylic plate 6 reaches the second predetermined horizontal position, and when the acrylic plate 6 reaches the second predetermined horizontal position, the following operation is performed.
The first shaft motion mechanism 506 acts to drive the second sucker assembly to move backwards to the position above the front end of the acrylic plate conveying line 1, and then the second shaft motion mechanism 507 drives the second sucker assembly to descend.
The second infrared distance measuring sensor 504 senses the descending position of the second sucker component in real time, and stops descending when the second infrared distance measuring sensor 504 senses that the sucker 509 contacts the acrylic plate 6.
At this time, the vacuum generator is operated, and the suction pad 509 is sucked to the acrylic plate 6.
Subsequently, the second shaft moving mechanism 507 drives the second suction cup assembly to ascend to a preset height, and then the second suction cup assembly stops, wherein the preset height needs to be larger than the height of the acrylic plate conveying line 1.
Then, the first shaft moving mechanism 506 operates to drive the first chuck assembly to move forward to a third predetermined horizontal position, and the third predetermined horizontal position is aligned with the acrylic plate carrier 511 in the up-down direction.
An acrylic plate carrier 511 is arranged on the inner side of the material taking bracket 501 and used for temporarily storing the acrylic plates 6, and the acrylic plates 6 are timely transferred away by the acrylic plate carrier 511 after reaching a certain number.
The second shaft moving mechanism 507 drives the second sucker component to descend, and when the second infrared distance measuring sensor 504 senses that the second sucker component descends to a set distance, the sucker 509 is loosened.
At this time, the acrylic plate 6 falls on the acrylic plate carrier 511, and the automatic material taking is completed.
Get material mechanism and adopt the material response mode in this embodiment, utilize the sucking disc to realize adsorbing the automation of ya keli board, under No. two diaxon moving mechanism's drive, can predetermine horizontal position by the second with the ya keli board and get the material automatically and place on the ya keli board carrier, realize the automation of ya keli board and get the material.
The automatic material taking device has high automation degree in the material taking process, saves labor force and greatly improves working efficiency.
In the present embodiment, the acrylic plate carrier is, for example, a flat car.
It is to be understood that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention, which is defined by the appended claims and their equivalents, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (10)

1. An automatic cleaning and film tearing machine for acrylic plates is characterized in that,
the device comprises an acrylic plate conveying line, and a feeding device, a cleaning device, a film tearing device and a material taking device which are sequentially arranged from back to front along the acrylic plate conveying line;
the feeding device comprises a feeding support, a first two-axis movement mechanism, a first sucker assembly, a first in-place detection sensor and a first infrared distance measurement sensor, wherein the feeding support is a square frame;
a first cross beam extending along the front-back direction is arranged in the middle of the top of the feeding support;
the first two-axis movement mechanism is arranged on the first cross beam; the first sucker component is arranged on the first two-axis movement mechanism and is driven by the first two-axis movement mechanism to move along the front-back direction and the vertical direction;
the first in-place detection sensor is arranged on the feeding support and used for sensing whether the first sucker component reaches a first preset horizontal position or not, and the first infrared distance measurement sensor is installed on the first sucker component;
the film tearing device comprises a three-axis movement mechanism, a film tearing device, a sucker mechanism, a positioning mechanism, a waste film transfer mechanism and a waste film box, wherein the three-axis movement mechanism adopts a gantry type three-axis movement mechanism;
the film tearing device is arranged on the three-axis movement mechanism and is driven by the three-axis movement mechanism to complete the operation of tearing the film from the acrylic plate and transferring the torn waste film to the upper part of the waste film box;
a film tearing station is arranged on the acrylic plate conveying line;
the sucking disc mechanism is positioned at the film tearing station and is used for fixing the acrylic plate during film tearing;
the positioning mechanism comprises a front positioning mechanism and a side positioning mechanism;
the front positioning mechanisms are arranged on the front side of the film tearing station, and the two side positioning mechanisms are respectively used for realizing the left side and the right side positioning of the acrylic plate;
the waste film box is arranged on the left side of the acrylic plate conveying line; the waste film transfer mechanism is arranged on one side of the waste film box and is used for taking down the waste film on the film tearing device and transferring the waste film into the waste film box;
the material taking device comprises a material taking bracket, a second two-axis movement mechanism, a second sucker assembly, a second in-place detection sensor and a second infrared distance measuring sensor, wherein the material taking bracket adopts a square frame;
a second cross beam extending along the front-back direction is arranged in the middle of the top of the material taking support;
the second two-axis movement mechanism is arranged on the second cross beam; the second sucker component is arranged on the second two-axis movement mechanism and is driven by the second two-axis movement mechanism to move in the front-back and vertical directions;
no. two detection sensor that targets in place is located the front end of ya keli board transfer chain, and is used for responding to No. two sucking disc subassemblies and whether arrives the second and predetermine horizontal position, and No. two infrared distance measuring sensor installs on No. two sucking disc subassemblies.
2. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the first two-axis movement mechanism comprises a first axis movement mechanism and a second axis movement mechanism, wherein the first axis movement mechanism and the second axis movement mechanism are respectively used for driving the first sucker component to move along the front-back direction and the up-down direction;
the first shaft motion mechanism is arranged on the first cross beam, the second shaft motion mechanism is arranged on the first shaft motion mechanism, and the first sucker assembly is arranged at the bottom of the second shaft motion mechanism;
the second two-axis movement mechanism comprises a first axis movement mechanism and a second axis movement mechanism, wherein the first axis movement mechanism and the second axis movement mechanism are respectively used for driving the second sucker component to move along the front-back direction and the up-down direction;
the first shaft movement mechanism is arranged on the second cross beam, the second shaft movement mechanism is arranged on the first shaft movement mechanism, and the second sucker component is arranged at the bottom of the second shaft movement mechanism.
3. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the first sucker assembly and the second sucker assembly have the same structure and both comprise a sucker bracket and a sucker; wherein the sucking disc has a plurality ofly, and each the sucking disc evenly arranges on the sucking disc support.
4. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the first two-axis movement mechanism and the second two-axis movement mechanism both adopt lead screw driving mechanisms.
5. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the first in-place detection sensor and the second in-place detection sensor adopt non-contact proximity switches.
6. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the three-axis movement mechanism comprises a first axis movement mechanism, a second axis movement mechanism and a third axis movement mechanism which are respectively used for driving the film tearing device to move along the left-right direction, the front-back direction and the up-down direction.
7. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the film tearing device comprises a film tearing device mounting bracket, a film uncovering rubber wheel and a film tearing manipulator;
the film tearing device mounting bracket is connected to the three-axis movement mechanism;
the film uncovering rubber wheel is positioned below the film tearing device mounting bracket and is mounted on the film tearing device mounting bracket through the rubber wheel bracket; the film tearing manipulator is arranged on the film tearing device mounting bracket;
the film tearing manipulator is positioned on one side of the film uncovering rubber wheel;
and the film tearing direction of the film tearing rubber wheel is consistent with the installation direction of the film tearing manipulator.
8. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the sucker mechanism comprises a sucker bracket, a sucker and a sucker bracket lifting driving mechanism;
the sucker support is positioned below the acrylic plate conveying line;
the plurality of suckers are all arranged on the sucker bracket, and all suckers face upwards; the sucking disc support lifting driving mechanism is located at the bottom of the sucking disc support and is connected with the sucking disc support.
9. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the front positioning mechanism comprises a positioning rod, a positioning rod mounting bracket and a positioning rod mounting bracket lifting driving mechanism; wherein, the positioning rod mounting bracket is arranged along the left and right direction;
each positioning rod is sequentially arranged at different positions of the positioning rod mounting bracket from left to right;
the positioning rod mounting bracket lifting driving mechanism is positioned at the bottom of the positioning rod mounting bracket and is connected with the positioning rod mounting bracket;
the side positioning mechanism comprises a left positioning rod, a left positioning rod mounting bracket, a right positioning rod mounting bracket and a mounting bracket motion driving mechanism;
the film tearing station is arranged on the left side of the film tearing station;
the left positioning rods are multiple and are respectively arranged on the left positioning rod mounting bracket;
the right positioning rod mounting bracket is positioned on the right side of the film tearing station;
the right positioning rods are multiple and are respectively arranged on the right positioning rod mounting bracket;
the mounting bracket motion driving mechanism is respectively connected with the left side positioning rod mounting bracket and the right side positioning rod mounting bracket and is used for driving the left side positioning rod mounting bracket and the right side positioning rod mounting bracket to synchronously move towards the middle or separate towards two sides.
10. The automatic acrylic plate cleaning and film tearing machine according to claim 1,
the waste film transfer mechanism comprises a waste film clamping manipulator and an air nozzle;
the waste film clamping mechanical arm is arranged at the rear side of the waste film box, the air nozzle is positioned at one side of the waste film clamping mechanical arm, and the air blowing direction of the air nozzle faces towards the inside of the waste film box; the waste film clamping manipulator adopts a pneumatic clamping jaw.
CN202210477310.7A 2022-05-04 2022-05-04 Automatic cleaning and film tearing machine for acrylic plate Active CN114671105B (en)

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