CN114657410B - High-strength high-conductivity copper-iron alloy and preparation method thereof - Google Patents

High-strength high-conductivity copper-iron alloy and preparation method thereof Download PDF

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CN114657410B
CN114657410B CN202210356144.5A CN202210356144A CN114657410B CN 114657410 B CN114657410 B CN 114657410B CN 202210356144 A CN202210356144 A CN 202210356144A CN 114657410 B CN114657410 B CN 114657410B
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龚深
于翔宇
陶辉锦
李周
邱文婷
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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Abstract

本发明提供一种高强高导铜铁系合金,包括按重量百分比计的如下成分:Fe:0.5‑5.0 wt%,Si:0.05‑0.5wt%,Mg:0.05‑0.5wt%,Cr:≤0.5 wt%,Zr:≤0.15 wt%,Ca:≤0.15wt%,余量为Cu;所述高强高导铜铁系合金的制备方法包括如下步骤:将合金成分进行熔炼,浇铸得到铜合金铸锭;进行均匀化退火,退火温度为920‑970℃,时间为24‑48h;轧制‑组合时效热处理,轧制后对坯料进行300‑500℃的组合时效热处理,并重复轧制‑时效处理工艺两次或两次以上,最后将板材在200‑300℃进行4‑5h的去应力退火,制备得到高强高导铜铁系合金。

Figure 202210356144

The present invention provides a high-strength and high-conductivity copper-iron alloy, which comprises the following components by weight percentage: Fe: 0.5-5.0 wt%, Si: 0.05-0.5wt%, Mg: 0.05-0.5wt%, Cr: ≤0.5 wt %, Zr: ≤ 0.15 wt %, Ca: ≤ 0.15 wt %, and the balance is Cu; the preparation method of the high-strength and high-conductivity copper-iron alloy includes the following steps: smelting the alloy components and casting to obtain a copper alloy ingot ; Perform homogenization annealing, the annealing temperature is 920-970°C, and the time is 24-48h; rolling-combined aging heat treatment, after rolling, the billet is subjected to combined aging heat treatment at 300-500°C, and the rolling-aging treatment process is repeated Two or more times, and finally the plate is subjected to stress relief annealing at 200-300° C. for 4-5 hours to prepare a high-strength and high-conductivity copper-iron alloy.

Figure 202210356144

Description

一种高强高导铜铁系合金及其制备方法A kind of high-strength and high-conductivity copper-iron alloy and preparation method thereof

技术领域technical field

本发明涉及铜合金加工技术领域,具体涉及一种高强高导铜铁系合金及其制备方法。The invention relates to the technical field of copper alloy processing, in particular to a high-strength and high-conductivity copper-iron alloy and a preparation method thereof.

背景技术Background technique

随着科技的发展,铜合金以其优异的导电、导热性能,力学性能和加工性能被广泛应用于二百多个领域,铜合金产业与其他的产业的关联度高达90%以上。铜铁合金不仅具备了传统铜合金优良的导电、导热、易加工、抗菌等优良性能,同时还具备较好的电磁屏蔽性能与较为经济的价格。因此铜铁合金在诸多领域中拥有广泛的应用市场,特别是在集成电路引线框架、接插件触头、触桥和真空器件等产品中,Cu-Fe合金得到了广泛的应用。发明专利CN111424188A公开了使用粉末冶金法制备铜铁合金板材,由于粉末之间的界面电阻与材料本身的致密性,使其力学与导电性能不能兼顾到最优。发明专利CN109022896A和发明专利CN111636010A公开了使用铸造法制备高铁含量高强高导铜铁合金的方法,但是由于铁在铜中的低固溶度,使得熔炼生产的铜铁合金十分不均匀,从而造成力学性能的变差。With the development of science and technology, copper alloys are widely used in more than 200 fields due to their excellent electrical and thermal conductivity, mechanical properties and processing properties. The correlation between copper alloy industry and other industries is as high as 90%. Copper-iron alloy not only has the excellent electrical conductivity, thermal conductivity, easy processing, antibacterial and other excellent properties of traditional copper alloys, but also has good electromagnetic shielding performance and relatively economical price. Therefore, copper-iron alloys have a wide range of application markets in many fields, especially in products such as integrated circuit lead frames, connector contacts, contact bridges and vacuum devices, Cu-Fe alloys have been widely used. Invention patent CN111424188A discloses the use of powder metallurgy to prepare copper-iron alloy plates. Due to the interface resistance between the powders and the compactness of the material itself, its mechanical and electrical properties cannot be optimized. Invention patent CN109022896A and invention patent CN111636010A disclose methods for preparing high-iron content, high-strength, and high-conductivity copper-iron alloys by casting, but due to the low solid solubility of iron in copper, the copper-iron alloys produced by smelting are very uneven, resulting in poor mechanical properties. worse.

因此对于兼具高强度和高导电铜铁合金的研发还任重道远。Therefore, there is still a long way to go for the research and development of high-strength and high-conductivity copper-iron alloys.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是提供一种高强高导铜铁系合金,抗拉强度可达到720-740MPa,导电率可达70-72%IACS,实现了合金强度和导电率的均衡。The technical problem to be solved by the present invention is to provide a high-strength and high-conductivity copper-iron alloy, the tensile strength can reach 720-740MPa, and the electrical conductivity can reach 70-72% IACS, which realizes the balance of alloy strength and electrical conductivity.

为了解决上述问题,本发明的技术方案如下:In order to solve the above-mentioned problems, the technical scheme of the present invention is as follows:

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:0.5-5.0wt%,Si:0.05-0.5wt%,Mg:0.05-0.5wt%,Cr:≤0.5wt%,Zr:≤0.15wt%,Ca:≤0.15wt%,余量为Cu;Fe: 0.5-5.0wt%, Si: 0.05-0.5wt%, Mg: 0.05-0.5wt%, Cr: ≤0.5wt%, Zr: ≤0.15wt%, Ca: ≤0.15wt%, the balance is Cu;

所述高强高导铜铁系合金的制备方法包括如下步骤:The preparation method of the high-strength and high-conductivity copper-iron alloy comprises the following steps:

步骤S1,根据设计成分对合金所需的元素进行配比,在惰性气体中进行熔炼,浇铸得到铜合金铸锭;In step S1, the elements required by the alloy are proportioned according to the design components, smelted in an inert gas, and cast to obtain a copper alloy ingot;

步骤S2,将步骤S1的铜合金铸锭进行均匀化退火,退火温度为920-970℃,时间为24-48h,均匀化后的铸锭降温至800-900℃;In step S2, the copper alloy ingot of step S1 is subjected to homogenization annealing, the annealing temperature is 920-970°C, and the time is 24-48h, and the homogenized ingot is cooled to 800-900°C;

步骤S3,轧制-组合时效热处理,轧制后对坯料进行300-500℃的组合时效热处理,并重复轧制-时效处理工艺两次或两次以上,最后将板材在200-300℃进行4-5h的去应力退火,制备得到高强高导铜铁系合金;Step S3, rolling-combined aging heat treatment, after rolling, the billet is subjected to combined aging heat treatment at 300-500 ° C, and the rolling-aging treatment process is repeated twice or more, and finally the sheet is subjected to 4 at 200-300 ° C. -5h stress relief annealing to prepare high-strength and high-conductivity copper-iron alloys;

其中轧制工艺的热轧开坯的总变形量为70-80%,冷轧的总变形量为70%-90%。The total deformation of the hot-rolled billet in the rolling process is 70-80%, and the total deformation of the cold-rolled is 70-90%.

进一步地,步骤S1中,选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料。Further, in step S1, electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials.

进一步地,铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Further, the copper-magnesium master alloy is a Cu-30Mg master alloy, the copper-zirconium master alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

进一步地,步骤S3中,组合时效热处理最后一次时效热处理时间为16-32h,其余时效热处理时间为1-2h。Further, in step S3, the time of the last aging heat treatment of the combined aging heat treatment is 16-32 h, and the time of the remaining aging heat treatment is 1-2 h.

进一步地,步骤S1中,采用真空熔炼炉进行熔炼,真空度为10-5-10-3Pa,所述惰性气体为高纯氩气;熔炼过程中采用感应熔炼炉产生的低频磁场对熔体进行搅拌。Further, in step S1, a vacuum smelting furnace is used for smelting, the vacuum degree is 10 -5 -10 -3 Pa, and the inert gas is high-purity argon; in the smelting process, a low-frequency magnetic field generated by an induction smelting furnace is used to melt the melt. Stir.

本发明还提供一种高强高导铜铁系合金的制备方法,包括如下步骤:The present invention also provides a method for preparing a high-strength and high-conductivity copper-iron alloy, comprising the following steps:

步骤S1,根据设计成分对合金所需的元素进行配比,在惰性气体中进行熔炼,浇铸得到铜合金铸锭;In step S1, the elements required by the alloy are proportioned according to the design components, smelted in an inert gas, and cast to obtain a copper alloy ingot;

所述合金成分包括按重量百分比计的如下成分:The alloy composition includes the following components by weight percentage:

Fe:0.5-5.0wt%,Si:0.05-0.5wt%,Mg:0.05-0.5wt%,Cr:≤0.5wt%,Zr:≤0.15wt%,Ca:≤0.15wt%,余量为Cu;Fe: 0.5-5.0wt%, Si: 0.05-0.5wt%, Mg: 0.05-0.5wt%, Cr: ≤0.5wt%, Zr: ≤0.15wt%, Ca: ≤0.15wt%, the balance is Cu;

步骤S2,将步骤S1的铜合金铸锭进行均匀化退火,退火温度为920-970℃,时间为24-48h,均匀化后的铸锭降温至800-900℃;In step S2, the copper alloy ingot of step S1 is subjected to homogenization annealing, the annealing temperature is 920-970°C, and the time is 24-48h, and the homogenized ingot is cooled to 800-900°C;

步骤S3,轧制-组合时效热处理,轧制后对坯料进行200-500℃的组合时效热处理,并重复轧制-时效处理工艺两次或两次以上,最后将板材在200-300℃进行4-5h的去应力退火,制备得到高强高导铜铁系合金;Step S3, rolling-combined aging heat treatment, after rolling, the billet is subjected to combined aging heat treatment at 200-500°C, and the rolling-aging treatment process is repeated twice or more, and finally the sheet is subjected to 4 at 200-300°C. -5h stress relief annealing to prepare high-strength and high-conductivity copper-iron alloys;

其中轧制工艺的热轧开坯的总变形量为70-80%,冷轧的总变形量为70%-90%。The total deformation of the hot-rolled billet in the rolling process is 70-80%, and the total deformation of the cold-rolled is 70-90%.

进一步地,步骤S1中,选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料;其中铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Further, in step S1, electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials; wherein the copper-magnesium master alloy is a master alloy of Cu-30Mg, The copper-zirconium master alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

进一步地,步骤S3中,组合时效热处理最后一次时效热处理时间为16-32h,其余时效热处理时间为1-2h。Further, in step S3, the time of the last aging heat treatment of the combined aging heat treatment is 16-32 h, and the time of the remaining aging heat treatment is 1-2 h.

与现有技术相比,本发明提供的高强高导铜铁系合金及其制备方法,有益效果在于:Compared with the prior art, the high-strength and high-conductivity copper-iron alloy and the preparation method thereof provided by the present invention have beneficial effects as follows:

一、本发明提供的高强高导铜铁系合金及其制备方法,利用Mg、Si、Cr、Zr和Ca的微合金化促进晶粒的细化与析出相的球化,在组合时效热处理中合金析出的FeSi相、CuCa相和Cr相钉扎在晶界处,提高了合金的力学性能。同时微合金化元素的加入也促进了在熔铸凝固过程中初生铁相的析出,而在初生铁相旁半生的CuCa相抑制了初生铁相的长大。随着后续冷变形加工,微米级的初生铁相与伴生的CuCa相被破碎成亚微米级的第二相,与通过组合形变时效热处理工艺析出的纳米级铁相、铬相从多个尺度对合金进行力学性能强化,而析出的铁相促进合金的导电性能的提高。少量的Mg元素固溶在铜基体中可以在小幅损失导电能力的基础上,大幅提高基体的加工硬化能力。本发明的高强高导铜铁系合金充分利用固溶强化、析出强化、细晶强化和加工硬化实现了抗拉强度与导电率的协同提高,其抗拉强度可以达到720-750MPa,导电率可以达到70-72%IACS,实现了合金强度和导电率的均衡。1. The high-strength and high-conductivity copper-iron alloy and its preparation method provided by the present invention utilize the microalloying of Mg, Si, Cr, Zr and Ca to promote the refinement of grains and the spheroidization of precipitated phases. The FeSi phase, CuCa phase and Cr phase precipitated in the alloy are pinned at the grain boundary, which improves the mechanical properties of the alloy. At the same time, the addition of microalloying elements also promoted the precipitation of primary iron phase during the process of casting and solidification, while the semi-grown CuCa phase beside the primary iron phase inhibited the growth of the primary iron phase. With the subsequent cold deformation processing, the micron-scale primary iron phase and the accompanying CuCa phase are broken into sub-micron-scale secondary phases, which are compared with the nano-scale iron phase and chromium phase precipitated through the combined deformation and aging heat treatment process from multiple scales. The mechanical properties of the alloy are strengthened, and the precipitated iron phase promotes the improvement of the electrical conductivity of the alloy. A small amount of Mg dissolved in the copper matrix can greatly improve the work hardening ability of the matrix on the basis of a small loss of electrical conductivity. The high-strength and high-conductivity copper-iron alloy of the present invention fully utilizes solid solution strengthening, precipitation strengthening, grain refinement strengthening and work hardening to achieve synergistic improvement of tensile strength and electrical conductivity, and its tensile strength can reach 720-750MPa, and its electrical conductivity can reach Achieving 70-72% IACS, achieving a balance of alloy strength and electrical conductivity.

二、本发明提供的高强高导铜铁系合金及其制备方法,合金成分设计了较低含量的铁,极大程度的降低了铜铁合金使用普通熔炼工艺制备板带箔材的生产难度,减少了铜铁合金板带箔材的宏观缺陷,使合金性能更加稳定。本发明的合金制备方法,工艺简单易行、成本低廉,适合大规模工业化生产。2. The high-strength and high-conductivity copper-iron-based alloy provided by the present invention and the preparation method thereof, the alloy composition is designed with a relatively low content of iron, which greatly reduces the production difficulty of copper-iron alloys using ordinary smelting processes to prepare sheet, strip and foil, and reduces the The macroscopic defects of copper-iron alloy sheet, strip and foil are eliminated, and the alloy properties are more stable. The alloy preparation method of the invention has the advantages of simple and easy process, low cost, and is suitable for large-scale industrial production.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

图1为本发明实施例1中铸态微观组织图;Fig. 1 is the microstructure diagram of the as-cast state in Example 1 of the present invention;

图2为本发明实施例1中成品板材背散射电子扫描电镜图片;Fig. 2 is the backscattered electron scanning electron microscope picture of finished plate in the embodiment of the present invention 1;

图3为本发明实施例1中成品板材的拉伸曲线图;Fig. 3 is the tensile curve diagram of the finished sheet in Example 1 of the present invention;

图4为本发明实施例1中成品板材的拉伸断口微观形貌图。4 is a microscopic topography diagram of a tensile fracture of a finished sheet in Example 1 of the present invention.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明实施例中的技术方案,并使本发明的上述目的、特征和优点能够更加明显易懂,下面对本发明的具体实施方式作进一步的说明。In order for those skilled in the art to better understand the technical solutions in the embodiments of the present invention, and to make the above objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention are further described below.

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应该被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.

本发明的高强高导铜铁系合金,包括按重量百分比计的如下成分:The high-strength and high-conductivity copper-iron-based alloy of the present invention includes the following components by weight percentage:

Fe:0.5-5.0wt%,Si:0.05-0.5wt%,Mg:0.05-0.5wt%,Cr:≤0.5wt%,Zr:≤0.15wt%,Ca:≤0.15wt%,余量为Cu;Fe: 0.5-5.0wt%, Si: 0.05-0.5wt%, Mg: 0.05-0.5wt%, Cr: ≤0.5wt%, Zr: ≤0.15wt%, Ca: ≤0.15wt%, the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料,其中铜镁中间合金优选为Cu-30Mg的中间合金,铜锆中间合金优选为Cu-50Zr的中间合金,铜钙中间合金优选为Cu-50Ca的中间合金。Each component selects electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy as raw materials, wherein copper-magnesium master alloy is preferably Cu-30Mg master alloy, copper-zirconium master alloy It is preferably a Cu-50Zr master alloy, and the copper-calcium master alloy is preferably a Cu-50Ca master alloy.

所述高强高导铜铁系合金的制备方法包括如下步骤:The preparation method of the high-strength and high-conductivity copper-iron alloy comprises the following steps:

步骤S1,根据设计成分对合金所需的元素进行配比,在惰性气体中进行熔炼,浇铸得到Cu-Fe-Mg-Si-Cr-Zr-Ca铜合金铸锭;In step S1, the elements required for the alloy are proportioned according to the design components, smelted in an inert gas, and cast to obtain a Cu-Fe-Mg-Si-Cr-Zr-Ca copper alloy ingot;

具体的,采用真空熔炼炉进行熔炼,真空度为10-5-10-3Pa,所述惰性气体为高纯氩气;熔炼过程中采用感应熔炼炉产生的低频磁场对熔体进行搅拌;熔炼过程中控制炉温在1450-1500℃;其中熔炼温度可以为1450℃、1480℃或1500℃,也可以为该范围内的其他温度值;Specifically, a vacuum smelting furnace is used for smelting, the vacuum degree is 10 -5 -10 -3 Pa, and the inert gas is high-purity argon; the low-frequency magnetic field generated by the induction smelting furnace is used to stir the melt during the smelting process; smelting During the process, the furnace temperature is controlled at 1450-1500°C; the smelting temperature can be 1450°C, 1480°C or 1500°C, or other temperature values within this range;

熔炼后,将熔融铜合金温度冷却至1250℃时进行浇铸,浇铸模具使用石墨模具;After smelting, the molten copper alloy is cooled to 1250°C for casting, and the casting mold uses a graphite mold;

步骤S2,将步骤S1的铜合金铸锭进行均匀化退火,退火温度为920-970℃,时间为24-48h,均匀化后的铸锭降温至800-900℃;In step S2, the copper alloy ingot of step S1 is subjected to homogenization annealing, the annealing temperature is 920-970°C, and the time is 24-48h, and the homogenized ingot is cooled to 800-900°C;

具体的,退火温度可以为920℃、930℃、940℃、950℃、960℃或970℃,也可以为该范围内的其他温度值;Specifically, the annealing temperature can be 920°C, 930°C, 940°C, 950°C, 960°C or 970°C, or other temperature values within this range;

退火时间可以为24h、28h、32h、36h、40h、44h或48h,也可以为该范围内的其他时间值;The annealing time can be 24h, 28h, 32h, 36h, 40h, 44h or 48h, or other time values within this range;

均匀化后铸锭降温的温度可以为800℃、820℃、840℃、860℃、880℃或900℃,也可以为该范围内的其他温度值;The temperature for cooling the ingot after homogenization can be 800°C, 820°C, 840°C, 860°C, 880°C or 900°C, or other temperature values within this range;

步骤S3,轧制-组合时效热处理,轧制后对坯料进行300-500℃的组合时效热处理,并重复轧制-时效处理工艺两次或两次以上,最后将板材在200-300℃进行4-5h的去应力退火,制备得到高强高导铜铁系合金;Step S3, rolling-combined aging heat treatment, after rolling, the billet is subjected to combined aging heat treatment at 300-500 ° C, and the rolling-aging treatment process is repeated twice or more, and finally the sheet is subjected to 4 at 200-300 ° C. -5h stress relief annealing to prepare high-strength and high-conductivity copper-iron alloys;

其中轧制工艺的热轧开坯的总变形量为70-80%,冷轧的总变形量为70%-90%。The total deformation of the hot-rolled billet in the rolling process is 70-80%, and the total deformation of the cold-rolled is 70-90%.

具体的,组合时效热处理温度可以为300℃、350℃、400℃、450℃或500℃,也可以为该温度范围内的其他温度值;Specifically, the combined aging heat treatment temperature can be 300°C, 350°C, 400°C, 450°C or 500°C, or other temperature values within the temperature range;

优选地,最后一次时效热处理时间为16-32h,如16h、20h、24h、28h、或32h,也可以为该范围内的其他值,其余时效热处理时间为1-2h,如1h、1.5h或2h;Preferably, the last aging heat treatment time is 16-32h, such as 16h, 20h, 24h, 28h, or 32h, or other values within this range, and the remaining aging heat treatment time is 1-2h, such as 1h, 1.5h or 2h;

去应力退火温度可以为200℃、220℃、250℃、260℃、280℃或300℃,也可以为该范围内的其他温度值;去应力退火时间可以为4h、4.5h或5h,也可以为该范围内的其他时间值。The stress relief annealing temperature can be 200°C, 220°C, 250°C, 260°C, 280°C or 300°C, or other temperature values within this range; the stress relief annealing time can be 4h, 4.5h or 5h, or for other time values within the range.

本发明制备得到的高强高导铜铁系合金为抗拉强度在700MPa以上同时导电率为70%IACS以上的双70系铜合金。The high-strength and high-conductivity copper-iron alloy prepared by the invention is a double 70 series copper alloy with a tensile strength of over 700 MPa and a conductivity of over 70% IACS.

以下通过具体的实施例对本发明的高强高导铜铁系合金及其制备方法进行详细阐述。The high-strength and high-conductivity copper-iron-based alloy and the preparation method thereof of the present invention will be described in detail below through specific examples.

实施例1Example 1

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:2.5wt%,Si:0.2wt%,Mg:0.3wt%,Cr:0.2wt%,Zr:0.1wt%,Ca:0.05wt%,余量为Cu;Fe: 2.5wt%, Si: 0.2wt%, Mg: 0.3wt%, Cr: 0.2wt%, Zr: 0.1wt%, Ca: 0.05wt%, the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料;优选的,铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials for each component; The alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

本实施例的高强高导铜铁系合金,制备方法包括如下步骤:The preparation method of the high-strength and high-conductivity copper-iron alloy of the present embodiment includes the following steps:

(1)真空熔炼:根据上述合金组分进行配料,将配好的原料加入石墨坩埚中,使用真空感应炉将原料融化,期间使用高纯氩气保护,熔炼过程中通过低频磁场充分搅拌,控制炉温在1450-1500℃,真空度为10-5-10-3Pa;(1) Vacuum smelting: According to the above alloy components, the ingredients are added, the prepared raw materials are added to the graphite crucible, and the raw materials are melted in a vacuum induction furnace. During the process, high-purity argon gas is used for protection. During the smelting process, the low-frequency magnetic field is used to fully stir, control The furnace temperature is 1450-1500℃, and the vacuum degree is 10 -5 -10 -3 Pa;

(2)将上述熔融铜合金温度冷却至1250℃时进行浇铸,浇铸模具使用石墨模具;(2) when the above-mentioned molten copper alloy temperature is cooled to 1250 ℃, cast, and the casting mold uses a graphite mold;

(3)铣面:使用数控铣床,铣去铸锭头尾与表面的氧化层与铸造缺陷;(3) Milling surface: Use a CNC milling machine to mill out the oxide layer and casting defects on the head and tail of the ingot and the surface;

(4)均匀化退火:将铸锭放置于950℃的电阻炉中,进行均匀化退火处理,均匀化时间为24小时;(4) Homogenization annealing: place the ingot in a resistance furnace at 950° C. for homogenization annealing, and the homogenization time is 24 hours;

(5)轧制-组合时效热处理:将铸锭进行三次冷轧-时效处理,三次冷轧变形量均大于80%,第一次时效处理温度为500℃,处理时间为2小时,第二次时效处理温度为450℃,处理时间为1小时,第三次时效处理温度为350℃,处理时间为32小时,通过大变形进一步将铁相轧制破碎,并且为后续时效过程积累变形能,促进多种析出相的析出;其中轧制工艺的热轧开坯的总变形量为70-80%,冷轧的总变形量为70%-90%;(5) Rolling-combined aging heat treatment: The ingot is subjected to three cold rolling and aging treatments, and the three cold rolling deformations are all greater than 80%. The first aging treatment temperature is 500 ° C, and the treatment time is 2 hours. The aging treatment temperature is 450 °C, the treatment time is 1 hour, the third aging treatment temperature is 350 °C, and the treatment time is 32 hours. The iron phase is further rolled and broken through large deformation, and the deformation energy is accumulated for the subsequent aging process. Precipitation of various precipitation phases; wherein the total deformation of hot rolling in the rolling process is 70-80%, and the total deformation of cold rolling is 70-90%;

(6)精轧:对冷轧板成品进行清洗、矫直以及切边,得到板、带、箔材成品合金板,精轧变形量为50%;(6) Finishing rolling: the finished cold-rolled sheet is cleaned, straightened and edge trimmed to obtain finished alloy sheets of plates, strips and foils, and the finish rolling deformation is 50%;

(7)退火:对精轧后的板材进行200℃,4h的去应力退火,采用气体保护,得到高强高导铜铁系合金。(7) Annealing: perform stress relief annealing at 200° C. for 4 hours on the finish-rolled sheet, and use gas protection to obtain a high-strength and high-conductivity copper-iron alloy.

取本实施例制备的合金铸锭样品,使用金相显微镜进行观察,合金的典型的铸态组织照片如图1所示。由图1可以看出,合金中晶粒细小均匀,晶粒间存在少许弥散均匀的初生铁硅相、铜钙相。Take the alloy ingot sample prepared in this example and observe it with a metallographic microscope. The typical as-cast microstructure photo of the alloy is shown in Figure 1 . It can be seen from Figure 1 that the grains in the alloy are fine and uniform, and there are a few primary iron-silicon and copper-calcium phases dispersed uniformly between the grains.

请结合参阅图2,为本发明实施例1中成品板材背散射电子扫描电镜图片,由图2可以看出,合金中铸态存在的初生相发生了显著的拉长与破碎。Please refer to FIG. 2 , which is the backscattered electron scanning electron microscope picture of the finished sheet in Example 1 of the present invention. It can be seen from FIG. 2 that the primary phase existing in the as-cast state in the alloy is significantly elongated and broken.

请结合参阅图3和图4,其中图3为本发明实施例1中成品板材的拉伸曲线图;图4为本发明实施例1中成品板材的拉伸断口微观形貌图;由图3可以看出,本实施例的成品板材抗拉强度高达732Mpa;由图4可以看出,合金的断裂方式为准解理断裂,准解理断裂的断面较为平整,出现了解理台阶,形成了大量尺寸较大的韧窝,这意味着合金的延伸率较好。Please refer to FIG. 3 and FIG. 4 in combination, wherein FIG. 3 is the tensile curve diagram of the finished sheet in Example 1 of the present invention; FIG. 4 is the microscopic topography of the tensile fracture of the finished sheet in Example 1 of the present invention; It can be seen that the tensile strength of the finished sheet in this embodiment is as high as 732Mpa; it can be seen from Figure 4 that the fracture mode of the alloy is quasi-cleavage fracture, the section of the quasi-cleavage fracture is relatively flat, and cleavage steps appear, forming a large number of Larger dimples, which means better elongation of the alloy.

实施例2Example 2

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:2.0wt%,Si:0.2wt%,Mg:0.3wt%,Cr:0.2wt%,Zr:0.05wt%,Ca:0.01wt%,余量为Cu;Fe: 2.0wt%, Si: 0.2wt%, Mg: 0.3wt%, Cr: 0.2wt%, Zr: 0.05wt%, Ca: 0.01wt%, and the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料。Electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials for each component.

本实施例的高强高导铜铁系合金,制备工艺与实施例1相同。The preparation process of the high-strength and high-conductivity copper-iron alloy in this embodiment is the same as that of Embodiment 1.

实施例3Example 3

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:5wt%,Si:0.5wt%,Mg:0.05wt%,Cr:0.4wt%,Zr:0.04wt%,Ca:0.01wt%,余量为Cu;Fe: 5wt%, Si: 0.5wt%, Mg: 0.05wt%, Cr: 0.4wt%, Zr: 0.04wt%, Ca: 0.01wt%, the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料;优选的,铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials for each component; The alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

本实施例的高强高导铜铁系合金,制备工艺与实施例1相同。The preparation process of the high-strength and high-conductivity copper-iron alloy in this embodiment is the same as that of Embodiment 1.

实施例4Example 4

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:0.5wt%,Si:0.1wt%,Mg:0.5wt%,Cr:0.5wt%,Zr:0.15wt%,Ca:0.15wt%,余量为Cu;Fe: 0.5wt%, Si: 0.1wt%, Mg: 0.5wt%, Cr: 0.5wt%, Zr: 0.15wt%, Ca: 0.15wt%, the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料;优选的,铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials for each component; The alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

本实施例的高强高导铜铁系合金,制备工艺与实施例1相同。The preparation process of the high-strength and high-conductivity copper-iron alloy in this embodiment is the same as that of Embodiment 1.

实施例5Example 5

一种高强高导铜铁系合金,包括按重量百分比计的如下成分:A high-strength and high-conductivity copper-iron alloy, comprising the following components by weight percentage:

Fe:1.5wt%,Si:0.05wt%,Mg:0.2wt%,Cr:0.3wt%,Zr:0.08wt%,Ca:0.04wt%,余量为Cu;Fe: 1.5wt%, Si: 0.05wt%, Mg: 0.2wt%, Cr: 0.3wt%, Zr: 0.08wt%, Ca: 0.04wt%, the balance is Cu;

各成分选用电解铜、纯铁、纯硅、纯铬、铜镁中间合金、铜锆中间合金和铜钙中间合金作为原料;优选的,铜镁中间合金为Cu-30Mg的中间合金,铜锆中间合金为Cu-50Zr的中间合金,铜钙中间合金为Cu-50Ca的中间合金。Electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium master alloy, copper-zirconium master alloy and copper-calcium master alloy are selected as raw materials for each component; The alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.

本实施例的高强高导铜铁系合金,制备工艺与实施例1相同。The preparation process of the high-strength and high-conductivity copper-iron alloy in this embodiment is the same as that of Embodiment 1.

对比例1Comparative Example 1

一种铜合金,包括按重量百分比计的如下成分:A copper alloy comprising the following components by weight:

Fe:2.5wt%,Si:0.2wt%,余量为Cu;各成分选用电解铜、纯铁、纯硅配比。Fe: 2.5 wt %, Si: 0.2 wt %, and the balance is Cu; the components are electrolytic copper, pure iron, and pure silicon in proportions.

本实施例的铜合金,制备工艺与实施例1相同。The preparation process of the copper alloy in this example is the same as that in Example 1.

对比例2Comparative Example 2

一种铜合金,包括按重量百分比计的如下成分:A copper alloy comprising the following components by weight:

Fe:2.5wt%,Si:0.2wt%,Cr:0.2wt%,Zr:0.08wt%,余量为Cu;各成分选用电解铜、纯铁、纯硅、纯铬、铜锆中间合金配比。Fe: 2.5wt%, Si: 0.2wt%, Cr: 0.2wt%, Zr: 0.08wt%, and the balance is Cu; each component is selected from electrolytic copper, pure iron, pure silicon, pure chromium, and copper-zirconium master alloy. .

本实施例的铜合金,制备工艺与实施例1相同。The preparation process of the copper alloy in this example is the same as that in Example 1.

将实施例1-5的高强高导CuFeMgSiCrZrCa合金、对比例1-2中制备的铜合金进行性能测试,测试结果如表1所示:The high-strength and high-conductivity CuFeMgSiCrZrCa alloys of Examples 1-5 and the copper alloys prepared in Comparative Examples 1-2 were tested for performance. The test results are shown in Table 1:

表1:各实施方式所得铜合金性能表Table 1: Performance table of copper alloy obtained by each embodiment

Figure BDA0003583003150000081
Figure BDA0003583003150000081

Figure BDA0003583003150000091
Figure BDA0003583003150000091

由表1可以看出,Mg、Ca的添加会在导电率小幅下降的基础上,大幅提高合金的强度,使合金的导电性与强度性能实现相对均衡的提升,从而提高铜铁合金的综合性能。It can be seen from Table 1 that the addition of Mg and Ca will greatly increase the strength of the alloy on the basis of a slight decrease in the electrical conductivity, so that the electrical conductivity and strength properties of the alloy can be improved in a relatively balanced manner, thereby improving the overall performance of the copper-iron alloy.

与现有技术相比,本发明提供的高强高导铜铁系合金及其制备方法,有益效果在于:Compared with the prior art, the high-strength and high-conductivity copper-iron alloy and the preparation method thereof provided by the present invention have beneficial effects as follows:

一、本发明提供的高强高导铜铁系合金及其制备方法,利用Mg、Si、Cr、Zr和Ca的微合金化促进晶粒的细化与析出相的球化,在组合时效热处理中合金析出的FeSi相、CuCa相和Cr相钉扎在晶界处,提高了合金的力学性能。同时微合金化元素的加入也促进了熔铸凝固时初生铁相的析出,而在初生铁相旁半生的CuCa相抑制了初生铁相的长大。随着后续冷变形加工微米级的初生铁相与伴生的CuCa相被破碎成亚微米级的第二相,与组合形变时效热处理工艺中析出的纳米级铁相、铬相从多个尺度对合金进行力学性能强化,而析出的铁相促进合金的导电性能的提高。少量的Mg元素固溶在铜基体中可以在小幅损失导电能力的基础上,大幅提高基体的加工硬化能力。本发明的高强高导铜铁系合金充分利用固溶强化、析出强化、细晶强化和加工硬化实现了抗拉强度与导电率的协同提高,其抗拉强度可以达到720-750MPa,导电率可以达到70-72%IACS,实现了合金强度和导电率的均衡。1. The high-strength and high-conductivity copper-iron alloy and its preparation method provided by the present invention utilize the microalloying of Mg, Si, Cr, Zr and Ca to promote the refinement of grains and the spheroidization of precipitated phases. The FeSi phase, CuCa phase and Cr phase precipitated in the alloy are pinned at the grain boundary, which improves the mechanical properties of the alloy. At the same time, the addition of microalloying elements also promoted the precipitation of primary iron phase during casting and solidification, while the semi-grown CuCa phase beside the primary iron phase inhibited the growth of the primary iron phase. With the subsequent cold deformation processing, the micron-scale primary iron phase and the accompanying CuCa phase are broken into sub-micron-scale secondary phases, and the nano-scale iron and chromium phases precipitated in the combined deformation and aging heat treatment process affect the alloy from multiple scales. The mechanical properties are strengthened, and the precipitated iron phase promotes the improvement of the electrical conductivity of the alloy. A small amount of Mg dissolved in the copper matrix can greatly improve the work hardening ability of the matrix on the basis of a small loss of electrical conductivity. The high-strength and high-conductivity copper-iron alloy of the present invention fully utilizes solid solution strengthening, precipitation strengthening, grain refinement strengthening and work hardening to achieve synergistic improvement of tensile strength and electrical conductivity, the tensile strength can reach 720-750MPa, and the electrical conductivity can reach Achieving 70-72% IACS, achieving a balance of alloy strength and electrical conductivity.

二、本发明提供的高强高导铜铁系合金及其制备方法,合金成分设计了较低含量的铁,极大程度的降低了铜铁合金使用普通熔炼工艺制备板带箔材的生产难度,减少了铜铁合金板带箔材的宏观缺陷,使合金性能更加稳定。本发明的合金制备方法,工艺简单易行、成本低廉,适合大规模工业化生产。2. The high-strength and high-conductivity copper-iron-based alloy provided by the present invention and the preparation method thereof, the alloy composition is designed with a relatively low content of iron, which greatly reduces the production difficulty of copper-iron alloys using ordinary smelting processes to prepare sheet, strip and foil, and reduces the The macroscopic defects of copper-iron alloy sheet, strip and foil are eliminated, and the alloy properties are more stable. The alloy preparation method of the invention has the advantages of simple and easy process, low cost, and is suitable for large-scale industrial production.

以上对本发明的实施方式作出详细说明,但本发明不局限于所描述的实施方式。对本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行的多种变化、修改、替换和变型均仍落入在本发明的保护范围之内。The embodiments of the present invention have been described above in detail, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and alterations to these embodiments without departing from the principle and spirit of the present invention still fall within the protection scope of the present invention.

Claims (6)

1. The high-strength high-conductivity copper-iron alloy is characterized by comprising the following components in percentage by weight:
fe: 0.5 to 5.0 wt%, Si: 0.05 to 0.5wt%, Mg: 0.05 to 0.5 weight percent, more than or equal to 0.2 weight percent and less than or equal to 0.5 weight percent of Cr, more than or equal to 0.04 weight percent and less than or equal to 0.15 weight percent of Zr, more than or equal to 0.01 weight percent and less than or equal to 0.15 weight percent of Ca, and the balance of Cu;
the preparation method of the high-strength high-conductivity copper-iron alloy comprises the following steps:
step S1, proportioning the elements required by the alloy according to the design components, smelting in inert gas, and casting to obtain a copper alloy ingot;
step S2, carrying out homogenization annealing on the copper alloy ingot casting in the step S1, wherein the annealing temperature is 920-970 ℃, the annealing time is 24-48h, and the homogenized ingot casting is cooled to 800-900 ℃;
step S3, the total deformation of hot rolling cogging of the rolling process is 70-80%, and the total deformation of cold rolling is 70-90%; after cold rolling, the blank is subjected to aging heat treatment at the temperature of 300-500 ℃, and the cold rolling-aging treatment process is repeated for two or more times; cleaning, straightening and trimming a cold-rolled sheet finished product to obtain a sheet, strip and foil finished alloy sheet, wherein the finish rolling deformation is 50%; finally, the plate is subjected to stress relief annealing at the temperature of 200-300 ℃ for 4-5h to prepare the high-strength high-conductivity copper-iron alloy;
the final aging heat treatment time is 16-32h, and the rest aging heat treatment time is 1-2 h.
2. The high-strength high-conductivity copper-iron alloy according to claim 1, wherein in step S1, electrolytic copper, pure iron, pure silicon, pure chromium, copper-magnesium intermediate alloy, copper-zirconium intermediate alloy, and copper-calcium intermediate alloy are selected as raw materials.
3. The high-strength high-conductivity copper-iron alloy according to claim 2, wherein the copper-magnesium master alloy is a Cu-30Mg master alloy, the copper-zirconium master alloy is a Cu-50Zr master alloy, and the copper-calcium master alloy is a Cu-50Ca master alloy.
4. The high-strength high-conductivity copper-iron alloy according to claim 1, wherein in step S1, melting is performed by using a vacuum melting furnace with a vacuum degree of 10 -5 -10 -3 Pa, the inert gas is high-purity argon; in the smelting process, a low-frequency magnetic field generated by an induction smelting furnace is adopted to stir the melt.
5. A preparation method of a high-strength high-conductivity copper-iron alloy is characterized by comprising the following steps:
step S1, proportioning the elements required by the alloy according to the design components, smelting in inert gas, and casting to obtain a copper alloy ingot;
the alloy comprises the following components in percentage by weight:
fe: 0.5 to 5.0 wt%, Si: 0.05 to 0.5wt%, Mg: 0.05 to 0.5 weight percent, more than or equal to 0.2 weight percent and less than or equal to 0.5 weight percent of Cr, more than or equal to 0.04 weight percent and less than or equal to 0.15 weight percent of Zr, more than or equal to 0.01 weight percent and less than or equal to 0.15 weight percent of Ca, and the balance of Cu;
step S2, carrying out homogenization annealing on the copper alloy ingot casting in the step S1, wherein the annealing temperature is 920-970 ℃, the annealing time is 24-48h, and the homogenized ingot casting is cooled to 800-900 ℃;
step S3, the total deformation of hot rolling cogging of the rolling process is 70-80%, and the total deformation of cold rolling is 70-90%; after cold rolling, the blank is subjected to aging heat treatment at the temperature of 300-500 ℃, and the cold rolling-aging treatment process is repeated for two or more times; cleaning, straightening and trimming a cold-rolled sheet finished product to obtain a sheet, strip and foil finished alloy sheet, wherein the finish rolling deformation is 50%; finally, the plate is subjected to stress relief annealing at the temperature of 200-300 ℃ for 4-5h to prepare the high-strength high-conductivity copper-iron alloy;
the final aging heat treatment time is 16-32h, and the rest aging heat treatment time is 1-2 h.
6. The method for preparing the high-strength high-conductivity copper-iron alloy according to claim 5, wherein in step S1, electrolytic copper, pure iron, pure silicon, pure chromium, a copper-magnesium intermediate alloy, a copper-zirconium intermediate alloy and a copper-calcium intermediate alloy are selected as raw materials; wherein the copper-magnesium intermediate alloy is an intermediate alloy of Cu-30Mg, the copper-zirconium intermediate alloy is an intermediate alloy of Cu-50Zr, and the copper-calcium intermediate alloy is an intermediate alloy of Cu-50 Ca.
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