CN114635376A - Highway warning post installation device - Google Patents
Highway warning post installation device Download PDFInfo
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- CN114635376A CN114635376A CN202210144950.6A CN202210144950A CN114635376A CN 114635376 A CN114635376 A CN 114635376A CN 202210144950 A CN202210144950 A CN 202210144950A CN 114635376 A CN114635376 A CN 114635376A
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- 238000009434 installation Methods 0.000 title claims description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000005553 drilling Methods 0.000 claims abstract description 23
- 239000012780 transparent material Substances 0.000 claims abstract description 4
- 238000005192 partition Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/70—Storing, transporting, placing or retrieving portable devices
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/604—Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings
- E01F9/608—Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings for guiding, warning or controlling traffic, e.g. delineator posts or milestones
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/16—Machines for digging other holes in the soil
- E02F5/20—Machines for digging other holes in the soil for vertical holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Emergency Alarm Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及公路警示柱安装装置。The invention relates to a road warning post installation device.
背景技术Background technique
为了对行驶的机动车辆和行人起到警示作用,夜间发光强度大,警示车辆安全行驶,需要在公路上安装警示柱,警示柱柔韧性好,耐碰撞,可以反弹恢复原状避免伤害,现有的警示柱在安装时需要人工钻孔,钻孔后将警示柱放好,然后将膨胀螺丝敲打推送到钻孔内,最后固定。人工在安装时存在以下问题:1、人工在安装时,需要弯腰钻孔,浪费劳动力,效率低。2、人工钻的孔间距会出现误差,导致与警示柱上的固定孔不对应,影响膨胀螺丝的推送。3、膨胀螺丝需要手动推送,效率低。4、警示柱需要人工手动放置在相应位置,十分不便。因此设计一款效率高、自动钻孔、自动摆放警示柱和自送推送膨胀螺丝的公路警示柱安装装置具有广阔的市场前景。In order to play a warning role for driving motor vehicles and pedestrians, the luminous intensity at night is large, and the warning vehicles are safe to drive. It is necessary to install warning columns on the highway. The warning columns are flexible, resistant to collision, and can bounce back to their original state to avoid injury. The existing The warning column needs to be drilled manually during installation. After drilling the warning column, put the warning column in place, then push the expansion screw into the hole, and finally fix it. There are the following problems in manual installation: 1. When manual installation, it is necessary to bend over to drill holes, which wastes labor and is inefficient. 2. There will be errors in the spacing of manually drilled holes, which will not correspond to the fixed holes on the warning column, which will affect the push of the expansion screw. 3. The expansion screw needs to be pushed manually, which is inefficient. 4. The warning column needs to be manually placed in the corresponding position, which is very inconvenient. Therefore, designing a highway warning column installation device with high efficiency, automatic drilling, automatic placement of warning columns and self-feeding and pushing expansion screws has broad market prospects.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的不足,本发明提供了效率高、自动钻孔、自动摆放警示柱和自送推送膨胀螺丝的公路警示柱安装装置。In view of the above-mentioned deficiencies of the prior art, the present invention provides a highway warning column installation device with high efficiency, automatic drilling, automatic placement of warning columns, and self-feeding and pushing of expansion screws.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
公路警示柱安装装置,它包括车体,所述车体上设置有传送机构、搬运机构、对正机构、抓取机构、钻孔机构和膨胀螺丝推送机构;A highway warning column installation device, which includes a vehicle body, on which a transmission mechanism, a handling mechanism, an alignment mechanism, a grabbing mechanism, a drilling mechanism and an expansion screw pushing mechanism are arranged;
所述搬运机构设置在所述传送机构的左侧;所述搬运机构包括搬运盘,所述搬运盘上设置多个竖直的侧壁开口的搬运筒,所述搬运盘的底端连接一个搬运盘驱动电机;The conveying mechanism is arranged on the left side of the conveying mechanism; the conveying mechanism includes a conveying tray on which a plurality of vertical conveying cylinders with sidewall openings are arranged, and the bottom end of the conveying tray is connected to a conveying tray. disc drive motor;
所述对正机构包括透明材质的对正盘,所述对正盘位于所述搬运筒的下方,位于所述对正盘的下方设置一个托板,所述托板的底端设置有对正盘驱动电机;所述托板上设置有多个用于检测警示柱是否对正的第一传感器;所述搬运机构和对正机构之间设置一个弧形的隔挡板;The alignment mechanism includes an alignment plate made of transparent material, the alignment plate is located below the conveying cylinder, a support plate is arranged below the alignment plate, and the bottom end of the support plate is provided with an alignment plate. a disk drive motor; a plurality of first sensors for detecting the alignment of the warning column are arranged on the pallet; an arc-shaped partition plate is arranged between the conveying mechanism and the alignment mechanism;
所述抓取机构包括抓取筒,所述抓取筒内铰接连接多个夹持头,且铰接连接处设置有初始状态使所述夹持头的顶端向所述抓取筒轴线位置倾斜的第一扭簧,所述抓取筒的顶端连接一个抓取筒驱动气缸,所述抓取筒的一侧设置有可驱动所述抓取筒转动的机械臂;The grasping mechanism includes a grasping cylinder, a plurality of clamping heads are hingedly connected in the grasping cylinder, and the hinged connection is provided with a top end of the clamping head inclined to the axis position of the grasping cylinder in an initial state. a first torsion spring, the top of the grabbing cylinder is connected to a grabbing cylinder driving cylinder, and one side of the grabbing cylinder is provided with a mechanical arm that can drive the grabbing cylinder to rotate;
所述钻孔机构包括两根支撑杆,每根所述支撑杆的一端均与车体铰接连接,每根所述支撑杆的另一端底部分别设置一个支撑块,所述支撑杆上设置支撑块驱动气缸;其中一个所述支撑块上设置两个电钻,另一个所述支撑块上设置一个所述电钻;当两根所述支撑杆闭合时,每个所述电钻与警示柱底端的固定孔一一对应;每根所述支撑杆与所述车体之间铰接连接一个支撑杆驱动气缸;The drilling mechanism includes two support rods, one end of each support rod is hingedly connected with the vehicle body, a support block is respectively provided at the bottom of the other end of each support rod, and a support block is provided on the support rod A driving cylinder; two electric drills are set on one of the support blocks, and one electric drill is set on the other support block; when the two support rods are closed, each of the electric drills and the fixing hole at the bottom of the warning column One-to-one correspondence; each of the support rods and the vehicle body is hingedly connected with a support rod drive cylinder;
所述膨胀螺丝推送机构包括放置盘,所述放置盘上呈圆周等间距设置多个放置筒;所述放置盘上与所述放置筒对应的位置设置有开口;所述抓取筒的底端设置一个环形挡板,所述环形挡板上设置有与警示柱底端的固定孔对应的出料口;所述抓取筒上设置有放置盘驱动机构;所述抓取筒上设置多个与所述出料口对应的推送气缸。The expansion screw pushing mechanism includes a placing plate on which a plurality of placing cylinders are arranged at equal intervals around the circumference; an opening is provided on the placing plate at a position corresponding to the placing cylinder; the bottom end of the grabbing cylinder is provided with an opening. An annular baffle is provided, and the annular baffle is provided with a discharge port corresponding to the fixing hole at the bottom end of the warning column; the grabbing cylinder is provided with a placing disk drive mechanism; A push cylinder corresponding to the discharge port.
进一步的,所述搬运盘上还设置有多组夹持机构,每组所述夹持机构包括对称设置的两个夹持杆,每根所述夹持杆分别与所述搬运筒铰接连接;每根所述夹持杆的内侧端分别铰接连接一个连杆,两根所述连杆的另一端分别铰接连接在一个小齿轮上,所述小齿轮可转动设置在所述搬运筒的一侧,所述车体上固定连接一个不完全齿轮,所述不完全齿轮分别与多个所述小齿轮啮合;所述小齿轮的可转动连接位置设置有初始状态下使所述夹持杆张开的第二扭簧。Further, a plurality of groups of clamping mechanisms are also provided on the conveying tray, and each group of the clamping mechanisms includes two clamping rods arranged symmetrically, and each of the clamping rods is hingedly connected to the conveying cylinder respectively; A connecting rod is hingedly connected to the inner end of each of the clamping rods, and the other ends of the two connecting rods are hingedly connected to a pinion gear, which is rotatably arranged on one side of the carrying cylinder. , an incomplete gear is fixedly connected to the vehicle body, and the incomplete gears are respectively meshed with a plurality of the pinions; the rotatable connection position of the pinions is set to make the clamping rod open in the initial state the second torsion spring.
进一步的,所述链条呈S形设置。Further, the chain is arranged in an S shape.
进一步的,所述放置筒的顶端设置有喇叭形开口。Further, the top end of the placing cylinder is provided with a trumpet-shaped opening.
进一步的,所述车体的底端设置有滚轮,所述车体的后端设置有推把。Further, the bottom end of the vehicle body is provided with a roller, and the rear end of the vehicle body is provided with a push handle.
进一步的,所述放置盘驱动机构包括齿条、主齿轮和主齿轮驱动电机,所述齿条呈环形固定在所述放置盘的外圈,所述主齿轮驱动电机固定在所述抓取筒上,所述主齿轮与所述主齿轮驱动电机驱动连接,所述主齿轮与所述齿条啮合设置。Further, the placing plate driving mechanism includes a rack, a main gear and a main gear driving motor, the rack is annularly fixed on the outer ring of the placing plate, and the main gear driving motor is fixed on the grabbing cylinder. On the upper side, the main gear is drivingly connected with the main gear driving motor, and the main gear is meshed with the rack.
进一步的,所述隔挡板的截面设置成Z字形。Further, the cross section of the partition plate is arranged in a zigzag shape.
进一步的,位于所述搬运盘一侧的所述车体上设置一个可检测警示柱是否贴合所述搬运筒内壁的第二传感器。Further, a second sensor that can detect whether the warning column is in contact with the inner wall of the conveying drum is arranged on the vehicle body located on one side of the conveying tray.
本发明的有益效果是:The beneficial effects of the present invention are:
通过钻孔机构在地面上钻孔,钻孔后传送机构、对正机构和搬运机构将警示柱摆放到相应的安装位置,之后膨胀螺丝推送机构将膨胀螺丝推送到相应的钻孔内,实现警示柱的安装,整个过程省去人工手动钻孔、手动摆放警示柱、手动推送膨胀螺丝,具有效率高和节省劳动力的特点。通过设置放置盘和放置筒,在使用时,可先将放置筒装满膨胀螺丝,这样可以满足安装多个警示柱的要求。通过在搬运盘上设置多组夹持机构,使用时可避免警示柱在搬运时脱离搬运盘。Drill holes on the ground through the drilling mechanism. After drilling, the transmission mechanism, the alignment mechanism and the transport mechanism place the warning column in the corresponding installation position, and then the expansion screw push mechanism pushes the expansion screw into the corresponding drilling hole to realize The installation of the warning column eliminates the need for manual manual drilling, manual placement of the warning column, and manual push of the expansion screw in the whole process, which has the characteristics of high efficiency and labor saving. By setting the placing plate and the placing cylinder, when in use, the placing cylinder can be filled with expansion screws first, which can meet the requirements of installing multiple warning posts. By arranging multiple sets of clamping mechanisms on the transport tray, the warning column can be prevented from being separated from the transport tray during transport.
附图说明Description of drawings
附图1为本发明的立体结构示意图;Accompanying drawing 1 is the three-dimensional structure schematic diagram of the present invention;
附图2为本发明的侧视结构示意图;Accompanying drawing 2 is the side view structure schematic diagram of the present invention;
附图3为本发明搬运机构的侧视结构示意图;Accompanying drawing 3 is the side view structure schematic diagram of the carrying mechanism of the present invention;
附图4为本发明抓取机构的剖视结构示意图;Accompanying drawing 4 is the sectional structure schematic diagram of the grabbing mechanism of the present invention;
附图5为本发明对正机构的立体结构示意图;Accompanying
附图6为本发明的附图1中局部A放大结构示意图;Accompanying drawing 6 is the enlarged structural schematic diagram of part A in accompanying drawing 1 of the present invention;
附图7为本发明夹持机构的俯视结构示意图;7 is a schematic top view of the structure of the clamping mechanism of the present invention;
附图8为本发明隔挡板剖视结构示意图;8 is a schematic cross-sectional structural diagram of the partition plate of the present invention;
图中,车体1、滚轮11、推把12、控制器13、控制按钮131、传送机构2、连接片21、搬运机构3、搬运盘31、转轴311、搬运筒32、搬运盘驱动电机33、第二传感器34、对正机构4、对正盘41、托板42、对正盘驱动电机43、第一传感器44、隔挡板45、抓取机构5、抓取筒51、夹持头511、开口槽512、抓取筒驱动气缸52、机械臂53、机械臂驱动电机54、支架55、立柱551、顶板552、钻孔机构6、支撑杆61、支撑块62、支撑块驱动气缸63、电钻64、支撑杆驱动气缸65、膨胀螺丝推送机构7、放置盘71、放置筒72、环形挡板73、出料口731、放置盘驱动机构74、齿条741、主齿轮742、主齿轮驱动电机743、推送气缸75、推杆751、夹持机构8、夹持杆81、连杆82、小齿轮83、不完全齿轮84、警示柱9。In the figure, the vehicle body 1, the
具体实施方式Detailed ways
为了更好地理解本发明,下面结合附图来详细解释本发明的实施方式。For a better understanding of the present invention, the embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
如附图1至附图8所示的公路警示柱安装装置,它包括车体1,车体1的底端设置有滚轮11,滚轮11设置四个。车体1的后端设置有推把12。使用时,手动推着推把12移动。当然也可将车体1固定在拖拉机车头上或者将滚轮11连接一个滚轮驱动电机驱动车体1行走。As shown in FIG. 1 to FIG. 8, the road warning column installation device includes a vehicle body 1, and the bottom end of the vehicle body 1 is provided with
车体1上设置有传送机构2、搬运机构3、对正机构4、抓取机构5、钻孔机构6和膨胀螺丝推送机构7。The vehicle body 1 is provided with a conveying mechanism 2 , a conveying mechanism 3 , an alignment mechanism 4 , a
传送机构2包括链条、连接片21、链轮和链轮驱动电机,链条包括内侧链条和外侧链条,内侧链条与外侧链条之间连接多个连接片21;链条、链轮和链轮驱动电机在附图中均未显示,链条水平设置在车体1上,链轮设置在链条的拐角位置,链轮驱动电机设置在车体1的下表面。传送机构2的结构可直接采用市面上回转小火锅中的回转输送机构,优选的,链条呈S形设置,这样可以一次放置多个警示柱9。The transmission mechanism 2 includes a chain, a connecting piece 21, a sprocket and a sprocket driving motor, the chain includes an inner chain and an outer chain, and a plurality of connecting pieces 21 are connected between the inner chain and the outer chain; Not shown in the drawings, the chain is arranged horizontally on the vehicle body 1 , the sprocket is arranged at the corner of the chain, and the drive motor of the sprocket is arranged on the lower surface of the vehicle body 1 . The structure of the transmission mechanism 2 can directly adopt the rotary conveying mechanism in the rotary small hot pot on the market. Preferably, the chain is arranged in an S shape, so that a plurality of warning posts 9 can be placed at one time.
搬运机构3设置在传送机构2的左侧,搬运机构3包括搬运盘31,搬运盘31上设置多个竖直的侧壁开口的搬运筒32,附图6中显示有四个搬运筒32,实际使用时,可将搬运筒32的长度设置足够长,以避免搬运筒32在转动时发生倾斜,搬运机构3和对正机构4之间设置一个弧形的隔挡板45,隔挡板45的截面为长条状,优选的,将弧形的隔挡板45设置成如附图8所示的Z字形。The conveying mechanism 3 is arranged on the left side of the conveying mechanism 2, and the conveying mechanism 3 includes a conveying
搬运盘31的底端连接一个可驱动搬运盘31转动的搬运盘驱动电机33,具体实施时,搬运盘31的底端固定一个转轴311,转轴311与固定在车体1上的搬运盘驱动电机33驱动连接(可通过连轴器将转轴311与搬运盘驱动电机33的输出轴连接)。通过搬运盘31将警示柱9搬运到下文中的对正盘41上。The bottom end of the
使用时,每个连接片21上放置一个警示柱9,传送机构2没传送一个工位怎警示柱9运动一个相邻两个连接片21之间距离。初始状态,搬运筒32位于一个连接片21的上方,也就是如果此连接片21上有警示柱9的话,警示柱9与搬运筒32内壁贴合。使用时,搬运筒32开口位置的两侧边分别向外延伸,即整个搬运筒32的俯视图呈U形。避免警示柱9在搬运的过程滑出。优选的,可在位于搬运盘31一侧的车体1上设置一个检测警示柱9贴合搬运筒32内壁的第二传感器34。当警示柱9随着连接片21一同运动,搬运盘31每次运动一个工位,则搬运筒32由当前位置移到相邻搬运筒32的下一个位置。并且搬运筒32与传送机构2对应(搬运盘31的中心和搬运筒32的中心连成直线与警示柱9的运动方向平行)当警示柱9的内壁与搬运筒32的内壁贴合时,第二传感器34则检测到警示柱9,第二传感器34可采用光电传感器,当检测到信号时,第二传感器34将信号发送到下文中的控制器13上,控制器13控制传送机构2上的链轮驱动电机停止转动。In use, a warning column 9 is placed on each connecting piece 21 , and the conveying mechanism 2 does not transmit a station how to warn the column 9 to move a distance between two adjacent connecting pieces 21 . In the initial state, the carrying
为了防止警示柱9在搬运过程中滑出,优选的,搬运盘31上还设置有多组夹持机构8,如附图7所示,夹持机构8设置有四组,每组夹持机构8包括对称设置的两个夹持杆81,夹持杆81也可替换成夹持板,每根夹持杆81分别与搬运筒32铰接连接;每根夹持杆81的内侧端部分别铰接连接一个连杆82,两根连杆82的另一端分别铰接连接在一个小齿轮83上,使用时,可在小齿轮83的上端固定两根铰接连接轴,并将连杆82的端部套置在铰接连接轴上。小齿轮83可转动设置在搬运筒32的一侧,使用时可在搬运筒32的侧壁上固定一个固定座,将小齿轮83可转动设置在固定座上。当小齿轮83转动时,在连杆82的作用下实现夹持杆81的张开与闭合,初始状态,每组夹持机构8上的两根夹持杆81处于张开状态,夹持杆81呈拐角形状或者其他形状。附图7所示的状态为张开状态,当小齿轮83继续转动时,小齿轮83脱离啮合,且在第二扭簧的作用下复位,并通过连杆82实现两根夹持杆81的闭合。In order to prevent the warning post 9 from slipping out during the conveying process, preferably, a plurality of groups of clamping mechanisms 8 are provided on the conveying
车体1上固定连接一个不完全齿轮84,不完全齿轮84套置在转轴311上且底端与车体1固定。不完全齿轮84上有多组不完全齿轮84分别与多个小齿轮83啮合;小齿轮83的可转动连接位置设置有初始状态下使夹持杆81张开的第二扭簧(未显示),第二扭簧的具体实施方式为,将第二扭簧套置在小齿轮83的转轴311上,第二扭簧的一端与小齿轮83固定,第二扭簧的另一端与固定座或者搬运筒32固定。搬运盘驱动电机33带动搬运盘31转动,小齿轮83也会围绕不完全齿轮84旋转,当遇到不完全齿轮84上的齿时,小齿轮83在随搬运盘31一起转动的同时,自身也会转动,实现两根夹持杆81的张开,当小齿轮83不与不完全齿轮84上的齿接触时,在第二扭簧的作用下。小齿轮83运动到初始位置,此时两根夹持杆81的端部闭合,处于夹持状态。当警示柱9被搬运到对正盘41上时,两夹持杆81闭合。An
对正机构4包括透明材质的对正盘41,对正盘41位于搬运筒32的下方,位于对正盘41的下方设置一个托板42,如附图5所示,托板42的上端通过三根立柱421固定在车体1的底端。托板42与车体1固定连接,托板42的底端设置有可驱动对正盘41转动的对正盘驱动电机43;托板42上设置有多个用于检测警示柱9对正的第一传感器44,第一传感器可采用光电第一传感器,例如红外线第一传感器,警示柱9的底端有三个固定孔,当三个固定孔与三个第一传感器44对应时,则表明警示柱9对正,此时三个第一传感器均检测不到物体。The alignment mechanism 4 includes an
抓取机构5包括抓取筒51,在抓取筒51的内壁上设置有多个开口槽512,每个抓取筒51的开口槽512内铰接连接一个夹持头511,夹持头511为弧形的长条杆,且铰接连接处设置有初始状态使夹持头511的顶端向抓取筒51轴线位置倾斜的第一扭簧(未显示),第一扭簧的具体实施方式为:将第一扭簧套置在夹持头511的铰接连接轴上,第一扭簧的一端与开口槽512固定,第一扭簧的另一端与夹持头511固定。当警示柱9插进抓取筒51内时,多个夹持头511共同作用将警示柱9夹持,夹持头511可设置多个,为了避免警示柱9被刮蹭,将夹持头511的顶端设置成圆弧形状。抓取筒51的顶端连接一个抓取筒驱动气缸52,通过抓取筒驱动气缸52实现抓取筒51的升降,当抓取筒51套置在警示柱9上时,夹持头实现对警示柱9的夹持。The grasping
抓取筒51的一侧设置有可驱动抓取筒51转动的机械臂53,机械臂53连接一个机械臂驱动电机54;机械臂驱动电机54固定在车体1上设置的支架55上,支架55包括四根立柱551和位于立柱551顶端设置的顶板552。使用时,在顶板552上设置一个固定筒5521,将机械臂53的端部套置在固定筒5521上,且机械臂驱动电机54的输出轴穿过固定筒5521后与机械臂53固定连接。使用时,在机械臂驱动电机54的作用下,抓取筒51摆动到车体1的左侧。当抓取筒51摆动到左侧时,抓取筒51其好位于安装位置的上方。One side of the grabbing
钻孔机构6包括两根支撑杆61,每根支撑杆61的一端均与车体1铰接连接,每根支撑杆61的另一端底部分别设置一个支撑块62,支撑杆61上设置有可驱动支撑块62竖直移动的支撑块驱动气缸63;其中一个支撑块62上设置两个电钻64,另一个支撑块62上设置一个电钻64;当两根支撑杆61闭合时,每个电钻64与警示柱9底端的固定孔一一对应;每根支撑杆61与车体1之间铰接连接一个支撑杆驱动气缸65;使用时,支撑杆驱动气缸65分别驱动对应的支撑杆61摆动,最终两根支撑杆61的左端靠拢,靠拢之后,支撑块62位于警示柱9安装位置的上方,之后支撑块62下降,三个电钻64钻孔。钻孔之后,支撑块62上升,并且支撑杆驱动气缸65驱动支撑杆61运动到初始位置。再之后抓取筒驱动气缸52驱动抓取筒51下降,将警示柱9放置在安装位置,最后膨胀螺丝推送机构7将膨胀螺丝推送到钻孔位置。之后支撑块驱动气缸63驱动支撑块62向下移动到底端,在竖直移动时,电钻64开始钻孔。The drilling mechanism 6 includes two
膨胀螺丝推送机构7包括放置盘71,放置盘71套置在抓取筒51上,放置盘71上呈圆周等间距设置多个放置筒72,放置筒72的两端开口,使用时,提前将膨胀螺丝放置在放置筒72内,为了方便放置,将放置筒72的顶端设置有喇叭形开口。The expansion screw pushing mechanism 7 includes a placing
放置筒72的内壁与膨胀螺丝贴合(与膨胀螺丝的螺母贴合),这样可避免膨胀螺丝倾斜。放置盘71上与放置筒72对应的位置设置有开口,这样膨胀螺丝可从放置盘71底端穿出。抓取筒51的底端设置一个环形挡板73,环形挡板73上设置有与警示柱9底端的固定孔对应的出料口731;每个出料口731分别与警示柱9上的三个固定孔对应。当放置筒72位于出料口731上方时,开口与出料口731对应,此时位于放置筒72内的膨胀螺丝从环形挡板73的底端穿出。The inner wall of the placing
抓取筒51上设置有可驱动放置盘71转动的放置盘驱动机构74;放置盘驱动机构74包括齿条741、主齿轮742和主齿轮驱动电机743,齿条741呈环形固定在放置盘71的外圈,主齿轮驱动电机743固定在抓取筒51上,主齿轮742与主齿轮驱动电机743驱动连接,主齿轮742与齿条741啮合设置。使用时,主齿轮驱动电机743驱动主齿轮742转动,使放置盘71的转动角度为相邻两个放置筒72与放置盘71轴心的夹角。抓取筒51上设置多个与出料口731对应的推送气缸75。放置盘71每转动一次就会有一个膨胀螺丝从环形挡板73上穿出。之后被推送气缸75推送出去,推送气缸75的活塞杆上固定一根推杆751。最终膨胀螺丝被推送到钻孔位置,钻孔的直径等于略小于膨胀螺丝的下侧直径,这样膨胀螺丝被推送到底端后,抓取筒51在上升时,膨胀螺丝会将警示柱9固定,之后可人工旋拧膨胀螺丝的螺母。The catching
使用时,可在推把12上设置一个控制器13,控制器13与链轮驱动电机、搬运盘驱动电机33、第二传感器34、对正盘驱动电机43、第一传感器44、抓取筒驱动气缸52、机械臂驱动电机54、支撑杆驱动气缸65、支撑块驱动气缸63、电钻64、主齿轮驱动电机743和推送气缸75控制连接,控制器13上设置有多个控制按钮131,通过控制按钮131完成安装动作。When in use, a
本发明的使用方法:Using method of the present invention:
第一步,将警示柱9放置在传送机构2上,将膨胀螺丝放置在放置筒72内,之后将车体1移动到安装位置。In the first step, the warning post 9 is placed on the conveying mechanism 2, the expansion screw is placed in the placing
第二步,按下控制按钮131,控制器13控制链轮驱动电机将警示柱9传送到搬运筒32位置,之后控制器13控制链轮驱动电机停止动作,同时控制搬运盘驱动电机33运动一个工位,使警示柱9运动到对正盘41上;之后控制器13控制对正盘驱动电机43动作,当三个第一传感器44均未检测到信号时,控制器13控制对正盘驱动电机43停止动作;之后控制器13支撑杆驱动气缸65、支撑块驱动气缸63和电钻64动作,实现钻孔,钻孔完成后复位;之后控制器13控制抓取筒驱动气缸52动作,先控制抓取筒51下降,抓住警示柱9,然后在上升(避免机械臂53转动时触碰到电钻。),然后控制器13控制机械臂驱动电机54动作,将警示柱9转动到安装位置的上方,然后抓取筒驱动气缸52控制抓取筒51下降,然后主齿轮驱动电机743动作,使膨胀螺丝从出料口731伸出;之后控制器13控制推送气缸75将膨胀螺丝推到钻孔内,之后控制器13控制推送气缸75和机械臂驱动电机54动作,使抓取筒51复位。使用时,可通过一个总的控制按钮131依次完成安装动作,也可设置多个控制按钮131,每个控制按钮131分别控制一个动作。In the second step, press the
需要说明的是,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be noted that, although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution. This description in the description is only for the sake of clarity, and those skilled in the art should take the description as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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