CN114635376B - Highway warning post installation device - Google Patents
Highway warning post installation device Download PDFInfo
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- CN114635376B CN114635376B CN202210144950.6A CN202210144950A CN114635376B CN 114635376 B CN114635376 B CN 114635376B CN 202210144950 A CN202210144950 A CN 202210144950A CN 114635376 B CN114635376 B CN 114635376B
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- cylinder
- grabbing
- carrying
- cylinders
- driving
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- 238000009434 installation Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 238000005553 drilling Methods 0.000 claims abstract description 29
- 239000012780 transparent material Substances 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/70—Storing, transporting, placing or retrieving portable devices
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/604—Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings
- E01F9/608—Upright bodies, e.g. marker posts or bollards; Supports for road signs specially adapted for particular signalling purposes, e.g. for indicating curves, road works or pedestrian crossings for guiding, warning or controlling traffic, e.g. delineator posts or milestones
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/16—Machines for digging other holes in the soil
- E02F5/20—Machines for digging other holes in the soil for vertical holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Emergency Alarm Devices (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
The invention discloses a highway warning post installation device which comprises a vehicle body, wherein a conveying mechanism, a carrying mechanism, an aligning mechanism, a grabbing mechanism, a drilling mechanism and an expansion screw pushing mechanism are arranged on the vehicle body. The conveying mechanism comprises a conveying tray, and a plurality of vertical conveying cylinders with side wall openings are arranged on the conveying tray. The alignment mechanism comprises an alignment disc made of transparent materials, and the alignment disc is positioned below the carrying cylinder. The grabbing mechanism comprises a grabbing cylinder, a plurality of clamping heads are hinged in the grabbing cylinder, and the mechanical arm is connected with a mechanical arm driving motor. The drilling mechanism comprises two support rods, the bottom of the other end of each support rod is provided with a support block respectively, and the support rods are provided with support block driving cylinders capable of driving the support blocks to vertically move; two electric drills are arranged on one supporting block, and one electric drill is arranged on the other supporting block. The expansion screw pushing mechanism comprises a placing disc. The invention has the characteristics of high efficiency, automatic drilling, automatic placement of warning columns and automatic pushing of expansion screws.
Description
Technical Field
The invention relates to a highway warning post installation device.
Background
In order to play a warning role on motor vehicles and pedestrians, the luminous intensity at night is high, the warning vehicles safely run, warning posts are required to be installed on roads, the warning posts are good in flexibility and collision-resistant, the existing warning posts can rebound to be original to avoid injury, manual drilling is required when the existing warning posts are installed, the warning posts are placed after drilling, then expansion screws are knocked and pushed into the drilling holes, and finally the warning posts are fixed. The following problems exist in the manual installation: 1. when the manual work is installed, need bow drilling, extravagant labour, inefficiency. 2. Errors can occur in the hole spacing of the manual drilling, so that the errors do not correspond to the fixing holes on the warning posts, and the pushing of the expansion screw is affected. 3. The expansion screw needs to be pushed manually, so that the efficiency is low. 4. The warning post needs manual placement in corresponding position, and is very inconvenient. Therefore, the highway warning column mounting device which is high in efficiency, capable of automatically drilling holes and automatically placing warning columns and capable of automatically pushing expansion screws has a wide market prospect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the highway warning column mounting device which has high efficiency and is capable of automatically drilling holes, automatically placing warning columns and automatically pushing expansion screws.
The technical scheme adopted for solving the technical problems is as follows:
the highway warning post mounting device comprises a vehicle body, wherein the vehicle body is provided with a conveying mechanism, a carrying mechanism, an aligning mechanism, a grabbing mechanism, a drilling mechanism and an expansion screw pushing mechanism;
the conveying mechanism is arranged at the left side of the conveying mechanism; the conveying mechanism comprises a conveying tray, a plurality of vertical conveying cylinders with side wall openings are arranged on the conveying tray, and the bottom end of the conveying tray is connected with a conveying tray driving motor;
the alignment mechanism comprises an alignment disc made of transparent materials, the alignment disc is positioned below the carrying cylinder, a supporting plate is arranged below the alignment disc, and an alignment disc driving motor is arranged at the bottom end of the supporting plate; the supporting plate is provided with a plurality of first sensors for detecting whether the warning posts are aligned or not; an arc-shaped baffle plate is arranged between the carrying mechanism and the alignment mechanism;
the grabbing mechanism comprises grabbing cylinders, a plurality of clamping heads are hinged in the grabbing cylinders, a first torsion spring which is in an initial state and enables the top ends of the clamping heads to incline towards the axis of the grabbing cylinders is arranged at the hinged connection position, the top ends of the grabbing cylinders are connected with a grabbing cylinder driving cylinder, and a mechanical arm capable of driving the grabbing cylinders to rotate is arranged on one side of each grabbing cylinder;
the drilling mechanism comprises two support rods, one end of each support rod is hinged with the vehicle body, the bottom of the other end of each support rod is provided with a support block, and the support rods are provided with support block driving cylinders; two electric drills are arranged on one supporting block, and one electric drill is arranged on the other supporting block; when the two supporting rods are closed, each electric drill corresponds to the fixing hole at the bottom end of the warning post one by one; each supporting rod is hinged with the vehicle body and is connected with a supporting rod driving cylinder;
the expansion screw pushing mechanism comprises a placing disc, wherein a plurality of placing cylinders are arranged on the placing disc at equal intervals along the circumference; an opening is arranged on the placing disc at a position corresponding to the placing cylinder; the bottom end of the grabbing cylinder is provided with an annular baffle plate, and the annular baffle plate is provided with a discharge hole corresponding to a fixed hole at the bottom end of the warning column; a placing disc driving mechanism is arranged on the grabbing cylinder; the grabbing cylinder is provided with a plurality of pushing cylinders corresponding to the discharge holes.
Further, a plurality of groups of clamping mechanisms are further arranged on the carrying tray, each group of clamping mechanisms comprises two symmetrically arranged clamping rods, and each clamping rod is respectively hinged with the carrying barrel; the inner side end of each clamping rod is respectively hinged with a connecting rod, the other ends of the two connecting rods are respectively hinged with a pinion, the pinions are rotatably arranged on one side of the carrying cylinder, an incomplete gear is fixedly connected to the vehicle body, and the incomplete gears are respectively meshed with the pinions; the rotatable connection position of the pinion is provided with a second torsion spring which opens the clamping rod in an initial state.
Further, the chain is arranged in an S shape.
Further, a horn-shaped opening is formed in the top end of the placement barrel.
Further, the bottom end of the car body is provided with a roller, and the rear end of the car body is provided with a pushing handle.
Further, the placing disc driving mechanism comprises a rack, a main gear and a main gear driving motor, the rack is fixed on the outer ring of the placing disc in a ring shape, the main gear driving motor is fixed on the grabbing cylinder, the main gear is connected with the main gear driving motor in a driving mode, and the main gear is meshed with the rack.
Further, the cross section of the baffle plate is arranged in a Z shape.
Further, a second sensor capable of detecting whether the warning column is attached to the inner wall of the carrying cylinder or not is arranged on the vehicle body at one side of the carrying plate.
The beneficial effects of the invention are as follows:
through drilling mechanism drilling subaerial, conveying mechanism, alignment mechanism and handling mechanism put corresponding mounted position with the warning post after the drilling, later in the expansion screw pushing mechanism pushes the corresponding drilling with the expansion screw, realize the installation of warning post, whole process save artifical manual drilling, manual warning post of putting, manual push expansion screw, have efficient and save the characteristics of labour. Through setting up and placing the dish and placing the section of thick bamboo, when using, can be earlier with placing the section of thick bamboo and fill the inflation screw, can satisfy the requirement of installing a plurality of warning posts like this. Through setting up multiunit fixture on the transport dish, can avoid the warning post to break away from the transport dish when carrying during the use.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic side view of the handling mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view of the gripping mechanism of the present invention;
FIG. 5 is a schematic perspective view of the alignment mechanism of the present invention;
FIG. 6 is a schematic view of a partial A enlarged structure of FIG. 1 according to the present invention;
FIG. 7 is a schematic top view of the clamping mechanism of the present invention;
FIG. 8 is a schematic cross-sectional view of a baffle plate according to the present invention;
in the figure, a vehicle body 1, a roller 11, a push handle 12, a controller 13, a control button 131, a transfer mechanism 2, a connection piece 21, a transfer mechanism 3, a transfer tray 31, a rotation shaft 311, a transfer cylinder 32, a transfer tray driving motor 33, a second sensor 34, an aligning mechanism 4, an aligning tray 41, a pallet 42, an aligning tray driving motor 43, a first sensor 44, a barrier 45, a gripping mechanism 5, a gripping cylinder 51, a gripping head 511, an open groove 512, a gripping cylinder driving cylinder 52, a robot arm 53, a robot arm driving motor 54, a bracket 55, a column 551, a top plate 552, a drilling mechanism 6, a support rod 61, a support block 62, a support block driving cylinder 63, an electric drill 64, a support rod driving cylinder 65, an expansion screw pushing mechanism 7, a placement tray 71, a placement tray 72, a ring-shaped barrier 73, a discharge port 731, a placement tray driving mechanism 74, a rack 741, a main gear 742, a main gear driving motor 743, a pushing cylinder 75, a push rod 751, a gripping mechanism 8, a gripping rod 81, a link 82, a pinion 83, a partial gear 84, and a warning column 9.
Detailed Description
For a better understanding of the present invention, embodiments of the present invention are explained in detail below with reference to the drawings.
The highway warning post mounting device as shown in fig. 1 to 8 comprises a vehicle body 1, wherein rollers 11 are arranged at the bottom end of the vehicle body 1, and four rollers 11 are arranged. The rear end of the vehicle body 1 is provided with a push handle 12. In use, the push handle 12 is manually pushed to move. It is of course also possible to fix the body 1 on the tractor head or to connect the rollers 11 to a roller drive motor to drive the body 1 to travel.
The vehicle body 1 is provided with a conveying mechanism 2, a carrying mechanism 3, an aligning mechanism 4, a grabbing mechanism 5, a drilling mechanism 6 and an expansion screw pushing mechanism 7.
The conveying mechanism 2 comprises a chain, connecting pieces 21, a chain wheel and a chain wheel driving motor, wherein the chain comprises an inner side chain and an outer side chain, and a plurality of connecting pieces 21 are connected between the inner side chain and the outer side chain; the chain, the chain wheel and the chain wheel driving motor are not shown in the drawing, the chain is horizontally arranged on the vehicle body 1, the chain wheel is arranged at the corner position of the chain, and the chain wheel driving motor is arranged on the lower surface of the vehicle body 1. The structure of the conveying mechanism 2 can directly adopt a rotary conveying mechanism in a rotary small hot pot in the market, and preferably, a chain is arranged in an S shape, so that a plurality of warning posts 9 can be placed at one time.
The handling mechanism 3 is arranged at the left side of the conveying mechanism 2, the handling mechanism 3 comprises a handling disc 31, a plurality of handling drums 32 with vertical side wall openings are arranged on the handling disc 31, four handling drums 32 are shown in fig. 6, and in actual use, the length of each handling drum 32 can be set long enough to avoid tilting of the handling drum 32 during rotation, an arc-shaped baffle 45 is arranged between the handling mechanism 3 and the alignment mechanism 4, the section of the baffle 45 is long, and preferably, the arc-shaped baffle 45 is arranged into a Z shape as shown in fig. 8.
The bottom end of the carrying tray 31 is connected with a carrying tray driving motor 33 capable of driving the carrying tray 31 to rotate, and when the carrying tray is in practical implementation, the bottom end of the carrying tray 31 is fixed with a rotating shaft 311, and the rotating shaft 311 is in driving connection with the carrying tray driving motor 33 fixed on the vehicle body 1 (the rotating shaft 311 can be connected with an output shaft of the carrying tray driving motor 33 through a coupler). The warning post 9 is carried by the carrying tray 31 to an alignment tray 41 hereinafter.
When the device is used, one warning column 9 is placed on each connecting sheet 21, and the conveying mechanism 2 does not convey a station how the warning column 9 moves by a distance between two adjacent connecting sheets 21. In the initial state, the carrying cylinder 32 is positioned above one connecting sheet 21, namely, if the connecting sheet 21 is provided with the warning column 9, the warning column 9 is attached to the inner wall of the carrying cylinder 32. When in use, the two sides of the opening of the carrying cylinder 32 extend outwards respectively, i.e. the top view of the whole carrying cylinder 32 is U-shaped. The warning post 9 is prevented from sliding out during handling. Preferably, a second sensor 34 for detecting that the warning post 9 is attached to the inner wall of the carrying cylinder 32 may be provided on the vehicle body 1 located on one side of the carrying tray 31. When the warning post 9 moves together with the connecting piece 21, the carrier plate 31 moves one station at a time, and the carrier cylinder 32 moves from the current position to the next position of the adjacent carrier cylinder 32. And the second sensor 34 detects the warning post 9 when the inner wall of the warning post 9 is attached to the inner wall of the carrying cylinder 32 corresponding to the carrying cylinder 32 (the center of the carrying tray 31 and the center of the carrying cylinder 32 are connected in a straight line and parallel to the movement direction of the warning post 9), the second sensor 34 can adopt a photoelectric sensor, when detecting a signal, the second sensor 34 sends the signal to the controller 13 below, and the controller 13 controls the sprocket driving motor on the carrying mechanism 2 to stop rotating.
In order to prevent the warning post 9 from sliding out during the carrying process, preferably, the carrying tray 31 is further provided with a plurality of groups of clamping mechanisms 8, as shown in fig. 7, the clamping mechanisms 8 are provided with four groups, each group of clamping mechanisms 8 comprises two clamping rods 81 symmetrically arranged, the clamping rods 81 can also be replaced by clamping plates, and each clamping rod 81 is respectively hinged with the carrying cylinder 32; the inner end of each clamping rod 81 is respectively hinged with one connecting rod 82, the other ends of the two connecting rods 82 are respectively hinged with one pinion 83, when in use, two hinged connecting shafts can be fixed at the upper end of the pinion 83, and the end parts of the connecting rods 82 are sleeved on the hinged connecting shafts. The pinion 83 is rotatably disposed on one side of the carrying cylinder 32, and a fixing base is fixed on the side wall of the carrying cylinder 32 when in use, and the pinion 83 is rotatably disposed on the fixing base. When the pinion 83 rotates, the clamping rods 81 are opened and closed under the action of the connecting rod 82, and in an initial state, the two clamping rods 81 on each group of clamping mechanisms 8 are in an opened state, and the clamping rods 81 are in a corner shape or other shapes. The state shown in fig. 7 is an open state, and when the pinion 83 continues to rotate, the pinion 83 is disengaged, and is returned by the second torsion spring, and the closing of the two holding levers 81 is achieved by the link 82.
The vehicle body 1 is fixedly connected with an incomplete gear 84, the incomplete gear 84 is sleeved on a rotating shaft 311, and the bottom end of the incomplete gear 84 is fixed with the vehicle body 1. A plurality of groups of incomplete gears 84 are arranged on the incomplete gears 84 and are respectively meshed with a plurality of pinion gears 83; the rotatable connection position of the pinion 83 is provided with a second torsion spring (not shown) for opening the clamping lever 81 in an initial state, and the second torsion spring is sleeved on the rotating shaft 311 of the pinion 83, one end of the second torsion spring is fixed with the pinion 83, and the other end of the second torsion spring is fixed with the fixing seat or the carrying cylinder 32. The carrier driving motor 33 drives the carrier 31 to rotate, the pinion 83 also rotates around the incomplete gear 84, when encountering the teeth on the incomplete gear 84, the pinion 83 rotates along with the carrier 31 and rotates to open the two clamping rods 81, and when the pinion 83 does not contact with the teeth on the incomplete gear 84, the pinion 83 is under the action of the second torsion spring. The pinion 83 moves to the initial position, at which the ends of the two clamping bars 81 are closed, in a clamped state. When the warning post 9 is carried onto the alignment plate 41, the two clamping bars 81 are closed.
The alignment mechanism 4 comprises an alignment plate 41 made of transparent materials, the alignment plate 41 is positioned below the carrying cylinder 32, a supporting plate 42 is arranged below the alignment plate 41, and as shown in fig. 5, the upper end of the supporting plate 42 is fixed at the bottom end of the vehicle body 1 through three upright posts 421. The supporting plate 42 is fixedly connected with the vehicle body 1, and an alignment disk driving motor 43 capable of driving the alignment disk 41 to rotate is arranged at the bottom end of the supporting plate 42; the supporting plate 42 is provided with a plurality of first sensors 44 for detecting alignment of the warning posts 9, the first sensors may be photoelectric first sensors, for example, infrared first sensors, and three fixing holes are formed at the bottom ends of the warning posts 9, and when the three fixing holes correspond to the three first sensors 44, the alignment of the warning posts 9 is indicated, and at this time, no object is detected by the three first sensors.
The grabbing mechanism 5 comprises grabbing cylinders 51, a plurality of open slots 512 are formed in the inner wall of each grabbing cylinder 51, a clamping head 511 is hinged in each open slot 512 of each grabbing cylinder 51, each clamping head 511 is an arc-shaped long rod, and a first torsion spring (not shown) which is in an initial state and enables the top end of each clamping head 511 to incline towards the axis position of each grabbing cylinder 51 is arranged at a hinged connection position, and the specific implementation mode of the first torsion spring is as follows: the first torsion spring is sleeved on the hinged connection shaft of the clamping head 511, one end of the first torsion spring is fixed with the opening groove 512, and the other end of the first torsion spring is fixed with the clamping head 511. When the warning post 9 is inserted into the grabbing cylinder 51, the plurality of clamping heads 511 cooperate to clamp the warning post 9, and a plurality of clamping heads 511 may be provided, so that the top ends of the clamping heads 511 are arranged in an arc shape to avoid the warning post 9 from being scratched. The top end of the grabbing cylinder 51 is connected with a grabbing cylinder driving cylinder 52, lifting of the grabbing cylinder 51 is achieved through the grabbing cylinder driving cylinder 52, and when the grabbing cylinder 51 is sleeved on the warning post 9, the clamping head achieves clamping of the warning post 9.
One side of the grabbing cylinder 51 is provided with a mechanical arm 53 capable of driving the grabbing cylinder 51 to rotate, and the mechanical arm 53 is connected with a mechanical arm driving motor 54; the arm driving motor 54 is fixed on a bracket 55 provided on the vehicle body 1, and the bracket 55 includes four upright posts 551 and a top plate 552 provided on the top ends of the upright posts 551. In use, a fixed cylinder 5521 is disposed on the top plate 552, the end of the mechanical arm 53 is sleeved on the fixed cylinder 5521, and the output shaft of the mechanical arm driving motor 54 passes through the fixed cylinder 5521 and is fixedly connected with the mechanical arm 53. In use, the gripper drum 51 swings to the left of the vehicle body 1 under the action of the robot arm drive motor 54. When the grab drum 51 swings to the left, the grab drum 51 is well above the mounting position.
The drilling mechanism 6 comprises two support rods 61, one end of each support rod 61 is hinged with the vehicle body 1, the bottom of the other end of each support rod 61 is provided with a support block 62, and the support rods 61 are provided with support block driving cylinders 63 capable of driving the support blocks 62 to vertically move; two electric drills 64 are arranged on one supporting block 62, and one electric drill 64 is arranged on the other supporting block 62; when the two support rods 61 are closed, each electric drill 64 corresponds to a fixed hole at the bottom end of the warning post 9 one by one; each support rod 61 is hinged with the vehicle body 1 and is connected with a support rod driving cylinder 65; when the electric drill is used, the supporting rod driving air cylinders 65 respectively drive the corresponding supporting rods 61 to swing, the left ends of the two supporting rods 61 are closed finally, after the two supporting rods are closed, the supporting blocks 62 are positioned above the mounting positions of the warning posts 9, and then the supporting blocks 62 descend, and three electric drills 64 drill holes. After the drilling, the supporting block 62 is lifted up, and the supporting rod driving cylinder 65 drives the supporting rod 61 to move to the initial position. Then, the grabbing cylinder driving cylinder 52 drives the grabbing cylinder 51 to descend, the warning post 9 is placed at the installation position, and finally the expansion screw pushing mechanism 7 pushes the expansion screw to the drilling position. The support block driving cylinder 63 then drives the support block 62 down to the bottom end, and the electric drill 64 starts drilling holes while moving vertically.
The expansion screw pushing mechanism 7 comprises a placing disc 71, the placing disc 71 is sleeved on the grabbing cylinder 51, a plurality of placing cylinders 72 are arranged on the placing disc 71 at equal intervals in the circumference, two ends of each placing cylinder 72 are opened, when the expansion screw pushing mechanism is used, expansion screws are placed in the placing cylinders 72 in advance, and a horn-shaped opening is formed in the top end of each placing cylinder 72 for convenient placement.
The inner wall of the placement cylinder 72 is fitted with the expansion screw (fitted with the nut of the expansion screw), so that the inclination of the expansion screw can be avoided. The placement tray 71 is provided with openings at positions corresponding to the placement barrels 72 so that expansion screws can be passed out from the bottom end of the placement tray 71. The bottom end of the grabbing cylinder 51 is provided with an annular baffle plate 73, and the annular baffle plate 73 is provided with a discharge hole 731 corresponding to a fixed hole at the bottom end of the warning column 9; each discharge hole 731 corresponds to three fixing holes on the warning post 9. When the placing cylinder 72 is positioned above the discharge port 731, the opening corresponds to the discharge port 731, and at this time, the expansion screw positioned in the placing cylinder 72 is threaded out from the bottom end of the annular barrier 73.
The gripping cylinder 51 is provided with a setting tray driving mechanism 74 which drives the setting tray 71 to rotate; the placing tray driving mechanism 74 comprises a rack 741, a main gear 742 and a main gear driving motor 743, the rack 741 is fixed on the outer ring of the placing tray 71 in a ring shape, the main gear driving motor 743 is fixed on the grabbing cylinder 51, the main gear 742 is in driving connection with the main gear driving motor 743, and the main gear 742 is meshed with the rack 741. In use, the main gear drive motor 743 drives the main gear 742 to rotate, so that the rotation angle of the placement tray 71 is the angle between the adjacent two placement cylinders 72 and the axis of the placement tray 71. The gripping cylinder 51 is provided with a plurality of pushing cylinders 75 corresponding to the discharge ports 731. Each time the placement disc 71 is rotated, an expansion screw is threaded out of the annular barrier 73. And then pushed out by the pushing cylinder 75, and a push rod 751 is fixed on a piston rod of the pushing cylinder 75. Finally, the expansion screw is pushed to the drilling position, the diameter of the drilling hole is slightly smaller than the diameter of the lower side of the expansion screw, so that after the expansion screw is pushed to the bottom end, the grabbing cylinder 51 can fix the warning post 9 when rising, and then the nut of the expansion screw can be manually screwed.
In use, a controller 13 may be disposed on the pushing handle 12, where the controller 13 is in control connection with the sprocket drive motor, the carrier drive motor 33, the second sensor 34, the alignment disk drive motor 43, the first sensor 44, the gripping cylinder drive cylinder 52, the mechanical arm drive motor 54, the support rod drive cylinder 65, the support block drive cylinder 63, the electric drill 64, the main gear drive motor 743, and the pushing cylinder 75, and a plurality of control buttons 131 are disposed on the controller 13, and the mounting operation is completed by the control buttons 131.
The application method of the invention comprises the following steps:
first, the warning post 9 is placed on the conveyor 2, the expansion screw is placed in the placement cylinder 72, and then the vehicle body 1 is moved to the installation position.
Secondly, pressing a control button 131, controlling a chain wheel driving motor to transmit the warning column 9 to the position of the carrying cylinder 32 by the controller 13, and then controlling the chain wheel driving motor to stop acting by the controller 13, and simultaneously controlling a carrying disc driving motor 33 to move by one station to enable the warning column 9 to move to the alignment disc 41; then the controller 13 controls the alignment disk drive motor 43 to operate, and when none of the three first sensors 44 detects a signal, the controller 13 controls the alignment disk drive motor 43 to stop operating; then the controller 13 supports the rod driving cylinder 65, the supporting block driving cylinder 63 and the electric drill 64 to act, so that drilling is realized, and resetting is carried out after the drilling is completed; then the controller 13 controls the grabbing cylinder driving cylinder 52 to act, firstly controls the grabbing cylinder 51 to descend, grabs the warning post 9, then ascends (avoids touching an electric drill when the mechanical arm 53 rotates), then the controller 13 controls the mechanical arm driving motor 54 to act, rotates the warning post 9 to the position above the installation position, then the grabbing cylinder driving cylinder 52 controls the grabbing cylinder 51 to descend, and then the main gear driving motor 743 acts, so that the expansion screw extends out of the discharge hole 731; then the controller 13 controls the pushing cylinder 75 to push the expansion screw into the drill hole, and then the controller 13 controls the pushing cylinder 75 and the mechanical arm driving motor 54 to act so as to reset the grabbing cylinder 51. In use, the installation operation can be completed sequentially through one total control button 131, or a plurality of control buttons 131 can be arranged, and each control button 131 controls one operation respectively.
It should be noted that, although the present disclosure describes embodiments, not every embodiment includes only a single embodiment, and the description is for clarity only, and those skilled in the art should consider the disclosure as a whole, and the embodiments in the examples may be combined appropriately to form other embodiments that can be understood by those skilled in the art.
Claims (8)
1. Highway warning post installation device, its characterized in that: the device comprises a vehicle body, wherein a conveying mechanism, a carrying mechanism, an aligning mechanism, a grabbing mechanism, a drilling mechanism and an expansion screw pushing mechanism are arranged on the vehicle body;
the conveying mechanism is arranged at the left side of the conveying mechanism; the conveying mechanism comprises a conveying tray, a plurality of vertical conveying cylinders with side wall openings are arranged on the conveying tray, and the bottom end of the conveying tray is connected with a conveying tray driving motor;
the alignment mechanism comprises an alignment disc made of transparent materials, the alignment disc is positioned below the carrying cylinder, a supporting plate is arranged below the alignment disc, and an alignment disc driving motor is arranged at the bottom end of the supporting plate; the supporting plate is provided with a plurality of first sensors for detecting whether the warning posts are aligned or not; an arc-shaped baffle plate is arranged between the carrying mechanism and the alignment mechanism;
the grabbing mechanism comprises grabbing cylinders, a plurality of clamping heads are hinged in the grabbing cylinders, a first torsion spring which is in an initial state and enables the top ends of the clamping heads to incline towards the axis of the grabbing cylinders is arranged at the hinged connection position, the top ends of the grabbing cylinders are connected with a grabbing cylinder driving cylinder, and a mechanical arm capable of driving the grabbing cylinders to rotate is arranged on one side of each grabbing cylinder;
the drilling mechanism comprises two support rods, one end of each support rod is hinged with the vehicle body, the bottom of the other end of each support rod is provided with a support block, and the support rods are provided with support block driving cylinders; two electric drills are arranged on one supporting block, and one electric drill is arranged on the other supporting block; when the two supporting rods are closed, each electric drill corresponds to the fixing hole at the bottom end of the warning post one by one; each supporting rod is hinged with the vehicle body and is connected with a supporting rod driving cylinder;
the expansion screw pushing mechanism comprises a placing disc, wherein a plurality of placing cylinders are arranged on the placing disc at equal intervals along the circumference; an opening is arranged on the placing disc at a position corresponding to the placing cylinder; the bottom end of the grabbing cylinder is provided with an annular baffle plate, and the annular baffle plate is provided with a discharge hole corresponding to a fixed hole at the bottom end of the warning column; a placing disc driving mechanism is arranged on the grabbing cylinder; the grabbing cylinder is provided with a plurality of pushing cylinders corresponding to the discharge holes.
2. The highway warning post installation device of claim 1, wherein: the carrying tray is also provided with a plurality of groups of clamping mechanisms, each group of clamping mechanisms comprises two clamping rods which are symmetrically arranged, and each clamping rod is respectively hinged with the carrying barrel; the inner side end of each clamping rod is respectively hinged with a connecting rod, the other ends of the two connecting rods are respectively hinged with a pinion, the pinions are rotatably arranged on one side of the carrying cylinder, an incomplete gear is fixedly connected to the vehicle body, and the incomplete gears are respectively meshed with the pinions; the rotatable connection position of the pinion is provided with a second torsion spring which opens the clamping rod in an initial state.
3. The highway warning post installation device of claim 1, wherein: the chain is S-shaped.
4. The highway warning post installation device of claim 1, wherein: the top end of the placing cylinder is provided with a horn-shaped opening.
5. The highway warning post installation device of claim 1, wherein: the bottom of automobile body is provided with the gyro wheel, the rear end of automobile body is provided with the pushing handle.
6. The highway warning post installation device of claim 1, wherein: the placing disc driving mechanism comprises a rack, a main gear and a main gear driving motor, wherein the rack is fixed on the outer ring of the placing disc in an annular mode, the main gear driving motor is fixed on the grabbing cylinder, the main gear is in driving connection with the main gear driving motor, and the main gear is meshed with the rack.
7. The highway warning post installation device of claim 1, wherein: the section of the baffle plate is arranged in a Z shape.
8. The highway warning post installation device of claim 1, wherein: the second sensor capable of detecting whether the warning column is attached to the inner wall of the carrying cylinder or not is arranged on the vehicle body on one side of the carrying plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210144950.6A CN114635376B (en) | 2022-02-17 | 2022-02-17 | Highway warning post installation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210144950.6A CN114635376B (en) | 2022-02-17 | 2022-02-17 | Highway warning post installation device |
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| Publication Number | Publication Date |
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| CN114635376A CN114635376A (en) | 2022-06-17 |
| CN114635376B true CN114635376B (en) | 2023-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210144950.6A Active CN114635376B (en) | 2022-02-17 | 2022-02-17 | Highway warning post installation device |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5142832A (en) * | 1990-09-14 | 1992-09-01 | Bill Branham Designs, Ltd. | Wall mounting system |
| EP0860581A1 (en) * | 1997-02-25 | 1998-08-26 | Hütte & Co. Bohrtechnik Gesellschaft mit beschränkter Haftung | Drilling machine |
| DE202012104283U1 (en) * | 2012-11-07 | 2012-11-29 | Spig Schutzplanken-Produktions-Gesellschaft Mbh & Co. Kg | Vehicle restraint system for placement on a bridge structure |
| CA2899040A1 (en) * | 2013-01-25 | 2014-07-31 | Layne Christensen Company | Automated rod manipulator |
| CN109736226A (en) * | 2019-01-19 | 2019-05-10 | 王敬富 | Highway temporary-warning column arranging machine |
| CN113022348A (en) * | 2021-03-10 | 2021-06-25 | 嘉兴智行物联网技术有限公司 | Electric bicycle fills electric pile mounting panel and installation device thereof |
-
2022
- 2022-02-17 CN CN202210144950.6A patent/CN114635376B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5142832A (en) * | 1990-09-14 | 1992-09-01 | Bill Branham Designs, Ltd. | Wall mounting system |
| EP0860581A1 (en) * | 1997-02-25 | 1998-08-26 | Hütte & Co. Bohrtechnik Gesellschaft mit beschränkter Haftung | Drilling machine |
| DE202012104283U1 (en) * | 2012-11-07 | 2012-11-29 | Spig Schutzplanken-Produktions-Gesellschaft Mbh & Co. Kg | Vehicle restraint system for placement on a bridge structure |
| CA2899040A1 (en) * | 2013-01-25 | 2014-07-31 | Layne Christensen Company | Automated rod manipulator |
| CN109736226A (en) * | 2019-01-19 | 2019-05-10 | 王敬富 | Highway temporary-warning column arranging machine |
| CN113022348A (en) * | 2021-03-10 | 2021-06-25 | 嘉兴智行物联网技术有限公司 | Electric bicycle fills electric pile mounting panel and installation device thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114635376A (en) | 2022-06-17 |
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Effective date of registration: 20231023 Address after: No. 888, Sanshui Avenue, Jiangyan District, Taizhou City, Jiangsu Province 225300 Applicant after: ZHENGTAI GROUP Co.,Ltd. Address before: 261036 shop 209, Weichai Jiayuan, intersection of Huixian road and Tongyin street, tanli community, Xincheng street, high tech Zone, Weifang City, Shandong Province Applicant before: Weifang Daogong Construction Machinery Co.,Ltd. |
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