WO2022257384A1 - Automatic traffic cone placing and collecting vehicle - Google Patents
Automatic traffic cone placing and collecting vehicle Download PDFInfo
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- WO2022257384A1 WO2022257384A1 PCT/CN2021/135555 CN2021135555W WO2022257384A1 WO 2022257384 A1 WO2022257384 A1 WO 2022257384A1 CN 2021135555 W CN2021135555 W CN 2021135555W WO 2022257384 A1 WO2022257384 A1 WO 2022257384A1
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- cone
- frame
- hinged
- gripper
- swing arm
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- 230000007246 mechanism Effects 0.000 claims abstract description 168
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- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 13
- 230000009471 action Effects 0.000 description 8
- 238000010276 construction Methods 0.000 description 8
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- 230000008569 process Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 238000013461 design Methods 0.000 description 3
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- 238000005096 rolling process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/70—Storing, transporting, placing or retrieving portable devices
Definitions
- the invention relates to the field of special vehicles for expressway maintenance industry, in particular to an automatic traffic cone retractable vehicle.
- Chinese patent document (name: a fully automatic traffic cone retractable vehicle, application number: 202010021510.2, application publication date: April 10, 2020) discloses a fully automatic traffic cone retractable vehicle, including The frame platform on the chassis. It is equipped with a drum-type rotating warehouse, and a number of cone bucket rack storage channels are evenly arranged on the drum surface in the longitudinal direction and a truss-type grabbing device placed above; the retractable device standing on the side is used to accept the cone buckets from the cone bucket rack and Transport to the ground, or receive the collected cone and transport it to the end of the cone frame; it is connected to the centralizing device at the lower end of the retracting device, and the centralizing device is placed flat behind the retracting device for putting the retracting device down The cone bucket is placed backward on the road and straightened; or the cone bucket standing on the road is collected and transported to the lower end of the retractable device after being turned backwards and turned over.
- the invention adopts a fully mechanical structure to realize full automation, adopts a stepping mechanism and a circular chain transmission to achieve fast and uniform retraction, adopts a rotating warehouse structure to achieve a large storage capacity, simple structure, simple action, and reduces the labor intensity of construction personnel.
- the placement mechanism is placed sideways, it cannot be placed diagonally.
- Chinese patent document (name: a new type of multifunctional traffic guidance engineering vehicle, application number: 202011123344.3, application publication date: January 22, 2021) discloses a new type of multifunctional traffic guidance engineering vehicle, including turning, Underframe, compartment, storage device, translation device, translation conveying device, mobile device, automatic retractable device, laser guide device, intelligent control system, power supply and distribution system, hydraulic system, warning system, monitoring system and lighting system;
- the invented traffic guidance operation engineering vehicle can complete the automatic release, collection, and storage operations of traffic cones at any position on the closed road, can automatically release traffic cones in straight lines and oblique lines, and can automatically release traffic cones at equal intervals, and the whole vehicle Do not exceed the lane dividing line.
- the retractable mechanism is at the rear, oblique lines and straight lines can be placed, and the cone bucket can be placed outside the width of the car body.
- the present invention proposes an automatic cone barrel retractable vehicle capable of realizing functions such as vertical storage, rear placement, outside the vehicle body, oblique line placement, and straight line placement.
- the automatic traffic cone retractable vehicle includes a cone baffle connected to the frame 8 and a power mechanism, the cone baffle is rotatably connected to the tail of the frame 8, the baffle There is a cone-stop groove in the cone plate that is compatible with the traffic cone, and the cone-stop plate is driven to reciprocate through the power mechanism, so that the traffic cone can be positioned or the fallen traffic cone can be positioned during the deployment and recovery process of the traffic cone. Traffic cones.
- Described baffle plate has a pair, is respectively left baffle plate 9 and right baffle plate 10, and described left baffle plate 9 and right baffle plate 10 are respectively arranged on the both sides of vehicle frame 8 afterbody, respectively by two Two power mechanisms independently drive the left baffle cone 9 and the right baffle cone 10 .
- baffle cone plate is connected on the afterbody of vehicle frame 8 by cantilever and swing arm, and described cantilever is vertically arranged, and its top end is fixedly connected described vehicle frame 8, and one end of described traversing arm is fixedly connected with baffle cone plate, And the other end is hinged to the bottom end of the cantilever, one end of the power mechanism is hinged to the cantilever, and the other end is hinged to the swing arm.
- the automatic traffic cone retractable vehicle also includes a return-shaped warehouse 4, a stripping mechanism 3 and a placement mechanism 6, through which the return-shaped warehouse 4 stores the traffic cones 7 stored vertically, and the traffic cones are removed by the stripping mechanism 3 7 is taken out from the return-shaped warehouse 4 or put into the return-shaped warehouse 4, and the traffic cone 7 is deployed or recovered by the placing mechanism 6.
- Described back shape storehouse comprises back shape track 43, chain 42, chain driving mechanism and some cone holders 41;
- the chain 42 is accommodated in the return-shaped track 43 and circulates along the return-shaped guide rail under the drive of the chain drive mechanism.
- the bottom of the cone holder 41 is connected to the chain 42, and the cone holder 41
- a centering frame 411 adapted to the inner wall of the traffic cone 7 is included.
- the centering frame 411 includes a top support ring, a support column and a bottom support plate, the top support ring is fixedly connected above the bottom support plate through the support column, the top support ring is parallel to the bottom support plate, and the top support ring Fit with the top of the traffic cone 7 inner walls.
- Each cone holder 41 is provided with an independent serial number, and the shape bin also includes a sensor capable of identifying the serial number.
- the stripping mechanism 3 includes a moving grip mechanism 312 and a chain transmission mechanism 313, and the moving grip mechanism 312 is driven to reciprocate between two target positions by the chain transmission mechanism 313;
- the moving gripper mechanism 312 includes a gripper mounting frame 331 and a gripper 332 , the gripper mounting frame 331 is connected to the chain transmission mechanism 313 , and the gripper 332 is connected to the gripper mounting frame 331 .
- the peeling mechanism also includes a translation holding mechanism.
- the translation holding mechanism 317 includes a connecting rod 341, a sliding block 342 and a linear bearing 343.
- the linear bearing 343 is kept parallel to the plane where the chain 324 is located.
- the sliding block 342 is connected to the On the linear bearing 343 , one end of the connecting rod 341 is hinged to the sliding block 342 , and the other end is hinged to the handle mounting frame 331 , and the handle mounting frame 331 is rotatably connected to the chain 324 through the connecting plate 333 .
- the gripper 332 includes a gripper frame 3326, an actuating rod, a pair of connecting plates 3327 and a pair of jaws, the actuating rod is connected in the gripper frame 3326, and can reciprocate relative to the gripper frame 3326;
- a pair of connecting plates 3327 are hinged with the actuating rod, the roots of a pair of jaws are hinged on the inner wall of the handle frame 3326, and the middle parts of a pair of clamping jaws are respectively hinged with a pair of connecting plates 3327 ;
- the cone automatic grabbing mechanism also includes a linear drive mechanism, the actuating rod is an output rod of the linear drive mechanism; the jaws are hook-shaped or L-shaped.
- the placing mechanism includes a bracket 61, a rotating base 65, a swing arm 66 and a clamping handle 610.
- the rotating base 65 is rotatably connected to the bracket 61 and rotates reciprocatingly under the drive of the rotating drive mechanism;
- the bottom end of the swing arm one 66 is hinged to the rotary seat 65, and a linear drive mechanism is also hinged on the rotary seat 65.
- the output end of the linear drive mechanism is hinged to the swing arm one 66, and the swing arm is driven by the linear drive mechanism.
- the first arm 66 swings up and down; the clamping handle 610 is connected with the first swing arm 66 .
- the placement mechanism also includes a clamping handle seat 69 and a swing arm 2 67, the clamping handle 610 is vertically arranged and fixedly connected to the clamping handle base 69;
- the tops of the first swing arm 66 and the second swing arm 67 are hinged to the clamping handle seat 69, and the bottom ends of the first swing arm 66 and the second swing arm 67 are hinged to the swivel seat 65.
- the two hinge points on the first swing arm 66 and the two hinge points on the second swing arm 67 are respectively located on the four vertices of a parallelogram.
- the clamping handle 610 includes a clamping handle frame 6101, a pair of clamping arms 6102, a pair of pull rods 6103, a cylinder two 6105 and an intermediate rod 6106; the clamping handle frame 6101 is connected to the swing arm one 66 , the tops of a pair of clamping arms 6102 are symmetrically hinged on both sides of the clamping handle frame 6101;
- the cylinder body of the cylinder two 6105 is fixedly connected to the clamping handle frame 6101, the middle rod 6106 is fixedly connected to the piston rod of the cylinder two 6105, a pair of pull rods 6103 are hinged with the middle rod 6106, and one The pair of pull rods 6103 are hinged to the pair of clamping arms 6102 respectively.
- the positioning of the traffic cones can be realized by means of the baffles; and when the traffic cones are recovered, the baffles can be positioned in the position of the power mechanism as the vehicle travels when passing through the traffic cones. Driven to right a fallen traffic cone.
- functions such as rear placement, outside the car body, slash placement, and straight line placement.
- the return-shaped warehouse can realize the vertical storage of the traffic cones, so as to facilitate the subsequent grabbing and deployment of the traffic cones. At the same time, this case also significantly reduces the volume of the storage mechanism itself, so that more traffic cone storage space can be reserved in the traffic cone retractable vehicle.
- the stripping mechanism of the present invention can realize the purpose of conveniently grasping and transferring the traffic cone between two target positions, and has the advantages of compact structure, small volume and stable action as a whole.
- the gripper can only complete the clamping of a single cone, and finally, the purpose of grabbing a cone from the stacked cone can be realized.
- the placement mechanism when the cone tube is placed, the placement mechanism can make the gripping hand rotate and rise to the top of the cone tube to be grabbed through the cooperative action of the rotary drive mechanism and the linear drive mechanism, and then grasp it downward. Cones placed vertically. After that, the gripper can lift the cone and transport the cone over the position to be deployed; finally, the gripper can move down to place the cone at the position to be deployed and drive the gripper Release the cone to complete deployment. In the same way, the recovery of the cone can also be realized.
- the invention has the following beneficial effects: adopting mechanical structure to realize automation, reducing the labor intensity of construction personnel, adopting a circular back-shaped warehouse as a vertical storage mechanism, and circular chain transmission to achieve fast and uniform retraction, simple structure, simple action, and high capacity.
- the traffic cone retractable vehicle effectively improves the efficiency.
- a new automatic cone bucket retractable car is proposed, which can realize vertical storage, rear placement, outside the car body, oblique line placement, straight line placement and other functions. It has a compact and stable structure as a whole. Good performance, convenient operation and easy operation.
- Fig. 1 is the structural representation of this case
- Fig. 2 is the structural representation of cone baffle in this case
- Fig. 3 is a schematic structural view of a return-shaped warehouse
- Fig. 4 is the structural representation of the cone holder in the return-shaped bin
- Fig. 5 is the structural representation of chain in the back-shaped warehouse
- Fig. 6 is a schematic structural view of the chain cage in the return-shaped warehouse
- Fig. 7 is a structural schematic diagram of the peeling mechanism.
- Fig. 8 is a schematic diagram of the chain installation frame in the stripping mechanism.
- Fig. 9 is a schematic diagram of the moving grabbing hand in the peeling mechanism.
- Fig. 10 is a schematic diagram of the parallel cage in the stripping mechanism
- Figure 11 is a reference diagram of the working state of the gripper when grasping
- Fig. 12 is a reference diagram of the working state of the gripper when it is extended
- Figure 13 is a perspective view of the gripper
- Figure 14 is a schematic structural view of the placement mechanism
- Fig. 15 is a schematic diagram of the transmission structure in the placing mechanism
- Fig. 16 is a schematic structural view of the bracket in the placement mechanism
- Fig. 17 is a schematic structural view of the rotating seat in the placement mechanism
- Fig. 18 is a structural schematic diagram of the gripper in the placement mechanism
- 331 is a gripper mounting frame; 332 is a gripper; 333 is a connecting plate; 334 is a grating one; 335 is a grating two;
- 3321 is the cylinder
- 3322 is the first shaft
- 3323 is the second shaft
- 3324 is the third shaft
- 3325 is the first jaw
- 3326 is the grip frame
- 3327 is the connecting plate
- 3328 is the fourth shaft
- 3329 is the fifth shaft
- 33210 is the gripper two.
- the chassis 1 is the load-bearing part of the entire device, providing traction and torque
- the vehicle frame 8 is fixedly installed on the chassis 1 for the installation of other components.
- the outer cover 2 is fixedly mounted on the vehicle frame 8 .
- the stripping mechanism 3 is fixedly installed on the left and right sides of the outer cover 2, and is used for separating the traffic cone 7.
- the clip-shaped warehouse 4 is fixedly installed on the vehicle frame 8 for storing and transporting the traffic cone 7 .
- the conveyor belt 5 is fixedly installed on the vehicle frame 8, and is used to transport the traffic cone 7 separated by the conveying stripping mechanism 3 to the placement station.
- the placing mechanism 6 is fixedly installed on the vehicle frame 8, and is used for transporting the traffic cones 7 on the conveyor belt 5 to the road surface, and can further transport the traffic cones 7 on the road surface to the conveyor belt 5.
- the automatic traffic cone retractable vehicle includes a cone baffle connected to the vehicle frame 8 and a power mechanism, the cone baffle is horizontally arranged, and is rotatably connected to the tail of the vehicle frame 8 through a cantilever and a swing arm.
- the cone-stopping plate is provided with a cone-stopping groove adapted to the traffic cone, and the cone-stopping plate is driven to reciprocate and rotate by the power mechanism, so that the traffic cone can be positioned or straightened during the deployment and recovery process of the traffic cone A fallen traffic cone.
- the top end of the vertically arranged cantilever is fixedly connected to the vehicle frame 8
- one end of the swing arm is fixedly connected to the baffle plate, and the other end is hinged to the bottom end of the cantilever.
- the power mechanism is preferably a cylinder, and one end of the cylinder is hinged. the cantilever, and the other end is hinged to the swing arm.
- the power mechanism can drive the baffle cone to rotate to the outside of the vehicle width or retract it into the vehicle width, so that when the traffic cone is deployed, the traffic cone can be positioned by means of the baffle; , when the baffle plate passes through the traffic cone, it can right the fallen traffic cone under the drive of the power mechanism along with the walking of the vehicle.
- functions such as rear placement, outside the car body, slash placement, and straight line placement.
- Described baffle plate has a pair, is respectively left baffle plate 9 and right baffle plate 10, and described left baffle plate 9 and right baffle plate 10 are respectively arranged on the both sides of vehicle frame 8 afterbody, respectively by two
- Each power mechanism independently drives the left cone (9) and the right cone (10).
- the left baffle plate 9 is received in the width of the car during the process of putting the cone barrel, and is forwarded to outside the width of the car during the process of closing the cone barrel for positioning and righting the fallen cone barrel, and the preferred power mechanism is a cylinder.
- Described right baffle plate 10 is fixedly installed on the vehicle frame 8, and its left baffle plate 9 with the mirror image satisfies the right side and collects the cone bucket, righting the cone bucket that falls down.
- the automatic traffic cone retractable vehicle also includes a return-shaped warehouse 4, a stripping mechanism 3 and a placement mechanism 6, through which the return-shaped warehouse 4 stores the traffic cones 7 stored vertically, and the traffic cones are removed by the stripping mechanism 3 7 is taken out from the return-shaped warehouse 4 or put into the return-shaped warehouse 4, and the traffic cone 7 is deployed or recovered by the placing mechanism 6.
- the return-shaped warehouse includes a return-shaped track 43, a chain 42, a chain drive mechanism and a cone holder 41;
- the chain 42 is accommodated in the return track 43 and reciprocates under the drive of the chain drive mechanism.
- the bottom of the cone frame 41 is connected to the chain 42, and the cone frame 41 includes a traffic cone.
- a centering frame 411 that is compatible with the inner wall of the cylinder 7.
- the centering frame 411 includes a top support ring, a support column and a bottom support plate, the top support ring is fixedly connected above the bottom support plate through the support column, and the number of support columns is preferably three, and the top support ring and the bottom support
- the plates are parallel and the top support ring fits the upper part of the traffic cone 7 inner wall. In order to realize the stable support of the opposite traffic cone, the subsequent grabbing space and clamping space are reserved for the clamp at the top support ring.
- the traffic cone after the traffic cone is placed on the centering frame 411, the traffic cone can be kept vertical by means of the centering frame 411.
- a plurality of nesting cones can be stacked one by one on a cone frame 41.
- the traffic cones together can finally realize the vertical storage of the traffic cones, so as to facilitate the subsequent grabbing and deployment of the traffic cones.
- this case also significantly reduces the volume of the storage mechanism itself, so that more traffic cone storage space can be reserved in the traffic cone retractable vehicle.
- the cone holder 41 can be moved to the target position conveniently and efficiently under the drive of the chain 42, thereby waiting for the traffic cone to be taken out or put in, or to vertically place the traffic cone. storage.
- the shape bin includes a plurality of cone holders 41 , and the plurality of cone holders 41 are evenly arranged on the chain 42 . This allows multiple traffic cones to be placed on each cone rack to significantly increase the storage capacity of the wrapper.
- Each cone holder 41 is provided with an independent serial number, and the shape bin also includes a sensor capable of identifying the serial number.
- the sensor is fixedly connected to the return track 3, so that the storage capacity of the traffic cones on each cone frame 41 can be monitored and allocated.
- the chain 42 includes a plurality of chain link groups and a plurality of chain link pins 421, and the adjacent chain link groups are hinged by the chain link pins 421; the chain link groups include at least one chain link, and the adjacent chain links are hinged to each other ;
- the bottom surface of the centering frame 411 is also fixedly connected with a chain fixing plate, and a chain link pin hole 413 adapted to the chain link pin 421 is opened on the chain fixing plate.
- a chain link pin hole 413 adapted to the chain link pin 421 is opened on the chain fixing plate.
- two link pin holes 413 are opened on the chain fixing plate, and the two link pin holes 413 are respectively sleeved with two link pins 42 in the chain 42, so that during the movement of the chain, the cone The frame 41 maintains a more stable motion posture.
- a universal wheel 412 is also fixedly connected to the bottom surface of the centering frame 411 .
- three universal wheels 412 are fixedly installed on the bottom surface of each centering frame 411, like this, replace the sliding friction of centering frame and the return-shaped track by the rolling friction of universal wheels 412 and the return-shaped track, thereby ensuring While maintaining the stability and fluency of the movement, it also avoids premature and rapid wear of the centering frame.
- the return-shaped warehouse also includes a chain holder 44 , which is fixedly connected in the return-shaped track 43 , and the chain 42 is supported by the chain holder 44 .
- the chain driving mechanism includes a sprocket 45 and a motor 46 , the sprocket 45 is linked with the output shaft of the motor 46 , and the sprocket 45 is engaged with the chain 42 .
- a driven sprocket engaged with the chain can also be provided to ensure the smooth movement of the chain. In this way, after the motor is turned on, it will drive the sprocket wheel and the chain to move, thereby driving the cone barrel frame to move.
- the circular bin is fixedly arranged in the traffic cone retractable vehicle.
- FIGS. 3-6 Shown in conjunction with FIGS. 3-6 , it includes a cone holder 41 , a chain 42 , a return track 43 , a chain holder 44 , a sprocket 45 , and a motor 46 .
- the return-shaped track 43 is a sheet metal welded part, which is used for the installation and bearing of the rest of the components.
- the overall shape is in the shape of a "back", and further includes an inner ring and an outer ring structure, and the two rings are further fixed by section steel. Join together and form a notch of equal width in the middle.
- the chain holder 44 is a wear-resistant self-lubricating material, preferably ultra-high molecular weight polyethylene, and there are two further ones, which are fixedly installed in the linear slots on both sides of the return-shaped track 43 respectively.
- Described chain 42 comprises ordinary roller chain and chain link pin 421, and described chain link pin 421 is the pin that is provided with screw thread, is fixedly connected on the common chain link, and further two chain link pins 421 are a group, and every interval is the same
- the number of chain links is arranged in one group, and further chains 42 are installed in equal-width notches of the return-shaped track 43 , and further chains 42 are installed in chain holders 44 .
- the motor 46 is a hydraulic motor, the housing of the motor 46 is fixedly connected to the return track 43 through the reducer housing, and the output shaft of the motor 46 is connected to one of the sprockets 45 through the drive shaft of the reducer for driving The whole body moves.
- the cone frame 41 includes a centering frame 411 , a universal wheel 412 , and a chain link pin hole 413 .
- the centering frame 411 is a conical weldment, used to collect a plurality of traffic cones 7 nested together, and further a bottom surface is fixed with a mounting plane.
- the universal wheels 412 have multiple fixed mounts on the installation plane at the bottom of the centering frame 411 , preferably each centering frame 411 is fixedly equipped with three universal wheels.
- There are two link pin holes 413 which are arranged on the lower end surface of the centering frame 411 . Through the chain link pin holes 413 , the chain link pins 421 and the nuts connect several cone holders 41 to the chain 42 at equal intervals. Further each cone holder 41 has an independent number, and the sensor is fixed on the return track 43 to identify the number.
- the whole mechanism can transport the fitted cone 7 to the pick-up position, which can be picked up one by one. It can also transport the fitted cone 7 to the non-receiving position to provide a new pick-up position.
- the control program records the number of cones 7 on each cone frame 41.
- the return-shaped warehouse has the following beneficial effects: the circular chain drive is adopted to achieve simple structure, simple action and large capacity, and the traffic cone retractable vehicle effectively improves the capacity and retrieval efficiency.
- the peeling mechanism is shown in Figure 7-10.
- the peeling mechanism includes a moving gripper mechanism 312 and a chain transmission mechanism 313.
- the moving gripper mechanism 312 is driven to reciprocate between two target positions through the chain transmission mechanism 313; Between the end of the bin and the conveyor belt 5;
- the movement gripper mechanism 312 includes a gripper mounting frame 331 and a gripper 322, the gripper mounting frame 331 is connected to the chain 324 in the chain transmission mechanism 313 through a connecting plate 333, and the gripper 322 is connected to the gripper On the mounting frame 331 , grab or let go the traffic cone 7 through the handle 322 .
- the chain transmission mechanism 313 is symmetrically provided with a pair, and the two ends of the handle mounting frame 331 are respectively connected to the chains in the two chain transmission mechanisms 313 through the connecting plate 333, and the connecting plate 333 is fixed to the chain. Connected, the handle mounting frame 331 is hinged to the connecting plate 333 .
- the traffic cone can be grabbed first by the motion mechanism, and thereafter, the motion grip mechanism can be driven to another position by the reverse motion of the chain transmission mechanism. above a target position, and controls the movement of the gripper mechanism to release the cone.
- the purpose of conveniently grasping and transferring the traffic cone between two target positions can be realized, and the utility model has the advantages of compact structure, small volume and stable movement as a whole.
- the chain transmission mechanism includes a mounting plate 326, a servo motor 321, a driving wheel 322, a follower wheel 323 and a chain 324, the mounting plate 326 is fixedly connected to the base frame 311, and the driving wheel 322 and the follower wheel 323 are all hinged on the installation On the plate 326 , the chain 324 bypasses the driving wheel 322 and the follower wheel 323 in turn, and the servo motor 321 is fixedly connected to the mounting plate 326 and is linked with the driving wheel 322 . In this way, the drive wheel can be driven to rotate by the servo motor, thereby driving the chain to reciprocate.
- a chain holder 325 for supporting the chain 324 is also fixedly connected to the mounting plate 326 . This makes the movement of the chain more stable.
- Described follower wheel 323 has four, is divided into follower wheel one, follower wheel two, follower wheel three, follower wheel four successively; A translation area is formed between the driving wheels two and three, a lifting area two is formed between the following wheels three and four, and a connecting area is formed between the following wheels four and one.
- the driving wheel is in the connecting area, and the lifting area 1 and the lifting area 2 are respectively above the two target positions.
- the gripper grabs a traffic cone at a target position, it can first rise along the lifting area one, then translate along the translation area, and finally descend along the lifting area two, and release the traffic cone so that it falls on the other side. at a target location. Finally, the brush hand can be made to move back and forth along a C-shaped trajectory, so as to realize the position change of the traffic cone on the two target positions.
- the cone automatic stripping mechanism also includes a translation holding mechanism, and the translation holding mechanism 317 includes a connecting rod 341, a sliding block 342 and a linear bearing 343, and the linear bearing 343 is fixedly connected with the base frame 311, and the linear bearing 343 is connected with the The plane where the chain 324 is kept parallel, the sliding block 342 is connected to the linear bearing 343, one end of the connecting rod 41 is hinged with the sliding block 342, and the other end is hinged with the handle mounting frame 331, and the handle mounting frame 331 is rotatably connected with the chain 324 through the connecting plate 333 .
- the sliding block 342 can reciprocate on the linear bearing 343 along with the reciprocating movement of the handle mounting frame 331, so as to ensure that the handle 322 in the moving handle mechanism 312 maintains a constant posture and runs smoothly.
- the handle 322 is vertically arranged and fixedly connected to the handle mounting frame 331 .
- multiple grippers can be provided, and the plurality of grippers can be evenly arranged on the gripper mounting frame 331 .
- multiple grippers can maintain a vertical state all the time during the actual movement process, and keep running smoothly all the time.
- the moving grip mechanism 312 also includes a grating one 334 and a grating two 335, the first grating 334 and the second grating 335 are fixedly connected to the handle mounting frame 331, and the first grating 334 and the second grating 335 are arranged oppositely, The bottom of the gripper 322 is in the detected area between the first grating 334 and the second grating 335 . The presence or absence of traffic cones under the gripper is thus detected by means of light barriers.
- the base frame 311 is fixed on the chassis frame
- the mounting plates 326 in the two chain transmission mechanisms 313 are respectively fixed on the left and right sides of the base frame 311
- the moving handle mechanism 312 is installed on the chain transmission mechanism 313
- the motion gripper mechanism 312 rotates counterclockwise with the chain 324 under the action of the servo motor 321, and the parallel holding mechanism 317 ensures that the posture of the motion gripper mechanism 312 is stable and will not be overturned.
- each gripper 322 can accurately grab a cone 7 on the cone stack 314, and the moving gripper mechanism 312 can grab 4 cones 7 at the same time, and the gripper 322 grabs the cone After 7, it moves clockwise with the gripper mounting bracket 331 and is sent to the conveyor belt 5, and the gripper 322 is released to complete the automatic peeling of the cone 7.
- the peeling speed is controllable and the peeling speed is fast.
- the mounting plate 326 is installed on the base frame 311, the driving wheel 322 and the follower wheel 323 are installed on the mounting plate 326, the tension of the chain 324 can be adjusted by adjusting the driving wheel 322, and the servo motor 321 Driving the driving wheel 322 to rotate can reliably control the movement stroke of the chain 324 to ensure that the grasping and placing positions of the gripper 322 are accurate.
- the grip mounting frame 331 is connected with the chain 324 through the connecting plate 333, the grip 322 is installed on the grip mounting frame 331, and the grip mounting frame 331 and the connecting plate 333 can rotate relatively, ensuring The attitude of the gripper 322 remains unchanged under the action of the parallel holding mechanism 317, which plays a stabilizing role in the peeling and conveying of the cone.
- the use of the first grating 334 and the second 335 of the grating ensures the accurate position of the cone when grabbing. play a key role.
- the two ends of the connecting rod 341 are connected to the gripper mounting frame 331 and the sliding block 342, the sliding block 342 moves on the linear bearing 343, and the linear bearing 343 is fixed on the base frame 311, so that the connecting rod 341 is installed with the gripper
- the movement of the frame 331 ensures that the attitude of the gripper 322 remains unchanged and the operation is stable.
- the automatic stripping mechanism is pollution-free and meets environmental protection requirements.
- the gripper in the peeling mechanism is shown in Figures 11-13.
- the gripper includes a gripper frame 3326, an actuating rod, a pair of connecting plates 3327 and a pair of jaws.
- the actuating rod is connected to the gripper frame 3326. , and can reciprocate relative to the grip frame 3326 under manual or automatic control;
- a pair of connecting plates 3327 are hinged with the actuating rod, the roots of a pair of jaws are hinged on the inner wall of the handle frame 3326, and the middle parts of a pair of clamping jaws are respectively hinged with a pair of connecting plates 3327 .
- a pair of jaws can be simultaneously pulled through a pair of connecting plates 3327, so that the pair of jaws rotate with the root as the axis, thereby making the pair of jaws Enter or exit the cone from the through hole at the top of the cone.
- the actuating rod and the gripper frame remain relatively stationary so that the cone can be held for delivery to another target location, such as a platform.
- the actuating rod can be controlled to move upwards relative to the handle frame 3326, so that a pair of jaws rotate in reverse, loosen the clamping of the cone, and the handle is opposite to the cone.
- the cone exits from the through hole at the top of the cone with the movement of the gripper frame.
- the actuating rod When the lifting of the actuating rod is controlled manually, the actuating rod is slidably connected with the handle frame 3326 . At this time, the reciprocating pull of the actuating rod can control the linear reciprocating motion relative to the handle frame 3326 .
- the automatic grabbing mechanism of the cone also includes a linear drive mechanism, and the actuating rod is an output rod of the linear drive mechanism.
- the linear drive mechanism can be an electric push rod, a cylinder, a hydraulic cylinder, etc.
- the cylinder 3321 is fixedly connected to the handle frame 3326, and the actuating rod is the output rod of the cylinder 3321, which can also be called a piston rod; After the cylinder 3321 is turned on, the actuating rod can be driven to make a linear reciprocating motion relative to the handle frame 3326 .
- the jaws are hook-shaped or L-shaped. In order to make it easier for the end of the jaws away from the inner wall of the grip frame to extend into or exit the cone from the through hole at the top of the cone.
- the actuating rod is at the top of the handle frame 3326, and the tops of a pair of connecting plates 3327 are hinged to the bottom end of the actuating rod through the rotating shaft one 3322, and one end of the jaw is hinged to the handle frame 3326.
- the middle part of the clamping jaw is hinged to the bottom end of the connecting plate 3327, and the other end of the clamping jaw can extend into or exit the cone from the through hole at the top of the cone.
- a pair of jaws are jaw one 3325 and jaw two 33210;
- the root of jaw one 3325 is hinged on the inner wall of the handle frame 3326 through rotating shaft two 3323, and the middle part of jaw one 3325 is hinged with the bottom end of a connecting plate 3327 through rotating shaft three 3324;
- the root of jaw two 33210 is hinged on the inner wall of the handle frame 3326 through rotating shaft four 3328, and the middle part of jaw two 33210 is hinged with the bottom end of another connecting plate 3327 through rotating shaft five 3329.
- a pair of jaws are oppositely arranged and arranged symmetrically along the center of the grip frame 3326 . Thereby, the design and processing of various parts are facilitated, and the structure can be made more delicate and reasonable.
- the grip frame 3326 includes a fixedly connected installation part and a socket part, the actuating rod and the connecting plate are all in the installation part, the root of the jaw is hinged on the inner wall of the installation part, and the socket The inner wall of the head fits the top of the traffic cone. Therefore, when in use, the position of the gripper frame can be quickly positioned by means of the sleeve part adapted to the top of the traffic cone, so as to significantly improve the work efficiency during grabbing.
- the cylinder 3321 is installed on the handle frame 3326, the connecting plate 3327 is connected with the cylinder 3321 through the first rotating shaft 3322, and the first jaw 3325 is respectively connected with the handle frame 3326 and the third rotating shaft 3324 through the second rotating shaft 3323 and the third rotating shaft 3324.
- the plates 3327 are connected, and the jaws two 33210 are respectively connected to the grip frame 3326 and the connecting plate 3327 through the fourth rotating shaft 3328 and the fifth rotating shaft 3329.
- the placement mechanism is shown in Figures 14-18.
- the placement mechanism includes a bracket 61, a rotating seat 65, a swing arm 66, a clamping handle seat 69 and a clamping handle 610.
- the rotating base 65 is rotatable Connected to the bracket 61, and reciprocatingly rotated under the drive of the rotary drive mechanism;
- the bottom end of the swing arm one 66 is hinged to the rotary seat 65, and a linear drive mechanism is also hinged on the rotary seat 65.
- the output end of the linear drive mechanism is hinged to the swing arm one 66, and the swing arm is driven by the linear drive mechanism.
- the arm one 66 swings up and down; the clamping handle 610 is connected with the swinging arm one 66 through the clamping handle seat 69 .
- the rotating seat 65, the swing arm 1 66, the clamping handle seat 69 and the clamping handle 610 can be controlled to rotate synchronously by rotating the driving mechanism, so that the clamping handle 610 can move back and forth between two target positions ;
- the linear drive mechanism Through the linear drive mechanism, the swing arm 1 66, the clamping handle seat 69 and the clamping handle 610 can be controlled to swing up and down synchronously, so that the clamping handle 610 moves up and down at a certain target position.
- the gripper when the cone is placed, through the coordinated action of the rotary drive mechanism and the linear drive mechanism, the gripper can first rotate and rise to the top of the cone to be grasped, and then grasp it downward and place it vertically. cone. After that, the gripper can lift the cone and transport the cone over the position to be deployed; finally, the gripper can move down to place the cone at the position to be deployed and drive the gripper Release the cone to complete deployment. In the same way, the recovery of the cone can also be realized.
- the placement mechanism also includes a clamping handle seat 69 and a swing arm 2 67, the clamping handle 610 is vertically arranged and fixedly connected to the clamping handle base 69;
- first swing arm 66 and the second swing arm 67 are hinged to the clamping handle seat 69, so that the clamping handle 610 is connected to the swing arm one 66 through the clamping handle seat 69,
- the bottom ends of the first swing arm 66 and the second swing arm 67 are hinged to the swivel seat 65, and the two hinge points on the first swing arm 66 and the two hinge points on the second swing arm 67 are respectively in a parallel on the four vertices of the quadrilateral.
- the rotary drive mechanism includes a motor 62, a pinion 63 and a large gear 64, the motor 62 is fixedly connected to the support 61, and the small gear 63 and the large gear 64 are hinged on the support 61 , and the pinion 63 and the bull gear 64 mesh; the motor 62 is linked with the pinion 63 , and the bull gear 64 is fixedly connected with the rotating base 65 . In this way, after the motor 62 is turned on, the rotating base 65 will be driven to reciprocate through the transmission of the pinion gear and the bull gear.
- the linear driving mechanism is a cylinder one 68
- the cylinder body of the cylinder one 68 is hinged with the rotating seat 65
- the piston rod of the cylinder one 68 is connected to the pendulum Arm one 66 is hinged. In this way, once the cylinder is opened, it can directly drive the swing arm to swing back and forth up and down.
- the clamping handle 610 includes a clamping handle frame 6101, a pair of clamping arms 6102, a pair of pull rods 6103, a cylinder two 6105 and an intermediate rod 6106; Connected with swing arm one 66, the tops of a pair of clamping arms 6102 are symmetrically hinged on both sides of the clamping handle frame 6101; when the pair of clamping arms 6102 are driven to swing to the center of the clamping handle frame , can clamp the cone between the two; when the pair of clamping arms 6102 are driven to swing away from the center of the clamping handle, the clamping of the cone can be released;
- the cylinder body of the cylinder two 6105 is fixedly connected to the clamping handle frame 6101, the middle rod 6106 is fixedly connected to the piston rod of the cylinder two 6105, a pair of pull rods 6103 are hinged with the middle rod 6106, and one The pair of pull rods 6103 are hinged to the pair of clamping arms 6102 respectively.
- the linear reciprocating motion of the central rod 106 will be converted into the rotational motion of the clamping arm 6102 through the pull rod 6103, thereby clamping or loosening the cone between the two through the pair of clamping arms 6102.
- the clamping handle 610 also includes a pair of stabilizing rods 6104 fixedly connected to a pair of pull rods 6103 respectively, and the pair of stabilizing rods 6104 are arranged symmetrically along the center of the clamping handle frame 6101 .
- the stabilizing rod 6104 will also swing synchronously to the center of the clamping handle frame with the movement of the pull rod 6103, and when the pair of clamping arms 6102 clamp the upper part of the cone, with the help of a pair of clamping arms 6102
- the stabilizing rod 6104 clamps the middle part of the cone, thereby significantly improving the clamping effect, so that the shape of the cone can be kept stable during transportation after being clamped.
- FIG. 14-18 it includes a bracket 61, a motor 62, a pinion 63, a large gear 64, a swivel seat 65, a swing arm 66, a swing arm 2 67, a cylinder 68, a clamping handle seat 69, a clamping Gripper 610.
- the bracket 61 is a weldment, including a hole 611 and a hole 2 612, which is provided with a number of bolt mounting holes for connecting with the whole vehicle and installing other parts.
- the motor 62 is preferably a servo motor, and the housing of the motor 62 is fixedly installed on the bottom surface of the bracket 61 , and the shaft of the further motor 62 passes through the hole 1 611 and is coaxial with it for providing torque.
- the pinion 63 is a metal gear fixedly installed on the rotating shaft of the motor 62 for transmitting the torque of the motor 62 .
- the big gear 64 is a metal gear, which is installed in the second hole 612 through a bearing, and is concentric with it, and is used to reduce the speed of the motor 62 and increase the torque.
- the swivel seat 65 is a profile weldment, and is provided with several installation holes, fixedly mounted on the large gear 64, for connecting the large gear 64 and its components. Described swing arm one 66 is the connecting rod that two ends and middle are provided with reaming hole, and one end is hingedly installed in the installation hole of swivel seat 65.
- the second swing arm 67 is a connecting rod with holes at both ends, the axis of which is parallel to the first swing arm 66, and is hingedly mounted on the swivel seat 65.
- Described cylinder one 68 is the cylinder that has magnetic travel switch, and cylinder body is hingedly installed on the swivel seat 65, and piston rod is hinged on the middle hole of swing arm one 66, is used to control the lifting of swing arm 6.
- the clamping handle seat 69 is a structural member provided with two long holes and two hinged holes, hinged on the first swing arm 66 and the second swing arm 67, and rises and falls together with the swing arms.
- the clamping handle 610 is a part driven by an air cylinder, and is fixedly installed on the clamping handle base 69 and rises and falls together with the clamping handle base 69 .
- the clamping handle 610 includes a clamping handle frame 6101 , a clamping arm 6102 , a pull rod 6103 , a stabilizing rod 6104 , a cylinder two 6105 , and an intermediate rod 6106 .
- the clamping handle frame 6101 is a welded part, furthermore, there are mounting holes and reaming holes on it for installing other components.
- the clamping arm 6102 has two parts, which are structural parts with hinged holes and foam cushions, respectively hinged symmetrically on the clamping handle frame 6101, and are used for clamping and short-distance lifting of the traffic cone.
- the pull rod 6103 has two pieces, which are connecting rods with hinged holes at both ends, and one end is hinged to the hinged hole at the lower end of the clamping arm 6102 .
- Described stabilizing rod 6104 has two parts, is the structural part that an elastic rod and foam cushion are formed, is respectively fixedly connected on two pull rods 6103, is used for keeping the posture stability of traffic cone bucket in the motion process.
- the second cylinder 6105 is a cylinder with a magnetic travel switch, and the cylinder body is fixedly installed on the clamping handle frame 6101 for providing clamping force.
- the middle rod 6106 is a rigid connecting rod provided with a reaming hole, which is fixedly connected to the piston rod of the cylinder 2 in the middle, and the holes at both ends are respectively hinged to the holes at one end of the two pull rods 6103 for transmitting the force of the piston rod.
- the caught traffic cone When working, the caught traffic cone can be translated from a fixed position relative to the retractable car to the ground according to the preset trajectory to complete the required placement action, and can also cooperate with other mechanisms of the retractable car
- the positioned traffic cone is transported from the ground to a fixed position in the compartment relative to the retractable vehicle.
- the trajectory of the center of gravity of the cone is an annular surface close to a spherical surface relative to the retractable vehicle.
- the cylinder The control method and the absolute position setting during motor control are not described, but those skilled in the art know or should know the control method in actual application.
- the placement mechanism has the following beneficial effects: the circular translational range can meet the requirements for the oblique and straight placement of the traffic cones, the structure is simple, and the rear and both sides are placed.
- the retractable car moves forward in the construction area, the motor 46 drives the cone bucket frame 41 to rotate to the working position, and gives a signal.
- Each cone bucket frame has its own number and is recorded by the sensor.
- Step 2 The sprocket 3 of the stripping mechanism rotates forward and moves from the waiting position to the stripping station.
- the cylinder 3321 is extended to grab several cones 7.
- the in-position signal is given, the sprocket 3 of the stripping mechanism reverses, and the uppermost cone is stripped.
- Bucket is also forwarded to the release station, the signal is given, the cylinder 3321 is shortened, and several cones 7 are released onto the conveyor belt 5, the signal is given, and the stripping mechanism 3 sprockets are reversed to the waiting position.
- Step 3 The rotating seat 65 is reversed to the grabbing station, a signal is given, the second cylinder 6105 is extended, the gripper is closed to clamp the cone 7, a signal is given, the rotating seat 65 is rotated to the placement station, and the signal is given. Signal, the cylinder two 6105 shortens, releases the cone 7, and there are a plurality of further oblique line placement stations, and there is one straight line placement station on the left side.
- Step 4 The conveyor belt 5 rotates forward to transport the next cone 7 to the grabbing station, and repeats the third step until all the cones 7 on the conveyor belt 5 are placed on the ground by the placement mechanism 6 according to the control command.
- Step 5 Repeat step 2, step 3 and step 4 to complete the placement of a stack of cones 7 .
- Step 6 Repeat steps 1 to 5 to complete the placement of all cones 7 . .
- the retractable car is reversed, and the left side cone plate 9 is rotated beyond the width of the car.
- Step 2 When the cone 7 is on the left side cone 9, the swivel seat 65 rotates to the receiving position, a signal is sent, the cylinder 1 68 is stretched in place, the swing arm 66 swings down, and the gripper 610 is placed on the cone 7. Directly above, a signal is sent, cylinder two 6105 is stretched in place, clamps the top of the cone 7, and a signal is sent, cylinder one 68 is shortened in place, a signal is sent, the swivel seat 65 rotates to the release position, a signal is sent, and the gripper 610 is now clamped Above the conveyor belt 5, the cylinder two 6105 shortens, and the cone 7 falls on the conveyor belt 5.
- Step 3 The conveyor belt 5 is reversed, the cone 7 is moved to the next position, and the second step is repeated until the conveyor belt 5 is full.
- Step 4 The peeling mechanism 3 moves from the waiting position to the grasping position, and the in-position signal is given.
- the cylinder 3321 is stretched in place, and the gripper 332 grabs the cone 7 to give a signal.
- the peeling mechanism 3 moves to the release position, and the cylinder 3321 is shortened in place, and several cones 7 are placed on the return-shaped warehouse 4 .
- Step 5 Repeat the second step to the fourth step to complete the recovery of several stacks of cone barrels.
- Step 6 The motor 46 rotates forward, and the second to fifth steps are repeated until all the cones 7 are recovered. .
- some power mechanisms in this technical solution such as the motor used to drive the sprocket to rotate, the servo motor used to drive the placement mechanism, and the rolling door used to close the compartment, etc. It is not shown in the figure, some electronic control components, sensors, etc. are not shown, and some fixed connection methods are not shown, but those skilled in the art know or should know the driving relationship in actual application, so as to select a suitable power mechanism , as well as the selection and arrangement of electronic control components and sensors.
- the present invention has the following beneficial effects: the mechanical structure is adopted to realize automation, which reduces the labor intensity of construction personnel, and the circular back-shaped warehouse is used as a vertical storage mechanism. Simple, large in capacity and low in cost, the traffic cone retractable vehicle effectively improves efficiency.
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Abstract
The present invention relates to the field of special vehicles in the highway maintenance industry. Disclosed is an automatic traffic cone placing and collecting vehicle. The present invention proposes an automatic cone placing and collecting vehicle capable of achieving vertical storage, rear placement, placement outside of the vehicle body, oblique placement, straight placement and other functions. The automatic traffic cone placing and collecting vehicle comprises a side baffle connected to a frame 8, and further comprises a revolving bin, a stripping mechanism and a placing mechanism. A vertically placed traffic cone is stored by means of the revolving bin, the traffic cone is taken out of or placed into the revolving bin by means of the stripping mechanism, and the traffic cone is deployed or recovered by means of the placing mechanism. On the whole, a brand new automatic cone placing and collecting vehicle is proposed, which may achieve the functions of vertical storage, rear placement, placement outside of the vehicle body, oblique placement, straight placement and so on. On the whole, the vehicle has the advantages of a compact structure, good stability, convenient and easy operations, etc.
Description
本发明涉及一种高速公路维护保养行业专用车领域,具体涉及一种自动交通锥筒收放车。The invention relates to the field of special vehicles for expressway maintenance industry, in particular to an automatic traffic cone retractable vehicle.
据公安部统计,截至2020年上半年,全国机动车保有量达3.6亿,机动车驾驶人4.4亿,对高速公路使用量快速增加的同时,维修频率也随之增高,在高速公路执行维修施工工程时需要将维修路段临时封闭,保护维修设备及维修人员人身安全,其常用方法是摆放交通锥桶以引导车流,若人工摆放,在开始摆放阶段和回收结束阶段施工人员和设备将暴露在极度危险地环境中,其次长距离摆放的施工强度并不低,新国标交通锥桶单个重达十斤,因此设计一种自动交通锥桶收放车是有必要的,同时也是迫切的。According to statistics from the Ministry of Public Security, as of the first half of 2020, the number of motor vehicles in the country has reached 360 million, and the number of motor vehicle drivers has reached 440 million. While the use of expressways has increased rapidly, the frequency of maintenance has also increased. Carrying out maintenance work on expressways During the construction, it is necessary to temporarily close the maintenance section to protect the personal safety of the maintenance equipment and maintenance personnel. The common method is to place traffic cones to guide the traffic flow. If they are placed manually, the construction personnel and equipment will Exposure to an extremely dangerous environment, and secondly, the construction intensity of long-distance placement is not low. The new national standard traffic cone weighs 10 kilograms. Therefore, it is necessary and urgent to design an automatic traffic cone retractable vehicle. of.
目前市场上也有科研单位和公司的相关产品和专利,多为半自动,依旧不能满足以人为本的社会环境,小部分全自动型收放车采用侧面摆放形式,无法满足斜线摆放的要求,而个别后方摆放形式,又无法摆放在车道或者标线以外,局限性较大。At present, there are also related products and patents of scientific research institutes and companies on the market, most of which are semi-automatic, which still cannot meet the people-oriented social environment. A small number of fully automatic retractable vehicles are placed on the side, which cannot meet the requirements of diagonal placement. Some rear placement forms cannot be placed outside the lane or markings, which has relatively large limitations.
中国专利文献(名称:一种全自动交通锥桶收放车,申请号:202010021510.2,申请公布日:2020年4月10日)公开了一种全自动交通锥桶收放车,包括安装在车辆底盘上的车架平台。设置有滚筒式旋转仓,滚筒面上纵向均匀设置若干锥桶架收纳通道和置于上方的桁架式抓取装置;立于侧方的收放装置,用于承接来自锥桶架的锥桶并输送至地面,或者接受收取的锥桶并输送至锥桶架的端部;对接于收放装置下端的扶正装置,所述扶正装置平放于收放装置的后方,用于将收放装置放下的锥桶向后置于路面并扶正;或者将立于路面的锥桶收取并向后个、翻到后输送至收放装置的下端。该发明采用全机械结构实现全自动,采用步进机构、循环的链传动达到收放快而均匀,采用旋转仓结构达到存储量大,结构简单,动作简单,降低了施工人员的劳动强度。但由于该摆放机构是侧面摆放无法做到斜线摆放。Chinese patent document (name: a fully automatic traffic cone retractable vehicle, application number: 202010021510.2, application publication date: April 10, 2020) discloses a fully automatic traffic cone retractable vehicle, including The frame platform on the chassis. It is equipped with a drum-type rotating warehouse, and a number of cone bucket rack storage channels are evenly arranged on the drum surface in the longitudinal direction and a truss-type grabbing device placed above; the retractable device standing on the side is used to accept the cone buckets from the cone bucket rack and Transport to the ground, or receive the collected cone and transport it to the end of the cone frame; it is connected to the centralizing device at the lower end of the retracting device, and the centralizing device is placed flat behind the retracting device for putting the retracting device down The cone bucket is placed backward on the road and straightened; or the cone bucket standing on the road is collected and transported to the lower end of the retractable device after being turned backwards and turned over. The invention adopts a fully mechanical structure to realize full automation, adopts a stepping mechanism and a circular chain transmission to achieve fast and uniform retraction, adopts a rotating warehouse structure to achieve a large storage capacity, simple structure, simple action, and reduces the labor intensity of construction personnel. However, because the placement mechanism is placed sideways, it cannot be placed diagonally.
中国专利文献(名称:一种新型多功能交通导行工程车,申请号:202011123344.3,申请公布日:2021年1月22日)公开了一种新型多功能交通导行工程车,包括盘车、底架、车厢、存储装置、平移装置、平移输送装置、移动装置、自动收放装置、激光导行装置、智能控制系统、供配电系统、液压系统、警示系统、监控系统以及照明系统;该发明的交通导行作业工程车可完成所封道路任意位置交通锥桶的自动施放、收取、存 储操作、可自动直线、斜线施放交通锥桶,可自动等间距施放交通锥桶,并且整车不超过车道分界线。Chinese patent document (name: a new type of multifunctional traffic guidance engineering vehicle, application number: 202011123344.3, application publication date: January 22, 2021) discloses a new type of multifunctional traffic guidance engineering vehicle, including turning, Underframe, compartment, storage device, translation device, translation conveying device, mobile device, automatic retractable device, laser guide device, intelligent control system, power supply and distribution system, hydraulic system, warning system, monitoring system and lighting system; The invented traffic guidance operation engineering vehicle can complete the automatic release, collection, and storage operations of traffic cones at any position on the closed road, can automatically release traffic cones in straight lines and oblique lines, and can automatically release traffic cones at equal intervals, and the whole vehicle Do not exceed the lane dividing line.
然而,由于该车平移装置在车厢宽度以内,无法做到将锥桶摆放在车宽以外的位置,施工过程中仍有部分车体暴露在封闭区域以外,更重要的是,由于卧式存储仓本身结构的限制,该车型能施放底面为正多边形特制锥桶,无法施放标准型锥桶。However, since the translation device of the car is within the width of the car, it is impossible to place the cone outside the width of the car. During the construction process, part of the car body is still exposed outside the closed area. More importantly, due to the horizontal storage Due to the limitation of the structure of the tank itself, this model can release a special cone with a regular polygonal bottom, but cannot release a standard cone.
因此有必要设计一种立式存储,收放机构在后方,可以摆放斜线和直线,可将锥桶摆放在车体宽度以外的收放车。Therefore it is necessary to design a kind of vertical storage, the retractable mechanism is at the rear, oblique lines and straight lines can be placed, and the cone bucket can be placed outside the width of the car body.
发明内容Contents of the invention
本发明针对以上问题,提出了一种能够实现立式储存、后方摆放、车体以外摆放、斜线摆放、直线摆放等功能的自动锥桶收放车。In view of the above problems, the present invention proposes an automatic cone barrel retractable vehicle capable of realizing functions such as vertical storage, rear placement, outside the vehicle body, oblique line placement, and straight line placement.
本发明的技术方案为:所述自动交通锥筒收放车包括连接在车架8上的挡锥板以及动力机构,所述挡锥板可旋转的连接在车架8的尾部,所述挡锥板中开设有与交通锥筒适配的挡锥槽,通过动力机构驱动挡锥板往复转动,从而在交通锥筒布放以及回收过程中,对交通锥筒进行定位或者是扶正倒下的交通锥筒。The technical solution of the present invention is: the automatic traffic cone retractable vehicle includes a cone baffle connected to the frame 8 and a power mechanism, the cone baffle is rotatably connected to the tail of the frame 8, the baffle There is a cone-stop groove in the cone plate that is compatible with the traffic cone, and the cone-stop plate is driven to reciprocate through the power mechanism, so that the traffic cone can be positioned or the fallen traffic cone can be positioned during the deployment and recovery process of the traffic cone. Traffic cones.
所述挡锥板具有一对,分别为左挡锥板9以及右挡锥板10,所述左挡锥板9以及右挡锥板10分别设置在车架8尾部的两侧,分别由两个动力机构独立驱动左挡锥板9以及右挡锥板10。Described baffle plate has a pair, is respectively left baffle plate 9 and right baffle plate 10, and described left baffle plate 9 and right baffle plate 10 are respectively arranged on the both sides of vehicle frame 8 afterbody, respectively by two Two power mechanisms independently drive the left baffle cone 9 and the right baffle cone 10 .
所述挡锥板通过悬臂以及横摆臂连接在车架8的尾部,所述悬臂竖直设置、且其顶端固定连接所述车架8,所述横摆臂的一端固定连接挡锥板、且另一端与悬臂的底端铰接,所述动力机构的一端铰接所述悬臂、且另一端铰接所述横摆臂。Described baffle cone plate is connected on the afterbody of vehicle frame 8 by cantilever and swing arm, and described cantilever is vertically arranged, and its top end is fixedly connected described vehicle frame 8, and one end of described traversing arm is fixedly connected with baffle cone plate, And the other end is hinged to the bottom end of the cantilever, one end of the power mechanism is hinged to the cantilever, and the other end is hinged to the swing arm.
所述自动交通锥筒收放车还包括回形仓4、剥离机构3以及摆放机构6,通过所述回形仓4储存立式存放的交通锥筒7,通过剥离机构3将交通锥筒7从回形仓4中取出或放入回形仓4中,通过摆放机构6布放或回收交通锥筒7。The automatic traffic cone retractable vehicle also includes a return-shaped warehouse 4, a stripping mechanism 3 and a placement mechanism 6, through which the return-shaped warehouse 4 stores the traffic cones 7 stored vertically, and the traffic cones are removed by the stripping mechanism 3 7 is taken out from the return-shaped warehouse 4 or put into the return-shaped warehouse 4, and the traffic cone 7 is deployed or recovered by the placing mechanism 6.
所述回形仓包括回形轨道43、链条42、链条驱动机构以及若干锥筒架41;Described back shape storehouse comprises back shape track 43, chain 42, chain driving mechanism and some cone holders 41;
所述链条42容置于回形轨道43中、且在链条驱动机构的带动下沿回形导轨循环运动,所述锥筒架41的底部连接在所述链条42上,所述锥筒架41包括与交通锥筒7内壁相适配的定心架411。The chain 42 is accommodated in the return-shaped track 43 and circulates along the return-shaped guide rail under the drive of the chain drive mechanism. The bottom of the cone holder 41 is connected to the chain 42, and the cone holder 41 A centering frame 411 adapted to the inner wall of the traffic cone 7 is included.
所述定心架411包括顶部支撑环、支撑立柱以及底部支撑板,所述顶部支撑环通过支撑立柱固定连接在底部支撑板的上方,所述顶部支撑环与底部支撑板平行、且顶部支 撑环与交通锥筒7内壁的上部相适配。The centering frame 411 includes a top support ring, a support column and a bottom support plate, the top support ring is fixedly connected above the bottom support plate through the support column, the top support ring is parallel to the bottom support plate, and the top support ring Fit with the top of the traffic cone 7 inner walls.
每个锥筒架41上都设置有独立的编号,所述回形仓还包括可识别所述编号的传感器。Each cone holder 41 is provided with an independent serial number, and the shape bin also includes a sensor capable of identifying the serial number.
所述剥离机构3包括运动抓手机构312以及链条传送机构313,通过所述链条传送机构313带动运动抓手机构312在两个目标位置之间往复运动;The stripping mechanism 3 includes a moving grip mechanism 312 and a chain transmission mechanism 313, and the moving grip mechanism 312 is driven to reciprocate between two target positions by the chain transmission mechanism 313;
所述运动抓手机构312包括抓手安装架331以及抓手332,所述抓手安装架331连接所述链条传送机构313,所述抓手332连接在抓手安装架331上。The moving gripper mechanism 312 includes a gripper mounting frame 331 and a gripper 332 , the gripper mounting frame 331 is connected to the chain transmission mechanism 313 , and the gripper 332 is connected to the gripper mounting frame 331 .
所述剥离机构还包括平移保持机构,所述平移保持机构317包括连接杆341、滑动块342以及直线轴承343,所述直线轴承343与链条324所在的平面保持平行,所述滑动块342连接在直线轴承343上,所述连杆341的一端与滑动块342铰接、且另一端与抓手安装架331铰接,所述抓手安装架331通过连接板333与链条324可旋转的相连接。The peeling mechanism also includes a translation holding mechanism. The translation holding mechanism 317 includes a connecting rod 341, a sliding block 342 and a linear bearing 343. The linear bearing 343 is kept parallel to the plane where the chain 324 is located. The sliding block 342 is connected to the On the linear bearing 343 , one end of the connecting rod 341 is hinged to the sliding block 342 , and the other end is hinged to the handle mounting frame 331 , and the handle mounting frame 331 is rotatably connected to the chain 324 through the connecting plate 333 .
所述抓手332包括抓手架3326、作动杆、一对连接板3327以及一对夹爪,所述作动杆连接在抓手架3326中,并可相对于抓手架3326往复运动;The gripper 332 includes a gripper frame 3326, an actuating rod, a pair of connecting plates 3327 and a pair of jaws, the actuating rod is connected in the gripper frame 3326, and can reciprocate relative to the gripper frame 3326;
一对所述连接板3327均与作动杆铰接,一对所述夹爪的根部均铰接在抓手架3326的内壁上,且一对所述夹爪的中部分别与一对连接板3327铰接;A pair of connecting plates 3327 are hinged with the actuating rod, the roots of a pair of jaws are hinged on the inner wall of the handle frame 3326, and the middle parts of a pair of clamping jaws are respectively hinged with a pair of connecting plates 3327 ;
所述锥筒自动抓取机构还包括直线驱动机构,所述作动杆为直线驱动机构的输出杆;所述夹爪呈弯钩状或L字形。The cone automatic grabbing mechanism also includes a linear drive mechanism, the actuating rod is an output rod of the linear drive mechanism; the jaws are hook-shaped or L-shaped.
所述摆放机构包括支架61、旋转座65、摆臂一66以及夹取抓手610,所述旋转座65可旋转地连接在支架61上,并在旋转驱动机构的带动下往复旋转;The placing mechanism includes a bracket 61, a rotating base 65, a swing arm 66 and a clamping handle 610. The rotating base 65 is rotatably connected to the bracket 61 and rotates reciprocatingly under the drive of the rotating drive mechanism;
所述摆臂一66的底端铰接所述旋转座65,所述旋转座65上还铰接有直线驱动机构,所述直线驱动机构的输出端与摆臂一66铰接,通过直线驱动机构带动摆臂一66上下摆动;所述夹取抓手610与摆臂一66相连接。The bottom end of the swing arm one 66 is hinged to the rotary seat 65, and a linear drive mechanism is also hinged on the rotary seat 65. The output end of the linear drive mechanism is hinged to the swing arm one 66, and the swing arm is driven by the linear drive mechanism. The first arm 66 swings up and down; the clamping handle 610 is connected with the first swing arm 66 .
所述摆放机构还包括夹取抓手座69以及摆臂二67,所述夹取抓手610竖直设置、且固定连接在夹取抓手座69上;The placement mechanism also includes a clamping handle seat 69 and a swing arm 2 67, the clamping handle 610 is vertically arranged and fixedly connected to the clamping handle base 69;
所述摆臂一66的顶端、摆臂二67的顶端均铰接所述夹取抓手座69,所述摆臂一66、摆臂二67的底端均铰接所述旋转座65,所述摆臂一66上的两个铰接点以及摆臂二67上的两个铰接点分别处在一个平行四边形的四个顶点上。The tops of the first swing arm 66 and the second swing arm 67 are hinged to the clamping handle seat 69, and the bottom ends of the first swing arm 66 and the second swing arm 67 are hinged to the swivel seat 65. The two hinge points on the first swing arm 66 and the two hinge points on the second swing arm 67 are respectively located on the four vertices of a parallelogram.
所述夹取抓手610包括夹取抓手架6101、一对夹紧臂6102、一对拉杆6103、气缸二6105以及中间杆6106;所述夹取抓手架6101与摆臂一66相连接,一对所述夹紧臂6102的顶部对称的铰接在夹取抓手架6101的两侧;The clamping handle 610 includes a clamping handle frame 6101, a pair of clamping arms 6102, a pair of pull rods 6103, a cylinder two 6105 and an intermediate rod 6106; the clamping handle frame 6101 is connected to the swing arm one 66 , the tops of a pair of clamping arms 6102 are symmetrically hinged on both sides of the clamping handle frame 6101;
所述气缸二6105的缸体固定连接在夹取抓手架6101上,所述中间杆6106固定连接在气缸二6105的活塞杆上,一对拉杆6103均与所述中间杆6106铰接,并且一对拉杆6103分别与一对夹紧臂6102铰接。The cylinder body of the cylinder two 6105 is fixedly connected to the clamping handle frame 6101, the middle rod 6106 is fixedly connected to the piston rod of the cylinder two 6105, a pair of pull rods 6103 are hinged with the middle rod 6106, and one The pair of pull rods 6103 are hinged to the pair of clamping arms 6102 respectively.
本发明布放交通锥筒时,借助挡锥板可实现交通锥筒的定位;而在回收交通锥筒时,挡锥板在经过交通锥筒时,可随着车辆的行走活在动力机构的带动下扶正倒下的交通锥筒。以便于实现后方摆放、车体以外摆放、斜线摆放、直线摆放等功能。When the present invention deploys the traffic cones, the positioning of the traffic cones can be realized by means of the baffles; and when the traffic cones are recovered, the baffles can be positioned in the position of the power mechanism as the vehicle travels when passing through the traffic cones. Driven to right a fallen traffic cone. In order to realize functions such as rear placement, outside the car body, slash placement, and straight line placement.
本发明中回形仓可实现对交通锥筒的立式存放,以便于对后续对交通锥筒的抓取以及布放。与此同时,本案还显著缩减了存储机构自身的体积,使得交通锥筒收放车中可预留出更多的交通锥筒存储空间。In the present invention, the return-shaped warehouse can realize the vertical storage of the traffic cones, so as to facilitate the subsequent grabbing and deployment of the traffic cones. At the same time, this case also significantly reduces the volume of the storage mechanism itself, so that more traffic cone storage space can be reserved in the traffic cone retractable vehicle.
本发明中剥离机构可实现将交通锥筒在两个目标位置之间进行方便的抓取及转运的目的,从整体上具有结构精巧、体积小以及动作稳定等优点。其中的抓手可以仅完成对单个锥筒的夹取,最终,即可实现从垒砌的锥筒中抓取出一个锥筒的目的。The stripping mechanism of the present invention can realize the purpose of conveniently grasping and transferring the traffic cone between two target positions, and has the advantages of compact structure, small volume and stable action as a whole. The gripper can only complete the clamping of a single cone, and finally, the purpose of grabbing a cone from the stacked cone can be realized.
本发明中摆放机构在锥筒布放时,通过旋转驱动机构和直线驱动机构的配合动作,即可使得夹取抓手先旋转并上升至待抓取锥筒的上方,再向下抓住立式摆放的锥筒。此后,夹取抓手可提起锥筒,并将锥筒运送至需要布放的位置的上方;最后,夹取抓手可向下运动将锥筒放在需要布放位置,并驱使夹取抓手松开锥筒,完成布放。同理,亦可实现锥筒的回收。In the present invention, when the cone tube is placed, the placement mechanism can make the gripping hand rotate and rise to the top of the cone tube to be grabbed through the cooperative action of the rotary drive mechanism and the linear drive mechanism, and then grasp it downward. Cones placed vertically. After that, the gripper can lift the cone and transport the cone over the position to be deployed; finally, the gripper can move down to place the cone at the position to be deployed and drive the gripper Release the cone to complete deployment. In the same way, the recovery of the cone can also be realized.
本发明具有如下有益效果:采用机械结构实现自动,降低了施工人员劳动强度,采用循环的回形仓作为立式存储机构,循环的链传动达到收放快而均匀,结构简单,动作简单,容量大,成本低,该交通锥筒收放车有效地提高了效率。从整体上提出了一种全新的自动锥桶收放车能够实现立式储存、后方摆放、车体以外摆放、斜线摆放、直线摆放等功能,从整体上具有结构精巧、稳定性好、操作方便且易于操作等优点。The invention has the following beneficial effects: adopting mechanical structure to realize automation, reducing the labor intensity of construction personnel, adopting a circular back-shaped warehouse as a vertical storage mechanism, and circular chain transmission to achieve fast and uniform retraction, simple structure, simple action, and high capacity. Large and low cost, the traffic cone retractable vehicle effectively improves the efficiency. On the whole, a new automatic cone bucket retractable car is proposed, which can realize vertical storage, rear placement, outside the car body, oblique line placement, straight line placement and other functions. It has a compact and stable structure as a whole. Good performance, convenient operation and easy operation.
图1是本案的结构示意图;Fig. 1 is the structural representation of this case;
图2是本案中挡锥板的结构示意图;Fig. 2 is the structural representation of cone baffle in this case;
图3是回形仓的结构示意图;Fig. 3 is a schematic structural view of a return-shaped warehouse;
图4是回形仓中锥筒架的结构示意图;Fig. 4 is the structural representation of the cone holder in the return-shaped bin;
图5是回形仓中链条的结构示意图;Fig. 5 is the structural representation of chain in the back-shaped warehouse;
图6是回形仓中链条保持架的结构示意图;Fig. 6 is a schematic structural view of the chain cage in the return-shaped warehouse;
图7是剥离机构的结构示意图。Fig. 7 is a structural schematic diagram of the peeling mechanism.
图8是剥离机构中链条安装架示意图。Fig. 8 is a schematic diagram of the chain installation frame in the stripping mechanism.
图9是剥离机构中运动抓架手示意图。Fig. 9 is a schematic diagram of the moving grabbing hand in the peeling mechanism.
图10是剥离机构中平行保持架示意图;Fig. 10 is a schematic diagram of the parallel cage in the stripping mechanism;
图11是抓手在抓取时的工作状态参考图;Figure 11 is a reference diagram of the working state of the gripper when grasping;
图12是抓手在伸入时的工作状态参考图;Fig. 12 is a reference diagram of the working state of the gripper when it is extended;
图13是抓手的立体图;Figure 13 is a perspective view of the gripper;
图14是摆放机构的结构示意图;Figure 14 is a schematic structural view of the placement mechanism;
图15是摆放机构中传动结构的示意图;Fig. 15 is a schematic diagram of the transmission structure in the placing mechanism;
图16是摆放机构中支架的结构示意图;Fig. 16 is a schematic structural view of the bracket in the placement mechanism;
图17是摆放机构中旋转座的结构示意图;Fig. 17 is a schematic structural view of the rotating seat in the placement mechanism;
图18是摆放机构中抓手的结构示意图;Fig. 18 is a structural schematic diagram of the gripper in the placement mechanism;
图中1是底盘;2是外罩;3是剥离机构;4是回形仓;5是输送带;6是摆放机构;7是交通锥桶;8是车架;9是左挡锥板;10是右挡锥板;In the figure, 1 is the chassis; 2 is the outer cover; 3 is the peeling mechanism; 4 is the return shape warehouse; 5 is the conveyor belt; 6 is the placement mechanism; 7 is the traffic cone; 8 is the frame; 10 is the right baffle cone;
41是锥筒架;42是链条;43是回形轨道;44是链条保持架;45是链轮;46是马达;411是定心架;412是万向轮;413是链节销孔;421是链节销钉;41 is a cone frame; 42 is a chain; 43 is a return track; 44 is a chain cage; 45 is a sprocket; 46 is a motor; 411 is a centering frame; 412 is a universal wheel; 413 is a chain link pin hole; 421 is a chain link pin;
311是基架;312是运动抓手机构;313是链条传送机构;314是锥筒堆;317是平行保持机构;311 is a base frame; 312 is a movement grip mechanism; 313 is a chain transmission mechanism; 314 is a cone pile; 317 is a parallel holding mechanism;
321是伺服电机;322是主动轮;323是随动轮;324是链条;325是链条保持架;326是安装板;321 is a servo motor; 322 is a driving wheel; 323 is a follower wheel; 324 is a chain; 325 is a chain cage; 326 is a mounting plate;
331是抓手安装架;332是抓手;333是连接板;334是光栅一;335是光栅二;331 is a gripper mounting frame; 332 is a gripper; 333 is a connecting plate; 334 is a grating one; 335 is a grating two;
341是连接杆;342是滑动块;343是直线轴承;341 is a connecting rod; 342 is a sliding block; 343 is a linear bearing;
3321是气缸,3322是转轴一,3323是转轴二,3324是转轴三,3325是夹爪一,3326是抓手架,3327是连接板,3328是转轴四,3329是转轴五,33210是夹爪二。3321 is the cylinder, 3322 is the first shaft, 3323 is the second shaft, 3324 is the third shaft, 3325 is the first jaw, 3326 is the grip frame, 3327 is the connecting plate, 3328 is the fourth shaft, 3329 is the fifth shaft, 33210 is the gripper two.
61是支架;62是电机;63是小齿轮;64是大齿轮;65是旋转座;66是摆臂一;67是摆臂二;68是气缸一;69是夹取抓手座;610是夹取抓手;61 is a bracket; 62 is a motor; 63 is a small gear; 64 is a large gear; 65 is a swivel seat; 66 is a swing arm one; 67 is a swing arm two; 68 is a cylinder one; grab handle;
611是孔一;612是孔二;6101是夹取抓手架;6102是夹紧臂;6103是拉杆;6104是维稳杆;6105是气缸二;6106是中间杆。611 is a hole one; 612 is a hole two; 6101 is a grip frame; 6102 is a clamping arm; 6103 is a pull bar; 6104 is a stabilizing bar; 6105 is two cylinders; 6106 is an intermediate rod.
为能清楚说明本专利的技术特点,下面通过具体实施方式,并结合其附图,对本专利进行详细阐述。In order to clearly illustrate the technical characteristics of this patent, the following describes this patent in detail through specific implementation methods and in conjunction with the accompanying drawings.
本发明如图1-18所示,所述底盘1为整个装置的承重部件,提供牵引以及扭矩,所述车架8固定安装在底盘1上,用于其余部件的安装。所述外罩2固定安装在车架8上。所述剥离机构3固定安装在外罩2的左右两侧,用于交通锥桶7的分离。所述回形仓4固定安装在车架8上,用于存储以及运输交通锥桶7。所述输送带5固定安装在车架8上,用于将输送剥离机构3分离的交通锥桶7输送至摆放工位。所述摆放机构6固定安装在车架8上,用于将输送带5上的交通锥桶7运输至路面,进一步的也可以将路面上的交通锥桶7运输至输送带5上。As shown in Figures 1-18 of the present invention, the chassis 1 is the load-bearing part of the entire device, providing traction and torque, and the vehicle frame 8 is fixedly installed on the chassis 1 for the installation of other components. The outer cover 2 is fixedly mounted on the vehicle frame 8 . The stripping mechanism 3 is fixedly installed on the left and right sides of the outer cover 2, and is used for separating the traffic cone 7. The clip-shaped warehouse 4 is fixedly installed on the vehicle frame 8 for storing and transporting the traffic cone 7 . The conveyor belt 5 is fixedly installed on the vehicle frame 8, and is used to transport the traffic cone 7 separated by the conveying stripping mechanism 3 to the placement station. The placing mechanism 6 is fixedly installed on the vehicle frame 8, and is used for transporting the traffic cones 7 on the conveyor belt 5 to the road surface, and can further transport the traffic cones 7 on the road surface to the conveyor belt 5.
所述自动交通锥筒收放车包括连接在车架8上的挡锥板以及动力机构,所述挡锥板水平设置,并且通过悬臂以及横摆臂可旋转的连接在车架8的尾部,所述挡锥板中开设有与交通锥筒适配的挡锥槽,通过动力机构驱动挡锥板往复转动,从而在交通锥筒布放以及回收过程中,对交通锥筒进行定位或者是扶正倒下的交通锥筒。具体来说,竖直设置的悬臂顶端固定连接所述车架8,横摆臂的一端固定连接挡锥板,另一端与悬臂的底端铰接,动力机构优选为气缸,该气缸的一端铰接所述悬臂,另一端铰接所述横摆臂。这样,通过动力机构可以驱使挡锥板转动至车宽外或者是收回至车宽内,从而布放交通锥筒时,借助挡锥板可实现交通锥筒的定位;而在回收交通锥筒时,挡锥板在经过交通锥筒时,可随着车辆的行走活在动力机构的带动下扶正倒下的交通锥筒。以便于实现后方摆放、车体以外摆放、斜线摆放、直线摆放等功能。The automatic traffic cone retractable vehicle includes a cone baffle connected to the vehicle frame 8 and a power mechanism, the cone baffle is horizontally arranged, and is rotatably connected to the tail of the vehicle frame 8 through a cantilever and a swing arm. The cone-stopping plate is provided with a cone-stopping groove adapted to the traffic cone, and the cone-stopping plate is driven to reciprocate and rotate by the power mechanism, so that the traffic cone can be positioned or straightened during the deployment and recovery process of the traffic cone A fallen traffic cone. Specifically, the top end of the vertically arranged cantilever is fixedly connected to the vehicle frame 8, one end of the swing arm is fixedly connected to the baffle plate, and the other end is hinged to the bottom end of the cantilever. The power mechanism is preferably a cylinder, and one end of the cylinder is hinged. the cantilever, and the other end is hinged to the swing arm. In this way, the power mechanism can drive the baffle cone to rotate to the outside of the vehicle width or retract it into the vehicle width, so that when the traffic cone is deployed, the traffic cone can be positioned by means of the baffle; , when the baffle plate passes through the traffic cone, it can right the fallen traffic cone under the drive of the power mechanism along with the walking of the vehicle. In order to realize functions such as rear placement, outside the car body, slash placement, and straight line placement.
所述挡锥板具有一对,分别为左挡锥板9以及右挡锥板10,所述左挡锥板9以及右挡锥板10分别设置在车架8尾部的两侧,分别由两个动力机构独立驱动左挡锥板(9)以及右挡锥板(10)。左挡锥板9在放锥桶过程中是收在车宽内,收锥桶过程中转至车宽外,用于定位以及扶正倒下的锥桶,优选的动力机构为气缸。所述右挡锥板10固定安装在车架8上,其同镜像的左挡锥板9,满足右侧收取锥桶,扶正倒下的锥桶。Described baffle plate has a pair, is respectively left baffle plate 9 and right baffle plate 10, and described left baffle plate 9 and right baffle plate 10 are respectively arranged on the both sides of vehicle frame 8 afterbody, respectively by two Each power mechanism independently drives the left cone (9) and the right cone (10). The left baffle plate 9 is received in the width of the car during the process of putting the cone barrel, and is forwarded to outside the width of the car during the process of closing the cone barrel for positioning and righting the fallen cone barrel, and the preferred power mechanism is a cylinder. Described right baffle plate 10 is fixedly installed on the vehicle frame 8, and its left baffle plate 9 with the mirror image satisfies the right side and collects the cone bucket, righting the cone bucket that falls down.
所述自动交通锥筒收放车还包括回形仓4、剥离机构3以及摆放机构6,通过所述回形仓4储存立式存放的交通锥筒7,通过剥离机构3将交通锥筒7从回形仓4中取出或放入回形仓4中,通过摆放机构6布放或回收交通锥筒7。The automatic traffic cone retractable vehicle also includes a return-shaped warehouse 4, a stripping mechanism 3 and a placement mechanism 6, through which the return-shaped warehouse 4 stores the traffic cones 7 stored vertically, and the traffic cones are removed by the stripping mechanism 3 7 is taken out from the return-shaped warehouse 4 or put into the return-shaped warehouse 4, and the traffic cone 7 is deployed or recovered by the placing mechanism 6.
回形仓如图3-6所示,所述回形仓包括回形轨道43、链条42、链条驱动机构以及锥筒架41;As shown in Figure 3-6, the return-shaped warehouse includes a return-shaped track 43, a chain 42, a chain drive mechanism and a cone holder 41;
所述链条42容置于回形轨道43中、且在链条驱动机构的带动下往复运动,所述锥筒架41的底部连接在所述链条42上,所述锥筒架41包括与交通锥筒7内壁相适配的定心架411。The chain 42 is accommodated in the return track 43 and reciprocates under the drive of the chain drive mechanism. The bottom of the cone frame 41 is connected to the chain 42, and the cone frame 41 includes a traffic cone. A centering frame 411 that is compatible with the inner wall of the cylinder 7.
所述定心架411包括顶部支撑环、支撑立柱以及底部支撑板,所述顶部支撑环通过支撑立柱固定连接在底部支撑板的上方,支撑立柱优选为三个,所述顶部支撑环与底部支撑板平行、且顶部支撑环与交通锥筒7内壁的上部相适配。以实现对立式的交通锥筒的稳定支撑的同时,在顶部支撑环处给夹具预留出后续的抓取空间以及夹持空间。The centering frame 411 includes a top support ring, a support column and a bottom support plate, the top support ring is fixedly connected above the bottom support plate through the support column, and the number of support columns is preferably three, and the top support ring and the bottom support The plates are parallel and the top support ring fits the upper part of the traffic cone 7 inner wall. In order to realize the stable support of the opposite traffic cone, the subsequent grabbing space and clamping space are reserved for the clamp at the top support ring.
这样,当交通锥筒被放置在定心架411上之后,即可借助定心架411使交通锥筒保持为立式,此后,可在一个锥筒架41上逐个堆叠摆放多个套合在一起的交通锥筒,最终,即可实现对交通锥筒的立式存放,以便于对后续对交通锥筒的抓取以及布放。与此同时,本案还显著缩减了存储机构自身的体积,使得交通锥筒收放车中可预留出更多的交通锥筒存储空间。In this way, after the traffic cone is placed on the centering frame 411, the traffic cone can be kept vertical by means of the centering frame 411. After that, a plurality of nesting cones can be stacked one by one on a cone frame 41. The traffic cones together can finally realize the vertical storage of the traffic cones, so as to facilitate the subsequent grabbing and deployment of the traffic cones. At the same time, this case also significantly reduces the volume of the storage mechanism itself, so that more traffic cone storage space can be reserved in the traffic cone retractable vehicle.
另外,由于链条42的存在,将使得锥筒架41可在链条42的带动下方便、高效的移动到目标位置,从而等待交通锥筒被取出或被放入,或者是对交通锥筒进行立式存放。In addition, due to the existence of the chain 42, the cone holder 41 can be moved to the target position conveniently and efficiently under the drive of the chain 42, thereby waiting for the traffic cone to be taken out or put in, or to vertically place the traffic cone. storage.
所述回形仓包括多个锥筒架41,多个锥筒架41均匀布置在所述链条42上。从而可在每个锥筒架上放置多个交通锥筒,以显著提升回形仓的存储容量。The shape bin includes a plurality of cone holders 41 , and the plurality of cone holders 41 are evenly arranged on the chain 42 . This allows multiple traffic cones to be placed on each cone rack to significantly increase the storage capacity of the wrapper.
每个锥筒架41上都设置有独立的编号,所述回形仓还包括可识别所述编号的传感器。作为优选,所述传感器固定连接在回形轨道3上,从而可对每个锥筒架41上交通锥筒的存储量进行监控以及调配。Each cone holder 41 is provided with an independent serial number, and the shape bin also includes a sensor capable of identifying the serial number. Preferably, the sensor is fixedly connected to the return track 3, so that the storage capacity of the traffic cones on each cone frame 41 can be monitored and allocated.
所述链条42包括多个链节组以及多个链节销钉421,相邻所述链节组通过链节销钉421进行铰接;所述链节组包括至少一个链节,相邻链节相互铰接;The chain 42 includes a plurality of chain link groups and a plurality of chain link pins 421, and the adjacent chain link groups are hinged by the chain link pins 421; the chain link groups include at least one chain link, and the adjacent chain links are hinged to each other ;
所述定心架411的底面上还固定连接链条固定板,所述链条固定板上开设有与链节销钉421适配的链节销孔413。作为优选,所述链条固定板上开设有两个链节销孔413,两个链节销孔413分别套接链条42中的两个链节销钉42,从而在链条运动过程中,使锥筒架41保持更为稳定的运动姿态。The bottom surface of the centering frame 411 is also fixedly connected with a chain fixing plate, and a chain link pin hole 413 adapted to the chain link pin 421 is opened on the chain fixing plate. As a preference, two link pin holes 413 are opened on the chain fixing plate, and the two link pin holes 413 are respectively sleeved with two link pins 42 in the chain 42, so that during the movement of the chain, the cone The frame 41 maintains a more stable motion posture.
所述定心架411的底面上还固定连接有万向轮412。作为优选,每个定心架411的底面上固定安装有三个万向轮412,这样,通过万向轮412与回形轨道的滚动摩擦代替定心架与回形轨道的滑动摩擦,从而在保证运动稳定性、流畅度的同时,避免定心架过早、过快的被磨损。A universal wheel 412 is also fixedly connected to the bottom surface of the centering frame 411 . As preferably, three universal wheels 412 are fixedly installed on the bottom surface of each centering frame 411, like this, replace the sliding friction of centering frame and the return-shaped track by the rolling friction of universal wheels 412 and the return-shaped track, thereby ensuring While maintaining the stability and fluency of the movement, it also avoids premature and rapid wear of the centering frame.
所述回形仓还包括链条保持架44,所述链条保持架44固定连接在回形轨道43中,通过链条保持架44承托所述链条42。The return-shaped warehouse also includes a chain holder 44 , which is fixedly connected in the return-shaped track 43 , and the chain 42 is supported by the chain holder 44 .
所述链条驱动机构包括链轮45以及马达46,所述链轮45与马达46的输出轴联动、且所述链轮45与链条42相啮合。作为优选,还可以设置一与链条啮合的从动链轮,以保证链条的平稳运动。这样,马达开启后,将带动链轮以及链条运动,从而驱使锥筒架运动。The chain driving mechanism includes a sprocket 45 and a motor 46 , the sprocket 45 is linked with the output shaft of the motor 46 , and the sprocket 45 is engaged with the chain 42 . Preferably, a driven sprocket engaged with the chain can also be provided to ensure the smooth movement of the chain. In this way, after the motor is turned on, it will drive the sprocket wheel and the chain to move, thereby driving the cone barrel frame to move.
所述回形仓固定设置于交通锥筒收放车中。作为优选,所述回形仓具有多个,多个回形仓相互平行。The circular bin is fixedly arranged in the traffic cone retractable vehicle. Preferably, there are a plurality of the return-shaped bins, and the plurality of return-shaped bins are parallel to each other.
结合图3-6所示,包括锥筒架41、链条42、回形轨道43、链条保持架44、链轮45、马达46。Shown in conjunction with FIGS. 3-6 , it includes a cone holder 41 , a chain 42 , a return track 43 , a chain holder 44 , a sprocket 45 , and a motor 46 .
所述回形轨道43为钣金焊接件,用于其余部件的安装和承载,整体外形为“回”字形状,进一步的包括内环形和外环形结构件,进一步的通过型钢将两环形件固定连接在一起,并在中间形成等宽槽口。所述链条保持架44为耐磨自润滑材料,优选的为超高分子量聚乙烯,进一步的有两根,分别固定安装在回形轨道43的两侧直线槽口内。所述链条42包括普通滚子链和链节销钉421,所述链节销钉421为设有螺纹的销钉,固定连接在普通链节上,进一步的两个链节销钉421一组,每隔相同链节数设置一组,进一步的链条42安装在回形轨道43的等宽槽口内,进一步的链条42安装在链条保持架44内。所述链轮45有两个,分别通过轴承连接在两圆弧段侧,与圆弧段同心,用于驱动链条42,进一步的链轮分度圆直径和回形轨道43的等宽槽口中心直径相同。所述马达46为液压马达,马达46的壳体通过减速机壳体固定连接在回形轨道43上,马达46的输出轴通过减速机的传动轴连接在其中一个链轮45上,用于驱动整个机构运动。The return-shaped track 43 is a sheet metal welded part, which is used for the installation and bearing of the rest of the components. The overall shape is in the shape of a "back", and further includes an inner ring and an outer ring structure, and the two rings are further fixed by section steel. Join together and form a notch of equal width in the middle. The chain holder 44 is a wear-resistant self-lubricating material, preferably ultra-high molecular weight polyethylene, and there are two further ones, which are fixedly installed in the linear slots on both sides of the return-shaped track 43 respectively. Described chain 42 comprises ordinary roller chain and chain link pin 421, and described chain link pin 421 is the pin that is provided with screw thread, is fixedly connected on the common chain link, and further two chain link pins 421 are a group, and every interval is the same The number of chain links is arranged in one group, and further chains 42 are installed in equal-width notches of the return-shaped track 43 , and further chains 42 are installed in chain holders 44 . There are two sprockets 45, which are respectively connected to the sides of the two circular arcs by bearings, concentric with the circular arcs, and are used to drive the chain 42, further the diameter of the pitch circle of the sprocket and the equal width notch of the return track 43 The center diameters are the same. The motor 46 is a hydraulic motor, the housing of the motor 46 is fixedly connected to the return track 43 through the reducer housing, and the output shaft of the motor 46 is connected to one of the sprockets 45 through the drive shaft of the reducer for driving The whole body moves.
结合图4所示,所述锥筒架41包括定心架411、万向轮412、链节销孔413。所述定心架411为一锥形焊接件,用于收集多个套合在一起的交通锥筒7,进一步的底面固定有一安装平面。所述万向轮412有多个固定安装在定心架411底部的安装平面上,优选的每个定心架411上固定安装有三个万向轮。所述链节销孔413有两个,设置在定心架411下端面。通过链节销孔413,链节销钉421以及螺母将数个锥筒架41等间距连接在链条42上。进一步的每个锥筒架41有独立的编号,传感器固定在回形轨道43上可识别该编号。As shown in FIG. 4 , the cone frame 41 includes a centering frame 411 , a universal wheel 412 , and a chain link pin hole 413 . The centering frame 411 is a conical weldment, used to collect a plurality of traffic cones 7 nested together, and further a bottom surface is fixed with a mounting plane. The universal wheels 412 have multiple fixed mounts on the installation plane at the bottom of the centering frame 411 , preferably each centering frame 411 is fixedly equipped with three universal wheels. There are two link pin holes 413 , which are arranged on the lower end surface of the centering frame 411 . Through the chain link pin holes 413 , the chain link pins 421 and the nuts connect several cone holders 41 to the chain 42 at equal intervals. Further each cone holder 41 has an independent number, and the sensor is fixed on the return track 43 to identify the number.
工作时,整个机构可以将套合好的锥筒7运输到取拿位置,依次取拿,也可以将套 合好的锥筒7运输到非收取位置,提供新的收取位置,通过电控装置及控制程序将每个锥筒架41上的锥筒7数量记录,为了简化技术方案,传感器位置及编码方式并未说明,但本领域的技术人员在实际应用时知道或应当知道传感器如何选型及布置。When working, the whole mechanism can transport the fitted cone 7 to the pick-up position, which can be picked up one by one. It can also transport the fitted cone 7 to the non-receiving position to provide a new pick-up position. Through the electronic control device And the control program records the number of cones 7 on each cone frame 41. In order to simplify the technical solution, the sensor position and coding method are not explained, but those skilled in the art know or should know how to select the sensor in practical applications and layout.
综上,回形仓具有如下有益效果:采用循环的链传动达到结构简单,动作简单,容量大,该交通锥筒收放车有效地提高了容量及取拿效率。To sum up, the return-shaped warehouse has the following beneficial effects: the circular chain drive is adopted to achieve simple structure, simple action and large capacity, and the traffic cone retractable vehicle effectively improves the capacity and retrieval efficiency.
剥离机构如图7-10所示,剥离机构包括运动抓手机构312以及链条传送机构313,通过所述链条传送机构313带动运动抓手机构312在两个目标位置之间往复运动;比如回形仓的末尾和传送带5之间;The peeling mechanism is shown in Figure 7-10. The peeling mechanism includes a moving gripper mechanism 312 and a chain transmission mechanism 313. The moving gripper mechanism 312 is driven to reciprocate between two target positions through the chain transmission mechanism 313; Between the end of the bin and the conveyor belt 5;
所述运动抓手机构312包括抓手安装架331以及抓手322,所述抓手安装架331通过连接板333连接所述链条传送机构313中的链条324,所述抓手322连接在抓手安装架331上,通过所述抓手322抓起或放开交通锥筒7。作为优选,所述链条传送机构313对称的设有一对,所述抓手安装架331的两端分别通过连接板333与两个链条传送机构313中的链条连接,所述连接板333与链条固定相连,所述抓手安装架331与连接板333铰接。The movement gripper mechanism 312 includes a gripper mounting frame 331 and a gripper 322, the gripper mounting frame 331 is connected to the chain 324 in the chain transmission mechanism 313 through a connecting plate 333, and the gripper 322 is connected to the gripper On the mounting frame 331 , grab or let go the traffic cone 7 through the handle 322 . Preferably, the chain transmission mechanism 313 is symmetrically provided with a pair, and the two ends of the handle mounting frame 331 are respectively connected to the chains in the two chain transmission mechanisms 313 through the connecting plate 333, and the connecting plate 333 is fixed to the chain. Connected, the handle mounting frame 331 is hinged to the connecting plate 333 .
这样,链条传送机构将运动抓手机构带动至一个目标位置的上方之后,通过运动机构可先抓起交通锥筒,此后,通过链条传送机构的反向运动,可将运动抓手机构带动至另一个目标位置的上方,并控制运动抓手机构松开锥筒。最终即可实现将交通锥筒在两个目标位置之间进行方便的抓取及转运的目的,从整体上具有结构精巧、体积小以及动作稳定等优点。In this way, after the chain transmission mechanism drives the motion grip mechanism to the top of a target position, the traffic cone can be grabbed first by the motion mechanism, and thereafter, the motion grip mechanism can be driven to another position by the reverse motion of the chain transmission mechanism. above a target position, and controls the movement of the gripper mechanism to release the cone. Finally, the purpose of conveniently grasping and transferring the traffic cone between two target positions can be realized, and the utility model has the advantages of compact structure, small volume and stable movement as a whole.
所述链条传送机构包括安装板326、伺服电机321、主动轮322、随动轮323以及链条324,所述安装板326与基架311固定相连,所述主动轮322、随动轮323均铰接在安装板326上,所述链条324依次绕过所述主动轮322以及随动轮323,所述伺服电机321固定连接在安装板326上、且与所述主动轮322联动。这样,通过伺服电机即可带动主动轮旋转,从而带动链条往复运动。The chain transmission mechanism includes a mounting plate 326, a servo motor 321, a driving wheel 322, a follower wheel 323 and a chain 324, the mounting plate 326 is fixedly connected to the base frame 311, and the driving wheel 322 and the follower wheel 323 are all hinged on the installation On the plate 326 , the chain 324 bypasses the driving wheel 322 and the follower wheel 323 in turn, and the servo motor 321 is fixedly connected to the mounting plate 326 and is linked with the driving wheel 322 . In this way, the drive wheel can be driven to rotate by the servo motor, thereby driving the chain to reciprocate.
所述安装板326上还固定连接有用于扶住所述链条324的链条保持架325。从而使得链条的运动更为平稳。A chain holder 325 for supporting the chain 324 is also fixedly connected to the mounting plate 326 . This makes the movement of the chain more stable.
所述随动轮323具有四个,依次分为随动轮一、随动轮二、随动轮三、随动轮四;在所述随动轮一和随送轮二之间形成升降区域一,在所述随动轮二、三之间形成平移区域,在所述随动轮三和四之间形成升降区域二,在所述随动轮四和随动轮一之间形成连 接区域。Described follower wheel 323 has four, is divided into follower wheel one, follower wheel two, follower wheel three, follower wheel four successively; A translation area is formed between the driving wheels two and three, a lifting area two is formed between the following wheels three and four, and a connecting area is formed between the following wheels four and one.
所述主动轮处在连接区域中,所述升降区域一、升降区域二分别处于两个目标位置的上方。The driving wheel is in the connecting area, and the lifting area 1 and the lifting area 2 are respectively above the two target positions.
这样,抓手在一个目标位置处抓起一个交通锥筒之后,可先沿升降区域一上升,再沿平移区域平移,最后沿升降区域二下降,并松开交通锥筒,使其下落在另一个目标位置上。最终,可使得刷手沿一C字形的运动轨迹来回往复运动,实现交通锥筒在两个目标位置上的位置变换。In this way, after the gripper grabs a traffic cone at a target position, it can first rise along the lifting area one, then translate along the translation area, and finally descend along the lifting area two, and release the traffic cone so that it falls on the other side. at a target location. Finally, the brush hand can be made to move back and forth along a C-shaped trajectory, so as to realize the position change of the traffic cone on the two target positions.
所述锥筒自动剥离机构还包括平移保持机构,所述平移保持机构317包括连接杆341、滑动块342以及直线轴承343,所述直线轴承343与基架311固定相连,所述直线轴承343与链条324所在的平面保持平行,所述滑动块342连接在直线轴承343上,所述连杆41的一端与滑动块342铰接、且另一端与抓手安装架331铰接,所述抓手安装架331通过连接板333与链条324可旋转的相连接。这样,滑动块342可随着抓手安装架331的往复运动,在直线轴承343上往复移动,以便于保证运动抓手机构312中的抓手322保持姿态不变,运行平稳。The cone automatic stripping mechanism also includes a translation holding mechanism, and the translation holding mechanism 317 includes a connecting rod 341, a sliding block 342 and a linear bearing 343, and the linear bearing 343 is fixedly connected with the base frame 311, and the linear bearing 343 is connected with the The plane where the chain 324 is kept parallel, the sliding block 342 is connected to the linear bearing 343, one end of the connecting rod 41 is hinged with the sliding block 342, and the other end is hinged with the handle mounting frame 331, and the handle mounting frame 331 is rotatably connected with the chain 324 through the connecting plate 333 . In this way, the sliding block 342 can reciprocate on the linear bearing 343 along with the reciprocating movement of the handle mounting frame 331, so as to ensure that the handle 322 in the moving handle mechanism 312 maintains a constant posture and runs smoothly.
所述抓手322竖直设置、且固定连接在所述抓手安装架331上。作为优选,抓手可设置多个,多个抓手可均匀的布置在抓手安装架331上。实际使用时,多个抓手即可在实际运动过程中时刻保持竖直状态,并且时刻保持平稳运行。The handle 322 is vertically arranged and fixedly connected to the handle mounting frame 331 . Preferably, multiple grippers can be provided, and the plurality of grippers can be evenly arranged on the gripper mounting frame 331 . In actual use, multiple grippers can maintain a vertical state all the time during the actual movement process, and keep running smoothly all the time.
所述运动抓手机构312还包括光栅一334以及光栅二335,所述光栅一334和光栅二335均固定连接在抓手安装架331上、且所述光栅一334和光栅二335相对设置,使得所述抓手322的下方处于光栅一334和光栅二335之间的被检测区域中。从而借助光栅对抓手下方是否有交通锥筒进行检测。The moving grip mechanism 312 also includes a grating one 334 and a grating two 335, the first grating 334 and the second grating 335 are fixedly connected to the handle mounting frame 331, and the first grating 334 and the second grating 335 are arranged oppositely, The bottom of the gripper 322 is in the detected area between the first grating 334 and the second grating 335 . The presence or absence of traffic cones under the gripper is thus detected by means of light barriers.
如图7-10所示,基架311固定在底盘车车架上,两链条传送机构313中的安装板326分别固定在基架311左右两侧,运动抓手机构312安装在链条传送机构313的链条324上,运动抓手机构312在伺服电机321作用下,随链条324逆时针转动,平行保持机构317保证运动抓手机构312姿态稳定,不被翻转,依靠运动抓手机构312中光栅一334和光栅二335的定位,每个抓手322可在锥筒堆314上准确抓取一个锥筒7,运动抓手机构312可同时抓取4个锥筒7,抓手322抓到锥筒7后,随抓手安装架331顺时针运动,送至输送带5,抓手322松开,完成锥筒7的自动剥离。剥离速度可控,剥离速度快。As shown in Figure 7-10, the base frame 311 is fixed on the chassis frame, the mounting plates 326 in the two chain transmission mechanisms 313 are respectively fixed on the left and right sides of the base frame 311, and the moving handle mechanism 312 is installed on the chain transmission mechanism 313 On the chain 324, the motion gripper mechanism 312 rotates counterclockwise with the chain 324 under the action of the servo motor 321, and the parallel holding mechanism 317 ensures that the posture of the motion gripper mechanism 312 is stable and will not be overturned. 334 and the positioning of the grating 2 335, each gripper 322 can accurately grab a cone 7 on the cone stack 314, and the moving gripper mechanism 312 can grab 4 cones 7 at the same time, and the gripper 322 grabs the cone After 7, it moves clockwise with the gripper mounting bracket 331 and is sent to the conveyor belt 5, and the gripper 322 is released to complete the automatic peeling of the cone 7. The peeling speed is controllable and the peeling speed is fast.
如图7-10所示,安装板326安装在基架311上,主动轮322及随动轮323安装在安装板326上,调整主动轮322,就可以调整链条324的张紧度,伺服电机321带动主动轮322转动,能可靠的控制链条324运动行程,保证抓手322抓取和放置位置准确。As shown in Figure 7-10, the mounting plate 326 is installed on the base frame 311, the driving wheel 322 and the follower wheel 323 are installed on the mounting plate 326, the tension of the chain 324 can be adjusted by adjusting the driving wheel 322, and the servo motor 321 Driving the driving wheel 322 to rotate can reliably control the movement stroke of the chain 324 to ensure that the grasping and placing positions of the gripper 322 are accurate.
如图7、图9所示、通过连接板333将抓手安装架331与链条324连接,抓手322安装在抓手安装架331上,抓手安装架331与连接板333可以相对转动,保证抓手322在平行保持机构317作用下姿态保持不变,对锥筒剥离传送起稳定作用,光栅一334与光栅二335的使用,保证了锥筒在抓取时的准确位置,为剥离锥筒起到关键作用。As shown in Fig. 7 and Fig. 9, the grip mounting frame 331 is connected with the chain 324 through the connecting plate 333, the grip 322 is installed on the grip mounting frame 331, and the grip mounting frame 331 and the connecting plate 333 can rotate relatively, ensuring The attitude of the gripper 322 remains unchanged under the action of the parallel holding mechanism 317, which plays a stabilizing role in the peeling and conveying of the cone. The use of the first grating 334 and the second 335 of the grating ensures the accurate position of the cone when grabbing. play a key role.
如图10所示,连接杆341两端连接抓手安装架331与滑动块342,滑动块342在直线轴承343上移动,直线轴承343固定在基架311上,这样连接杆341随抓手安装架331运动,并保证抓手322姿态不变,运行平稳。As shown in Figure 10, the two ends of the connecting rod 341 are connected to the gripper mounting frame 331 and the sliding block 342, the sliding block 342 moves on the linear bearing 343, and the linear bearing 343 is fixed on the base frame 311, so that the connecting rod 341 is installed with the gripper The movement of the frame 331 ensures that the attitude of the gripper 322 remains unchanged and the operation is stable.
所述的自动剥离机构,无污染,满足环保要求。The automatic stripping mechanism is pollution-free and meets environmental protection requirements.
剥离机构中的抓手如图11-13所示,所述抓手包括抓手架3326、作动杆、一对连接板3327以及一对夹爪,所述作动杆连接在抓手架3326中,并可在手动或自动控制下相对于抓手架3326往复运动;The gripper in the peeling mechanism is shown in Figures 11-13. The gripper includes a gripper frame 3326, an actuating rod, a pair of connecting plates 3327 and a pair of jaws. The actuating rod is connected to the gripper frame 3326. , and can reciprocate relative to the grip frame 3326 under manual or automatic control;
一对所述连接板3327均与作动杆铰接,一对所述夹爪的根部均铰接在抓手架3326的内壁上,且一对所述夹爪的中部分别与一对连接板3327铰接。这样,控制作动杆相对于抓手架3326上下运动时,即可通过一对连接板3327同时拉拽一对夹爪,使得一对夹爪以根部为轴心转动,从而使得一对夹爪自锥筒顶部的通孔伸入或退出锥筒。A pair of connecting plates 3327 are hinged with the actuating rod, the roots of a pair of jaws are hinged on the inner wall of the handle frame 3326, and the middle parts of a pair of clamping jaws are respectively hinged with a pair of connecting plates 3327 . In this way, when the actuating rod is controlled to move up and down relative to the gripper frame 3326, a pair of jaws can be simultaneously pulled through a pair of connecting plates 3327, so that the pair of jaws rotate with the root as the axis, thereby making the pair of jaws Enter or exit the cone from the through hole at the top of the cone.
在此情况下,由于交通锥筒相互堆叠摆放时,相邻锥筒的顶部并不会保持贴合,而是会留有一定的间隙,因此,作动杆相对于抓手架3326向下运动,夹爪锥筒顶部的通孔伸入锥筒之后,将伸入至上述的间隙中,从而仅完成对单个锥筒的夹取,最终,即可实现从垒砌的锥筒中抓取出一个锥筒的目的。In this case, when the traffic cones are stacked on top of each other, the tops of the adjacent cones will not stick together, but a certain gap will be left. Therefore, the actuating rod is downward relative to the handle frame 3326. Movement, after the through hole at the top of the jaw cone extends into the cone, it will extend into the above-mentioned gap, so that only a single cone can be clamped, and finally, it can be grasped from the stacked cone The purpose of a cone.
在单个锥筒被夹取之后,使得作动杆和抓手架保持相对静止,即可保持对该锥筒的夹持,以便于将其输送至另一目标位置上,比如平台。待单个锥筒输送到位之后,可控制作动杆相对于抓手架3326向上运动,使得一对夹爪反向转动,松开对该锥筒的夹持,并在抓手架相对与锥筒整体上移的过程中,随抓手架的运动自锥筒顶部的通孔退出锥筒。After a single cone is clamped, the actuating rod and the gripper frame remain relatively stationary so that the cone can be held for delivery to another target location, such as a platform. After the single cone is conveyed in place, the actuating rod can be controlled to move upwards relative to the handle frame 3326, so that a pair of jaws rotate in reverse, loosen the clamping of the cone, and the handle is opposite to the cone. During the overall upward movement, the cone exits from the through hole at the top of the cone with the movement of the gripper frame.
当采用手动的方式控制所述作动杆升降时,所述作动杆与抓手架3326滑动连接。此时,往复拉拽作动杆即可控制其相对于抓手架3326做直线往复运动。When the lifting of the actuating rod is controlled manually, the actuating rod is slidably connected with the handle frame 3326 . At this time, the reciprocating pull of the actuating rod can control the linear reciprocating motion relative to the handle frame 3326 .
当采用自动的方式控制所述作动杆升降时,所述锥筒自动抓取机构还包括直线驱动 机构,所述作动杆为直线驱动机构的输出杆。直线驱动机构可以是电动推杆、气缸、液压缸等,以气缸为例,气缸3321固定连接在抓手架3326上,所述作动杆为气缸3321的输出杆,也可称为活塞杆;气缸3321开启后即可驱使作动杆相对于抓手架3326做直线往复运动。When adopting automatic mode to control the lifting of the actuating rod, the automatic grabbing mechanism of the cone also includes a linear drive mechanism, and the actuating rod is an output rod of the linear drive mechanism. The linear drive mechanism can be an electric push rod, a cylinder, a hydraulic cylinder, etc. Taking the cylinder as an example, the cylinder 3321 is fixedly connected to the handle frame 3326, and the actuating rod is the output rod of the cylinder 3321, which can also be called a piston rod; After the cylinder 3321 is turned on, the actuating rod can be driven to make a linear reciprocating motion relative to the handle frame 3326 .
作为优选,所述夹爪呈弯钩状或L字形。以便于夹爪远离抓手架内壁的一端自锥筒顶部的通孔伸入或退出锥筒。Preferably, the jaws are hook-shaped or L-shaped. In order to make it easier for the end of the jaws away from the inner wall of the grip frame to extend into or exit the cone from the through hole at the top of the cone.
进一步的,所述作动杆处于抓手架3326的顶部,一对连接板3327的顶端均通过转轴一3322与作动杆的底端铰接,所述夹爪的一端铰接在抓手架3326的内壁上、且夹爪的中部铰接与连接板3327的底端铰接,所述夹爪的另一端可自锥筒顶部的通孔伸入或退出锥筒。Further, the actuating rod is at the top of the handle frame 3326, and the tops of a pair of connecting plates 3327 are hinged to the bottom end of the actuating rod through the rotating shaft one 3322, and one end of the jaw is hinged to the handle frame 3326. On the inner wall, the middle part of the clamping jaw is hinged to the bottom end of the connecting plate 3327, and the other end of the clamping jaw can extend into or exit the cone from the through hole at the top of the cone.
具体来说:一对夹爪分别为夹爪一3325和夹爪二33210;Specifically: a pair of jaws are jaw one 3325 and jaw two 33210;
夹爪一3325的根部通过转轴二3323铰接在抓手架3326的内壁上,夹爪一3325的中部通过转轴三3324与一个连接板3327的底端铰接;The root of jaw one 3325 is hinged on the inner wall of the handle frame 3326 through rotating shaft two 3323, and the middle part of jaw one 3325 is hinged with the bottom end of a connecting plate 3327 through rotating shaft three 3324;
夹爪二33210的根部通过转轴四3328铰接在抓手架3326的内壁上,夹爪二33210的中部通过转轴五3329与另外一个连接板3327的底端铰接。The root of jaw two 33210 is hinged on the inner wall of the handle frame 3326 through rotating shaft four 3328, and the middle part of jaw two 33210 is hinged with the bottom end of another connecting plate 3327 through rotating shaft five 3329.
一对夹爪相对设置,并且沿抓手架3326的中心对称设置。从而便于各个零件的设计与加工,并可使得结构更为精巧、合理。A pair of jaws are oppositely arranged and arranged symmetrically along the center of the grip frame 3326 . Thereby, the design and processing of various parts are facilitated, and the structure can be made more delicate and reasonable.
所述抓手架3326包括固定相连的安装部以及套接部,所述作动杆以及连接板均处在安装部中,所述夹爪的根部铰接在安装部的内壁上,所述套接部的内壁与交通锥筒的顶部相适配。从而在使用时,可借助与交通锥筒顶部适配的套接部,对抓手架的位置进行快速定位,以显著提高抓取时的工作效率。The grip frame 3326 includes a fixedly connected installation part and a socket part, the actuating rod and the connecting plate are all in the installation part, the root of the jaw is hinged on the inner wall of the installation part, and the socket The inner wall of the head fits the top of the traffic cone. Therefore, when in use, the position of the gripper frame can be quickly positioned by means of the sleeve part adapted to the top of the traffic cone, so as to significantly improve the work efficiency during grabbing.
如图11-13所示,气缸3321安装在抓手架3326上,连接板3327通过转轴一3322与气缸3321相连,夹爪一3325通过转轴二3323、转轴三3324分别与抓手架3326、连接板3327相连,夹爪二33210通过转轴四3328、转轴五3329分别与抓手架3326、连接板3327相连。As shown in Figure 11-13, the cylinder 3321 is installed on the handle frame 3326, the connecting plate 3327 is connected with the cylinder 3321 through the first rotating shaft 3322, and the first jaw 3325 is respectively connected with the handle frame 3326 and the third rotating shaft 3324 through the second rotating shaft 3323 and the third rotating shaft 3324. The plates 3327 are connected, and the jaws two 33210 are respectively connected to the grip frame 3326 and the connecting plate 3327 through the fourth rotating shaft 3328 and the fifth rotating shaft 3329.
如图11-13所示,气缸3321缩到最短时,夹爪一3325和夹爪二33210合拢,此时将抓手架3326向下移动,夹爪一3325和夹爪二33210伸入锥筒15中,气缸3321伸长,夹爪一3325和夹爪二33210张开,抓手架3326向上移动,完成剥离、抓取锥筒。锥筒的抓取过程,迅速、准确。As shown in Figure 11-13, when the cylinder 3321 is shortened to the shortest, the first jaw 3325 and the second jaw 33210 are closed, at this time, the gripper frame 3326 is moved downward, and the first jaw 3325 and the second jaw 33210 extend into the cone In 15, the cylinder 3321 is elongated, the first jaw 3325 and the second jaw 33210 are opened, and the grip frame 3326 moves upwards to complete peeling and grab the cone. The grabbing process of the cone is fast and accurate.
摆放机构如图14-18所示,所述摆放机构包括支架61、旋转座65、摆臂一66、夹取抓手座69以及夹取抓手610,所述旋转座65可旋转地连接在支架61上,并在旋转驱动机构的带动下往复旋转;The placement mechanism is shown in Figures 14-18. The placement mechanism includes a bracket 61, a rotating seat 65, a swing arm 66, a clamping handle seat 69 and a clamping handle 610. The rotating base 65 is rotatable Connected to the bracket 61, and reciprocatingly rotated under the drive of the rotary drive mechanism;
所述摆臂一66的底端铰接所述旋转座65,所述旋转座65上还铰接有直线驱动机构,所述直线驱动机构的输出端与摆臂一66铰接,通过直线驱动机构带动摆臂一66上下摆动;所述夹取抓手610通过夹取抓手座69与摆臂一66相连接。The bottom end of the swing arm one 66 is hinged to the rotary seat 65, and a linear drive mechanism is also hinged on the rotary seat 65. The output end of the linear drive mechanism is hinged to the swing arm one 66, and the swing arm is driven by the linear drive mechanism. The arm one 66 swings up and down; the clamping handle 610 is connected with the swinging arm one 66 through the clamping handle seat 69 .
使用时,通过旋转驱动机构即可控制旋转座65、摆臂一66、夹取抓手座69以及夹取抓手610同步旋转,从而使得夹取抓手610在两个目标位置之间来回运动;通过直线驱动机构即可控制摆臂一66、夹取抓手座69以及夹取抓手610同步上下摆动,从而夹取抓手610在某个目标位置处上下运动。During use, the rotating seat 65, the swing arm 1 66, the clamping handle seat 69 and the clamping handle 610 can be controlled to rotate synchronously by rotating the driving mechanism, so that the clamping handle 610 can move back and forth between two target positions ; Through the linear drive mechanism, the swing arm 1 66, the clamping handle seat 69 and the clamping handle 610 can be controlled to swing up and down synchronously, so that the clamping handle 610 moves up and down at a certain target position.
这样,在锥筒布放时,通过旋转驱动机构和直线驱动机构的配合动作,即可使得夹取抓手先旋转并上升至待抓取锥筒的上方,再向下抓住立式摆放的锥筒。此后,夹取抓手可提起锥筒,并将锥筒运送至需要布放的位置的上方;最后,夹取抓手可向下运动将锥筒放在需要布放位置,并驱使夹取抓手松开锥筒,完成布放。同理,亦可实现锥筒的回收。In this way, when the cone is placed, through the coordinated action of the rotary drive mechanism and the linear drive mechanism, the gripper can first rotate and rise to the top of the cone to be grasped, and then grasp it downward and place it vertically. cone. After that, the gripper can lift the cone and transport the cone over the position to be deployed; finally, the gripper can move down to place the cone at the position to be deployed and drive the gripper Release the cone to complete deployment. In the same way, the recovery of the cone can also be realized.
所述摆放机构还包括夹取抓手座69以及摆臂二67,所述夹取抓手610竖直设置、且固定连接在夹取抓手座69上;The placement mechanism also includes a clamping handle seat 69 and a swing arm 2 67, the clamping handle 610 is vertically arranged and fixedly connected to the clamping handle base 69;
所述摆臂一66的顶端、摆臂二67的顶端均铰接所述夹取抓手座69,即使得所述夹取抓手610通过夹取抓手座69与摆臂一66相连接,所述摆臂一66、摆臂二67的底端均铰接所述旋转座65,所述摆臂一66上的两个铰接点以及摆臂二67上的两个铰接点分别处在一个平行四边形的四个顶点上。这样,受平行四边形结构的影响,由于旋转座65的形态固定,当摆臂一66、摆臂二67在直线驱动机构的驱动下同步上下摆动的过程中,夹取抓手座的姿态将不会发生改变,从而使得夹取抓手在上下运动过程中可时刻保持在竖直的状态下,从而可更好的对立式摆放的交通锥筒进行抓取、布放以及回收。The top ends of the first swing arm 66 and the second swing arm 67 are hinged to the clamping handle seat 69, so that the clamping handle 610 is connected to the swing arm one 66 through the clamping handle seat 69, The bottom ends of the first swing arm 66 and the second swing arm 67 are hinged to the swivel seat 65, and the two hinge points on the first swing arm 66 and the two hinge points on the second swing arm 67 are respectively in a parallel on the four vertices of the quadrilateral. In this way, due to the influence of the parallelogram structure, since the shape of the rotating seat 65 is fixed, when the first swing arm 66 and the second swing arm 67 are synchronously swinging up and down under the drive of the linear drive mechanism, the posture of the clamping handle seat will not change. Changes will occur, so that the gripper can be kept in a vertical state all the time during the up and down movement, so that the traffic cones placed upright can be better grasped, deployed and recovered.
作为旋转动力源的一种,所述旋转驱动机构包括电机62、小齿轮63以及大齿轮64,所述电机62固定连接在支架61上,所述小齿轮63以及大齿轮64均铰接在支架61上,并且小齿轮63和大齿轮64相啮合;所述电机62与小齿轮63联动,所述大齿轮64与旋转座65固定连接。这样,电机62开启之后,将经过小齿轮和大齿轮的传动,驱使旋转座65做往复旋转运动。As a kind of rotary power source, the rotary drive mechanism includes a motor 62, a pinion 63 and a large gear 64, the motor 62 is fixedly connected to the support 61, and the small gear 63 and the large gear 64 are hinged on the support 61 , and the pinion 63 and the bull gear 64 mesh; the motor 62 is linked with the pinion 63 , and the bull gear 64 is fixedly connected with the rotating base 65 . In this way, after the motor 62 is turned on, the rotating base 65 will be driven to reciprocate through the transmission of the pinion gear and the bull gear.
作为直线动力源的一种,所述直线驱动机构为气缸一68,所述气缸一68的缸体与旋转座65铰接,作为直线驱动机构的输出端,所述气缸一68的活塞杆与摆臂一66铰接。这样,气缸一开启后,可直接带动摆臂一上下往复摆动。As a kind of linear power source, the linear driving mechanism is a cylinder one 68, the cylinder body of the cylinder one 68 is hinged with the rotating seat 65, and as the output end of the linear driving mechanism, the piston rod of the cylinder one 68 is connected to the pendulum Arm one 66 is hinged. In this way, once the cylinder is opened, it can directly drive the swing arm to swing back and forth up and down.
所述夹取抓手610包括夹取抓手架6101、一对夹紧臂6102、一对拉杆6103、气缸二6105以及中间杆6106;所述夹取抓手架6101通过夹取抓手座69与摆臂一66相连接,一对所述夹紧臂6102的顶部对称的铰接在夹取抓手架6101的两侧;当一对夹紧臂6102被驱使向夹取抓手架中心摆动时,可夹住二者之间的锥筒;当一对夹紧臂6102被驱使远离夹取抓手架中心摆动时,即可松开对锥筒的夹持;The clamping handle 610 includes a clamping handle frame 6101, a pair of clamping arms 6102, a pair of pull rods 6103, a cylinder two 6105 and an intermediate rod 6106; Connected with swing arm one 66, the tops of a pair of clamping arms 6102 are symmetrically hinged on both sides of the clamping handle frame 6101; when the pair of clamping arms 6102 are driven to swing to the center of the clamping handle frame , can clamp the cone between the two; when the pair of clamping arms 6102 are driven to swing away from the center of the clamping handle, the clamping of the cone can be released;
所述气缸二6105的缸体固定连接在夹取抓手架6101上,所述中间杆6106固定连接在气缸二6105的活塞杆上,一对拉杆6103均与所述中间杆6106铰接,并且一对拉杆6103分别与一对夹紧臂6102铰接。这样,随着气缸二的开启,中心杆106的直线往复运动,将经过拉杆6103转化为夹紧臂6102的旋转运动,从而通过一对夹紧臂6102夹住或松开二者之间的锥筒。The cylinder body of the cylinder two 6105 is fixedly connected to the clamping handle frame 6101, the middle rod 6106 is fixedly connected to the piston rod of the cylinder two 6105, a pair of pull rods 6103 are hinged with the middle rod 6106, and one The pair of pull rods 6103 are hinged to the pair of clamping arms 6102 respectively. In this way, with the opening of the cylinder two, the linear reciprocating motion of the central rod 106 will be converted into the rotational motion of the clamping arm 6102 through the pull rod 6103, thereby clamping or loosening the cone between the two through the pair of clamping arms 6102. cylinder.
所述夹取抓手610还包括一对维稳杆6104,一对所述维稳杆6104分别固定连接一对拉杆6103,并且一对维稳杆6104沿夹取抓手架6101的中心对称设置。这样,在对锥筒进行夹持时,维稳杆6104也将随着拉杆6103的运动同步向夹取抓手架中心摆动,并在一对夹紧臂6102夹住锥筒上部的同时,借助一对维稳杆6104夹住锥筒的中部,从而显著提高夹持效果,使得锥筒被夹持之后的运送过程中可保持形态稳定。The clamping handle 610 also includes a pair of stabilizing rods 6104 fixedly connected to a pair of pull rods 6103 respectively, and the pair of stabilizing rods 6104 are arranged symmetrically along the center of the clamping handle frame 6101 . In this way, when the cone is clamped, the stabilizing rod 6104 will also swing synchronously to the center of the clamping handle frame with the movement of the pull rod 6103, and when the pair of clamping arms 6102 clamp the upper part of the cone, with the help of a pair of clamping arms 6102 The stabilizing rod 6104 clamps the middle part of the cone, thereby significantly improving the clamping effect, so that the shape of the cone can be kept stable during transportation after being clamped.
如图14-18所示,包括支架61、电机62、小齿轮63、大齿轮64、旋转座65、摆臂一66、摆臂二67、气缸一68、夹取抓手座69、夹取抓手610。As shown in Figures 14-18, it includes a bracket 61, a motor 62, a pinion 63, a large gear 64, a swivel seat 65, a swing arm 66, a swing arm 2 67, a cylinder 68, a clamping handle seat 69, a clamping Gripper 610.
所述支架61为焊接件,包括孔一611以及孔二612,其设有若干螺栓安装孔,用于和整车连接以及其余零部件的安装。所述电机62优选的为伺服电机,电机62壳体固定安装在支架61底面,进一步的电机62轴穿过孔一611且与之同轴,用于提供扭矩。所述小齿轮63为一金属齿轮,固定安装在电机62的转轴上,用于传递电机62扭矩。所述大齿轮64为一金属齿轮,通过轴承安装在孔二612内,且与之同心,用于降低电机62的转速以及增加扭矩。所述旋转座65为型材焊接件,并设有若干安装孔,固定安装在大齿轮64上,用于连接大齿轮64及其与零部件。所述摆臂一66为两端及中间设有铰孔的连杆,一端铰接安装在旋转座65的安装孔内。所述摆臂二67为两端设有孔的连杆,轴线同摆臂一66平行,铰接安装在旋转座65上。所述气缸一68为带有磁性行程 开关的气缸,缸体铰接安装在旋转座65上,活塞杆铰接在摆臂一66的中间孔上,用于控制摆臂6的升降。所述夹取抓手座69为一设有两长孔及两铰孔的结构件,铰接在摆臂一66及摆臂二67上,随摆臂一同升降。所述夹取抓手610为气缸驱动的部件,固定安装在夹取抓手座69上同夹取抓手座69一同升降。The bracket 61 is a weldment, including a hole 611 and a hole 2 612, which is provided with a number of bolt mounting holes for connecting with the whole vehicle and installing other parts. The motor 62 is preferably a servo motor, and the housing of the motor 62 is fixedly installed on the bottom surface of the bracket 61 , and the shaft of the further motor 62 passes through the hole 1 611 and is coaxial with it for providing torque. The pinion 63 is a metal gear fixedly installed on the rotating shaft of the motor 62 for transmitting the torque of the motor 62 . The big gear 64 is a metal gear, which is installed in the second hole 612 through a bearing, and is concentric with it, and is used to reduce the speed of the motor 62 and increase the torque. The swivel seat 65 is a profile weldment, and is provided with several installation holes, fixedly mounted on the large gear 64, for connecting the large gear 64 and its components. Described swing arm one 66 is the connecting rod that two ends and middle are provided with reaming hole, and one end is hingedly installed in the installation hole of swivel seat 65. The second swing arm 67 is a connecting rod with holes at both ends, the axis of which is parallel to the first swing arm 66, and is hingedly mounted on the swivel seat 65. Described cylinder one 68 is the cylinder that has magnetic travel switch, and cylinder body is hingedly installed on the swivel seat 65, and piston rod is hinged on the middle hole of swing arm one 66, is used to control the lifting of swing arm 6. The clamping handle seat 69 is a structural member provided with two long holes and two hinged holes, hinged on the first swing arm 66 and the second swing arm 67, and rises and falls together with the swing arms. The clamping handle 610 is a part driven by an air cylinder, and is fixedly installed on the clamping handle base 69 and rises and falls together with the clamping handle base 69 .
结合图18所示,所述夹取抓手610包括夹取抓手架6101,夹紧臂6102,拉杆6103,维稳杆6104,气缸二6105,中间杆6106。所述夹取抓手架6101为一焊接件,进一步的其上设有安装孔位及铰孔,用于安装其余零部件。所述夹紧臂6102有两件,为带有铰孔及泡沫软垫的结构件,分别对称铰接在夹取抓手架6101上,用于夹紧及短距离提升交通锥桶。所述拉杆6103有两件,为两端设有铰孔的连接杆,一端铰接在夹紧臂6102的下端铰孔。所述维稳杆6104有两件,为一弹性杆及泡沫软垫组成的结构件,分别固定连接在两拉杆6103上,用于保持运动过程中交通锥桶的姿态稳定。所述气缸二6105为带有磁性行程开关的气缸,缸体固定安装在夹取抓手架6101上,用于提供夹紧力。所述中间杆6106为设有铰孔的刚性连杆,中间固定连接在气缸二的活塞杆上,两端的孔分别铰接两根拉杆6103一端的孔,用于传递活塞杆力。As shown in FIG. 18 , the clamping handle 610 includes a clamping handle frame 6101 , a clamping arm 6102 , a pull rod 6103 , a stabilizing rod 6104 , a cylinder two 6105 , and an intermediate rod 6106 . The clamping handle frame 6101 is a welded part, furthermore, there are mounting holes and reaming holes on it for installing other components. The clamping arm 6102 has two parts, which are structural parts with hinged holes and foam cushions, respectively hinged symmetrically on the clamping handle frame 6101, and are used for clamping and short-distance lifting of the traffic cone. The pull rod 6103 has two pieces, which are connecting rods with hinged holes at both ends, and one end is hinged to the hinged hole at the lower end of the clamping arm 6102 . Described stabilizing rod 6104 has two parts, is the structural part that an elastic rod and foam cushion are formed, is respectively fixedly connected on two pull rods 6103, is used for keeping the posture stability of traffic cone bucket in the motion process. The second cylinder 6105 is a cylinder with a magnetic travel switch, and the cylinder body is fixedly installed on the clamping handle frame 6101 for providing clamping force. The middle rod 6106 is a rigid connecting rod provided with a reaming hole, which is fixedly connected to the piston rod of the cylinder 2 in the middle, and the holes at both ends are respectively hinged to the holes at one end of the two pull rods 6103 for transmitting the force of the piston rod.
工作时,被抓住的交通锥桶可以按照预先设定好的运动轨迹从一个相对收放车固定的某位置平动到地面,完成要求的摆放动作,也可以配合收放车的其余机构将定位好的交通锥桶从地面上平动运输至车厢内相对收放车固定的某位置,锥桶的重心运动轨迹相对于收放车为一接近球面的环形面,为了简化技术方案,气缸的控制方式,及电机控制时的绝对位置设置均未说明,但本领域的技术人员在实际应用时知道或者应当知道该控制方式。When working, the caught traffic cone can be translated from a fixed position relative to the retractable car to the ground according to the preset trajectory to complete the required placement action, and can also cooperate with other mechanisms of the retractable car The positioned traffic cone is transported from the ground to a fixed position in the compartment relative to the retractable vehicle. The trajectory of the center of gravity of the cone is an annular surface close to a spherical surface relative to the retractable vehicle. In order to simplify the technical solution, the cylinder The control method and the absolute position setting during motor control are not described, but those skilled in the art know or should know the control method in actual application.
综上,摆放机构具有如下有益效果:环形的平动范围可以满足对交通锥桶斜线及直线摆放的要求,结构简单,后方双侧摆放。To sum up, the placement mechanism has the following beneficial effects: the circular translational range can meet the requirements for the oblique and straight placement of the traffic cones, the structure is simple, and the rear and both sides are placed.
使用时:由于有对称性,这里只说明在左侧工作的步骤。When in use: Due to the symmetry, only the steps for working on the left side are illustrated here.
放置时:第一步:在施工区域收放车向前行使,马达46带动锥桶架41旋转至工作位置,给出信号,每个锥桶架有自己的编号,并由传感器记录。When placing: the first step: the retractable car moves forward in the construction area, the motor 46 drives the cone bucket frame 41 to rotate to the working position, and gives a signal. Each cone bucket frame has its own number and is recorded by the sensor.
第二步:剥离机构3链轮正转由等待位置运动至剥离工位,气缸3321伸长,抓取数个锥筒7,到位信号给出,剥离机构3链轮反转,剥离最上端锥桶并转至释放工位,信号给出,气缸3321缩短,将数个锥筒7释放至输送带5上,给出信号,剥离机构3链轮反转至等待位置。Step 2: The sprocket 3 of the stripping mechanism rotates forward and moves from the waiting position to the stripping station. The cylinder 3321 is extended to grab several cones 7. The in-position signal is given, the sprocket 3 of the stripping mechanism reverses, and the uppermost cone is stripped. Bucket is also forwarded to the release station, the signal is given, the cylinder 3321 is shortened, and several cones 7 are released onto the conveyor belt 5, the signal is given, and the stripping mechanism 3 sprockets are reversed to the waiting position.
第三步:旋转座65反转至抓取工位,给出信号,气缸二6105伸长,夹手闭合夹紧锥筒7,给出信号,旋转座65旋转至摆放工位,给出信号,气缸二6105缩短,释放锥筒7,进一步的斜线摆放工位有多个,左侧直线摆放工位有一个。Step 3: The rotating seat 65 is reversed to the grabbing station, a signal is given, the second cylinder 6105 is extended, the gripper is closed to clamp the cone 7, a signal is given, the rotating seat 65 is rotated to the placement station, and the signal is given. Signal, the cylinder two 6105 shortens, releases the cone 7, and there are a plurality of further oblique line placement stations, and there is one straight line placement station on the left side.
第四步:输送带5正转将下一个锥筒7运输至抓取工位,重复第三步,直至输送带5上所有锥筒7都被摆放机构6依控制指令摆放至地面。Step 4: The conveyor belt 5 rotates forward to transport the next cone 7 to the grabbing station, and repeats the third step until all the cones 7 on the conveyor belt 5 are placed on the ground by the placement mechanism 6 according to the control command.
第五步:重复第二步,第三步,第四步,完成一垛锥筒7的摆放。Step 5: Repeat step 2, step 3 and step 4 to complete the placement of a stack of cones 7 .
第六步:重复第一步至第五步,完成所有锥筒7的摆放工作。。Step 6: Repeat steps 1 to 5 to complete the placement of all cones 7 . .
回收时:第一步:收放车倒车,左侧挡锥板9旋转至车宽以外。When reclaiming: the first step: the retractable car is reversed, and the left side cone plate 9 is rotated beyond the width of the car.
第二步:左侧挡锥板9有锥筒7时,旋转座65旋转至收取位置,发出信号,气缸一68伸长到位,摆臂一66摆下,夹取抓手610在锥筒7正上方,发出信号,气缸二6105伸长到位,夹紧锥筒7顶端,发出信号,气缸一68缩短到位,发出信号,旋转座65旋转至释放位置,发出信号,此时夹取抓手610在输送带5上方,气缸二6105缩短,锥筒7落在输送带5上。Step 2: When the cone 7 is on the left side cone 9, the swivel seat 65 rotates to the receiving position, a signal is sent, the cylinder 1 68 is stretched in place, the swing arm 66 swings down, and the gripper 610 is placed on the cone 7. Directly above, a signal is sent, cylinder two 6105 is stretched in place, clamps the top of the cone 7, and a signal is sent, cylinder one 68 is shortened in place, a signal is sent, the swivel seat 65 rotates to the release position, a signal is sent, and the gripper 610 is now clamped Above the conveyor belt 5, the cylinder two 6105 shortens, and the cone 7 falls on the conveyor belt 5.
第三步:输送带5反转,将锥筒7移动至下个位置,重复第二步,直至输送带5摆满。Step 3: The conveyor belt 5 is reversed, the cone 7 is moved to the next position, and the second step is repeated until the conveyor belt 5 is full.
第四步:剥离机构3从等待位置运动至抓取位置,给出到位信号,气缸3321伸长到位,抓手332将锥筒7抓取,给出信号,剥离机构3运动至释放位置,气缸3321缩短到位,将数个锥筒7摆放到回形仓4上。Step 4: The peeling mechanism 3 moves from the waiting position to the grasping position, and the in-position signal is given. The cylinder 3321 is stretched in place, and the gripper 332 grabs the cone 7 to give a signal. The peeling mechanism 3 moves to the release position, and the cylinder 3321 is shortened in place, and several cones 7 are placed on the return-shaped warehouse 4 .
第五步:重复第二步至第四步,完成数垛锥桶的回收。Step 5: Repeat the second step to the fourth step to complete the recovery of several stacks of cone barrels.
第六步:马达46正转,重复第二步至第五步,直至所有锥筒7回收完。。Step 6: The motor 46 rotates forward, and the second to fifth steps are repeated until all the cones 7 are recovered. .
为了简化技术方案,便于理解,本实施例对本技术方案中存在的一些动力机构,诸如用于驱动链轮转动的电机、用于带动摆放机构的伺服电机,以及用于封闭车厢的卷帘门等在图中未进行示意,一些电控部件、传感器等未进行示意,以及一些固定连接方式也未进行示意,但是本领域技术人员在实际应用时知道或应该知道其驱动关系,以选择合适的动力机构,以及电控部件和传感器的选型和布置。In order to simplify the technical solution and make it easy to understand, some power mechanisms in this technical solution, such as the motor used to drive the sprocket to rotate, the servo motor used to drive the placement mechanism, and the rolling door used to close the compartment, etc. It is not shown in the figure, some electronic control components, sensors, etc. are not shown, and some fixed connection methods are not shown, but those skilled in the art know or should know the driving relationship in actual application, so as to select a suitable power mechanism , as well as the selection and arrangement of electronic control components and sensors.
综上,本发明具有如下有益效果:采用机械结构实现自动,降低了施工人员劳动强度,采用循环的回形仓作为立式存储机构,循环的链传动达到收放快而均匀,结构简单,动作简单,容量大,成本低,该交通锥筒收放车有效地提高了效率。To sum up, the present invention has the following beneficial effects: the mechanical structure is adopted to realize automation, which reduces the labor intensity of construction personnel, and the circular back-shaped warehouse is used as a vertical storage mechanism. Simple, large in capacity and low in cost, the traffic cone retractable vehicle effectively improves efficiency.
本发明具体实施途径很多,以上所述仅是本发明的优选实施方式,应当指出,对于 本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进,这些改进也应视为本发明的保护范围。There are many ways to implement the present invention, and the above is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the principles of the present invention. Improvements should also be regarded as the protection scope of the present invention.
Claims (13)
- 一种自动交通锥筒收放车,其特征在于,所述自动交通锥筒收放车包括连接在车架(8)上的挡锥板以及动力机构,所述挡锥板可旋转的连接在车架(8)的尾部,所述挡锥板中开设有与交通锥筒适配的挡锥槽,通过动力机构驱动挡锥板往复转动,从而在交通锥筒布放以及回收过程中,对交通锥筒进行定位或者是扶正倒下的交通锥筒。An automatic traffic cone retractable vehicle, characterized in that the automatic traffic cone retractable vehicle includes a cone-stopping plate connected to the vehicle frame (8) and a power mechanism, and the cone-stopping plate is rotatably connected to the At the rear part of the vehicle frame (8), the cone-stopping plate is provided with a cone-stopping slot adapted to the traffic cone, and the cone-stopping plate is driven to rotate back and forth by the power mechanism, so that during the deployment and recovery of the traffic cones, the Locating traffic cones or righting fallen traffic cones.
- 根据权利要求1所述的一种自动交通锥筒收放车,其特征在于,所述挡锥板具有一对,分别为左挡锥板(9)以及右挡锥板(10),所述左挡锥板(9)以及右挡锥板(10)分别设置在车架(8)尾部的两侧,分别由两个动力机构独立驱动左挡锥板(9)以及右挡锥板(10)。A kind of automatic traffic cone retractable vehicle according to claim 1, characterized in that, the said cone baffle has a pair, respectively a left cone baffle (9) and a right cone baffle (10), said The left baffle cone (9) and the right baffle cone (10) are respectively arranged on both sides of the vehicle frame (8) tail, and the left baffle cone (9) and the right baffle cone (10) are independently driven by two power mechanisms respectively. ).
- 根据权利要求1所述的一种自动交通锥筒收放车,其特征在于,所述挡锥板通过悬臂以及横摆臂连接在车架(8)的尾部,所述悬臂竖直设置、且其顶端固定连接所述车架(8),所述横摆臂的一端固定连接挡锥板、且另一端与悬臂的底端铰接,所述动力机构的一端铰接所述悬臂、且另一端铰接所述横摆臂。A kind of automatic traffic cone retractable vehicle according to claim 1, characterized in that, the cone baffle is connected to the tail of the vehicle frame (8) through a cantilever and a swing arm, the cantilever is vertically arranged, and Its top end is fixedly connected to the vehicle frame (8), one end of the swing arm is fixedly connected to the cone plate, and the other end is hinged to the bottom end of the cantilever, one end of the power mechanism is hinged to the cantilever, and the other end is hinged the wishbone.
- 根据权利要求1、2或3所述的一种自动交通锥筒收放车,其特征在于,所述自动交通锥筒收放车还包括回形仓(4)、剥离机构(3)以及摆放机构(6),通过所述回形仓(4)储存立式存放的交通锥筒(7),通过剥离机构(3)将交通锥筒(7)从回形仓(4)中取出或放入回形仓(4)中,通过摆放机构(6)布放或回收交通锥筒(7)。An automatic traffic cone retractable vehicle according to claim 1, 2 or 3, characterized in that the automatic traffic cone retractable vehicle also includes a return-shaped warehouse (4), a stripping mechanism (3) and a pendulum release mechanism (6), store the vertically stored traffic cone (7) through the return-shaped warehouse (4), and take out the traffic cone (7) from the return-shaped warehouse (4) by the stripping mechanism (3) or Put it into the return-shaped bin (4), deploy or recover the traffic cone (7) by the placement mechanism (6).
- 根据权利要求4所述的一种自动交通锥筒收放车,其特征在于,所述回形仓包括回形轨道(43)、链条(42)、链条驱动机构以及若干锥筒架(41);An automatic traffic cone retractable vehicle according to claim 4, characterized in that, the return-shaped warehouse includes a return-shaped track (43), a chain (42), a chain drive mechanism, and several cone holders (41) ;所述链条(42)容置于回形轨道(43)中、且在链条驱动机构的带动下沿回形导轨循环运动,所述锥筒架(41)的底部连接在所述链条(42)上,所述锥筒架(41)包括与交通锥筒(7)内壁相适配的定心架(411)。The chain (42) is accommodated in the return-shaped track (43) and circulates along the return-shaped guide track driven by the chain drive mechanism. The bottom of the cone holder (41) is connected to the chain (42) Above, the cone frame (41) includes a centering frame (411) adapted to the inner wall of the traffic cone (7).
- 根据权利要求5所述的一种自动交通锥筒收放车,其特征在于,所述定心架(411)包括顶部支撑环、支撑立柱以及底部支撑板,所述顶部支撑环通过支撑立柱固定连接在底部支撑板的上方,所述顶部支撑环与底部支撑板平行、且顶部支撑环与交通锥筒(7)内壁的上部相适配。An automatic traffic cone retractable vehicle according to claim 5, wherein the centering frame (411) comprises a top support ring, a support column and a bottom support plate, and the top support ring is fixed by a support column Connected above the bottom support plate, the top support ring is parallel to the bottom support plate, and the top support ring is adapted to the top of the inner wall of the traffic cone (7).
- 根据权利要求5所述的一种自动交通锥筒收放车,其特征在于,每个锥筒架(41)上都设置有独立的编号,所述回形仓还包括可识别所述编号的传感器。A kind of automatic traffic cone retractable vehicle according to claim 5, characterized in that, each cone holder (41) is provided with an independent serial number, and the return-shaped bin also includes a sensor.
- 根据权利要求4所述的一种自动交通锥筒收放车,其特征在于,所述剥离机构(3)包括运动抓手机构(312)以及链条传送机构(313),通过所述链条传送机构(313)带 动运动抓手机构(312)在两个目标位置之间往复运动;An automatic traffic cone retractable vehicle according to claim 4, characterized in that, the stripping mechanism (3) includes a moving gripper mechanism (312) and a chain transmission mechanism (313), through which the chain transmission mechanism (313) driving the motion gripper mechanism (312) to reciprocate between two target positions;所述运动抓手机构(312)包括抓手安装架(331)以及抓手(332),所述抓手安装架(331)连接所述链条传送机构(313),所述抓手(332)连接在抓手安装架(331)上。The movement gripper mechanism (312) includes a gripper mounting frame (331) and a gripper (332), the gripper mounting frame (331) is connected to the chain transmission mechanism (313), and the gripper (332) Attached to the gripper mount (331).
- 根据权利要求8所述的一种自动交通锥筒收放车,其特征在于,所述剥离机构还包括平移保持机构,所述平移保持机构(317)包括连接杆(341)、滑动块(342)以及直线轴承(343),所述直线轴承(343)与链条(324)所在的平面保持平行,所述滑动块(342)连接在直线轴承(343)上,所述连杆(341)的一端与滑动块(342)铰接、且另一端与抓手安装架(331)铰接,所述抓手安装架(331)通过连接板(333)与链条(324)可旋转的相连接。An automatic traffic cone retractable vehicle according to claim 8, characterized in that, the peeling mechanism also includes a translation holding mechanism, and the translation holding mechanism (317) includes a connecting rod (341), a sliding block (342 ) and a linear bearing (343), the linear bearing (343) remains parallel to the plane where the chain (324) is located, the sliding block (342) is connected to the linear bearing (343), and the connecting rod (341) One end is hinged to the sliding block (342), and the other end is hinged to the handle installation frame (331), and the handle installation frame (331) is rotatably connected to the chain (324) through the connecting plate (333).
- 根据权利要求8所述的一种自动交通锥筒收放车,其特征在于,所述抓手(332)包括抓手架(3326)、作动杆、一对连接板(3327)以及一对夹爪,所述作动杆连接在抓手架(3326)中,并可相对于抓手架(3326)往复运动;An automatic traffic cone retractable vehicle according to claim 8, characterized in that, the gripper (332) includes a gripper frame (3326), an actuating rod, a pair of connecting plates (3327) and a pair of Jaws, the actuating rod is connected in the grip frame (3326), and can reciprocate relative to the grip frame (3326);一对所述连接板(3327)均与作动杆铰接,一对所述夹爪的根部均铰接在抓手架(3326)的内壁上,且一对所述夹爪的中部分别与一对连接板(3327)铰接;A pair of connecting plates (3327) are all hinged with the actuating rod, and the roots of a pair of jaws are hinged on the inner wall of the grip frame (3326), and the middle parts of a pair of jaws are respectively connected to a pair of The connecting plate (3327) is hinged;所述锥筒自动抓取机构还包括直线驱动机构,所述作动杆为直线驱动机构的输出杆;所述夹爪呈弯钩状或L字形。The cone automatic grabbing mechanism also includes a linear drive mechanism, the actuating rod is an output rod of the linear drive mechanism; the jaws are hook-shaped or L-shaped.
- 根据权利要求4所述的一种自动交通锥筒收放车,其特征在于,所述摆放机构包括支架(61)、旋转座(65)、摆臂一(66)以及夹取抓手(610),所述旋转座(65)可旋转地连接在支架(61)上,并在旋转驱动机构的带动下往复旋转;A kind of automatic traffic cone retractable vehicle according to claim 4, characterized in that, the placement mechanism includes a bracket (61), a swivel seat (65), a swing arm one (66) and a gripper ( 610), the rotating seat (65) is rotatably connected to the bracket (61), and is driven by the rotating drive mechanism to rotate reciprocally;所述摆臂一(66)的底端铰接所述旋转座(65),所述旋转座(65)上还铰接有直线驱动机构,所述直线驱动机构的输出端与摆臂一(66)铰接,通过直线驱动机构带动摆臂一(66)上下摆动;所述夹取抓手(610)与摆臂一(66)相连接。The bottom end of the swing arm one (66) is hinged to the rotary seat (65), and a linear drive mechanism is also hinged on the rotary seat (65), the output end of the linear drive mechanism is connected to the swing arm one (66) Hinged, the swing arm one (66) is driven to swing up and down by a linear drive mechanism; the clamping gripper (610) is connected with the swing arm one (66).
- 根据权利要求11所述的一种自动交通锥筒收放车,其特征在于,所述摆放机构还包括夹取抓手座(69)以及摆臂二(67),所述夹取抓手(610)竖直设置、且固定连接在夹取抓手座(69)上;The automatic traffic cone retractable vehicle according to claim 11, characterized in that, the placement mechanism also includes a clamping handle seat (69) and a second swing arm (67), and the clamping handle (610) is vertically arranged and fixedly connected to the clamping handle seat (69);所述摆臂一(66)的顶端、摆臂二(67)的顶端均铰接所述夹取抓手座(69),所述摆臂一(66)、摆臂二(67)的底端均铰接所述旋转座(65),所述摆臂一(66)上的两个铰接点以及摆臂二(67)上的两个铰接点分别处在一个平行四边形的四个顶点上。The tops of the first swing arm (66) and the second swing arm (67) are hinged to the clamping handle seat (69), and the bottom ends of the first swing arm (66) and the second swing arm (67) are hinged. Both are hinged to the swivel seat (65), and the two hinge points on the first swing arm (66) and the two hinge points on the second swing arm (67) are respectively located at four vertices of a parallelogram.
- 根据权利要求11所述的一种自动交通锥筒收放车,其特征在于,所述夹取抓手(610)包括夹取抓手架(6101)、一对夹紧臂(6102)、一对拉杆(6103)、气缸二(6105)以及中间杆(6106);所述夹取抓手架(6101)与摆臂一(66)相连接,一对所述夹紧臂(6102)的顶部对称的铰接在夹取抓手架(6101)的两侧;An automatic traffic cone retractable vehicle according to claim 11, characterized in that, the clamping handle (610) comprises a clamping handle frame (6101), a pair of clamping arms (6102), a Pair the pull rod (6103), the second cylinder (6105) and the middle rod (6106); the clamping handle frame (6101) is connected with the swing arm one (66), and the top of a pair of clamping arms (6102) Symmetrically hinged on both sides of the gripper frame (6101);所述气缸二(6105)的缸体固定连接在夹取抓手架(6101)上,所述中间杆(6106)固定连接在气缸二(6105)的活塞杆上,一对拉杆(6103)均与所述中间杆(6106)铰接,并且一对拉杆(6103)分别与一对夹紧臂(6102)铰接。The cylinder body of the cylinder two (6105) is fixedly connected to the clamping handle frame (6101), the middle rod (6106) is fixedly connected to the piston rod of the cylinder two (6105), and a pair of pull rods (6103) are It is hinged with the middle rod (6106), and a pair of pull rods (6103) is hinged with a pair of clamping arms (6102) respectively.
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CN118373120A (en) * | 2024-06-21 | 2024-07-23 | 河南铭测工程检测有限公司 | Vehicle-mounted traffic cone conveying device |
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