CN114604615A

CN114604615A - Integrated processing equipment

Info

Publication number: CN114604615A
Application number: CN202210298195.7A
Authority: CN
Inventors: 不公告发明人
Original assignee: Guangzhou Jinzhiwei Electric Co ltd
Current assignee: Guangzhou Jinzhiwei Electric Co ltd
Priority date: 2022-03-24
Filing date: 2022-03-24
Publication date: 2022-06-10

Abstract

The invention discloses an integrated processing device, which comprises an electric control component, a testing instrument, a marking machine, a rack, a feeding forming component, a marking testing component and a blanking tubulating component, wherein the feeding forming component is internally provided with a material tube feeding component and a grouping forming component, M materials are pushed out each time and are simultaneously formed, the marking testing component is internally provided with an equidistant material distributing component, a carrying component, a turntable component and a discharging distinguishing component, N materials to be processed are simultaneously fed, marked, tested and discharged each time, test information of the N materials to be processed is separately recorded and stored, and the materials are separately discharged, so that the forming testing efficiency of materials such as a module power supply and the like can be improved by configuring the numbers of the grouping forming component, the equidistant material distributing component, the carrying component, the turntable component and the discharging distinguishing component and controlling the beat balance and consistency of the forming operation and the marking testing operation, And the reworking and secondary testing are not needed, so that the production cost is reduced.

Description

Integrated processing equipment

Technical Field

The invention relates to forming, marking and testing of electronic materials, in particular to integrated processing equipment.

Background

With the market popularization and the large-scale use of materials such as module power supplies and the like, it is very important how to reduce the production cost of such electronic materials, wherein the automatic operation of the forming processes such as pin cutting, pin bending and the like, the marking process and the testing process generally adopts one pin cutting device and one marking testing device for production, two times of pipe feeding and discharging are generated in the operation process, manual carrying and turnover are needed, and the processing cost of the materials is severely restricted.

The prior art proposes some solutions to integrate the forming, marking and testing into one device, but the inventors of the present application have found through analysis that: the test procedures adopt the scheme of single test and separate pipe loading according to qualified products and unqualified products, so that the efficiency is not high, although the equipment can also test in batches to improve the processing efficiency, the test information of each material cannot be accurately obtained in the test process, when one unqualified product appears in a certain batch of materials to be processed, the batch of materials can be completely used as unqualified products to be loaded in pipes, the secondary test is required to be reworked, and the processing efficiency cannot be increased or decreased.

Disclosure of Invention

Therefore, the technical problem to be solved by the invention is to provide an integrated processing device, which can improve the molding marking test efficiency of electronic materials such as a module power supply and the like without secondary rework test, thereby reducing the production cost.

In order to solve the above technical problems, the technical solutions of the embodiments provided by the present invention are as follows:

an integrated processing device comprises an electric control component, a test instrument and a marking machine; further comprising:

a frame;

the feeding forming assembly is arranged on the right side of the upper surface of the rack and comprises a feeding pipe feeding part and a grouping forming part, the feeding pipe feeding part is used for completing first feeding and first blanking, the grouping forming part is used for pushing the material to be processed of the first blanking out of M pieces each time to be formed and then outputting the material, and M is a natural number which is greater than or equal to 1;

the marking test assembly is arranged on the left side of the upper surface of the rack and comprises equidistant material distribution parts, a carrying part, a turntable part and a discharging distinguishing part, wherein the equidistant material distribution parts are used for performing equidistant arrangement on materials to be processed output by the material loading forming assembly, then the carrying part carries N materials to the turntable part at each time to complete secondary material loading, then the marking machine marks the materials and the test instrument tests the materials, the test instrument can separately record and store test information of the N materials to be processed, finally the electric control unit controls the carrying part to carry the N materials to be processed to the discharging distinguishing part to separately discharge the materials according to respective test information so as to complete secondary blanking, N is a natural number greater than or equal to 1, and the rotation of the turntable part is controlled by the electric control part according to a set time sequence, the set time sequence is set according to the action time of each link from the second feeding to the second unloading of the N materials to be processed, so that the action parallelism of each link is ensured;

the blanking tubulation component is arranged on the left side surface of the rack and comprises a qualified product tubulation part and an unqualified product tubulation part, the qualified product tubulation part is used for loading the material to be processed with qualified test information, and the unqualified product tubulation part is used for loading the material to be processed with unqualified test information.

The feeding part of the material pipe comprises a material pipe bin, a first push-out structure, a first air cylinder, a first rotating structure and a first conveying belt track, wherein the first push-out structure is arranged in the middle of the material pipe bin, the first rotating structure is positioned on one side of the material pipe bin, one end of the first rotating structure is connected with the first air cylinder, and a first clamping piece is arranged in the middle of the first rotating structure; the first feeding is completed by manually placing a material pipe stack filled with a material to be processed into the material pipe bin, the first pushing structure pushes the material pipe in the material pipe bin one at a time, the first clamping piece positions and clamps the pushed material pipe, then the first air cylinder is controlled by the electric control component to stretch out, the first rotating structure is driven to rotate, a downward included angle of more than or equal to 30 degrees is formed between the pushed material pipe and the upper surface of the rack, and the material pipe stack is output to the first conveying belt track by utilizing the self gravity of the material to be processed, so that the first feeding is realized.

The specific implementation mode of the grouping forming part comprises a guide part, a positioning grouping structure and a forming structure, wherein the guide part guides the materials to be processed output by the first blanking into the positioning grouping structure, and the positioning grouping structure judges that M materials to be processed are pushed to the forming structure after M materials to be processed are input, and then the M materials to be processed are positioned and formed.

The staggered material distribution structure is used for carrying out staggered grouping on the formed materials to be processed, and then the materials to be processed are pushed into the equidistant material distribution structure by the pre-material distribution pushing structure to carry out single product positioning and equidistant separation.

As a specific implementation manner of the push-before-material-distribution structure, the push-before-material-distribution structure comprises a second cylinder, a second rotating structure, a second cylinder connecting workpiece and a first push member, wherein the second cylinder connecting workpiece is provided with an inclined plane, the inclined plane is tangent to one end of the first push member, a first hole is arranged on the first push member, the first hole is rotatably connected with the second rotating structure as a rotating fulcrum, the second cylinder is controlled by an electric control component to extend out to enable the first push member to be parallel to the upper surface of the rack, a to-be-processed material of which the dislocation distribution structure has completed dislocation grouping is pushed into the equidistant distribution structure, and the second cylinder is controlled by the electric control component to retract to enable the first push member to be perpendicular to the upper surface of the rack.

The carrying component comprises two sets of cam structures, and the two sets of cam structures are respectively used for completing the second feeding carrying and the second discharging carrying of materials to be processed.

As a specific embodiment of the turntable member, at least: the device comprises a feeding station, a testing station, a marking station, a discharging station, a no-load tool detection station and a reserved station; the rotary disc part is equally provided with carriers consistent with the station number for positioning the materials to be processed.

The discharging distinguishing component comprises a first group of air cylinders, a first group of rails, a qualified product rail, an unqualified product rail and a discharging pushing structure, wherein the first group of air cylinders comprises N air cylinders which are arranged in parallel, the first group of rails comprises N rails which are arranged in parallel, the qualified product rail is arranged in parallel with the unqualified product rail and is perpendicular to the first group of rails, and one end of each rail in the first group of rails is independently connected with one air cylinder in the first group of air cylinders; each track in the first group of tracks is sequentially provided with three outlets from one end connected with the corresponding cylinder to the other end, and after one track in the first group of tracks is extended out by the corresponding cylinder, the material to be processed in the track can be pushed out from the qualified product track or the unqualified product track; the N to-be-processed materials which are subjected to the marking test are conveyed to second outlets of corresponding tracks in the first group of tracks by the conveying part, at the moment, the second outlets in the first group of tracks are in butt joint with the qualified product tracks, then, the positions of the to-be-processed materials with qualified test information are kept unchanged, the to-be-processed materials with unqualified test information control corresponding cylinders in the first group of cylinders to move through the electric control part, so that the second outlets of the corresponding tracks are in butt joint with the unqualified tracks, and then, the discharging and pushing structure pushes the N to-be-processed materials out of the outlets of the corresponding tracks at the same time to complete the second blanking.

As a concrete implementation mode of ejection of compact ejecting structure, including third cylinder, third revolution mechanic, third cylinder connection work piece and second pushing material spare, the third cylinder is connected the work piece and is provided with the inclined plane, the inclined plane with second pushing material spare one end is tangent, be provided with the second hole site on the second pushing material spare, the second hole site as rotatory fulcrum with third revolution mechanic rotates to be connected, through electrical control unit control the third cylinder stretches out and makes second pushing material spare with frame upper surface is parallel, will wait to process the material and distinguish the track release from the ejection of compact, through electrical control unit control the second cylinder retracts and makes second pushing material spare with frame upper surface is perpendicular.

Preferably, said M and said N need to satisfy the following formula:

m ÷ the man-hour required for forming each product is less than or equal to N ÷ the man-hour required for testing each product.

Compared with the prior art, the embodiment of the invention at least has the following beneficial effects: the material loading shaping subassembly that integration processing equipment includes has set up grouping shaping part in, release M at every turn and carry out the shaping simultaneously, it divides the material part to beat the mark test assembly to have set up equidistant, the transport part, the part is distinguished to carousel part and ejection of compact, through the rotation of carousel, at every turn simultaneously the material loading, beat the mark, test and unloading N wait to process the material, and separately record the test information of storing N wait to process the material, separately the ejection of compact, thereby can divide the material part through the configuration grouping shaping part, equidistant branch material part, the transport part, the quantity of part is distinguished to carousel part and ejection of compact, and the beat balance of control shaping operation and beat test operation is unanimous, make the shaping of materials such as module power supply beat the mark test efficiency and can improve, and need not rework secondary test, and production cost is reduced.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

Drawings

FIG. 1 is a schematic view of one embodiment of a pin-cutting marking test apparatus of the present invention;

FIG. 2 is a schematic cross-sectional view of the gantry of FIG. 1;

FIG. 3 is a schematic view of one embodiment of the overmolding assembly of FIG. 1;

FIG. 4 is a schematic view of an embodiment of the feeding block of the feeding tube of FIG. 3;

FIG. 5 is a schematic view of one embodiment of the block mold component of FIG. 3;

FIG. 6 is a schematic view of one embodiment of the marking test assembly of FIG. 1;

FIG. 7 is a schematic view of one embodiment of the equidistant distribution member of FIG. 6;

FIG. 8 is a schematic view of one embodiment of the pre-feed push structure of FIG. 7;

FIG. 9 is a schematic view of one embodiment of the handling member of FIG. 6;

FIG. 10 is a schematic view of one embodiment of the turntable assembly of FIG. 6;

FIG. 11 is a schematic view of one embodiment of the outfeed differentiation component of FIG. 6;

FIG. 12 is a schematic view of one embodiment of each outfeed push structure of FIG. 11;

FIG. 13 is a schematic view of one embodiment of the blanking tubulation assembly of FIG. 1;

FIG. 14 is a schematic view of one embodiment of the acceptable product tubulation component of FIG. 13;

FIG. 15 is a schematic view of one embodiment of the rejected product tubulation part of FIG. 13.

Wherein the figures include the following reference numerals: 100. the device comprises a rack, 110, a left side surface of the rack, 120, a testing instrument, 130, an electronic control component, 140, a marking machine, 200, a feeding forming assembly, 210, a material pipe feeding component, 211, a material pipe bin, 212, a first push-out structure, 213, a first rotating structure, 213-1, a first clamping piece, 213-2, a first air cylinder, 213-3, a knocking air cylinder, 214, a first conveying belt track, 220, a grouping forming component, 221, a positioning grouping structure, 222, a guide piece, 223, a forming structure, 224, a second conveying belt track, 300, a marking testing assembly, 310, an equidistant material distributing component, 311, a material distributing forward push-in structure, 311-1, a second air cylinder, 311-2, a second rotating structure, 311-3, a second air cylinder connecting workpiece, 311-4, a first material pushing component, 312, a staggered material distributing structure, 313, an equidistant material distributing structure, 320. the device comprises a carrying part 321, a first cam structure 322, a second cam structure 330, a discharging distinguishing part 331, a discharging distinguishing track 332, a discharging pushing structure 332-1, a third rotating structure 332-2, a third air cylinder 332-3, a third air cylinder connected with a workpiece 332-4, a second material pushing part 334, a fourth air cylinder 335, a rotating track 336, a rotating track blocking air cylinder 340, a turntable part 341, a carrier 342, a DDR motor 350, a feeding opening structure 360, a discharging opening structure 381, a feeding station 382, a first testing station 383, a marking station 384, a second testing station 385, a discharging station 386, a no-load tool detecting station 387, a first reserved station 388, a second reserved station 400, a discharging pipe-loading assembly 410, a qualified product pipe loading part 411, a qualified product track, 412. the test system comprises a blocking cylinder, 413 an empty pipe bin, 414 an empty pipe pushing structure, 420 an unqualified product pipe loading component, 421 an unqualified product track, 422 an unqualified product pipe fixing structure, 423 a translation structure, 500 an operation interface and 600 a test information viewing display.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

In the present invention, unless stated to the contrary, use of the directional terms "upper, lower, left, right, etc. are generally directed to the orientation shown in the drawings, or to the orientation of the component itself in a vertical, or gravitational direction; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the invention.

In addition, the invention has universality, is suitable for other materials needing forming, marking and testing besides the module power supply described in the background technology, and the application scene of the module power supply does not limit the protection scope of the invention.

Fig. 1 is a schematic view of an embodiment of the pin cutting marking test device of the present invention, and please refer to fig. 1, wherein the integrated processing device includes an electric control component 130, a test instrument 120 and a marking machine 140; further comprising:

a frame 100;

the feeding forming assembly 200 is mounted on the right side of the upper surface of the rack 100 and comprises a material tube feeding part 210 and a grouping forming part 220, the material tube feeding part 210 is used for completing first feeding and first discharging, the grouping forming part 220 is used for pushing the material to be processed which is discharged for the first time out of M for forming and then outputting, and M is a natural number which is greater than or equal to 1;

the M is pushed out each time to be molded, namely, the M completes molding of the materials to be processed at the same time, namely, one-step molding is carried out, and the M realizes molding of all the materials to be processed.

The marking test assembly 300 is mounted on the left side of the upper surface of the rack and comprises an equidistant distribution part 310, a carrying part 320, a turntable part 340 and a discharging distinguishing part 330, wherein the equidistant distribution part 310 is used for arranging the materials to be processed output by the feeding forming assembly 200 at equal intervals, then the carrying part 320 carries N materials to the turntable part 340 every time to complete the second feeding, then the marking is carried out by the marking machine 140 and the test is carried out by the test instrument 120, the test instrument 120 separately records and stores the test information of the N materials to be processed, finally the electric control part 130 controls the carrying part 320 to carry the N materials to be processed to the discharging distinguishing part 330 to separately discharge according to the respective test information so as to complete the second discharging, N is a natural number greater than or equal to 1, and the turntable part 340 is controlled to rotate by the electric control part according to a set time sequence, setting a time sequence according to the action time of each link from the second feeding to the second unloading of the N materials to be processed so as to ensure that the actions of each link are parallel;

the marking by the marking machine 140 and the testing by the testing instrument 120 mean that the marking and the testing of the N materials to be processed are completed simultaneously, and the sequence of marking first and testing first can be changed.

The blanking tubulation assembly 400 is mounted on the left side surface 110 of the rack and comprises a qualified product tubulation part 410 and an unqualified product tubulation part 420, wherein the qualified product tubulation part 410 is used for loading the material to be processed with qualified test information, and the unqualified product tubulation part 420 is used for loading the material to be processed with unqualified test information.

Fig. 2 is a schematic cross-sectional view of the rack in fig. 1, please refer to fig. 2, and 110 are left side surfaces of the rack 100, and an accommodating space is provided inside the rack 100, so that the electronic control component 130, the testing instrument 120 and the marking machine 140 can be placed in the accommodating space, and the space is fully utilized to reduce the floor area of the equipment, where 130 refers to the electronic control component, 120 refers to the testing instrument, and 140 refers to the marking machine, and in addition, in order to implement the man-machine interaction operation, a control interface 500 is provided on a sidewall of the rack 100 near an area where the electronic control component 130 is located, it should be noted that whether the electronic control component 130, the testing instrument 120 and the marking machine 140 are placed inside the rack 100, how to arrange the three positional relationship, whether to set the control interface 500, where the control interface 500 is placed, and the like, and what is shown in fig. 2 is only a schematic diagram, and a person skilled in the art can design the layout according to actual situations, the invention is not limited in this regard.

Further, the downward included angle between the upper surface of the rack 100 and the left side surface 110 of the rack is more than or equal to 30 degrees, so that the pipe loading can be realized by utilizing the downward gravity of the material to be processed.

It should be noted that the downward included angle between the upper surface of the rack 100 and the left side surface 110 of the rack is the included angle between the plane extending the upper surface of the rack 100 to the left and the left side surface 110 of the rack in fig. 1, and those skilled in the art who refer to the included angle below can understand which included angle is the included angle of which two surfaces according to the design purpose of the included angle, and will not be explained one by one.

Fig. 3 is a schematic diagram of an embodiment of the feeding molding assembly 200 in fig. 1, and referring to fig. 3, 210 indicates a material tube feeding part, and 220 indicates a grouping molding part.

Referring to fig. 4, a schematic diagram of an embodiment of the material tube feeding part 210 includes a material tube bin 211, a first pushing-out structure 212, a first rotating structure 213, and a first conveyor belt track 214, where the first pushing-out structure 212 is disposed in the middle of the material tube bin 211, the first rotating structure 213 is located at one side of the material tube bin 211, one end of the first rotating structure 213 is connected to a first cylinder 213-2, and a first clamping member 213-1 is disposed in the middle of the first rotating structure 213; the material pipes filled with the materials to be processed are manually stacked into the material pipe bin 211 to complete first feeding, the first pushing structure 212 pushes the material pipes in the material pipe bin 211 one at a time, the pushed material pipes are positioned and clamped by the first clamping piece 213-1, then the first air cylinder 213-2 is controlled by the electric control component 130 to extend out, the first rotating structure 213 is driven to rotate, a downward included angle of more than or equal to 30 degrees is formed between the pushed material pipes and the upper surface of the rack 100, and the pushed material pipes are output to the first conveying belt track 214 by utilizing the self gravity of the materials to be processed, so that first feeding is realized.

Further, a knocking cylinder 213-3 is further disposed on the first rotating structure 213; the pushed material pipe is knocked by the telescopic action of the knocking air cylinder 213-3, and the material to be processed in the material pipe is completely output by the vibration generated by knocking.

Referring to fig. 5, a schematic diagram of an embodiment of the grouping and forming component 220 includes a guide 222, a positioning grouping structure 221, and a forming structure 223, where the guide 222 guides the material to be processed, which is output by first blanking, into the positioning grouping structure 221, and the positioning grouping structure 221 pushes M materials to be processed to the forming structure 223 after determining that M materials to be processed are input, and then positions and forms the M materials to be processed. Specifically, the grouping forming member 220 is provided at the trailing end of the first conveyor belt track 214; the guide piece 222 guides the materials to be processed conveyed by the first conveying belt track 214 into the positioning grouping structure 221, after the photoelectric sensor in the positioning grouping structure 221 judges that M materials to be processed are input, the M materials to be processed are pushed to the forming structure 223 and then are positioned and formed, wherein the guide piece 222 has a guide function capable of preventing the materials to be processed from deviating and blocking in the conveying process, the positioning grouping structure 221 has a positioning function for ensuring consistency of the materials to be processed during forming, and the forming operation can be foot cutting, foot bending and the like.

It should be noted that, the positioning grouping structure 221 determines whether M to-be-processed materials are input each time through the photoelectric sensor, and specifically how to determine, a person skilled in the art can select the positioning grouping structure according to an actual situation, which is not limited in this embodiment.

Further, referring to fig. 5, a second conveyor belt track 224 is disposed in the grouping and forming component 220 for temporarily storing the formed material to be processed, at this time, N times of material loading, which will be described later, from the second conveyor belt track 224 to the turntable component 340 is carried by the carrying component 320 each time, and after the second conveyor belt track 224 is added, the actions to be completed by the material to be processed in the material loading and forming assembly 200 and the actions to be completed by the marking and testing assembly 300 can be performed in parallel, thereby improving the operation efficiency.

Further, a waste collecting box is provided below the grouping and molding member 220, and when the molding process is performed with an operation that generates waste such as cutting, the waste can be collected in the waste collecting box, thereby avoiding the need for manual cleaning.

Further, referring back to fig. 1, the integrated processing device may further be provided with a test information viewing display 600 for retrieving test data by code scanning, so as to improve efficiency, where the test information viewing display 600 is provided in the position shown in fig. 1, which is only schematic, and a person skilled in the art may perform layout according to actual situations, which is not limited by the present invention.

Fig. 6 is a schematic diagram of an embodiment of the marking test assembly 300 of fig. 1, and referring to fig. 6, wherein 310 is an equally spaced dividing member, 320 is a handling member, 340 is a turntable member, and 330 is a discharging distinguishing member.

Referring to fig. 7, the equidistant material-distributing part 310 includes an offset material-distributing structure 312, a material-pushing-before-distributing structure 311, and an equidistant material-distributing structure 313.

The staggered material distributing structure 312 is abutted to an output port of the grouping and forming component 220, namely is positioned at the tail end of the second conveyor belt track 224, and is used for carrying out staggered grouping on the materials to be processed output by the grouping and forming component 220, and then pushing the materials to be processed into the equidistant material distributing structure 313 through the material pre-distributing pushing structure 311 to carry out single product positioning and equidistant separation;

the staggered grouping refers to that after the staggered grouping structure 312 judges that N to-be-processed materials are input on the second conveying track 224 by using methods such as photoelectric sensor sensing, the N to-be-processed materials are staggered (i.e. pushed out of the second conveying track 224 by a certain distance) to realize grouping, so that the pushing structure 311 pushes the to-be-processed materials which are staggered and grouped into the equidistant material distributing structure 313 before material distribution.

Referring to fig. 8, an embodiment of the pre-splitting pushing structure 311 includes a second cylinder 311-1, a second rotating structure 311-2, a second cylinder connecting workpiece 311-3 and a first pushing member 311-4, the second cylinder connecting workpiece 311-3 is provided with an inclined surface, the inclined plane is tangent with one end of the first material pushing piece 311-4, a hole position is arranged on the first material pushing piece 311-4, the hole position is used as a rotating fulcrum to be rotationally connected with the second rotating structure 311-2, the second air cylinder 311-1 is controlled by the electric control component 130 to extend out to enable the first material pushing component 311-4 to be parallel to the upper surface of the rack 100, the materials to be processed which are subjected to dislocation grouping by the dislocation distributing structure 312 are pushed into the equidistant distributing structure 313, the second cylinder 311-1 is controlled by the electronic control component 130 to retract so that the first material pushing member 311-4 is perpendicular to the upper surface of the frame 100.

It should be noted that the second cylinder 311-1 retracts to make the first pushing member 311-4 perpendicular to the upper surface of the rack 100, so that the retracting action of the pushing structure 311 before material distribution and the clamping action of the carrying member 320 during the second feeding do not interfere with each other in the same area, thereby improving the working efficiency of the equipment.

In addition, the gripping operation of the second feeding of the conveying member 320 only includes picking up the material to be processed on the equally spaced material distributing structure 313 during the second feeding of the conveying member 320, and does not include placing the material onto the turntable member 340.

The input port of the equidistant material distributing structure 313 is butted with the output port of the staggered material distributing mechanism 312, and is used for performing equidistant separation on the materials to be processed which are pushed out from the output port of the staggered material distributing mechanism 312 by the pushing-in structure 311 before material distribution.

Referring to fig. 9, in an embodiment of the carrying component 320, the carrying component 320 includes two sets of cam structures, namely a first cam structure 321 and a second cam structure 322, where the two sets of cam structures are respectively used for completing the second feeding and carrying and the second discharging and carrying of the material to be processed, the electric control component 130 controls the second feeding and discharging time to be less than the test time, and the feeding and discharging actions are parallel to the test work, so as to improve the overall efficiency.

Referring to fig. 10, a schematic diagram of an embodiment of the rotating plate part 340 is shown, where the rotating plate part 340 equally divides around to form 8 stations, which are: a feeding station 381, 2 testing stations, a marking station 383, a discharging station 385, a no-load tool detection station 386 and two reserved stations; the turntable part 340 is equally provided with 8 carriers 341 for positioning the material to be processed; the rotation of carousel part 340 can realize that material loading, test, marking, the second time unloading action are parallel for the second time to reduce the action linkage, promote equipment efficiency.

Wherein, the carousel part 340 rotates when and to wait to process the material and accomplish the required time of corresponding action at every station and is related to, come to design corresponding control time sequence according to actual demand by electric control unit 130 and control, station setting by the carousel can know, the carousel rotates half a circle from pan feeding station 381 to ejection of compact station 385 at every turn, can accomplish the mark test operation of a set of (N) waiting to process the material, half a circle carries out corresponding action according to photoelectric sensor detects the condition of leaving the material to process on corresponding station in addition, if yes, report to the police and handle the material that remains the material to process by the manual work, if not, equipment normal operating.

The DDR motor 342 (direct drive rotating motor) is used for driving the turntable, so that the operating efficiency of the marking test process can be improved, and the DDR motor 342 is used as a sub-component of the electronic control component 130 and can be placed in the accommodating space inside the rack 100.

It should be noted that, the types and the sequence configuration of the stations around the turntable, the rotation control timing sequence of the turntable, the driving of the turntable, and the like, may be selected or designed by those skilled in the art according to the actual situation, and the embodiment of the present invention is not limited thereto.

For ease of understanding and implementation, the 8 stations are described in more detail below in conjunction with FIG. 6:

the feeding station 381 is arranged in parallel with the equal-interval material distributing structure 313 in the equal-interval material distributing part 310, and conveys each group of N materials to be processed, which are completely distributed, on the equal-interval material distributing structure 313 to the turntable part 340 through the conveying part 320 during the second feeding;

the test station, the turntable component 340 rotates once, N to-be-processed materials to be subjected to marking test complete corresponding tests at the station, the test instrument 120 separately records and stores test information of the N to-be-processed materials, fig. 4 includes two test stations, namely a first test station 382 and a second test station 384, which can respectively complete different test items, each test station is respectively configured with a corresponding test instrument 120, a photoelectric switch is arranged at the first test station 382, whether to-be-processed materials on a corresponding carrier 341 are identified and information is applied to the second test station 384, when no to-be-processed materials are identified, no test is performed, and in addition, the second station does not perform test after the first test station 382 fails in testing;

when the turntable component 340 rotates once at the marking station 383, marking of N materials to be processed, which need to be subjected to marking test, is completed at the station, the marking lens is positioned right above the marking station 383, and the placing range of each group of N materials to be processed, which need to be subjected to marking test, is required to be less than or equal to the marking range which can be realized by the marking machine 140;

when the material discharging station 385 rotates once, the turntable component 340 rotates once, the electric control unit controls the carrying component 320 to carry the N materials to be processed to the outlet corresponding to the material discharging distinguishing component 330 according to the respective test information of the materials to be processed, and the second material discharging is completed;

the empty tool detection station 386, the turntable component 340 rotates once, the photoelectric sensor confirms again whether the N materials to be processed which have finished the marking test are all carried to the discharging distinguishing component 330 by the carrying component 320;

and the reserved stations comprise two reserved stations, the first reserved station 387 is used for manually processing the materials to be processed left on the turntable part 340, and the second reserved station 388 is used as a spare station.

With continued reference to fig. 6, further, the marking test assembly 300 is further provided with a feeding opening structure 350 and a discharging opening structure 360:

the feeding opening structure 350 is arranged right behind the equally spaced material distributing part 310 and is parallel to the feeding station 381; when the material to be processed is placed into the carrier 341 during the second feeding, the feeding opening structure 350 retracts to push the feeding station 381 away from the mechanical positioning structure corresponding to the carrier 341 when the material to be processed is fed into the turntable part 340, and the material to be processed is positioned, so that the accuracy requirement of the material to be processed placed during the second feeding is reduced, and after the feeding opening structure 350 extends out, the material to be processed works again corresponding to the mechanical positioning structure of the carrier 341, so that the material to be processed is positioned again in the carrier 341;

wherein, the discharging opening structure 360 is arranged right in front of the discharging distinguishing component 330 and is parallel to the discharging station 385; the material to be processed after marking test in the carrier 341 is clamped in the second blanking, and meanwhile, the discharging opening structure 360 retracts to push away the mechanical positioning structure of the discharging station 385 corresponding to the carrier 341 when the turntable component 340 discharges, so that the material to be processed can be kept at a certain precision and put into the outlet corresponding to the discharging distinguishing component 330 when the material to be processed is blanked for the second time.

As will be appreciated by those skilled in the art, marking test stations have a greater impact on processing efficiency, and to improve work efficiency, methods that may be taken include, but are not limited to: the number of the materials to be processed which are arranged at equal intervals every time by the equal-interval material distributing part 310, the number of the materials to be processed which are clamped by the carrying part 320 during carrying every time, and the number of the materials to be processed which are carried by the turntable part 340 on a single group of carriers for the second time are set to be consistent; and the second feeding and the second blanking are finished in parallel within the working time of testing and marking; during the second feeding, the feeding opening structure 350 retracts to push away the positioning structure on the carrier 341 of the feeding station of the turntable part 340, the material to be processed is synchronously placed in the carrier 341 on the turntable part 340, and then the feeding opening structure 350 extends out to position the material to be processed on the carrier 341; during the second blanking, the material to be processed, which has been subjected to the marking test, in the carrier 341 is clamped, and meanwhile, the discharging opening structure 360 retracts to a mechanical positioning structure for pushing the discharging station 385 away corresponding to the carrier 341 when the turntable component 340 discharges.

In addition, in order to balance the beats of the forming, marking and testing operations, the following formula is required to be satisfied for the bottleneck process (two processes with long product operation time, namely forming and testing) to ensure that the processing efficiency is the highest:

the man-hour required by the formation of each product is less than or equal to N/the man-hour required by the test of each product.

Wherein, the discharging distinguishing component 330 is disposed right behind the discharging station 385, and the schematic diagram of an embodiment of the discharging distinguishing component 330 refers to fig. 11, and includes a first group of air cylinders, a first group of tracks 331, a qualified product track, an unqualified product track and a discharging push-out structure 332, the first group of air cylinders includes N air cylinders disposed in parallel, the first group of tracks includes N tracks disposed in parallel, the qualified product track and the unqualified product track are disposed in parallel and perpendicular to the first group of tracks, one end of each track in the first group of tracks is independently connected with one air cylinder in the first group of air cylinders, three outlets are sequentially disposed on each track in the first group of tracks from one end connected with the corresponding air cylinder to the other end, and the arrangement of each outlet needs to make a certain track in the first group of tracks extend out by the corresponding air cylinder, the material to be processed in the track can be pushed out from the qualified product track or the unqualified product track; the N to-be-processed materials which are subjected to the marking test are conveyed to second outlets of corresponding tracks in the first group of tracks by the conveying part, at the moment, the second outlets in the first group of tracks are in butt joint with the qualified product tracks, then, the positions of the to-be-processed materials with qualified test information are kept unchanged, the to-be-processed materials with unqualified test information control corresponding cylinders in the first group of cylinders to move through the electric control part, so that the second outlets of the corresponding tracks are in butt joint with the unqualified tracks, and then, the discharging and pushing structure pushes the N to-be-processed materials out of the outlets of the to-be-processed materials at the same time to complete secondary blanking.

It should be noted that, the second outlet initial state of each track in the first group of tracks is in butt joint with a qualified product track, the third outlet initial state is in butt joint with an unqualified product track, and the first outlet is used for pushing qualified products of other tracks out to the qualified product track through the first outlet of a certain track when unqualified products appear on the track.

Specifically, referring to fig. 12, a schematic diagram of an embodiment of the discharging and pushing structure 332 includes a third cylinder 332-2, a third rotating structure 332-1, a third cylinder connecting workpiece 332-3, and a second pushing member 332-4, the third cylinder connecting workpiece 332-3 is provided with an inclined surface, the inclined plane is tangent with one end of the second pushing piece 332-4, a second hole position is arranged on the second pushing piece 332-4, the second hole position is rotationally connected with the third rotating structure 332-1 as a rotating fulcrum, the third air cylinder 332-2 is controlled by the electric control component 130 to extend to enable the second material pushing component 332-4 to be parallel to the upper surface of the rack 100, the material to be processed is pushed out from the corresponding discharging distinguishing track 331, the third cylinder 332-2 is controlled by the electronic control component 130 to retract so that the second material pushing component 332-4 is perpendicular to the upper surface of the rack 100.

It should be noted that the retraction of the discharging pushing structure 332 and the discharging of the conveying member 320 during the second discharging do not interfere with each other in the same region, so as to improve the overall efficiency.

The discharging operation of the second discharging of the transporting member 320 only includes placing the material to be processed into the discharging dividing member 330 during the second discharging of the transporting member 320, and does not include picking up the material from the loading device 341 on the turntable member 340.

Referring back to fig. 11, further, the discharging distinguishing unit 330 further includes a discharging rotating track 335 and a fourth cylinder 334, wherein the discharging rotating track 335 is provided with a qualified product track 411 and an unqualified product track 421, and is respectively butted with each discharging distinguishing track 331, the fourth cylinder 334 retracts to butt each discharging rotating track 335 with the corresponding discharging distinguishing track 331, the material to be processed in the discharging distinguishing track 331 is pushed into the corresponding discharging rotating track 335, and the fourth cylinder 334 extends to make each discharging rotating track 335 form an included angle of more than or equal to 30 ° with the upper surface of the rack 100, and then is butted with the inlet of the corresponding qualified product pipe installing unit 410 or unqualified product pipe installing unit 420 in the discharging pipe installing assembly 400.

Further, with reference to fig. 11, each discharging rotary rail 335 is provided with a rotary rail blocking cylinder 336, the rotary rail blocking cylinder 336 extends out to block the material to be processed on each rotary rail 335 from flowing out when the rail rotates, and after the rotary rail blocking cylinder 336 rotates in place, the rotary rail blocking cylinder 336 retracts to make the material to be processed in the rotary rail 335 flow into the inlet of the corresponding qualified product pipe-filling component 410 or unqualified product pipe-filling component 420, thereby solving the problem that the material to be processed is conveyed from the upper surface of the rack 100 to the left side surface 130 to block the material.

Fig. 13 is a schematic diagram of an embodiment of the blanking tubulation assembly 400 in fig. 1, and please refer to fig. 13, the blanking tubulation assembly 400 is installed on the left side surface 110 of the rack and forms an angle of more than or equal to 30 ° with the upper surface of the rack 100, the blanking tubulation assembly 400 comprises a qualified product tubulation part 410 and an unqualified product tubulation part 420, the qualified product tubulation part 410 is used for loading the material to be processed with the qualified test information, and the unqualified product tubulation part 420 is used for loading the material to be processed with the unqualified test information.

Specifically, referring to fig. 14, an embodiment of the qualified product loading component 410 is provided with an empty material tube bin 413, an empty material tube pushing structure 414, a qualified product track 411, and an empty material tube bin 413 for stacking empty material tubes, wherein the empty material tube pushing structure 414 is located in the middle of the empty material tube bin 413, one empty material tube is pushed each time to be butted with the qualified product track 411 for loading the qualified product, and a loading blocking cylinder 412 is arranged on the qualified product track 411 for controlling the quantity and counting of the loaded qualified product tubes and providing a signal for filling the empty tube with the material tube and replacing the empty tube.

Specifically, referring to fig. 15, an embodiment of the defective product piping component 420 is shown, in which a translation structure 423 is disposed to move the material to be processed with defective test information in the defective product track 421 to a corresponding material pipe in the defective product material pipe fixing structure 422.

Further, the unqualified product material tube fixing structure 422 can fix at least two empty material tubes for loading materials to be processed with different unqualified test information.

The following is a brief summary of the operation process of the specific apparatus of fig. 1, and includes the following steps:

1.0 Molding step

1.1, placing the materials (such as a module power supply and the like) to be processed in a pipe loading manner in a material pipe bin 211 in an overlapping manner;

1.2, a material pipe filled with a material to be processed is pushed out each time by the first pushing-out structure 212, the pushed-out material pipe is rotated by the first rotating structure 213 to form an included angle of more than or equal to 30 degrees with the upper surface of the rack 100, and the material to be processed in the material pipe is output to the running first conveying belt track 214 by the self gravity of the material to be processed;

1.3, pushing M materials to be processed into a forming structure 223 for forming at a time through a positioning grouping structure 221;

1.4, pushing the formed material to be processed to the running second conveying belt track 224 for storage and transfer;

2.0 marking test step;

2.1, grouping the materials to be processed by the staggered material distribution structure 312, and performing equal-interval separation by the equal-interval material distribution structure 313;

2.2 the two sets of cam mechanisms of the handling part 320 simultaneously carry out the second feeding and the second discharging actions on the turntable part 340, each cam mechanism carries N materials to be processed each time, and the second feeding, marking, testing and the second discharging of the N materials to be processed on the turntable are parallel;

2.3 the empty pipe in the empty pipe bin is pushed out one at a time through the empty pipe pushing structure 414 to be butted with the outlet of the qualified product track 411, the qualified to-be-processed material subjected to marking test is discharged and piped, and the translation mechanism moves the unqualified to-be-processed material in the unqualified product track 421 to the corresponding unqualified material pipe to be discharged and piped.

Variations and modifications to the disclosed embodiments may become apparent to those skilled in the art upon review of the disclosure and teachings of the foregoing description. Therefore, the present invention is not limited to the above-mentioned embodiments, and any obvious improvement, replacement or modification made by those skilled in the art based on the present invention is within the protection scope of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims

1. An integrated processing device comprises an electric control component, a test instrument and a marking machine; it is characterized by also comprising:

a frame;

2. The integrated processing apparatus according to claim 1, wherein: the feeding part of the material pipe comprises a material pipe bin, a first push-out structure, a first air cylinder, a first rotating structure and a first conveying belt track, wherein the first push-out structure is arranged in the middle of the material pipe bin, the first rotating structure is positioned on one side of the material pipe bin, one end of the first rotating structure is connected with the first air cylinder, and a first clamping piece is arranged in the middle of the first rotating structure; the first feeding is completed by manually placing a material pipe stack filled with a material to be processed into the material pipe bin, the first pushing structure pushes the material pipe in the material pipe bin one at a time, the first clamping piece positions and clamps the pushed material pipe, then the first air cylinder is controlled by the electric control component to stretch out, the first rotating structure is driven to rotate, a downward included angle of more than or equal to 30 degrees is formed between the pushed material pipe and the upper surface of the rack, and the material pipe stack is output to the first conveying belt track by utilizing the self gravity of the material to be processed, so that the first feeding is realized.

3. The integrated processing apparatus according to claim 1, wherein: the grouping forming part comprises a guide piece, a positioning grouping structure and a forming structure, the guide piece guides the materials to be processed output by the first blanking into the positioning grouping structure, and the positioning grouping structure judges that M materials to be processed are pushed to the forming structure after the M materials to be processed are input, and then the M materials to be processed are positioned and formed.

4. The integrated processing apparatus according to claim 1, wherein: the equidistant material distribution component comprises a staggered material distribution structure, a material distribution front pushing structure and an equidistant material distribution structure, wherein the staggered material distribution structure is used for carrying out staggered grouping on the formed materials to be processed, and then the materials are pushed to the equidistant material distribution structure by the material distribution front pushing structure to carry out single product positioning and equidistant separation.

5. The integrated processing apparatus according to claim 4, wherein: the material distribution front pushing structure comprises a second cylinder, a second rotating structure, a second cylinder connecting workpiece and a first material pushing piece, wherein the second cylinder connecting workpiece is provided with an inclined plane, the inclined plane is tangent to one end of the first material pushing piece, a first hole is formed in the first material pushing piece, the first hole is connected with the second rotating structure in a rotating mode and is controlled by an electric control component, the second cylinder stretches out to enable the first material pushing piece to be parallel to the upper surface of the rack, materials to be processed, which are subjected to dislocation grouping after the dislocation material distribution structure is completed, are pushed into the equidistant material distribution structure, and the second cylinder retracts to enable the first material pushing piece to be perpendicular to the upper surface of the rack.

6. The integrated processing apparatus according to claim 1, wherein: the carrying component comprises two sets of cam structures, and the two sets of cam structures are respectively used for completing the second feeding carrying and the second discharging carrying of the materials to be processed.

7. The integrated processing apparatus according to claim 1, wherein: the directions of the periphery of the turntable part are at least equally divided into: the automatic feeding device comprises a feeding station, a testing station, a marking station, a discharging station, a no-load tool detection station and a reserved station; the rotary disc part is equally provided with carriers consistent with the station number for positioning the materials to be processed.

8. The integrated processing apparatus according to claim 1, wherein: the discharging distinguishing component comprises a first group of air cylinders, a first group of rails, a qualified product rail, an unqualified product rail and a discharging pushing structure, the first group of air cylinders comprises N air cylinders which are arranged in parallel, the first group of rails comprises N rails which are arranged in parallel, the qualified product rail is arranged in parallel with the unqualified product rail and is perpendicular to the first group of rails, and one end of each rail in the first group of rails is respectively and independently connected with one air cylinder in the first group of air cylinders; each track in the first group of tracks is sequentially provided with three outlets from one end connected with the corresponding cylinder to the other end, and after one track in the first group of tracks is extended out by the corresponding cylinder, the material to be processed in the track can be pushed out from the qualified product track or the unqualified product track; the N to-be-processed materials which are subjected to the marking test are conveyed to second outlets of corresponding tracks in the first group of tracks by the conveying part, at the moment, the second outlets in the first group of tracks are in butt joint with the qualified product tracks, then, the positions of the to-be-processed materials with qualified test information are kept unchanged, the to-be-processed materials with unqualified test information control corresponding cylinders in the first group of cylinders to move through the electric control part, so that the second outlets of the corresponding tracks are in butt joint with the unqualified tracks, and then, the discharging and pushing structure pushes the N to-be-processed materials out of the outlets of the corresponding tracks at the same time to complete the second blanking.

9. The integrated processing apparatus according to claim 8, wherein: ejection of compact ejecting structure includes that third cylinder, third revolution mechanic, third cylinder connect work piece and second and push away the material piece, the third cylinder is connected the work piece and is provided with the inclined plane, the inclined plane with second pushes away material piece one end tangent, be provided with the second hole site on the second pushes away the material piece, the second hole site as rotatory fulcrum with third revolution mechanic rotates to be connected, through electrical control unit control the third cylinder stretches out the messenger second pushes away the material piece with frame upper surface is parallel, will wait to process the material and distinguish the track from the ejection of compact and release, through electrical control unit control the second cylinder withdrawal makes second push away the material piece with frame upper surface is perpendicular.

10. The integrated processing apparatus according to claim 1, wherein: the M and the N need to satisfy the following formula: