CN110444366B - Automatic magnetizing and detecting and pipe loading integrated machine for magnetic materials - Google Patents
Automatic magnetizing and detecting and pipe loading integrated machine for magnetic materials Download PDFInfo
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- CN110444366B CN110444366B CN201910843553.6A CN201910843553A CN110444366B CN 110444366 B CN110444366 B CN 110444366B CN 201910843553 A CN201910843553 A CN 201910843553A CN 110444366 B CN110444366 B CN 110444366B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/12—Measuring magnetic properties of articles or specimens of solids or fluids
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
- H01F13/003—Methods and devices for magnetising permanent magnets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
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Abstract
The invention discloses an automatic magnetizing, detecting and pipe-filling integrated machine for magnetic materials, which comprises a rack, wherein a magnetic material feeding mechanism, a magnetic material moving mechanism, a turntable mechanism, a magnetizing mechanism, a detecting mechanism, a rotating mechanism, a qualified product suction mechanism, a qualified product conveying mechanism, a qualified product moving mechanism, a unqualified product suction mechanism, a unqualified product recycling mechanism, a gasket feeding mechanism, a gasket moving mechanism and a pipe-filling mechanism are arranged on the rack. The invention can replace manual work to realize the pipe loading of magnetic materials, thereby reducing the participation of operators, lightening the labor intensity of the operators, improving the pipe loading speed, magnetizing and detecting the magnetic materials in the pipe loading process and having high working efficiency.
Description
Technical Field
The invention relates to an automatic magnetizing, detecting and pipe-loading integrated machine for a magnetic material.
Background
Magnetic material, for example the magnet steel need magnetize and detect it after producing, and handheld check out test set detects during the detection, check out test set connection computer, and the tubulation is carried out after having detected, magnetizes, detects and the tubulation often all is manual operation, wastes time and energy, and work efficiency is low.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention aims to: the automatic magnetizing and detecting and pipe installing all-in-one machine for the magnetic material is capable of improving working efficiency.
The technical solution of the invention is as follows: automatic magnetization of magnetic material and detection tubulation all-in-one, which comprises a frame, be equipped with magnetic material feed mechanism, magnetic material moving mechanism, carousel mechanism, magnetism mechanism, detection mechanism, rotary mechanism, certified products suction means, certified products conveying mechanism, certified products moving mechanism, defective products suction means, defective products recovery mechanism, gasket feed mechanism, gasket moving mechanism and tubulation mechanism in the frame, wherein:
the magnetic material feeding mechanism conveys the magnetic materials one by one, and the magnetic material moving mechanism moves the magnetic materials conveyed by the magnetic material feeding mechanism to the turntable mechanism;
the turntable mechanism comprises a circular turntable, and a plurality of placing platforms are uniformly distributed on the outer edge of the top of the turntable and used for placing the magnetic materials moved by the magnetic material moving mechanism;
the magnetizing mechanism magnetizes the magnetic materials on the placing table one by one in the rotating process of the turntable;
the detection mechanism comprises a multi-axis manipulator, a detection head is arranged on the multi-axis manipulator and positioned above the placing table, and the detection head detects one surface of the magnetic material which is magnetized on the placing table in the rotating process of the turntable;
the rotating mechanism turns over the magnetic material after detecting one surface of the magnetic material, and the detection mechanism detects the other surface of the magnetic material;
when the two sides of the magnetic material are detected, the qualified product suction mechanism moves the magnetic material which is detected to be qualified to the qualified product conveying mechanism for conveying; the unqualified product suction mechanism moves the unqualified magnetic material to an unqualified product recovery mechanism for recovery;
the tube loading mechanism comprises a rotatable rotating frame, and a plurality of longitudinally placed material tubes are uniformly distributed on the rotating frame;
the qualified product moving mechanism moves the magnetic material on the qualified product conveying mechanism to the material pipe;
the gasket feeding mechanism conveys the gaskets one by one, and the gasket moving mechanism moves the gaskets conveyed by the gasket feeding mechanism to the material pipe to stack the gaskets on the magnetic material.
Furthermore, the magnetic material feeding mechanism comprises a magnetic material feeding hopper and a magnetic material vibrating disk which are fixed on the rack, a discharge port of the magnetic material feeding hopper is positioned above the magnetic material vibrating disk, and a magnetic material feeding track is arranged on one side of the magnetic material vibrating disk;
the top of the frame is provided with a receiving table which is connected with the magnetic material feeding track and used for receiving the magnetic material;
the magnetic material moving mechanism comprises a first support fixed on the rack, a first transverse cylinder fixed on the top end of the first support, a first transverse sliding table connected with a piston rod of the first transverse cylinder and in sliding fit with the outer wall of the first transverse cylinder, a first longitudinal cylinder fixed on the outer side of the first transverse sliding table, a first longitudinal sliding table connected with a piston rod of the first longitudinal cylinder and in sliding fit with the outer wall of the first longitudinal cylinder, a first fixing plate fixed at the lower end of the first longitudinal sliding table and a first vacuum chuck arranged on the first fixing plate and located above the receiving table and the placing table.
Furthermore, the turntable mechanism also comprises a first motor and a first synchronous belt transmission assembly connected with the first motor, and the first synchronous belt transmission assembly is connected with the lower end of the turntable; the top of the placing table is provided with a groove for placing the magnetic material.
Furthermore, the magnetizing mechanism comprises a magnetizing frame fixed on the frame, a magnetizing sliding table longitudinally and slidably arranged on the magnetizing frame, a magnetizing lifting cylinder fixed at the top end of the magnetizing frame and connected with the magnetizing sliding table, and a magnetizing head fixed at the bottom end of the magnetizing sliding table and positioned above the placing table, wherein the magnetizing head is connected with the magnetizing machine.
The detection mechanism further comprises a case fixed to the top of the rack, and the multi-axis manipulator is fixed to the top of the case.
Furthermore, rotary mechanism is including the rotatory mount of fixing at the frame top, fix on rotatory mount longitudinal control cylinder, link to each other with the piston rod of longitudinal control cylinder and with longitudinal control cylinder outer wall sliding fit's longitudinal control slip table, fix the transverse control cylinder at longitudinal control slip table top, link to each other with the piston rod of transverse control cylinder and with transverse control cylinder top outer wall sliding fit's transverse control slip table and fix the rotary manipulator on transverse control slip table top.
The rotary manipulator rotates through the rotary cylinder, the magnetic material is clamped through the clamping cylinder, and the top end of the placing table is provided with a clamping groove for the rotary manipulator of the rotary mechanism to be clamped into.
Furthermore, the qualified product suction mechanism comprises a second support fixed on the rack, a second transverse cylinder fixed at the top end of the second support, a second transverse sliding table connected with a piston rod of the second transverse cylinder and in sliding fit with the outer wall of the second transverse cylinder, a second longitudinal cylinder fixed at the outer side of the second transverse sliding table, a second longitudinal sliding table connected with a piston rod of the second longitudinal cylinder and in sliding fit with the outer wall of the second longitudinal cylinder, a second fixed plate fixed at the lower end of the second longitudinal sliding table and a second vacuum chuck installed on the second fixed plate;
the qualified product conveying mechanism comprises a qualified product conveying frame fixed at the top of the frame, a conveying belt is arranged on the qualified product conveying frame and connected with a second synchronous pulley component, the second synchronous pulley component is connected with a second motor, and a baffle plate used for blocking magnetic materials is arranged at the rear end of the qualified product conveying frame;
the second vacuum chuck is positioned above the conveying belt and the placing table;
qualified product moving mechanism is including fixing the qualified product support at the frame top, setting up at the qualified product horizontal cylinder on qualified product support top, link to each other and with the qualified product horizontal cylinder top outer wall sliding fit's qualified product horizontal slip table with the piston rod of qualified product horizontal cylinder, set up the connection platform at qualified product horizontal slip table front end, slide the vertical slip table of qualified product that sets up on connecting the bench, set up the vertical cylinder of qualified product at connection platform front end and link to each other and the qualified product vacuum chuck of the vertical slip table end fixing of qualified product with the vertical cylinder lower extreme piston rod of qualified product.
Furthermore, the unqualified product suction mechanism comprises a third support fixed on the rack, a third transverse cylinder fixed at the top end of the third support, a third transverse sliding table connected with a piston rod of the third transverse cylinder and in sliding fit with the outer wall of the third transverse cylinder, a third longitudinal cylinder fixed at the outer side of the third transverse sliding table, a third longitudinal sliding table connected with a piston rod of the third longitudinal cylinder and in sliding fit with the outer wall of the third longitudinal cylinder, a third fixed plate fixed at the lower end of the third longitudinal sliding table and a third vacuum chuck arranged on the third fixed plate;
the unqualified product recovery mechanism comprises an unqualified product recovery frame fixed at the top of the frame, an unqualified product recovery cylinder is fixed at the top of the unqualified product recovery frame, an unqualified product recovery sliding table in sliding fit with a piston rod of the unqualified product recovery cylinder is slidably arranged at the top of the unqualified product recovery frame, an unqualified product recovery platform is respectively arranged on two sides of the top of the unqualified product recovery frame, two connecting plates are arranged between the two unqualified product recovery platforms, the connecting plates are in sliding fit with sliding grooves in the unqualified product recovery platform, one or two connecting plates are fixed with the unqualified product recovery sliding table, placing grooves are arranged at two ends of the connecting plates, a through hole communicated with the placing grooves is arranged at the top of one end of the unqualified product recovery platform, an insertion hole is arranged at the other end of the unqualified product recovery platform, a drop pipe is fixed at the bottom end of the unqualified product recovery platform and is communicated with the insertion hole, and an unqualified product recovery hopper positioned below the drop pipe is arranged at the top of the frame;
and a cross rod is arranged on the third support, a material pushing cylinder is fixed on the cross rod, a piston rod at the top end of the material pushing cylinder is connected with a lifting plate, the end part of the lifting plate is connected with a lifting rod, two sides of the bottom end of the lifting rod are respectively provided with a push block, and the push blocks are inserted into jacks of the unqualified product recovery platform.
Furthermore, the gasket feeding mechanism comprises a gasket feeding hopper and a gasket vibrating disc which are fixed on the rack, a discharging port of the gasket feeding hopper is positioned above the gasket vibrating disc, and a gasket feeding track is arranged on one side of the gasket vibrating disc;
the top of the rack is provided with a splicing table which is connected with the gasket feeding track and used for receiving the gasket;
the gasket moving mechanism comprises a gasket moving support fixed on the rack, a gasket moving transverse cylinder fixed on the top of the gasket moving support, a gasket moving transverse sliding table connected with a piston rod of the gasket moving transverse cylinder and in sliding fit with the outer wall of the gasket moving transverse cylinder, a gasket moving longitudinal cylinder fixed on the outer side of the gasket moving transverse sliding table, a gasket moving longitudinal sliding table connected with a piston rod of the gasket moving longitudinal cylinder and in sliding fit with the outer wall of the gasket moving longitudinal cylinder, a gasket moving fixing plate fixed at the lower end of the gasket moving longitudinal sliding table and a gasket moving vacuum chuck installed on the gasket moving fixing plate.
Furthermore, the pipe loading mechanism also comprises a base, the rotating frame is arranged at the top of the base, a third motor is arranged at the bottom of the base, the third motor is connected with a third synchronous belt transmission assembly, the third synchronous belt transmission assembly is connected with a reduction box, and the reduction box is connected with the bottom end of the rotating frame;
the pipe loading mechanism further comprises an electric push rod, the electric push rod is connected with a lifting block, a push rod is fixed to the top of the lifting block, and the push rod penetrates from the lower end of the material pipe and extends out of the upper end of the material pipe.
The swivel mount has lower rotary disk and goes up the rotary disk, and lower rotary disk top has the lower fixed station of a plurality of trough of grooves along the equipartition outward, goes up the rotary disk outward along the equipartition and the equal groove of fixed station quantity down, and material pipe lower extreme is inserted under on the fixed station, and material pipe upper end card is gone into in the groove on the outer edge of rotary disk.
Furthermore, the number of the turntable mechanism, the magnetizing mechanism, the detecting mechanism, the rotating mechanism, the unqualified product suction mechanism and the unqualified product recovery mechanism is two.
Magnetic material feed mechanism, certified products conveying mechanism, certified products moving mechanism, tubulation mechanism sets gradually after to in the past, magnetizing mechanism, detection mechanism, rotary mechanism arranges in proper order and all is close to the carousel setting, magnetic material moving mechanism, the setting of defective products suction means is in the middle of the frame, the defective products suction means is located magnetic material moving mechanism the place ahead, two carousel mechanisms are located the left and right sides of magnetic material moving mechanism, the defective products recovery mechanism is located the left and right sides of defective products suction means, gasket feed mechanism, gasket moving mechanism sets up at the frame rear end and is close to tubulation mechanism and sets up.
The automatic magnetizing and detecting and pipe loading integrated machine for the magnetic material, provided by the invention, has the beneficial effects that: the magnetic material pipe loading device can replace manual work to realize pipe loading of magnetic materials, so that participation of operators can be reduced, labor intensity of the operators is reduced, pipe loading speed is improved, the magnetic materials can be magnetized and detected in the pipe loading process, and working efficiency is high.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention with the magnetizer removed;
FIG. 3 is a schematic structural diagram of a magnetic material feeding mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a magnetic material moving mechanism according to the present invention;
FIG. 5 is a schematic structural view of the turntable mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the placement table of the present invention;
FIG. 7 is a schematic structural view of the magnetic charging mechanism of the present invention;
FIG. 8 is a schematic structural view of the detecting mechanism of the present invention;
FIG. 9 is a schematic structural view of a rotary mechanism of the present invention;
FIG. 10 is a schematic view of the non-defective suction mechanism of the present invention;
FIG. 11 is a schematic structural view of a non-defective product conveying mechanism according to the present invention;
FIG. 12 is a schematic structural view of a non-defective product moving mechanism according to the present invention;
FIG. 13 is a schematic view of the mechanism for picking up defective products according to the present invention;
FIG. 14 is a schematic structural view of a reject recycling mechanism according to the present invention;
FIG. 15 is a schematic view of the connection between the defective product recycling mechanism and the pushing block according to the present invention;
FIG. 16 is a schematic view of the gasket feeding mechanism of the present invention;
FIG. 17 is a schematic structural view of a gasket moving mechanism according to the present invention;
FIG. 18 is a schematic structural view of the tubulation mechanism of the present invention.
Shown in the figure: 1-a frame, 2-a magnetizer, 3-a magnetic material feeding mechanism, 31-a magnetic material feeding hopper, 32-a magnetic material vibrating plate, 33-a magnetic material feeding rail, 4-a magnetic material moving mechanism, 41-a first bracket, 42-a first transverse cylinder, 43-a first transverse sliding table, 44-a first longitudinal cylinder, 45-a first longitudinal sliding table, 46-a first fixing plate, 47-a first vacuum chuck, 5-a turntable mechanism, 51-a turntable, 52-a placing table, 521-a groove, 522-a clamping groove, 53-a first motor, 54-a first synchronous belt transmission component, 6-a magnetizing mechanism, 61-a magnetizing frame, 62-a magnetizing sliding table, 63-a magnetizing lifting cylinder, 64-a magnetizing head, 7-a detection mechanism, 71-a multi-axis manipulator, 72-a detection head, 73-a case, 8-a rotating mechanism, 81-a rotating fixing frame, 82-a longitudinal control cylinder, 83-a longitudinal control sliding table, 84-a transverse control cylinder, 85-a transverse control sliding table, 86-a rotary manipulator, 9-a qualified product suction mechanism, 91-a second support, 92-a second transverse cylinder, 93-a second transverse sliding table, 94-a second longitudinal cylinder, 95-a second longitudinal sliding table, 96-a second fixing plate, 97-a second vacuum chuck, 10-a qualified product conveying mechanism, 101-a qualified product conveying frame, 102-a conveying belt, 103-a second synchronous pulley assembly, 104-a second motor, 105-a baffle, 11-a qualified product moving mechanism, 111-a qualified product support, 112-a qualified product transverse cylinder, 113-a qualified product transverse sliding table, 114-a connecting table, 115-a qualified product longitudinal sliding table, 116-a qualified product longitudinal cylinder, 117-a qualified product vacuum chuck, 12-a unqualified product suction mechanism, 121-a third support, 122-a third transverse cylinder, 123-a third transverse sliding table, 124-a third longitudinal cylinder, 125-a third longitudinal sliding table, 126-a third fixing plate, 127-a third vacuum chuck, 13-a defective product recovery mechanism, 131-a defective product recovery rack, 132-a defective product recovery cylinder, 133-a defective product recovery sliding table, 134-a defective product recovery table, 1341-a chute, 1342-a through hole, 1343-a jack, 135-a connecting plate, 1351-a placing groove, 136-a drop tube, 137-a defective product recovery hopper, 14-a gasket feed mechanism, 141-a gasket feed hopper, 142-a gasket vibration tray, 143-a gasket feed rail, 15-a gasket moving mechanism, 151-a gasket moving bracket, 152-a gasket moving transverse cylinder, 153-a gasket moving transverse sliding table, 154-a gasket moving longitudinal cylinder, 155-a gasket moving longitudinal sliding table, 156-a gasket moving fixing plate, 157-a gasket moving vacuum chuck, 16-a tube loading mechanism, 161-a rotating rack, 1-a rotating tray, 16111-lower fixed table, 1612-upper rotating disc, 162-material pipe, 163-base, 164-third motor, 165-third synchronous belt transmission component, 166-electric push rod, 167-lifting block, 168-ejector rod, 169-reduction box, 17-cross rod, 18-material pushing cylinder, 19-lifting plate, 20-lifting rod, 21-pushing block, 22-receiving table and 23-splicing table.
Detailed Description
For a more intuitive and complete understanding of the technical solution of the present invention, the following non-limiting features are described in conjunction with the accompanying drawings of the present invention:
as shown in fig. 1-18, the magnetic material automatic magnetizing and detecting and tubing integrated machine comprises a frame 1, a magnetic material feeding mechanism 3, a magnetic material moving mechanism 4, a turntable mechanism 5, a magnetizing mechanism 6, a detecting mechanism 7, a rotating mechanism 8, a qualified product suction mechanism 9, a qualified product conveying mechanism 10, a qualified product moving mechanism 11, a defective product suction mechanism 12, a defective product recycling mechanism 13, a gasket feeding mechanism 14, a gasket moving mechanism 15 and a tubing mechanism 16 are arranged on the frame 1, the magnetic material feeding mechanism 3, the qualified product conveying mechanism 10, the qualified product moving mechanism 11 and the tubing mechanism 16 are sequentially arranged from front to back, the magnetizing mechanism 6, the detecting mechanism 7 and the rotating mechanism 8 are sequentially arranged and are all close to a turntable 51, the magnetic material moving mechanism 4 and the defective product suction mechanism 12 are arranged in the middle of the frame 1, the defective product suction mechanism 12 is positioned in front of the magnetic material moving mechanism 4, the two turntable mechanisms 5 are positioned at the left side and the right side of the magnetic material moving mechanism 4, the unqualified product recovery mechanism 13 is positioned at the left side and the right side of the unqualified product suction mechanism 12, and the gasket feeding mechanism 14 and the gasket moving mechanism 15 are arranged at the rear end of the frame 1 and are close to the pipe loading mechanism 16.
As shown in fig. 3, the magnetic material feeding mechanism 3 includes a magnetic material feeding hopper 31 and a magnetic material vibration plate 32 fixed to the frame 1, the discharge port of the magnetic material feeding hopper 31 is located above the magnetic material vibration plate 32, and one side of the magnetic material vibration plate 32 has a magnetic material feeding rail 33.
The top of the frame 1 is provided with a receiving station 22 connected to a magnetic material feed rail 33 for receiving magnetic material, as shown in fig. 1 and 2.
As shown in fig. 4, the magnetic material moving mechanism 4 includes a first support 41 fixed on the frame 1, a first transverse cylinder 42 fixed at the top end of the first support 41, a first transverse sliding table 43 connected to a piston rod of the first transverse cylinder 42 and slidably engaged with an outer wall of the first transverse cylinder 42, a first longitudinal cylinder 44 fixed outside the first transverse sliding table 43, a first longitudinal sliding table 45 connected to a piston rod of the first longitudinal cylinder 44 and slidably engaged with an outer wall of the first longitudinal cylinder 44, a first fixing plate 46 fixed at a lower end of the first longitudinal sliding table 45, and a first vacuum chuck 47 mounted on the first fixing plate 46 and located above the receiving table 22 and the placing table 52. The number of the first vacuum suction cups 47 is two, and the first transverse air cylinder 42 and the first longitudinal air cylinder 44 control the first vacuum suction cups 47 to move left and right.
As shown in fig. 5 and 6, the turntable mechanism 5 includes a circular turntable 51, and a plurality of placing tables 52 are uniformly distributed on the top outer edge of the turntable 51 for placing the magnetic material moved by the magnetic material moving mechanism 4; the turntable mechanism 5 further comprises a first motor 53 and a first synchronous belt transmission component 54 connected with the first motor 53, wherein the first synchronous belt transmission component 54 is connected with the lower end of the turntable 51; the placing tables 52 have recesses 521 for placing magnetic materials on top, and each placing table 52 is used as one station. After the first motor 53 is started, the turntable 51 is driven to rotate by the first synchronous belt transmission assembly 54, and the magnetic material is conveniently and stably placed in the groove 521.
As shown in fig. 7, the magnetizing mechanism 6 includes a magnetizing frame 61 fixed on the frame 1, a magnetizing sliding table 62 longitudinally slidably disposed on the magnetizing frame 61, a magnetizing lifting cylinder 63 fixed at the top end of the magnetizing frame 61 and connected to the magnetizing sliding table 62, and a magnetizing head 64 fixed at the bottom end of the magnetizing sliding table 62 and located above the placing table 52, wherein the magnetizing head 64 is connected to the magnetizing apparatus 2. The magnetizing lifting cylinder 63 drives the magnetizing head 64 to descend, and the magnetizing head 64 magnetizes the magnetic material after descending.
As shown in fig. 8, the detecting mechanism 7 includes a multi-axis robot 71, a detecting head 72 is provided on the multi-axis robot 71 above the placing table 52, and the detecting head 72 detects one surface of the magnetic material magnetized on the placing table 52 in the process of rotating the turntable 51; the detection mechanism 7 further comprises a cabinet 73 fixed to the top of the gantry 1, and the multi-axis robot 71 is fixed to the top of the cabinet 73. The sensor is arranged on the detection head 72, and the sensor integrates 16000 Hall chip arrays in the area of 12.8 × 12.8 according to the principle that the Hall sensor detects the surface magnetism, can detect whether the magnetic material is internally cracked, and can also detect the surface magnetism, the magnetic moment and the magnetic declination.
As shown in fig. 9, the rotating mechanism 8 includes a rotating fixing frame 81 fixed on the top of the frame 1, a longitudinal control cylinder 82 fixed on the rotating fixing frame 81, a longitudinal control slide table 83 connected to a piston rod of the longitudinal control cylinder 82 and slidably engaged with an outer wall of the longitudinal control cylinder 82, a transverse control cylinder 84 fixed on the top of the longitudinal control slide table 83, a transverse control slide table 85 connected to a piston rod of the transverse control cylinder 84 and slidably engaged with an outer wall of the top end of the transverse control cylinder 84, and a rotating manipulator 86 fixed on the top end of the transverse control slide table 85. The longitudinal control cylinder 82 and the lateral control cylinder 84 control the movement of the rotary robot 86.
The rotary manipulator 86 rotates through a rotary cylinder (not shown), the magnetic material is clamped through a clamping cylinder (not shown), and the top end of the placing table 52 is provided with a clamping groove 522 for the rotary manipulator 86 of the rotary mechanism 8 to be clamped into, so that the rotary manipulator 86 can conveniently extend into the placing table 52.
As shown in fig. 10, the qualified product suction mechanism 9 includes a second support 91 fixed on the frame 1, a second transverse cylinder 92 fixed at the top end of the second support 91, a second transverse sliding table 93 connected to a piston rod of the second transverse cylinder 92 and slidably engaged with an outer wall of the second transverse cylinder 92, a second longitudinal cylinder 94 fixed outside the second transverse sliding table 93, a second longitudinal sliding table 95 connected to a piston rod of the second longitudinal cylinder 94 and slidably engaged with an outer wall of the second longitudinal cylinder 94, a second fixing plate 96 fixed at a lower end of the second longitudinal sliding table 95, and a second vacuum chuck 97 mounted on the second fixing plate 96. The number of the second vacuum suction cups 97 is two, and the second transverse air cylinder 92 and the second longitudinal air cylinder 94 control the second vacuum suction cups 97 to move left and right.
As shown in fig. 11, the qualified product conveying mechanism 10 includes a qualified product conveying rack 101 fixed on the top of the frame 1, a conveying belt 102 is disposed on the qualified product conveying rack 101, the conveying belt 102 is connected with a second synchronous pulley assembly 103, the second synchronous pulley assembly 103 is connected with a second motor 104, and a baffle 105 for blocking the magnetic material is disposed at the rear end of the qualified product conveying rack 101. After the second motor 104 is started, the conveying belt 102 is driven to work through the second synchronous pulley component 103.
The second vacuum cups 97 are located above the conveyor belt 102 and the placing table 52.
As shown in fig. 12, the qualified product moving mechanism 11 includes a qualified product support 111 fixed on the top of the rack 1, a qualified product transverse cylinder 112 disposed on the top end of the qualified product support 111, a qualified product transverse sliding table 113 connected to a piston rod of the qualified product transverse cylinder 112 and slidably engaged with an outer wall of the top end of the qualified product transverse cylinder 112, a connecting table 114 disposed at the front end of the qualified product transverse sliding table 113, a qualified product longitudinal sliding table 115 slidably disposed on the connecting table 114, a qualified product longitudinal cylinder 116 disposed at the front end of the connecting table 114, and a qualified product vacuum chuck 117 connected to a piston rod at the lower end of the qualified product longitudinal cylinder 116 and fixed to the end of the qualified product longitudinal sliding table 115. The qualified product transverse air cylinder 112 and the qualified product longitudinal air cylinder 116 control the movement of the qualified product vacuum chuck 117.
As shown in fig. 13, the defective suction mechanism 12 includes a third support 121 fixed on the frame 1, a third transverse cylinder 122 fixed at the top end of the third support 121, a third transverse sliding table 123 connected to a piston rod of the third transverse cylinder 122 and slidably engaged with an outer wall of the third transverse cylinder 122, a third longitudinal cylinder 124 fixed outside the third transverse sliding table 123, a third longitudinal sliding table 125 connected to a piston rod of the third longitudinal cylinder 124 and slidably engaged with an outer wall of the third longitudinal cylinder 124, a third fixing plate 126 fixed at a lower end of the third longitudinal sliding table 125, and a third vacuum chuck 127 mounted on the third fixing plate 126. The third transverse cylinder 122 and the third longitudinal cylinder 124 control the movement of the third vacuum chuck 127.
As shown in fig. 14 and 15, the defective product recycling mechanism 13 includes a defective product recycling rack 131 fixed on the top of the frame 1, a defective product recycling cylinder 132 is fixed on the top of the defective product recycling rack 131, a defective product recycling sliding table 133 sliding-fitted with a piston rod thereof is slidably arranged on the top of the defective product recycling cylinder 132, a defective product recycling table 134 is respectively arranged on both sides of the top of the defective product recycling rack 131, two connecting plates 135 are arranged between the two defective product recycling tables 134, the connecting plates 135 are sliding-fitted with a sliding groove 1341 inside the defective product recycling table 134, two connecting plates 135 or one of the connecting plates 135 is fixed with the defective product recycling sliding table 133, placing grooves 1351 are arranged on both ends of the connecting plates 135, a through hole 1342 communicating with the placing grooves 1351 is arranged on the top of one end of the defective product recycling table 134, an insertion hole 1343 is arranged on the other end of the defective product recycling table 134, a dropping pipe 136 is fixed on the bottom end of the defective product recycling table 134, the falling pipe 136 is communicated with the inserting hole 1343, and the top of the frame 1 is provided with a defective product recovery hopper 137 positioned below the falling pipe 136; a cross bar 17 is arranged on the third support 121, a material pushing cylinder 18 is fixed on the cross bar 17, a piston rod at the top end of the material pushing cylinder 18 is connected with a lifting plate 19, a lifting rod 20 is connected to the end of the lifting plate 19, two sides of the bottom end of the lifting rod 20 are respectively provided with a pushing block 21, and the pushing blocks 21 are inserted into the insertion holes 1343 of the unqualified product recovery platform 134. After the unqualified product is placed on the corresponding placing groove 1351 on the connecting plate 135 by the third vacuum chuck 127, the unqualified product recovery cylinder 132 controls the connecting plate 135 to move, the unqualified product is moved to the position of the insertion hole 1343 of the unqualified recovery table, then the material pushing cylinder 18 controls the push block 21 to be inserted into the insertion hole 1343, the unqualified product is pushed into the drop pipe 136, and the unqualified product falls to the unqualified product recovery hopper 137 for recovery.
As shown in fig. 16, the gasket feeding mechanism 14 includes a gasket feeding hopper 141 fixed to the frame 1 and a gasket vibrating plate 142, a discharge port of the gasket feeding hopper 141 is located above the gasket vibrating plate 142, and a gasket feeding rail 143 is provided at one side of the gasket vibrating plate 142.
The top of the frame 1 is provided with a splicing table 23 connected to the gasket feed rail 143 and adapted to receive the gaskets.
As shown in fig. 17, the gasket moving mechanism 15 includes a gasket moving support 151 fixed on the frame 1, a gasket moving transverse cylinder 152 fixed at the top end of the gasket moving support 151, a gasket moving transverse sliding table 153 connected to a piston rod of the gasket moving transverse cylinder 152 and slidably engaged with an outer wall of the gasket moving transverse cylinder 152, a gasket moving longitudinal cylinder 154 fixed outside the gasket moving transverse sliding table 153, a gasket moving longitudinal sliding table 155 connected to a piston rod of the gasket moving longitudinal cylinder 154 and slidably engaged with an outer wall of the gasket moving longitudinal cylinder 154, a gasket moving fixing plate 156 fixed at a lower end of the gasket moving longitudinal sliding table 155, and a gasket moving vacuum chuck 157 mounted on the gasket moving fixing plate 156. The pad moving transverse cylinder 152 and the pad moving longitudinal cylinder 154 control the pad moving vacuum chuck 157 to move.
As shown in fig. 18, the tube loading mechanism 16 includes a rotatable rotary frame 161, and a plurality of tubes 162 are disposed on the rotary frame 161; the tube installing mechanism 16 further comprises a base 163, the rotating frame 161 is arranged at the top of the base 163, a third motor 164 is arranged at the bottom of the base 163, the third motor 164 is connected with a third synchronous belt transmission assembly 165, the third synchronous belt transmission assembly 165 is connected with a reduction box 169, and the reduction box 169 is connected with the bottom end of the rotating frame 161; the tube loading mechanism 16 further includes an electric push rod 166, the electric push rod 166 is connected with a lifting block 167, the electric push rod 166 includes a driving motor 1661, a transmission case 1662 connected with the driving motor 1661, and a lead screw assembly (not shown) connected with the transmission case 1662, the transmission case 1662 adopts a gear transmission assembly or a belt wheel transmission assembly, a lead screw nut of the lead screw assembly is fixed with the lifting block 167, the lead screw assembly is installed in an upright post 1663 fixed on the frame 1, the transmission case 1662 is installed at the top end of the upright post 1663, the top of the lifting block 167 is fixed with a push rod 168, and the push rod 168 penetrates through the lower end of the material tube 162 and extends out of the upper end of the material tube 162. The tube loading mechanism 16 may be provided with a sensor for detecting whether the magnetic material is present in the tube or whether the gasket and the magnetic material are placed in an overlapping manner. The rotating frame 161 has lower rotary disk 1611 and upper rotary disk 1612, and the equipartition has a plurality of slotted lower fixed station 16111 along the equipartition outside lower rotary disk 1611 top, and the equipartition is followed outward along the equipartition to upper rotary disk 1612 and is equallyd divide with lower fixed station 16111 quantity's groove, and material pipe 162 lower extreme is inserted on lower fixed station 16111, and material pipe 162 upper end card is gone into in the groove on upper rotary disk 1612 outer edge.
As shown in fig. 1 and 2, the number of the turntable mechanism 5, the magnetizing mechanism 6, the detecting mechanism 7, the rotating mechanism 8, the defective product suction mechanism 12, and the defective product recovery mechanism 13 is two, and the working efficiency can be improved.
During operation, the magnetic material feeding mechanism 3 conveys the magnetic materials one by one, and the first vacuum chuck 47 of the magnetic material moving mechanism 4 moves the magnetic materials conveyed by the magnetic material feeding mechanism 3 to the receiving table 22 to the placing table 52 of the turntable mechanism 5; then, the turntable 51 drives the placing table 52 to rotate, when the magnetic material rotates to the position below the magnetizing mechanism 6, the turntable 51 stops rotating, the magnetizing head 64 descends to magnetize the magnetic material, and the turntable 51 continues to rotate after the magnetizing is finished; when the magnetic material rotates to the position of the detection mechanism 7, the rotating disc 51 stops rotating, the multi-axis manipulator 71 of the detection mechanism 7 moves the detection head 72, the bottom of the detection head 72 is tightly attached to one surface of the magnetic material for detection, and detection data are sent to a control host (not shown); the magnetic material is transferred to the next station, the rotary manipulator 86 of the rotary mechanism 8 clamps the magnetic material and then turns over for 180 degrees, then the placing table 52 is placed, the other side of the magnetic material faces upwards, and the turned magnetic material is transferred to the next station; the multi-axis manipulator 71 of the detection mechanism 7 works again, and the bottom of the detection head 72 is tightly attached to the other surface of the magnetic material for detection, so that the detection of the N pole and the S pole of the magnetic material is completed; when both sides of the magnetic material are detected, the following two steps are performed:
one is that for detecting unqualified magnetic materials, the third vacuum chuck 127 of the unqualified product suction mechanism 12 sucks the unqualified products to the unqualified product recovery mechanism 13, and the unqualified products are recovered by the unqualified product recovery hopper 137;
for the qualified magnetic material to be detected, the second vacuum chuck 97 of the qualified product suction mechanism 9 sucks the qualified product onto the conveyer belt 102 of the qualified product conveying mechanism 10, then the qualified product vacuum chuck 117 of the qualified product moving mechanism 11 moves the qualified product on the conveyer belt 102 to the position of the material pipe 162 of the pipe loading mechanism 16, and the qualified magnetic material is placed on the top of the ejector rod 168 extending into the material pipe 162; then the gasket feeding mechanism 14 conveys the gaskets to the splicing table 23 one by one, the gasket moving vacuum chuck 15 of the gasket moving mechanism 15 moves the gaskets on the splicing table 23 and stacks the gaskets on the magnetic materials on the ejector rods 168, the ejector rods 168 synchronously descend when the quantity of the magnetic materials and the quantity of the gaskets are gradually increased until the material pipe 162 is full, the rotating frame 161 rotates for one station to continue charging, and the loaded material pipe 162 is manually taken down.
It should be understood that the above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and that the present invention is not limited by the above description and drawings.
Claims (9)
1. Automatic magnetization of magnetic material and detection tubulation all-in-one, including the frame, its characterized in that: be equipped with magnetic material feed mechanism, magnetic material moving mechanism, carousel mechanism, magnetism mechanism, detection mechanism, rotary mechanism, certified products suction means, certified products conveying mechanism, certified products moving mechanism, nonconforming quality suction means, nonconforming quality recovery mechanism, gasket feed mechanism, gasket moving mechanism and tubulation mechanism in the frame, wherein:
the magnetic material feeding mechanism conveys the magnetic materials one by one, and the magnetic material moving mechanism moves the magnetic materials conveyed by the magnetic material feeding mechanism to the turntable mechanism;
the turntable mechanism comprises a circular turntable, and a plurality of placing tables are uniformly distributed on the top of the turntable and used for placing the magnetic materials moved by the magnetic material moving mechanism;
the magnetizing mechanism magnetizes the magnetic materials on the placing table one by one in the rotating process of the turntable;
the detection mechanism comprises a multi-axis manipulator, a detection head is arranged on the multi-axis manipulator and positioned above the placing table, and the detection head detects one surface of the magnetic material which is magnetized on the placing table in the rotating process of the turntable;
the rotating mechanism turns over the magnetic material after detecting one surface of the magnetic material, and the detection mechanism detects the other surface of the magnetic material;
when the two sides of the magnetic material are detected, the qualified product suction mechanism moves the magnetic material which is detected to be qualified to the qualified product conveying mechanism for conveying; the unqualified product suction mechanism moves the unqualified magnetic material to an unqualified product recovery mechanism for recovery;
the tube loading mechanism comprises a rotatable rotating frame, and a plurality of longitudinally placed material tubes are uniformly distributed on the rotating frame;
the qualified product moving mechanism moves the magnetic material on the qualified product conveying mechanism to the material pipe;
the gasket feeding mechanism conveys the gaskets one by one, and the gasket moving mechanism moves the gaskets conveyed by the gasket feeding mechanism to the material pipe and stacks the gaskets on the magnetic material;
the qualified product suction mechanism comprises a second support fixed on the rack, a second transverse cylinder fixed at the top end of the second support, a second transverse sliding table connected with a piston rod of the second transverse cylinder and in sliding fit with the outer wall of the second transverse cylinder, a second longitudinal cylinder fixed at the outer side of the second transverse sliding table, a second longitudinal sliding table connected with a piston rod of the second longitudinal cylinder and in sliding fit with the outer wall of the second longitudinal cylinder, a second fixed plate fixed at the lower end of the second longitudinal sliding table and a second vacuum chuck arranged on the second fixed plate;
the qualified product conveying mechanism comprises a qualified product conveying frame fixed at the top of the frame, a conveying belt is arranged on the qualified product conveying frame and connected with a second synchronous pulley component, the second synchronous pulley component is connected with a second motor, and a baffle plate used for blocking magnetic materials is arranged at the rear end of the qualified product conveying frame;
the second vacuum chuck is positioned above the conveying belt and the placing table;
qualified product moving mechanism is including fixing the qualified product support at the frame top, setting up at the qualified product horizontal cylinder on qualified product support top, link to each other and with the qualified product horizontal cylinder top outer wall sliding fit's qualified product horizontal slip table with the piston rod of qualified product horizontal cylinder, set up the connection platform at qualified product horizontal slip table front end, slide the vertical slip table of qualified product that sets up on connecting the bench, set up the vertical cylinder of qualified product at connection platform front end and link to each other and the qualified product vacuum chuck of the vertical slip table end fixing of qualified product with the vertical cylinder lower extreme piston rod of qualified product.
2. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the magnetic material feeding mechanism comprises a magnetic material feeding hopper and a magnetic material vibrating disk which are fixed on the rack, a discharge port of the magnetic material feeding hopper is positioned above the magnetic material vibrating disk, and a magnetic material feeding track is arranged on one side of the magnetic material vibrating disk;
the top of the frame is provided with a receiving table which is connected with the magnetic material feeding track and used for receiving the magnetic material;
the magnetic material moving mechanism comprises a first support fixed on the rack, a first transverse cylinder fixed on the top end of the first support, a first transverse sliding table connected with a piston rod of the first transverse cylinder and in sliding fit with the outer wall of the first transverse cylinder, a first longitudinal cylinder fixed on the outer side of the first transverse sliding table, a first longitudinal sliding table connected with a piston rod of the first longitudinal cylinder and in sliding fit with the outer wall of the first longitudinal cylinder, a first fixing plate fixed at the lower end of the first longitudinal sliding table and a first vacuum chuck arranged on the first fixing plate and located above the receiving table and the placing table.
3. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the turntable mechanism also comprises a first motor and a first synchronous belt transmission assembly connected with the first motor, and the first synchronous belt transmission assembly is connected with the lower end of the turntable; the top of the placing table is provided with a groove for placing the magnetic material.
4. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the magnetizing mechanism comprises a magnetizing frame fixed on the rack, a magnetizing sliding table longitudinally arranged on the magnetizing frame in a sliding manner, a magnetizing lifting cylinder fixed at the top end of the magnetizing frame and connected with the magnetizing sliding table, and a magnetizing head fixed at the bottom end of the magnetizing sliding table and positioned above the placing table, and the magnetizing head is connected with the magnetizing machine.
5. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the rotary mechanism comprises a rotary fixing frame fixed at the top of the frame, a longitudinal control cylinder fixed on the rotary fixing frame, a longitudinal control sliding table connected with a piston rod of the longitudinal control cylinder and in sliding fit with the outer wall of the longitudinal control cylinder, a transverse control cylinder fixed at the top of the longitudinal control sliding table, a transverse control sliding table connected with a piston rod of the transverse control cylinder and in sliding fit with the outer wall of the top end of the transverse control cylinder, and a rotary manipulator fixed at the top end of the transverse control sliding table.
6. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the unqualified product suction mechanism comprises a third support fixed on the rack, a third transverse cylinder fixed at the top end of the third support, a third transverse sliding table connected with a piston rod of the third transverse cylinder and in sliding fit with the outer wall of the third transverse cylinder, a third longitudinal cylinder fixed at the outer side of the third transverse sliding table, a third longitudinal sliding table connected with a piston rod of the third longitudinal cylinder and in sliding fit with the outer wall of the third longitudinal cylinder, a third fixed plate fixed at the lower end of the third longitudinal sliding table and a third vacuum chuck arranged on the third fixed plate;
the unqualified product recovery mechanism comprises an unqualified product recovery frame fixed at the top of the frame, an unqualified product recovery cylinder is fixed at the top of the unqualified product recovery frame, an unqualified product recovery sliding table in sliding fit with a piston rod of the unqualified product recovery cylinder is slidably arranged at the top of the unqualified product recovery frame, an unqualified product recovery platform is respectively arranged on two sides of the top of the unqualified product recovery frame, two connecting plates are arranged between the two unqualified product recovery platforms, the connecting plates are in sliding fit with sliding grooves in the unqualified product recovery platform, one or two connecting plates are fixed with the unqualified product recovery sliding table, placing grooves are arranged at two ends of the connecting plates, a through hole communicated with the placing grooves is arranged at the top of one end of the unqualified product recovery platform, an insertion hole is arranged at the other end of the unqualified product recovery platform, a drop pipe is fixed at the bottom end of the unqualified product recovery platform and is communicated with the insertion hole, and an unqualified product recovery hopper positioned below the drop pipe is arranged at the top of the frame;
and a cross rod is arranged on the third support, a material pushing cylinder is fixed on the cross rod, a piston rod at the top end of the material pushing cylinder is connected with a lifting plate, the end part of the lifting plate is connected with a lifting rod, two sides of the bottom end of the lifting rod are respectively provided with a push block, and the push blocks are inserted into jacks of the unqualified product recovery platform.
7. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the gasket feeding mechanism comprises a gasket feeding hopper and a gasket vibrating disc which are fixed on the rack, a discharging port of the gasket feeding hopper is positioned above the gasket vibrating disc, and a gasket feeding track is arranged on one side of the gasket vibrating disc;
the top of the rack is provided with a splicing table which is connected with the gasket feeding track and used for receiving the gasket;
the gasket moving mechanism comprises a gasket moving support fixed on the rack, a gasket moving transverse cylinder fixed on the top of the gasket moving support, a gasket moving transverse sliding table connected with a piston rod of the gasket moving transverse cylinder and in sliding fit with the outer wall of the gasket moving transverse cylinder, a gasket moving longitudinal cylinder fixed on the outer side of the gasket moving transverse sliding table, a gasket moving longitudinal sliding table connected with a piston rod of the gasket moving longitudinal cylinder and in sliding fit with the outer wall of the gasket moving longitudinal cylinder, a gasket moving fixing plate fixed at the lower end of the gasket moving longitudinal sliding table and a gasket moving vacuum chuck installed on the gasket moving fixing plate.
8. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the pipe loading mechanism further comprises a base, the rotating frame is arranged at the top of the base, a third motor is arranged at the bottom of the base and connected with a third synchronous belt transmission assembly, the third synchronous belt transmission assembly is connected with a reduction box, and the reduction box is connected with the bottom end of the rotating frame;
the pipe loading mechanism further comprises an electric push rod, the electric push rod is connected with a lifting block, a push rod is fixed to the top of the lifting block, and the push rod penetrates from the lower end of the material pipe and extends out of the upper end of the material pipe.
9. The automatic magnetizing and detecting and tubing all-in-one machine for the magnetic material as claimed in claim 1, wherein: the number of the turntable mechanism, the magnetizing mechanism, the detection mechanism, the rotating mechanism, the unqualified product suction mechanism and the unqualified product recovery mechanism is two.
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| CN201910843553.6A CN110444366B (en) | 2019-09-06 | 2019-09-06 | Automatic magnetizing and detecting and pipe loading integrated machine for magnetic materials |
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| CN110444366B true CN110444366B (en) | 2022-01-28 |
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Effective date of registration: 20211202 Address after: 315000 Shounan street urban industrial zone, Ningbo City, Zhejiang Province Applicant after: NINGBO MINGZHONG AUTOMATION TECHNOLOGY Co.,Ltd. Address before: Jiangshan Town, Fengzhou, Zhejiang Province 315000 Applicant before: Ningbo Mashi Intelligent Technology Co.,Ltd. |
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