CN114604480B - High-conductivity manganese zinc ferrite magnetic core detection plate wire - Google Patents
High-conductivity manganese zinc ferrite magnetic core detection plate wire Download PDFInfo
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- CN114604480B CN114604480B CN202210426279.4A CN202210426279A CN114604480B CN 114604480 B CN114604480 B CN 114604480B CN 202210426279 A CN202210426279 A CN 202210426279A CN 114604480 B CN114604480 B CN 114604480B
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- 238000001514 detection method Methods 0.000 title claims abstract description 110
- JIYIUPFAJUGHNL-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] JIYIUPFAJUGHNL-UHFFFAOYSA-N 0.000 title claims description 17
- 229910001289 Manganese-zinc ferrite Inorganic materials 0.000 title description 10
- 238000004891 communication Methods 0.000 claims abstract description 7
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 claims description 42
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000004064 recycling Methods 0.000 claims description 24
- 238000012546 transfer Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 14
- 239000000523 sample Substances 0.000 claims description 12
- 238000011084 recovery Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 4
- 239000000725 suspension Substances 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention relates to the technical field of magnetic core production, in particular to a high-conductivity Mn-Zn ferrite magnetic core detection plate wire; the magnetic core positioning device comprises a first conveying line, a detection line, a second conveying line, a magnetic core plate loading machine, a position device and an inductance detection device, wherein the first conveying line, the detection line, the second conveying line and the magnetic core plate loading machine are in communication connection with a controller; feeding the belt of the belt conveyor line in the detection line, wherein the belt is fed once to move by the length of one magnetic core, the distance between the right boundary of the magnetic core to-be-detected area and the left boundary of the magnetic core detection area is an integer multiple of the length of the magnetic core, and the length from the left boundary to the right boundary of the magnetic core detection area is the length of one magnetic core; and a limiting guide device is further arranged on the first conveying line. The belt conveyor line of the detection line performs feeding movement to detect the magnetic cores passing through the inductance detection device one by one, so that the degree of automation is improved; the limit guide device enables the magnetic cores entering the detection line to be arranged in a row one by one, so that the detection efficiency is improved; the magnetic core board loading machine automatically arranges the magnetic cores into a board, so that the labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of magnetic core production, in particular to a high-conductivity manganese zinc ferrite magnetic core detection plate wire.
Background
The Mn-Zn ferrite core has the advantages of high magnetic conductivity, high resistance, small eddy current loss and the like, is commonly applied to high-frequency transformers, broadband transformers, adjustable inductors and other high-frequency circuits, and is widely used; the production process is that the manganese-zinc ferrite material is pressed first, sintered in one thousand high temperature furnace, machined to produce manganese-zinc ferrite core, and finally tested and assembled.
After the existing manganese zinc ferrite magnetic core is processed, the existing manganese zinc ferrite magnetic core is generally detected by a detector manually, and then the qualified standard magnetic core is arranged and plated; the manganese-zinc ferrite magnetic core is low in production and manufacturing automation degree, large in labor intensity and low in efficiency, magnetic core detection data deviation is easy to occur due to errors, the yield of the magnetic core is affected, the labor cost is increasingly high, and the product cost is increased.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a high-conductivity manganese-zinc ferrite magnetic core detection plate wire.
In order to achieve the above purpose, the invention adopts the following technical scheme: the high-conductivity Mn-Zn ferrite magnetic core detection plate mounting line is provided with a magnetic core, and comprises a first conveying line, a detection line, a second conveying line and a magnetic core plate mounting machine which are sequentially connected; the device also comprises a positioner, an inductance detection device and a controller;
the output end of the first conveying line is provided with a first output port, and the width of the first output port is the same as that of the magnetic core; the detection line comprises a belt conveying line and a roller conveying line which are sequentially connected; the input end of the belt conveyor line is positioned at the first output port, and the magnetic core enters the belt conveyor line through the first output port;
the belt of the belt conveying line performs feeding motion, the belt moves by the length of one magnetic core every time, a magnetic core to-be-detected area is arranged on the belt conveying line, a magnetic core detection area is arranged on the roller conveying line, the distance between the end part of the magnetic core to-be-detected area, which is far away from the first output port, and the end part of the magnetic core detection area, which is close to the belt conveying line, is an integer multiple of the length of the magnetic core, and the length of the magnetic core detection area is the length of one magnetic core;
the position device is arranged at a magnetic core to-be-detected area of the belt conveyor line; the inductance detection device is arranged at a magnetic core detection area of the roller conveying line;
the first conveying line, the belt conveying line, the second conveying line, the magnetic core board loading machine, the position device and the inductance detection device are all in communication connection with the controller.
Preferably, the position device comprises a mounting plate and a limit switch, and the limit switch comprises a limit switch body and a swing rod; the mounting plate is fixed on one side of the belt conveyor line, the limit switch body is fixed on the mounting plate, one end of the swing rod is rotatably connected with the limit switch body, and the other end of the swing rod is a free end; when the free end of the swing rod rotates to the highest point, the free end corresponds to the position right above the end part of the magnetic core to-be-detected area, which is far away from the first output port, and the height from the upper surface of the belt conveying line is equal to the height of the magnetic core.
Preferably, the inductance detection device comprises a base, a detector, a probe and a detection photoelectric switch; the roller conveying line is provided with a magnetic core detection port, and the magnetic core detection port is positioned in the middle of a magnetic core detection area; the base is arranged on one side of the roller conveying line, and the detector is fixed on the base; the probe is arranged at the bottom of the magnetic core detection port and is connected with the detector; the detection photoelectric switch is arranged on the base and corresponds to the end part of the magnetic core detection area, which is far away from the belt conveyor line.
Preferably, the device further comprises a waste recycling device, wherein the waste recycling device is arranged on the second conveying line and is in communication connection with the controller; the waste recycling device comprises a pushing cylinder, a pushing plate, a recycling box and a recycling photoelectric switch; the pushing cylinder is fixed on one side above the second conveying line, and the outer extending end of a piston rod of the pushing cylinder extends to the second conveying line and is fixedly connected with the push plate; the recovery box is positioned on one side of the second conveying line opposite to the pushing cylinder and corresponds to the position of the pushing plate; the recovery photoelectric switch is arranged on the push plate.
Preferably, the output end of the second conveying line is also provided with a second output port, and the magnetic core plate loading machine is provided with an input port; two sides of the second output port are respectively provided with two baffles, and the distance between the two baffles is the same as the width of the magnetic core; the input port of the magnetic core board loading machine is positioned at the second output port of the output end of the second conveying line.
Preferably, a magnet strip is further arranged below the second conveying line.
Preferably, the plate loading machine comprises a machine body, a magnetic core arrangement area, a magnetic core transfer device, a magnetic core suction and hanging device, a pushing mechanism and a plate loading area; the magnetic core arrangement area is horizontally arranged on the upper surface of the machine body, the magnetic core transfer device and the magnetic core suction and suspension device are both arranged above the magnetic core arrangement area, and the pushing mechanism is arranged on one side of the magnetic core arrangement area; the plate loading area is positioned at one side of the machine body, and a material storage wood plate is arranged on the plate loading area;
the magnetic core transfer device comprises a fixing frame, a moving mechanism, a connecting plate, a top plate, a bottom plate and a telescopic device, wherein the fixing frame is fixed on one side of the upper surface of the machine body, the moving mechanism is arranged on the fixing frame and connected with the connecting plate, and the moving mechanism is used for horizontally moving the connecting plate; the top plate is horizontally arranged and fixedly connected with the connecting plate, a bottom plate is horizontally arranged below the top plate, and the top plate is connected with the bottom plate through a telescopic device; a vertical through hole is formed in the middle of the bottom plate;
the magnetic core lifting device comprises a lifting cylinder, a magnet sucker, two side baffles and a bottom baffle; the lifting cylinder is arranged above the through hole of the bottom plate, the magnet sucker is horizontally arranged below the bottom plate, and a piston rod of the lifting cylinder penetrates through the through hole of the bottom plate and is fixedly connected with the magnet sucker; the two side baffles are respectively and fixedly connected to two sides of the bottom plate, the bottom baffle is horizontally arranged and fixedly connected with the two side baffles, and the bottom baffle is positioned below the magnet sucker;
the pushing mechanism comprises a pushing cylinder, a pushing plate and a pushing area, wherein the pushing area is close to one side of the magnetic core arrangement area and is positioned on the same plane with the magnetic core arrangement area; the pushing cylinder is fixed on the upper surface of the machine body, and the pushing plate is fixedly connected with a piston rod of the pushing cylinder and is positioned on the pushing area;
the pushing area is positioned at the input port; the pushing plate is positioned at one side of the input port far away from the magnetic core arrangement area and is parallel to the conveying direction of the magnetic cores.
Preferably, the first conveying line is provided with a limiting guide device, and the magnetic core can move to the first output port through the limiting guide device;
the limiting guide device comprises a first barrier strip, a second barrier strip, a third barrier strip, a first guide strip, a second guide strip, a third guide strip, a fourth guide strip and a fifth guide strip;
the first barrier strips, the second barrier strips and the third barrier strips are sequentially staggered on the first conveying line from the input end of the first conveying line and are obliquely arranged relative to the conveying direction of the first conveying line, one ends of the first barrier strips, the second barrier strips and the third barrier strips are fixed on one side of the first conveying line, and the other ends extend to the middle part beyond the first conveying line; one end of the third barrier strip, which is far away from the end part of the first conveying line, is connected with one end of the first guide strip;
one end of the first guide strip, which is far away from the third barrier strip, is connected with one end of the second guide strip, which is far away from the first guide strip, is connected with one end of the third guide strip, and one end of the third guide strip, which is far away from the second guide strip, is positioned at one side of the first output port;
one end of the fourth guide strip is connected with one side of the first conveying line, which is opposite to the third barrier strip, and the other end of the fourth guide strip is connected with one end of the fifth guide strip, and one end of the fifth guide strip, which is far away from the fourth guide strip, is positioned on one side of the first output port, which is opposite to the third guide strip.
Compared with the prior art, the invention has the advantages and positive effects that: (1) By arranging the detection line, the belt conveyor line of the detection line performs feeding motion, magnetic cores passing through the inductance detection device are detected one by one, deviation of detection data is avoided, automation of detection is improved, cost is reduced, and rejection rate is reduced; (2) The first conveying line enables the magnetic cores entering the detection line to be arranged in a row one by one through the limiting guide device, and the efficiency of the detection line on the magnetic cores is improved; (3) The magnetic core is arranged and plated through the magnetic core plate loading machine without manual operation, so that the manual labor degree and the manual cost are greatly reduced; (4) The waste recycling device recycles unqualified magnetic cores detected by the inductance detection device without manual picking, so that manual operation is further reduced, and cost is controlled.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced,
FIG. 1 is a schematic diagram of the present test panel;
FIG. 2 is a top view of the inspection line and the second conveyor line;
FIG. 3 is a side view of a detection line;
FIG. 4 is a top view of the second conveyor line and the loader;
FIG. 5 is a side view of the plate.
Reference numerals illustrate:
1-a first conveying line, 11-a first barrier strip, 12-a second barrier strip, 13-a third barrier strip, 14-a first guide strip, 15-a second guide strip, 16-a third guide strip, 17-a fourth guide strip, 18-a fifth guide strip and 19-a first output port;
2-detecting lines, 21-belt conveying lines, 22-roller conveying lines, 23-magnetic core to-be-detected areas, 24-magnetic core detecting areas and 25-magnetic core detecting ports;
3-a second conveying line, 31-a magnet bar, 32-a baffle plate and 33-a second output port;
4-magnetic core plate loading machine, 41-machine body, 42-magnetic core arrangement area,
43-magnetic core transfer device, 431-fixing frame, 432-moving mechanism, 433-connecting plate, 434-top plate, 435-bottom plate, 436-telescopic device,
44-magnetic core lifting device, 441-lifting cylinder, 442-magnet sucker, 443-side baffle, 444-bottom baffle,
45-pushing mechanism, 451-pushing cylinder, 452-pushing plate and 452-pushing area;
46-plate loading area, 461-storage wood plate, 47-input port;
5-position device, 51-mounting plate, 52-limit switch body, 53-swing rod;
6-inductance detection device, 61-base, 62-detector, 63-probe, 64-detection photoelectric switch;
7-waste recycling devices, 71-pushing air cylinders, 72-pushing plates, 73-recycling boxes and 74-recycling photoelectric switches;
8-magnetic core.
Description of the embodiments
In order that the above objects, features and advantages of the invention will be more clearly understood, a further description of the invention will be rendered by reference to the appended drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as described herein, and therefore the present invention is not limited to the specific embodiments of the disclosure that follow.
Examples
The invention will be further described with reference to fig. 1-4, wherein a high-conductivity manganese-zinc ferrite magnetic core detection plate wire is shown in fig. 1, and a magnetic core 8 is arranged on the high-conductivity manganese-zinc ferrite magnetic core detection plate wire and comprises a first conveying wire 1, a detection wire 2, a second conveying wire 3 and a magnetic core plate loading machine 4 which are sequentially connected; also comprises a positioner 5, an inductance detection device 6 and a controller.
The output end of the first conveying line 1 is provided with a first output port 19, and the width of the first output port 19 is the same as that of the magnetic core 8; the detection line 2 comprises a belt conveying line 21 and a roller conveying line 22 which are sequentially connected; the input end of the belt conveyor line 21 is located at the first outlet 19, and the magnetic core 8 enters the belt conveyor line 21 through the first outlet 19.
The belt of belt transfer chain 21 is feeding motion, and once the belt of feeding removes the length of a magnetic core 8, is equipped with magnetic core and waits to examine district 23 on the belt transfer chain 21, is equipped with magnetic core detection zone 24 on the running roller transfer chain 22, and the magnetic core is waited to examine the distance between the tip that the district 23 kept away from first delivery outlet 19 and the magnetic core detection zone 24 is close to the tip of belt transfer chain 21 and is the integer multiple of magnetic core 8 length, and the length of magnetic core detection zone 24 is the length of a magnetic core 8.
The positioner 5 is arranged at a magnetic core waiting area 23 of the belt conveyor line 21; the inductance detecting device 6 is disposed at the core detection area 24 of the roller conveyor line 22.
The first conveyor line 1, the belt conveyor line 21, the second conveyor line 3, the magnetic core board loader 4, the positioner 5 and the inductance detection device 6 are all in communication connection with the controller.
As shown in fig. 2 and 3, the positioner 5 includes a mounting plate 51 and a limit switch, and the limit switch includes a limit switch body 52 and a swing link 53; the mounting plate 51 is fixed on one side of the belt conveyor line 21, the limit switch body 52 is fixed on the mounting plate 51, one end of the swing rod 53 is rotatably connected with the limit switch body 52, and the other end is a free end; the free end of the swing rod 53 rotates to the highest point and corresponds to the position right above the end of the magnetic core to-be-detected area 23 far away from the first output port 19, and the height from the upper surface of the belt conveying line 21 is equal to the height of the magnetic core 8.
As shown in fig. 2 and 3, the inductance detecting device 6 includes a base 61, a detector 62, a probe 63, and a detection photoelectric switch 64; the roller conveying line 22 is provided with a magnetic core detection port 25, and the magnetic core detection port 25 is positioned in the middle of the magnetic core detection area 24; the base 61 is arranged on one side of the roller conveying line 22, and the detector 62 is fixed on the base 61; the probe 63 is arranged at the bottom of the magnetic core detection port 25 and is connected with the detector 62; the detection photoelectric switch 64 is provided on the base 61 and corresponds to an end of the magnetic core detection area 24 away from the belt conveyor line 21.
As shown in fig. 2, the device further comprises a waste recycling device 7, wherein the waste recycling device 7 is arranged on the second conveying line 3 and is in communication connection with the controller; the waste recycling device 7 comprises a pushing cylinder 71, a pushing plate 72, a recycling bin 73 and a recycling photoelectric switch 74; the pushing cylinder 71 is fixed on one side above the second conveying line 3, and the outer extending end of a piston rod of the pushing cylinder 71 extends to the second conveying line 3 and is fixedly connected with the push plate 72; the recovery box 73 is positioned on the opposite side of the second conveying line 3 from the pushing cylinder 71 and corresponds to the push plate 72 in position; a recovery photoelectric switch 74 is provided on the push plate 72.
As shown in fig. 4, the output end of the second conveying line 3 is further provided with a second output port 33, and the magnetic core board loading machine 4 is provided with an input port 47; two baffles 32 are respectively arranged at two sides of the second output port 33, and the distance between the two baffles 32 is the same as the width of the magnetic core 8; the inlet 47 of the core loader 4 is located at the second outlet 33 at the output end of the second conveyor line 3.
As shown in fig. 2, a magnet bar 31 is further provided under the second conveyor line 3.
As shown in fig. 4 and 5, the loader 4 includes a body 41, a core arrangement area 42, a core transfer device 43, a core suction lifting device 44, a pushing mechanism 45, and a loading area 46; the magnetic core arrangement area 42 is horizontally arranged on the upper surface of the machine body 41, the magnetic core transfer device 43 and the magnetic core suction and suspension device 44 are arranged above the magnetic core arrangement area 42, and the pushing mechanism 45 is arranged on one side of the magnetic core arrangement area 42; the plate area 46 is positioned on one side of the machine body 41, and a material storage plank 461 is arranged on the plate area 46.
The magnetic core transferring device 43 comprises a fixing frame 431, a moving mechanism 432, a connecting plate 433, a top plate 434, a bottom plate 435 and a telescopic device 436, wherein the fixing frame 431 is fixed on one side of the upper surface of the machine body 41, the moving mechanism 432 is arranged on the fixing frame 431 and connected with the connecting plate 433, and the moving mechanism 432 is used for horizontally moving the connecting plate 433; the top plate 434 is horizontally arranged and fixedly connected with the connecting plate 433, the bottom plate 435 is horizontally arranged below the top plate 434, and the top plate 434 is connected with the bottom plate 435 through the telescopic device 436; a vertical through hole is formed in the middle of the bottom plate 435.
The magnetic core lifting device 44 comprises a lifting cylinder 441, a magnet sucker 442, two side baffles 443 and a bottom baffle 444; the lifting cylinder 441 is arranged above the through hole of the bottom plate 435, the magnet sucker 442 is horizontally arranged below the bottom plate 435, and a piston rod of the lifting cylinder 441 passes through the through hole of the bottom plate 435 and is fixedly connected with the magnet sucker 442; the two side baffles 443 are respectively and fixedly connected to two sides of the bottom plate 435, the bottom baffle 444 is horizontally arranged and fixedly connected to the two side baffles 443, and the bottom baffle 444 is positioned below the magnet sucker 442.
The pushing mechanism 45 comprises a pushing air cylinder 451, a pushing plate 452 and a pushing area 453, wherein the pushing area 453 is close to one side of the magnetic core arrangement area 42 and is in the same plane with the magnetic core arrangement area 42; the pushing cylinder 451 is fixed on the upper surface of the machine body 41, and the pushing plate 452 is fixedly connected with a piston rod of the pushing cylinder 451 and is located on the pushing area 453.
The pushing zone 453 is located at the input port 47; the pusher plate 452 is located on a side of the input port 47 away from the core arrangement region 42 and is parallel to the conveying direction of the magnetic cores 8.
As shown in fig. 1, the first conveyor line 1 is provided with a limit guide, by means of which the magnetic core 8 can be moved to the first outlet 19.
The limit guiding device comprises a first barrier strip 11, a second barrier strip 12, a third barrier strip 13, a first guiding strip 14, a second guiding strip 15, a third guiding strip 16, a fourth guiding strip 17 and a fifth guiding strip 18.
The first barrier strip 11, the second barrier strip 12 and the third barrier strip 13 are sequentially staggered on the first conveying line 1 from the input end of the first conveying line 1, are obliquely arranged relative to the conveying direction of the first conveying line 1, and one ends of the first barrier strip 11, the second barrier strip 12 and the third barrier strip 13 are fixed on one side of the first conveying line 1, and the other ends extend to exceed the middle part of the first conveying line 1; one end of the third barrier strip 13, which is far from the end of the first conveyor line 1, is connected with one end of the first guide strip 14.
One end of the first guide strip 14 far away from the third barrier strip 13 is connected with one end of the second guide strip 15, one end of the second guide strip 15 far away from the first guide strip 14 is connected with one end of the third guide strip 16, and one end of the third guide strip 16 far away from the second guide strip 15 is located on one side of the first output port 19.
One end of the fourth guide strip 17 is connected to a side of the first conveyor line 1 opposite to the third barrier strip 13, and the other end is connected to one end of the fifth guide strip 18, and one end of the fifth guide strip 18, which is far away from the fourth guide strip 17, is located on a side of the first output port 19 opposite to the third guide strip 16.
Working principle:
the magnetic core detection plate wire is started, stacked magnetic cores 8 are placed at the input end of the first conveying line 1 and are spread to form a layer, the magnetic cores 8 spread to form a layer are raked off through the first barrier strip 11, the second barrier strip 12 and the third barrier strip 13, and are guided by limiting positions of the first guide strip 14, the second guide strip 15, the third guide strip 16, the fourth guide strip 17 and the fifth guide strip 18 one by one and are arranged at the position of the first output port 19 in a row.
Under the continuous transmission of the first conveying line 1, the first magnetic core 8 at the first output port 19 enters the magnetic core to-be-detected area 23 at the input end of the belt conveying line 21 of the detection line 2, meanwhile, the swing rod 53 of the position indicator 5 is triggered, the magnetic core 8 completely enters the magnetic core to-be-detected area 23, the swing rod 53 is lifted to the highest position, at the moment, the limit switch transmits an action signal to the controller to control the first conveying line 1 to stop running, meanwhile, the controller receives the action signal to control the belt conveying line 21 of the detection line 2 to run, the belt of the belt conveying line 21 moves forwards by the length of one magnetic core 8, the magnetic core 8 in the magnetic core to-be-detected area 23 completely breaks away from the magnetic core to-be-detected area 23 and moves forwards by the length of one magnetic core 8, and the swing rod 53 returns.
After the swing rod 53 returns, the limit switch transmits a return signal to the controller, the controller receives the return signal to control the first magnetic core 1 to continue to operate, the second magnetic core 8 is transmitted to the magnetic core 8 to completely enter the to-be-detected area 23, then the position device 5 repeats the action when the first magnetic core 8 enters, the first magnetic core 1 stops operating, the belt of the belt conveying line 21 moves forward by the length of one magnetic core 8, the second magnetic core 8 completely breaks away from the magnetic core to-be-detected area 23, and the swing rod 53 returns. At this time, the first magnetic core 8 is located next to the second magnetic core 8; continuing the feeding of the magnetic cores 8, all the magnetic cores 8 fed onto the inspection line 2 are closely arranged in a row.
The magnetic cores 8 are closely arranged in a row to move rightwards under the condition of the feeding movement of the belt conveyor line 21, the magnetic cores are moved to the roller conveyor line 22, when the first magnetic core 8 completely enters the magnetic core detection area 24, a detection photoelectric switch 64 of the inductance detection device 6 transmits a detection signal to the controller, the controller receives the detection signal and then controls the belt conveyor line 21 of the detection line 2 to stop acting, a probe 63 below the magnetic core detection area 24 is inserted into the magnetic core 8 from the magnetic core detection opening 25, the detector 62 performs measurement through the probe 63, and the probe 63 is immediately pulled out after the measurement is finished; at the same time, the controller receives the signal of the detector 62, and controls the belt of the belt conveying line 21 to continuously move the length of one magnetic core 8, and the next magnetic core 8 enters the magnetic core detection area 24, and the cycle is performed;
when the magnetic core 8 enters the magnetic core detection area 24, the controller controls the belt conveyor line 21 to stop acting, and meanwhile, the magnetic core 8 positioned in the magnetic core detection area 23 also breaks away from the magnetic core detection area 23, and the swing rod 53 returns; the rear magnetic core 8 enters the magnetic core to-be-detected area 23, the swing rod 53 is lifted to the highest, the first conveyor line 1 stops running, and at the moment, the belt of the belt conveyor line 21 cannot move because the controller controls the belt conveyor line 21 to stop acting; after the measurement of the detector 62 is completed, the controller controls the belt of the belt conveying line 21 to continuously move by the length of one magnetic core 8, at this time, the magnetic core 8 of the magnetic core to-be-detected area 23 moves forwards to be separated from the magnetic core to-be-detected area 23, the swing rod 53 returns, and the first conveying line 1 continuously runs to continuously convey the next magnetic core 8 to the magnetic core to-be-detected area 23.
The magnetic core 8 measured by the detector 62 enters the input end of the second conveying line 3 from the output end of the roller conveying line 22 under the driving of the belt conveying line 21, and is conveyed to the output end of the second conveying line 3 through the waste recycling device 7 under the conveying of the second conveying line 3.
The waste recycling device 7 is used for recycling unqualified magnetic cores 8 detected by the detector 62, and specifically comprises the following components: when the first magnetic core 8 enters the magnetic core detection area 24, after the probe 63 is inserted into the magnetic core 8, the controller records the 1 st magnetic core 8 by receiving the signal measured by the detector 62; when the first magnetic core 8 continues to move to the waste recycling device 7 on the second conveying line 3, the recycling photoelectric switch 74 detects the first magnetic core 8 and gives a detection signal to the controller, and the controller also records the 1 st magnetic core 8 after receiving the detection signal; when the nth magnetic core 8 enters the magnetic core detection area 24, recording 'the nth magnetic core 8', if the detector 62 detects that the nth magnetic core 8 is failed through the probe 63, marking the recorded 'the nth magnetic core 8' as 'failed', and when the recovery photoelectric switch 74 detects the nth magnetic core 8, the controller controls the pushing cylinder 71 to act, and the push plate 72 is used for pushing the nth magnetic core 8 to the recovery box 73; the pushing cylinder 71 is deactivated if the core 8 is acceptable.
The qualified magnetic cores 8 are continuously conveyed to the second output port 33 at the output end of the second conveying line 3, are limited by the baffle plate 32 and are arranged in a row to the input port 47 of the magnetic core plate loading machine 4, are arranged in a row on the pushing area 452, the pushing cylinder 451 acts to drive the pushing plate 452 to push the magnetic cores 8 arranged in a row to the magnetic core arrangement area 42, and the operation is repeated for a plurality of times until the magnetic cores 8 on the magnetic core arrangement area 42 reach the loading plate number; the magnetic core transfer device 43 moves to the position right above the magnetic core arrangement area 42 through the moving mechanism 432, the moving mechanism 432 is a guide rail sliding block mechanism, the guide rail is horizontally arranged on the fixed frame 431, and the sliding block is connected with the connecting plate 433; the bottom plate 435 is moved downwards by the telescopic device 436, the telescopic device 436 is a cylinder, the cylinder is vertically arranged, the bottom end of the cylinder body is fixed under the top plate 434, a piston rod of the cylinder is fixedly connected with the bottom plate 435, and the cylinder is connected with the air pump; the magnetic core lifting device 44 is driven to move downwards as a whole to the lower surface of the bottom baffle 444 to be close to the upper surface of the magnetic core 8; at this time, the lifting cylinder 441 of the magnetic core lifting device 44 is operated, the magnet sucker 442 moves down to the upper surface of the bottom shutter 444, and the magnetic core 8 is sucked by the magnet sucker 442; lifting the bottom plate 435 by the telescopic device 436, lifting the magnetic core 8, moving the magnetic core transfer device 43 to the position right above the plate loading area 46 by the moving mechanism 432, moving the bottom plate 435 downwards by the telescopic device 436, carrying the magnetic core suction lifting device 44 downwards, and placing the magnetic core 8 under the bottom baffle 444 on the material storage plank 461; at this time, the lifting cylinder 441 of the magnetic core lifting device 44 is operated, and the magnet sucker 442 moves up until the magnetic core 8 is completely separated from the attraction of the magnet sucker 442; the telescopic device 436 moves upwards with the magnetic core suction device 44 through the bottom plate 435, the magnetic core 8 is placed on the material storage plank 461, and the moving mechanism 432 moves the magnetic core transferring device 43 back to the position right above the magnetic core arrangement area 42, so that the magnetic core 8 is completely assembled.
The present invention is not limited to the above embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification and equivalent changes to the above embodiments according to the technical substance of the present invention are still within the scope of the technical solution of the present invention.
Claims (7)
1. The high-conductivity Mn-Zn ferrite magnetic core detection plate mounting line is provided with a magnetic core (8) and is characterized by comprising a first conveying line (1), a detection line (2), a second conveying line (3) and a magnetic core plate mounting machine (4) which are connected in sequence; the device also comprises a positioner (5), an inductance detection device (6) and a controller;
the output end of the first conveying line (1) is provided with a first output port (19), and the width of the first output port (19) is the same as the width of the magnetic core (8); the detection line (2) comprises a belt conveying line (21) and a roller conveying line (22) which are sequentially connected; the input end of the belt conveyor line (21) is positioned at a first output port (19), and the magnetic core (8) enters the belt conveyor line (21) through the first output port (19);
the belt of the belt conveying line (21) performs feeding motion, the length of one magnetic core (8) is moved once by the belt, a magnetic core to-be-detected area (23) is arranged on the belt conveying line (21), a magnetic core detection area (24) is arranged on the roller conveying line (22), the distance between the end part of the magnetic core to-be-detected area (23) far away from the first output port (19) and the end part of the magnetic core detection area (24) close to the belt conveying line (21) is an integral multiple of the length of the magnetic core (8), and the length of the magnetic core detection area (24) is the length of one magnetic core (8);
the position device (5) is arranged at a magnetic core waiting area (23) of the belt conveying line (21); the inductance detection device (6) is arranged at a magnetic core detection area (24) of the roller conveying line (22);
the first conveying line (1), the belt conveying line (21), the second conveying line (3), the magnetic core board loading machine (4), the position device (5) and the inductance detection device (6) are all in communication connection with the controller;
the position device (5) comprises a mounting plate (51) and a limit switch, and the limit switch comprises a limit switch body (52) and a swing rod (53);
the mounting plate (51) is fixed on one side of the belt conveyor line (21), the limit switch body (52) is fixed on the mounting plate (51), one end of the swing rod (53) is rotatably connected with the limit switch body (52), and the other end is a free end; when the free end of the swing rod (53) rotates to the highest point, the free end corresponds to the position right above the end of the magnetic core to-be-detected area (23) far away from the first output port (19), and the height from the upper surface of the belt conveying line (21) is equal to the height of the magnetic core (8);
under the transmission of the first conveying line (1), a first magnetic core (8) positioned at a first output port (19) enters a magnetic core to-be-detected area (23) at the input end of a belt conveying line (21) of a detection line (2), meanwhile, a swing rod (53) of a position indicator (5) is triggered, when the magnetic core (8) completely enters the magnetic core to-be-detected area (23), the swing rod (53) is lifted to the highest position, a limit switch transmits an action signal to a controller to control the first conveying line (1) to stop running, meanwhile, the controller receives the action signal to control the belt conveying line (21) of the detection line (2) to run, so that a belt of the belt conveying line (21) moves forwards by the length of one magnetic core (8), the magnetic core (8) in the magnetic core to-be-detected area (23) is completely separated from the magnetic core to-be-detected area (23) to move forwards by the length of one magnetic core (8), and the swing rod (53) returns;
after the swing rod (53) returns, the limit switch transmits a return signal to the controller, the controller receives the return signal to control the first conveying line (1) to continue to operate, the second magnetic core (8) is conveyed until the second magnetic core (8) completely enters the region to be detected (23), then the position indicator (5) repeats the action when the first magnetic core (8) enters, the first conveying line (1) stops operating, the belt of the belt conveying line (21) moves forwards by the length of one magnetic core (8), the second magnetic core (8) completely leaves the region to be detected (23), and the swing rod (53) returns; the first magnetic core (8) is adjacent to the second magnetic core (8) in the front-back direction; the magnetic cores (8) after continuous conveying are closely arranged in a row, and all the magnetic cores (8) conveyed to the detection line (2);
the magnetic cores (8) are closely arranged to be moved in a row in a direction away from the first conveying line (1) under the condition of feeding movement of the belt conveying line (21), and the magnetic cores are moved to the roller conveying line (22), after the first magnetic core (8) completely enters the magnetic core detection area (24) and measurement is completed, the controller controls the belt of the belt conveying line (21) to continuously move the length of one magnetic core (8), and the next magnetic core (8) enters the magnetic core detection area (24) in such a circulating manner.
2. The high-conductivity manganese-zinc-ferrite core detection panel wire according to claim 1, wherein the inductance detection device (6) comprises a base (61), a detector (62), a probe (63) and a detection photoelectric switch (64); the roller conveying line (22) is provided with a magnetic core detection port (25), and the magnetic core detection port (25) is positioned in the middle of a magnetic core detection area (24);
the base (61) is arranged on one side of the roller conveying line (22), and the detector (62) is fixed on the base (61); the probe (63) is arranged at the bottom of the magnetic core detection port (25) and is connected with the detector (62); the detection photoelectric switch (64) is arranged on the base (61) and corresponds to the end part of the magnetic core detection area (24) far away from the belt conveyor line (21).
3. The high-conductivity manganese-zinc-ferrite core detection panel according to claim 2, further comprising a waste recycling device (7), wherein the waste recycling device (7) is arranged on the second conveyor line (3) and is in communication connection with the controller;
the waste recycling device (7) comprises a pushing cylinder (71), a pushing plate (72), a recycling box (73) and a recycling photoelectric switch (74);
the pushing cylinder (71) is fixed on one side above the second conveying line (3), and the outer extending end of a piston rod of the pushing cylinder (71) extends to the second conveying line (3) and is fixedly connected with the push plate (72); the recovery box (73) is positioned on one side of the second conveying line (3) opposite to the pushing cylinder (71) and corresponds to the pushing plate (72); the recovery photoelectric switch (74) is arranged on the push plate (72).
4. The high-conductivity manganese-zinc ferrite core detection plate wire according to claim 1, wherein the output end of the second conveying line (3) is further provided with a second output port (33), and the core plate loading machine (4) is provided with an input port (47); two baffle plates (32) are respectively arranged at two sides of the second output port (33), and the distance between the two baffle plates (32) is the same as the width of the magnetic core (8);
an input port (47) of the magnetic core loader (4) is positioned at a second output port (33) of the output end of the second conveying line (3).
5. The high-conductivity manganese-zinc ferrite core detection plate wire according to claim 4, wherein a magnet strip (31) is further arranged below the second conveying line (3).
6. The high-conductivity manganese-zinc-ferrite core detection tooling plate according to claim 4, wherein the tooling plate (4) comprises a machine body (41), a core arrangement area (42), a core transfer device (43), a core suction and lifting device (44), a pushing mechanism (45) and a tooling plate area (46); the magnetic core arrangement area (42) is horizontally arranged on the upper surface of the machine body (41), the magnetic core transfer device (43) and the magnetic core suction and suspension device (44) are arranged above the magnetic core arrangement area (42), and the pushing mechanism (45) is arranged on one side of the magnetic core arrangement area (42); the plate loading area (46) is positioned at one side of the machine body (41), and a material storage plank (461) is arranged on the plate loading area (46);
the magnetic core transfer device (43) comprises a fixed frame (431), a moving mechanism (432), a connecting plate (433), a top plate (434), a bottom plate (435) and a telescopic device (436), wherein the fixed frame (431) is fixed on one side of the upper surface of the machine body (41), the moving mechanism (432) is arranged on the fixed frame (431) and is connected with the connecting plate (433), and the moving mechanism (432) is used for horizontally moving the connecting plate (433); the top plate (434) is horizontally arranged and fixedly connected with the connecting plate (433), a bottom plate (435) is horizontally arranged below the top plate (434), and the top plate (434) is connected with the bottom plate (435) through a telescopic device (436); a vertical through hole is formed in the middle of the bottom plate (435);
the magnetic core lifting device (44) comprises a lifting cylinder (441), a magnet sucker (442), two side baffles (443) and a bottom baffle (444); the lifting cylinder (441) is arranged above the through hole of the bottom plate (435), the magnet sucker (442) is horizontally arranged below the bottom plate (435), and a piston rod of the lifting cylinder (441) penetrates through the through hole of the bottom plate (435) to be fixedly connected with the magnet sucker (442); the two side baffles (443) are respectively and fixedly connected to the two sides of the bottom plate (435), the bottom baffle (444) is horizontally arranged and is fixedly connected with the two side baffles (443), and the bottom baffle (444) is positioned below the magnet sucker (442);
the pushing mechanism (45) comprises a pushing cylinder (451), a pushing plate (452) and a pushing area (453), wherein the pushing area (453) is close to one side of the magnetic core arrangement area (42) and is in the same plane with the magnetic core arrangement area (42); the pushing cylinder (451) is fixed on the upper surface of the machine body (41), and the pushing plate (452) is fixedly connected with a piston rod of the pushing cylinder (451) and is positioned on the pushing area (453);
the pushing area (453) is positioned at the input port (47); the pushing plate (452) is positioned on one side of the input port (47) away from the magnetic core arrangement region (42) and is parallel to the conveying direction of the magnetic cores (8).
7. The high-conductivity manganese-zinc ferrite core detection plate wire according to claim 1, wherein a limit guide device is arranged on the first conveying line (1), and the core (8) can move to a first output port (19) through the limit guide device;
the limiting guide device comprises a first barrier strip (11), a second barrier strip (12), a third barrier strip (13), a first guide strip (14), a second guide strip (15), a third guide strip (16), a fourth guide strip (17) and a fifth guide strip (18);
the first barrier strips (11), the second barrier strips (12) and the third barrier strips (13) are sequentially staggered on the first conveying line (1) from the input end of the first conveying line (1) and are obliquely arranged relative to the conveying direction of the first conveying line (1), one ends of the first barrier strips (11), the second barrier strips (12) and the third barrier strips (13) are fixed on one side of the first conveying line (1), the other ends extend to the middle part beyond the first conveying line (1), and the other ends of the third barrier strips (13) are connected with one end of the first guide strip (14);
one end of the first guide strip (14) far away from the third barrier strip (13) is connected with one end of the second guide strip (15), one end of the second guide strip (15) far away from the first guide strip (14) is connected with one end of the third guide strip (16), and one end of the third guide strip (16) far away from the second guide strip (15) is positioned on one side of the first output port (19);
one end of the fourth guide strip (17) is connected with one side of the first conveying line (1) opposite to the third barrier strip (13), the other end of the fourth guide strip is connected with one end of the fifth guide strip (18), and one end, far away from the fourth guide strip (17), of the fifth guide strip (18) is located on one side, opposite to the third guide strip (16), of the first output port (19).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210426279.4A CN114604480B (en) | 2022-04-22 | 2022-04-22 | High-conductivity manganese zinc ferrite magnetic core detection plate wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210426279.4A CN114604480B (en) | 2022-04-22 | 2022-04-22 | High-conductivity manganese zinc ferrite magnetic core detection plate wire |
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| CN114604480B true CN114604480B (en) | 2023-11-28 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1416548A (en) * | 1964-09-25 | 1965-11-05 | Heliot Maurice Ets | Installation for the automatic feeding and evacuation of containers to a device delivering flat articles or the like one by one |
| US6253903B1 (en) * | 1998-10-16 | 2001-07-03 | Omori Machinery Co., Ltd. | Conveying apparatus |
| CN203624050U (en) * | 2013-12-31 | 2014-06-04 | 山东东阿阿胶股份有限公司 | Material arranging device |
| WO2016140197A1 (en) * | 2015-03-02 | 2016-09-09 | 大日本印刷株式会社 | Container sealing device and container sealing method |
| CN216104301U (en) * | 2021-09-01 | 2022-03-22 | 盱眙欧歌电子有限公司 | Arranging device for soft magnetic ferrite core blanks |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7497316B2 (en) * | 2006-05-12 | 2009-03-03 | Fki Logistex, Inc. | Sortation conveyor apparatus and methods |
-
2022
- 2022-04-22 CN CN202210426279.4A patent/CN114604480B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1416548A (en) * | 1964-09-25 | 1965-11-05 | Heliot Maurice Ets | Installation for the automatic feeding and evacuation of containers to a device delivering flat articles or the like one by one |
| US6253903B1 (en) * | 1998-10-16 | 2001-07-03 | Omori Machinery Co., Ltd. | Conveying apparatus |
| CN203624050U (en) * | 2013-12-31 | 2014-06-04 | 山东东阿阿胶股份有限公司 | Material arranging device |
| WO2016140197A1 (en) * | 2015-03-02 | 2016-09-09 | 大日本印刷株式会社 | Container sealing device and container sealing method |
| CN216104301U (en) * | 2021-09-01 | 2022-03-22 | 盱眙欧歌电子有限公司 | Arranging device for soft magnetic ferrite core blanks |
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