CN114604480A - High manganese zinc ferrite magnetic core that leads detects dress plate line - Google Patents
High manganese zinc ferrite magnetic core that leads detects dress plate line Download PDFInfo
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- CN114604480A CN114604480A CN202210426279.4A CN202210426279A CN114604480A CN 114604480 A CN114604480 A CN 114604480A CN 202210426279 A CN202210426279 A CN 202210426279A CN 114604480 A CN114604480 A CN 114604480A
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- 229910001289 Manganese-zinc ferrite Inorganic materials 0.000 title claims abstract description 21
- JIYIUPFAJUGHNL-UHFFFAOYSA-N [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[Mn++].[Mn++].[Mn++].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Fe+3].[Zn++].[Zn++] JIYIUPFAJUGHNL-UHFFFAOYSA-N 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 114
- 238000004891 communication Methods 0.000 claims abstract description 7
- 230000004888 barrier function Effects 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 28
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 239000000523 sample Substances 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims 3
- 230000033001 locomotion Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 description 7
- 238000005259 measurement Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/068—Packaging groups of articles, the groups being treated as single articles in trays
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coils Or Transformers For Communication (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention relates to the technical field of magnetic core production, in particular to a high-conductivity manganese-zinc ferrite magnetic core detection plate mounting line; the device comprises a first conveying line, a detection line, a second conveying line, a magnetic core loading machine, a positioner on the detection line and an inductance detection device, wherein the first conveying line, the detection line, the second conveying line and the magnetic core loading machine are in communication connection with a controller; the belt of a belt conveying line in the detection line performs feeding motion, the belt is fed once to move by the length of one magnetic core, the distance between the right boundary of a magnetic core to-be-detected area and the left boundary of a magnetic core detection area on the belt is integral multiple of the length of the magnetic core, and the length from the left boundary to the right boundary of the magnetic core detection area is one magnetic core; and a limiting and guiding device is further arranged on the first conveying line. The belt conveyor line of the detection line performs feeding motion, and magnetic cores passing through the inductance detection device are detected one by one, so that the automation degree is improved; the limiting and guiding device enables the magnetic cores entering the detection line to be arranged in a row one by one, so that the detection efficiency is improved; the magnetic core loader arranges the magnetic cores automatically, and labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of magnetic core production, in particular to a high-conductivity manganese-zinc ferrite magnetic core detection plate mounting line.
Background
The manganese-zinc ferrite magnetic core has the advantages of high magnetic conductivity, high resistance, small eddy current loss and the like, is often applied to high-frequency transformers, broadband transformers, adjustable inductors and other high-frequency circuits, and is widely used; the production process generally comprises the steps of firstly pressing the raw material of the manganese-zinc ferrite, sintering the raw material in a high-temperature furnace with more than one thousand degrees, then machining the raw material to prepare the manganese-zinc ferrite magnetic core, and finally arranging and assembling the manganese-zinc ferrite magnetic core after the raw material is detected to be qualified.
After the existing manganese-zinc ferrite magnetic core is processed, the existing manganese-zinc ferrite magnetic core is generally manually detected by a detector, and then the qualified standard magnetic core is arranged and installed; the manganese-zinc ferrite magnetic core is low in production and manufacturing automation degree, large in labor intensity and low in efficiency due to the use of a large amount of workers, the deviation of magnetic core detection data is easy to occur due to errors, the output rate of the magnetic core is influenced, the labor cost of the workers is higher day by day, and the product cost is aggravated.
Disclosure of Invention
The invention provides a high-conductivity manganese-zinc ferrite magnetic core detection plate-mounting line aiming at the technical problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: a high-conductivity manganese-zinc ferrite magnetic core detection plate loading line is provided with a magnetic core and comprises a first conveying line, a detection line, a second conveying line and a magnetic core plate loading machine which are sequentially connected; the induction detection device also comprises a positioner, an induction detection device and a controller;
the output end of the first conveying line is provided with a first output port, and the width of the first output port is the same as that of the magnetic core; the detection line comprises a belt conveying line and a roller conveying line which are connected in sequence; the input end of the belt conveying line is positioned at a first output port, and the magnetic core enters the belt conveying line through the first output port;
the belt of the belt conveying line performs feeding movement, the belt moves by the length of one magnetic core every time the belt is fed, a magnetic core to be detected area is arranged on the belt conveying line, a magnetic core detection area is arranged on the roller conveying line, the distance between the right boundary of the magnetic core to be detected area and the left boundary of the magnetic core detection area is integral multiple of the length of the magnetic core, and the length from the left boundary to the right boundary of the magnetic core detection area is one magnetic core;
the positioner is arranged at a magnetic core to-be-detected area of the belt conveying line; the inductance detection device is arranged at a magnetic core detection area of the roller conveying line;
the first conveying line, the belt conveying line, the second conveying line, the magnetic core plate loading machine, the positioner and the inductance detection device are all in communication connection with the controller.
Preferably, the positioner comprises a mounting plate and a limit switch, and the limit switch comprises a limit switch body and a swing rod; the mounting plate is fixed on one side of the belt conveying line, the limit switch body is fixed on the mounting plate, one end of the swing rod is rotatably connected with the limit switch body, and the other end of the swing rod is a free end; when the free end of the swing rod rotates to the highest point, the free end of the swing rod corresponds to the position right above the right boundary of the magnetic core waiting area, and the height from the upper surface of the belt conveying line is equal to the height of the magnetic core.
Preferably, the inductance detection device comprises a base, a detector, a probe and a detection photoelectric switch; the roller conveying line is provided with a magnetic core detection port, and the magnetic core detection port is positioned in the middle of a magnetic core detection area; the base is arranged on one side of the roller conveying line, and the detector is fixed on the base; the probe is arranged at the bottom of the detection port of the magnetic core and is connected with the detector; the detection photoelectric switch is arranged on the base and corresponds to the right boundary of the magnetic core detection area.
Preferably, the waste recycling device is arranged on the second conveying line and is in communication connection with the controller; the waste recovery device comprises a pushing cylinder, a push plate, a recovery box and a recovery photoelectric switch; the pushing cylinder is fixed on one side above the second conveying line, and the extending end of the piston rod of the pushing cylinder extends to the second conveying line and is fixedly connected with the push plate; the recovery box is positioned on one side of the second conveying line opposite to the pushing cylinder and corresponds to the push plate; the recovery photoelectric switch is arranged on the push plate.
Preferably, the output end of the second conveying line is also provided with a second output port, and the magnetic core plate loader is provided with an input port; two sides of the second output port are respectively provided with two baffles, and the distance between the two baffles is the same as the width of the magnetic core; and the input port of the magnetic core plate loading machine is positioned at the second output port of the output end of the second conveying line.
Preferably, a magnet strip is further arranged below the second conveying line.
Preferably, the plate loading machine comprises a machine body, a magnetic core arrangement area, a magnetic core transfer device, a magnetic core suction and hoisting device, a material pushing mechanism and a plate loading area; the magnetic core arrangement area is horizontally arranged on the upper surface of the machine body, the magnetic core transfer device and the magnetic core suction and lifting device are both arranged above the magnetic core arrangement area, and the material pushing mechanism is arranged on one side of the magnetic core arrangement area; the board loading area is positioned on one side of the machine body, and a material storing board is arranged on the board loading area;
the magnetic core transfer device comprises a fixed frame, a moving mechanism, a connecting plate, a top plate, a bottom plate and a telescopic device, wherein the fixed frame is fixed on one side of the upper surface of the machine body; the top plate is horizontally arranged and fixedly connected with the connecting plate, a bottom plate is horizontally arranged below the top plate, and the top plate is connected with the bottom plate through a telescopic device; a vertical through hole is formed in the middle of the bottom plate;
the magnetic core sucking and hanging device comprises a lifting cylinder, a magnet sucker, two side baffles and a bottom baffle; the lifting cylinder is arranged above the through hole of the bottom plate, the magnet sucker is horizontally arranged below the bottom plate, and a piston rod of the lifting cylinder penetrates through the through hole of the bottom plate and is fixedly connected with the magnet sucker; the two side baffles are respectively and fixedly connected with the two sides of the bottom plate, the bottom baffle is horizontally arranged and is fixedly connected with the two side baffles, and the bottom baffle is positioned below the magnetic sucker;
the material pushing mechanism comprises a material pushing cylinder, a material pushing plate and a material pushing area, wherein the material pushing area is close to one side of the magnetic core arrangement area and is positioned on the same plane with the magnetic core arrangement area; the pushing cylinder is fixed on the upper surface of the machine body, and the pushing plate is fixedly connected with a piston rod of the pushing cylinder and is positioned on the pushing area;
the material pushing area is positioned at the input port; the material pushing plate is positioned on one side of the input port, which is far away from the magnetic core arrangement area, and is parallel to the conveying direction of the magnetic cores.
Preferably, the first conveying line is provided with a limiting and guiding device, and the magnetic core can move to the first output port through the limiting and guiding device;
the limiting and guiding device comprises a first barrier strip, a second barrier strip, a third barrier strip, a first guide strip, a second guide strip, a third guide strip, a fourth guide strip and a fifth guide strip;
the first barrier strip, the second barrier strip and the third barrier strip are sequentially arranged on the first conveying line in a staggered mode from the input end of the first conveying line and are arranged obliquely relative to the conveying direction of the first conveying line, one end of each of the first barrier strip, the second barrier strip and the third barrier strip is fixed to one side of the first conveying line, and the other end of each of the first barrier strip, the second barrier strip and the third barrier strip extends to the middle of the first conveying line and is connected with one end of the first guide strip;
one end of the first guide strip, which is far away from the third barrier strip, is connected with one end of the second guide strip, which is far away from the first guide strip, is connected with one end of the third guide strip, and one end of the third guide strip, which is far away from the second guide strip, is positioned on one side of the first output port;
one end of the fourth guide strip is connected with one side of the first conveying line opposite to the third barrier strip, the other end of the fourth guide strip is connected with one end of the fifth guide strip, and one end, far away from the fourth guide strip, of the fifth guide strip is located on one side, opposite to the first output port and the third guide strip.
Compared with the prior art, the invention has the advantages and positive effects that: (1) by arranging the detection line, the inductance detection device is arranged on the detection line, the belt conveyor line of the detection line performs feeding motion, and the magnetic cores passing through the inductance detection device are detected one by one, so that the detection data can not deviate, the detection automation is improved, the cost is reduced, and the rejection rate is reduced; (2) the first conveying line enables the magnetic cores entering the detection line to be arranged in a row one by one through the limiting and guiding device, and the efficiency of detecting the magnetic cores by the detection line is improved; (3) the magnetic cores are arranged and mounted through the magnetic core mounting machine, manual operation is not needed, and the labor intensity and the labor cost are greatly reduced; (4) the waste recovery device recovers the unqualified magnetic cores detected by the inductance detection device without manual picking, thereby further reducing manual operation and controlling the cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced,
FIG. 1 is a schematic view of the present inspection plate-mounting line;
FIG. 2 is a top view of the inspection line and the second conveyor line;
FIG. 3 is a side view of a test line;
FIG. 4 is a top view of the second conveyor line and loader;
fig. 5 is a side view of the loader.
Description of reference numerals:
1-a first conveying line, 11-a first barrier strip, 12-a second barrier strip, 13-a third barrier strip, 14-a first guide strip, 15-a second guide strip, 16-a third guide strip, 17-a fourth guide strip, 18-a fifth guide strip, 19-a first output port;
2-detection line, 21-belt conveyor line, 22-roller conveyor line, 23-magnetic core inspection area, 24-magnetic core detection area and 25-magnetic core detection port;
3-a second conveying line, 31-a magnet strip, 32-a baffle, 33-a second output port;
4-magnetic core loading machine, 41-machine body, 42-magnetic core arrangement area,
43-magnetic core transfer device, 431-fixed frame, 432-moving mechanism, 433-connecting plate, 434-top plate, 435-bottom plate, 436-telescopic device,
44-magnetic core suction and hanging device, 441-lifting cylinder, 442-magnetic sucker, 443-side baffle, 444-bottom baffle,
45-material pushing mechanism, 451-material pushing cylinder, 452-material pushing plate and 452-material pushing area;
46-a board loading area, 461-a storage wood board and 47-an input port;
5-a positioner, 51-a mounting plate, 52-a limit switch body and 53-a swing rod;
6-inductance detection device, 61-base, 62-detector, 63-probe, 64-detection photoelectric switch;
7-waste recovery device, 71-pushing cylinder, 72-push plate, 73-recovery box and 74-recovery photoelectric switch;
8-magnetic core.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
Example 1
The invention is further explained by combining the attached figures 1-4, and a high-conductivity manganese-zinc ferrite magnetic core detection plate loading line is shown in figure 1, and is provided with a magnetic core 8, which comprises a first conveying line 1, a detection line 2, a second conveying line 3 and a magnetic core plate loading machine 4 which are connected in sequence; the device also comprises a positioner 5, an inductance detection device 6 and a controller;
the output end of the first conveying line 1 is provided with a first output port 19, and the width of the first output port 19 is the same as that of the magnetic core 8; the detection line 2 comprises a belt conveying line 21 and a roller conveying line 22 which are connected in sequence; the input end of the belt conveyor line 21 is positioned at the first output port 19, and the magnetic core 8 enters the belt conveyor line 21 through the first output port 19;
the belt of the belt conveying line 21 performs feeding movement, the belt moves by the length of one magnetic core 8 every time the belt is fed, a magnetic core waiting detection area 23 is arranged on the belt conveying line 21, a magnetic core detection area 24 is arranged on the roller conveying line 22, the distance between the right boundary of the magnetic core waiting detection area 23 and the left boundary of the magnetic core detection area 24 is integral multiple of the length of the magnetic core 8, and the length from the left boundary to the right boundary of the magnetic core detection area 24 is the length of one magnetic core 8;
the positioner 5 is arranged at a magnetic core waiting area 23 of the belt conveying line 21; the inductance detection device 6 is arranged at a magnetic core detection area 24 of the roller conveying line 22;
the first conveying line 1, the belt conveying line 21, the second conveying line 3, the magnetic core plate loader 4, the positioner 5 and the inductance detection device 6 are all in communication connection with the controller.
As shown in fig. 2 and 3, the positioner 5 includes a mounting plate 51 and a limit switch, and the limit switch includes a limit switch body 52 and a swing link 53; the mounting plate 51 is fixed on one side of the belt conveyor line 21, the limit switch body 52 is fixed on the mounting plate 51, one end of the swing rod 53 is rotatably connected with the limit switch body 52, and the other end of the swing rod is a free end; when the free end of the swing rod 53 is turned to the highest point, the free end of the swing rod corresponds to the position right above the right boundary of the magnetic core waiting-to-be-detected area 23, and the height from the upper surface of the belt conveyor line 21 is equal to the height of the magnetic core 8.
As shown in fig. 2 and 3, the inductance detecting device 6 includes a base 61, a detector 62, a probe 63, and a detecting photoelectric switch 64; the roller conveying line 22 is provided with a magnetic core detection port 25, and the magnetic core detection port 25 is positioned in the middle of the magnetic core detection area 24; the base 61 is arranged on one side of the roller conveying line 22, and the detector 62 is fixed on the base 61; the probe 63 is arranged at the bottom of the magnetic core detection port 25 and is connected with the detector 62; the detecting photoelectric switch 64 is disposed on the base 61 and corresponds to the right boundary of the core detection region 24.
As shown in fig. 2, the device further comprises a waste recycling device 7, wherein the waste recycling device 7 is arranged on the second conveying line 3 and is in communication connection with the controller; the waste recycling device 7 comprises a pushing cylinder 71, a push plate 72, a recycling box 73 and a recycling photoelectric switch 74; the pushing cylinder 71 is fixed on one side above the second conveying line 3, and the extending end of the piston rod of the pushing cylinder 71 extends to the second conveying line 3 and is fixedly connected with the push plate 72; the recovery box 73 is positioned on one side of the second conveying line 3 opposite to the pushing cylinder 71 and corresponds to the pushing plate 72 in position; the recovery photoelectric switch 74 is disposed on the push plate 72.
As shown in fig. 4, the output end of the second conveying line 3 is further provided with a second output port 33, and the magnetic core loader 4 is provided with an input port 47; two baffles 32 are respectively arranged on two sides of the second outlet 33, and the distance between the two baffles 32 is the same as the width of the magnetic core 8; the input port 47 of the magnetic core loader 4 is located at the second output port 33 of the output end of the second conveyor line 3.
As shown in fig. 2, a magnet bar 31 is further disposed below the second conveying line 3.
As shown in fig. 4 and 5, the loader 4 includes a machine body 41, a magnetic core arrangement area 42, a magnetic core transfer device 43, a magnetic core suction and lifting device 44, a pushing mechanism 45 and a loading area 46; the magnetic core arrangement area 42 is horizontally arranged on the upper surface of the machine body 41, the magnetic core transfer device 43 and the magnetic core suction and lifting device 44 are both arranged above the magnetic core arrangement area 42, and the material pushing mechanism 45 is arranged on one side of the magnetic core arrangement area 42; the board loading area 46 is located on one side of the machine body 41, and a storage board 461 is arranged on the board loading area 46;
the magnetic core transfer device 43 comprises a fixed frame 431, a moving mechanism 432, a connecting plate 433, a top plate 434, a bottom plate 435 and a telescopic device 436, wherein the fixed frame 431 is fixed on one side of the upper surface of the machine body 41, the moving mechanism 432 is arranged on the fixed frame 431 and connected with the connecting plate 433, and the moving mechanism 432 is used for horizontally moving the connecting plate 433; the top plate 434 is horizontally arranged and fixedly connected with the connecting plate 433, a bottom plate 435 is horizontally arranged below the top plate 434, and the top plate 434 is connected with the bottom plate 435 through a telescopic device 436; a vertical through hole is formed in the middle of the bottom plate 435;
the magnetic core sucking and hanging device 44 comprises a lifting cylinder 441, a magnet sucker 442, two side baffles 443 and a bottom baffle 444; the lifting cylinder 441 is arranged above the through hole of the bottom plate 435, the magnet sucker 442 is horizontally arranged below the bottom plate 435, and a piston rod of the lifting cylinder 441 penetrates through the through hole of the bottom plate 435 to be fixedly connected with the magnet sucker 442; the two side baffles 443 are respectively and fixedly connected with two sides of the bottom plate 435, the bottom baffle 444 is horizontally arranged and fixedly connected with the two side baffles 443, and the bottom baffle 444 is positioned below the magnetic suction cup 442;
the material pushing mechanism 45 comprises a material pushing cylinder 451, a material pushing plate 452 and a material pushing area 453, wherein the material pushing area 453 is close to one side of the magnetic core arrangement area 42 and is positioned on the same plane with the magnetic core arrangement area 42; the pushing cylinder 451 is fixed on the upper surface of the machine body 41, and the pushing plate 452 is fixedly connected with a piston rod of the pushing cylinder 451 and is positioned on the pushing area 453;
the pusher region 453 is located at the input port 47; the material pushing plate 452 is located on the side of the input port 47 away from the core arrangement region 42, and is parallel to the conveying direction of the magnetic core 8.
As shown in fig. 1, a limiting and guiding device is arranged on the first conveying line 1, and the magnetic core 8 can be moved to a first output port 19 through the limiting and guiding device;
the limiting and guiding device comprises a first barrier strip 11, a second barrier strip 12, a third barrier strip 13, a first guide strip 14, a second guide strip 15, a third guide strip 16, a fourth guide strip 17 and a fifth guide strip 18;
the first barrier strips 11, the second barrier strips 12 and the third barrier strips 13 are sequentially arranged on the first conveying line 1 in a staggered manner from the input end of the first conveying line 1 and are obliquely arranged relative to the conveying direction of the first conveying line 1, one ends of the first barrier strips 11, the second barrier strips 12 and the third barrier strips 13 are all fixed on one side of the first conveying line 1, and the other ends of the first barrier strips 11, the second barrier strips 12 and the third barrier strips 13 extend to exceed the middle part of the first conveying line 1 and are connected with one end of a first guide strip 14;
one end of the first guide strip 14, which is far away from the third barrier strip 13, is connected with one end of a second guide strip 15, one end of the second guide strip 15, which is far away from the first guide strip 14, is connected with one end of a third guide strip 16, and one end of the third guide strip 16, which is far away from the second guide strip 15, is positioned on one side of the first output port 19;
one end of the fourth guide strip 17 is connected with one side of the first conveying line 1 opposite to the third barrier strip 13, the other end of the fourth guide strip is connected with one end of a fifth guide strip 18, and one end, far away from the fourth guide strip 17, of the fifth guide strip 18 is located on one side, opposite to the first delivery outlet 19 and the third guide strip 16, of the fifth guide strip 18.
The working principle is as follows:
the magnetic core detection plate loading line is started, a pile of magnetic cores 8 are placed at the input end of the first conveying line 1 and spread into a layer, the magnetic cores 8 spread into the layer are spread through the first barrier strip 11, the second barrier strip 12 and the third barrier strip 13, and are sequentially guided through the limiting positions of the first guide strip 14, the second guide strip 15, the third guide strip 16, the fourth guide strip 17 and the fifth guide strip 18 to be arranged at the position of a first output port 19;
under the continuous transmission of the first conveying line 1, the first magnetic core 8 at the first output port 19 enters a magnetic core inspection area 23 at the input end of a belt conveying line 21 of the detection line 2, and simultaneously touches a swing rod 53 of the positioner 5, when the magnetic core 8 completely enters the magnetic core inspection area 23, the swing rod 53 is lifted to the highest position, at this time, the limit switch transmits an action signal to the controller to control the first conveying line 1 to stop running, and simultaneously the controller receives the action signal to control the belt conveying line 21 of the detection line 2 to run, so that the belt of the belt conveying line 21 moves forward by the length of one magnetic core 8, the magnetic core 8 in the magnetic core inspection area 23 completely breaks away from the magnetic core inspection area 23 and moves forward by the length of one magnetic core 8, and the swing rod 53 returns;
after the oscillating bar 53 returns, the limit switch transmits a return signal to the controller again, the controller receives the return signal to control the first conveying line 1 to continue to operate, the second magnetic core 8 is conveyed until the magnetic core 8 completely enters the area to be detected 23, then the positioner 5 repeats the action when the first magnetic core 8 enters, the first conveying line 1 stops operating, the belt of the belt conveying line 21 moves forwards by the length of one magnetic core 8, the second magnetic core 8 completely breaks away from the area to be detected 23 of the magnetic core, and the oscillating bar 53 returns; at the moment, the first magnetic core 8 and the second magnetic core 8 are close to each other in front and back; the magnetic cores 8 after being conveyed continuously are all the magnetic cores 8 conveyed to the detection line 2 and are closely arranged into a row;
the magnetic cores 8 are closely arranged in a row and move rightwards to the roller conveying line 22 under the condition that the belt conveying line 21 moves in a feeding mode, when a first magnetic core 8 completely enters the magnetic core detection area 24, a detection photoelectric switch 64 of the inductance detection device 6 transmits a detection signal to the controller, the controller controls the belt conveying line 21 of the detection line 2 to stop acting after receiving the detection signal, the probe 63 below the magnetic core detection area 24 is inserted into the magnetic core 8 from the magnetic core detection port 25, the detector 62 carries out measurement through the probe 63, and the probe 63 is immediately pulled out after the measurement is finished; meanwhile, the controller receives a signal that the measurement of the detector 62 is finished, controls the belt of the belt conveying line 21 to continuously move for the length of one magnetic core 8, and controls the next magnetic core 8 to enter the magnetic core detection area 24, and the process is repeated;
when the magnetic core 8 enters the magnetic core detection area 24, the controller controls the belt conveyor line 21 to stop acting, the magnetic core 8 positioned in the magnetic core detection area 23 is separated from the magnetic core detection area 23, and the swing rod 53 returns; the magnetic core 8 at the back enters the magnetic core waiting area 23, the swing rod 53 is lifted to the highest position, the first conveying line 1 stops running, and at the moment, the controller controls the belt conveying line 21 to stop working, so that the belt of the belt conveying line 21 cannot move; after the measurement of the detector 62 is finished, the controller controls the belt of the belt conveying line 21 to continuously move for the length of one magnetic core 8, at this time, the magnetic core 8 in the magnetic core waiting area 23 moves forwards to be separated from the magnetic core waiting area 23, the swing rod 53 returns, and the first conveying line 1 continues to operate to convey the next magnetic core 8 to the magnetic core waiting area 23;
the magnetic core 8 which is measured by the detector 62 enters the input end of the second conveying line 3 from the output end of the roller conveying line 22 under the driving of the belt conveying line 21, and is conveyed to the output end of the second conveying line 3 through the waste recovery device 7 under the conveying of the second conveying line 3;
the waste recovery device 7 is used for recovering unqualified magnetic cores 8 detected by the detector 62, and specifically comprises the following steps: when the first magnetic core 8 enters the magnetic core detection area 24 and the probe 63 is inserted into the magnetic core 8, the controller records '1 st magnetic core 8' by receiving a signal that the detector 62 finishes measuring; when the first magnetic core 8 continues to move to the waste recycling device 7 on the second conveying line 3, the recycling photoelectric switch 74 detects the first magnetic core 8 and sends a detection signal to the controller, and the controller also records '1 st magnetic core 8' after receiving the detection signal; when the Nth magnetic core 8 enters the magnetic core detection area 24, recording the Nth magnetic core 8, if the detector 62 detects that the Nth magnetic core 8 is unqualified through the probe 63, marking the recorded Nth magnetic core 8 as unqualified, and when the recovery photoelectric switch 74 detects the Nth magnetic core 8, recording the Nth magnetic core 8, controlling the pushing cylinder 71 to act by the controller, and pushing the Nth magnetic core 8 to the recovery box 73 by the pushing plate 72; if the magnetic core 8 is qualified, the pushing cylinder 71 does not act;
the qualified magnetic cores 8 are continuously conveyed to a second output port 33 at the output end of the second conveying line 3, are limited by a baffle 32 and are arranged in a row to an input port 47 of the magnetic core loading machine 4, the magnetic cores are arranged in a row on the material pushing area 452, the material pushing cylinder 451 acts to drive the material pushing plate 452 to push the magnetic cores 8 arranged in a row to the magnetic core arrangement area 42, and the operation is repeated for a plurality of times until the number of the magnetic cores 8 on the magnetic core arrangement area 42 reaches the loading number; the magnetic core transfer device 43 moves to the position right above the magnetic core arrangement area 42 through a moving mechanism 432, the moving mechanism 432 is a guide rail and slider mechanism, a guide rail is horizontally arranged on the fixed frame 431, and a slider is connected with the connecting plate 433; the bottom plate 435 moves downwards through the telescopic device 436, the telescopic device 436 is an air cylinder and is vertically placed, the bottom end of the air cylinder body is fixed below the top plate 434, a piston rod of the air cylinder is fixedly connected with the bottom plate 435, and the air cylinder is connected with an air pump; the magnetic core sucking and hanging device 44 is driven to integrally move downwards to the lower surface of the bottom baffle 444 to be close to the upper surface of the magnetic core 8; at this time, the lifting cylinder 441 of the core sucking and hanging device 44 operates, the magnet suction cup 442 moves down to the upper surface of the bottom stopper 444, and the core 8 is sucked by the magnet suction cup 442; lifting the bottom plate 435 through the telescopic device 436, lifting the magnetic core 8, moving the magnetic core transfer device 43 to a position right above the board loading area 46 through the moving mechanism 432, moving the bottom plate 435 downwards through the telescopic device 436, driving the magnetic core suction and lifting device 44 to move downwards, and placing the magnetic core 8 below the bottom baffle 444 on the storage wood board 461; at this time, the lifting cylinder 441 of the core suction/suspension device 44 operates, and the magnet suction cup 442 moves upward to the core 8 and completely disengages from the suction of the magnet suction cup 442; the telescoping device 436 moves upwards with the magnetic core lifting device 44 through the bottom plate 435, the magnetic core 8 is placed on the storage wood plate 461, and the moving mechanism 432 moves the magnetic core transfer device 43 back to be right above the magnetic core arrangement area 42, and the plate loading is completed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may apply the above-mentioned technical details to other fields by using the equivalent embodiments with equivalent changes or modifications, but any simple modification and equivalent changes made to the above embodiments according to the technical spirit of the present invention may still fall within the protection scope of the technical solution of the present invention.
Claims (8)
1. A high-conductivity manganese-zinc ferrite magnetic core detection plate loading line is provided with a magnetic core (8) and is characterized by comprising a first conveying line (1), a detection line (2), a second conveying line (3) and a magnetic core plate loading machine (4) which are sequentially connected; the induction detection device also comprises a positioner (5), an induction detection device (6) and a controller;
the output end of the first conveying line (1) is provided with a first output port (19), and the width of the first output port (19) is the same as that of the magnetic core (8); the detection line (2) comprises a belt conveying line (21) and a roller conveying line (22) which are connected in sequence; the input end of the belt conveying line (21) is positioned at a first output port (19), and the magnetic core (8) enters the belt conveying line (21) through the first output port (19);
the belt of the belt conveying line (21) is fed, the belt moves by the length of one magnetic core (8) every time the belt is fed, a magnetic core waiting detection area (23) is arranged on the belt conveying line (21), a magnetic core detection area (24) is arranged on the roller conveying line (22), the distance between the right boundary of the magnetic core waiting detection area (23) and the left boundary of the magnetic core detection area (24) is an integral multiple of the length of the magnetic core (8), and the length from the left boundary to the right boundary of the magnetic core detection area (24) is the length of one magnetic core (8);
the positioner (5) is arranged at a magnetic core to-be-detected area (23) of the belt conveying line (21); the inductance detection device (6) is arranged at a magnetic core detection area (24) of the roller conveying line (22);
the first conveying line (1), the belt conveying line (21), the second conveying line (3), the magnetic core plate loader (4), the positioner (5) and the inductance detection device (6) are all in communication connection with the controller.
2. The high-conductivity manganese-zinc-ferrite magnetic core detection plate-mounting line according to claim 1, wherein the positioner (5) comprises a mounting plate (51) and a limit switch, and the limit switch comprises a limit switch body (52) and a swing rod (53);
the mounting plate (51) is fixed on one side of the belt conveying line (21), the limit switch body (52) is fixed on the mounting plate (51), one end of the swing rod (53) is rotatably connected with the limit switch body (52), and the other end of the swing rod is a free end; the free end of the swing rod (53) corresponds to the position right above the right boundary of the magnetic core waiting-to-be-detected area (23) when the highest point is turned to, and the height from the upper surface of the belt conveying line (21) is equal to the height of the magnetic core (8).
3. The high-conductivity manganese-zinc-ferrite-core detection platemaking wire according to claim 2, wherein the inductance detection device (6) comprises a base (61), a detector (62), a probe (63) and a detection photoelectric switch (64); the roller conveying line (22) is provided with a magnetic core detection port (25), and the magnetic core detection port (25) is positioned in the middle of a magnetic core detection area (24);
the base (61) is installed on one side of the roller conveying line (22), and the detector (62) is fixed on the base (61); the probe (63) is arranged at the bottom of the magnetic core detection port (25) and is connected with the detector (62); the detection photoelectric switch (64) is arranged on the base (61) and corresponds to the right boundary of the magnetic core detection area (24).
4. The high-conductivity manganese-zinc-ferrite magnetic core detection and plate loading line is characterized by further comprising a waste recovery device (7), wherein the waste recovery device (7) is arranged on the second conveying line (3) and is in communication connection with the controller;
the waste recycling device (7) comprises a pushing cylinder (71), a push plate (72), a recycling box (73) and a recycling photoelectric switch (74);
the pushing cylinder (71) is fixed on one side above the second conveying line (3), and the extending end of the piston rod of the pushing cylinder (71) extends to the second conveying line (3) and is fixedly connected with the push plate (72); the recovery box (73) is positioned on one side of the second conveying line (3) opposite to the pushing cylinder (71) and corresponds to the pushing plate (72); the recovery photoelectric switch (74) is arranged on the push plate (72).
5. The high-conductivity manganese-zinc-ferrite magnetic core detection plate loading line according to claim 1, characterized in that the output end of the second conveying line (3) is further provided with a second output port (33), and the magnetic core plate loading machine (4) is provided with an input port (47); two sides of the second output port (33) are respectively provided with two baffle plates (32), and the distance between the two baffle plates (32) is the same as the width of the magnetic core (8);
and the input port (47) of the magnetic core plate loading machine (4) is positioned at the second output port (33) of the output end of the second conveying line (3).
6. The high-conductivity manganese-zinc-ferrite magnetic core detection plate loading line according to claim 5, characterized in that a magnet strip (31) is further arranged below the second conveying line (3).
7. The high-conductivity manganese-zinc-ferrite magnetic core detection plate loading line according to claim 5, wherein the plate loading machine (4) comprises a machine body (41), a magnetic core arrangement area (42), a magnetic core transfer device (43), a magnetic core suction and hoisting device (44), a material pushing mechanism (45) and a plate loading area (46); the magnetic core arrangement area (42) is horizontally arranged on the upper surface of the machine body (41), the magnetic core transfer device (43) and the magnetic core suction and lifting device (44) are both arranged above the magnetic core arrangement area (42), and the material pushing mechanism (45) is arranged on one side of the magnetic core arrangement area (42); the board loading area (46) is positioned on one side of the machine body (41), and a storage wood board (461) is arranged on the board loading area (46);
the magnetic core transfer device (43) comprises a fixed frame (431), a moving mechanism (432), a connecting plate (433), a top plate (434), a bottom plate (435) and a telescopic device (436), wherein the fixed frame (431) is fixed on one side of the upper surface of the machine body (41), the moving mechanism (432) is arranged on the fixed frame (431) and connected with the connecting plate (433), and the moving mechanism (432) is used for horizontally moving the connecting plate (433); the top plate (434) is horizontally arranged and fixedly connected with the connecting plate (433), a bottom plate (435) is horizontally arranged below the top plate (434), and the top plate (434) is connected with the bottom plate (435) through a telescopic device (436); a vertical through hole is formed in the middle of the bottom plate (435);
the magnetic core sucking and hanging device (44) comprises a lifting cylinder (441), a magnet sucker (442), two side baffles (443) and a bottom baffle (444); the lifting cylinder (441) is arranged above the through hole of the bottom plate (435), the magnet sucker (442) is horizontally arranged below the bottom plate (435), and a piston rod of the lifting cylinder (441) penetrates through the through hole of the bottom plate (435) to be fixedly connected with the magnet sucker (442); the two side baffles (443) are respectively and fixedly connected with two sides of the bottom plate (435), the bottom baffle (444) is horizontally arranged and is fixedly connected with the two side baffles (443), and the bottom baffle (444) is positioned below the magnetic sucker (442);
the pushing mechanism (45) comprises a pushing cylinder (451), a pushing plate (452) and a pushing area (453), and the pushing area (453) is close to one side of the magnetic core arrangement area (42) and is positioned on the same plane with the magnetic core arrangement area (42); the pushing cylinder (451) is fixed on the upper surface of the machine body (41), and the pushing plate (452) is fixedly connected with a piston rod of the pushing cylinder (451) and is positioned on the pushing area (453);
the material pushing area (453) is positioned at the input port (47); the material pushing plate (452) is positioned on one side of the input port (47) far away from the magnetic core arrangement area (42) and is parallel to the conveying direction of the magnetic core (8).
8. The high-conductivity manganese-zinc-ferrite magnetic core detection plate loading line according to claim 1, characterized in that a limiting guide device is arranged on the first conveying line (1), and the magnetic core (8) can move to a first output port (19) through the limiting guide device;
the limiting and guiding device comprises a first blocking strip (11), a second blocking strip (12), a third blocking strip (13), a first guiding strip (14), a second guiding strip (15), a third guiding strip (16), a fourth guiding strip (17) and a fifth guiding strip (18);
the first barrier strips (11), the second barrier strips (12) and the third barrier strips (13) are sequentially arranged on the first conveying line (1) in a staggered mode from the input end of the first conveying line (1) and are obliquely arranged relative to the conveying direction of the first conveying line (1), one ends of the first barrier strips (11), the second barrier strips (12) and the third barrier strips (13) are fixed to one side of the first conveying line (1), and the other ends of the first barrier strips, the second barrier strips and the third barrier strips extend to the middle of the first conveying line (1) and are connected with one end of the first guide strip (14);
one end, far away from the third barrier strip (13), of the first guide strip (14) is connected with one end of the second guide strip (15), one end, far away from the first guide strip (14), of the second guide strip (15) is connected with one end of the third guide strip (16), and one end, far away from the second guide strip (15), of the third guide strip (16) is located on one side of the first output port (19);
one end of the fourth guide strip (17) is connected with one side of the first conveying line (1) opposite to the third barrier strip (13), the other end of the fourth guide strip is connected with one end of the fifth guide strip (18), and one end, far away from the fourth guide strip (17), of the fifth guide strip (18) is located on one side, opposite to the third guide strip (16), of the first delivery outlet (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210426279.4A CN114604480B (en) | 2022-04-22 | 2022-04-22 | High-conductivity manganese zinc ferrite magnetic core detection plate wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210426279.4A CN114604480B (en) | 2022-04-22 | 2022-04-22 | High-conductivity manganese zinc ferrite magnetic core detection plate wire |
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| CN114604480B CN114604480B (en) | 2023-11-28 |
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|---|---|---|---|---|
| FR1416548A (en) * | 1964-09-25 | 1965-11-05 | Heliot Maurice Ets | Installation for the automatic feeding and evacuation of containers to a device delivering flat articles or the like one by one |
| US6253903B1 (en) * | 1998-10-16 | 2001-07-03 | Omori Machinery Co., Ltd. | Conveying apparatus |
| US20070295579A1 (en) * | 2006-05-12 | 2007-12-27 | Fki Logistex Inc. | Sortation Conveyor Apparatus and Methods |
| CN203624050U (en) * | 2013-12-31 | 2014-06-04 | 山东东阿阿胶股份有限公司 | Material arranging device |
| WO2016140197A1 (en) * | 2015-03-02 | 2016-09-09 | 大日本印刷株式会社 | Container sealing device and container sealing method |
| CN216104301U (en) * | 2021-09-01 | 2022-03-22 | 盱眙欧歌电子有限公司 | Arranging device for soft magnetic ferrite core blanks |
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2022
- 2022-04-22 CN CN202210426279.4A patent/CN114604480B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1416548A (en) * | 1964-09-25 | 1965-11-05 | Heliot Maurice Ets | Installation for the automatic feeding and evacuation of containers to a device delivering flat articles or the like one by one |
| US6253903B1 (en) * | 1998-10-16 | 2001-07-03 | Omori Machinery Co., Ltd. | Conveying apparatus |
| US20070295579A1 (en) * | 2006-05-12 | 2007-12-27 | Fki Logistex Inc. | Sortation Conveyor Apparatus and Methods |
| CN203624050U (en) * | 2013-12-31 | 2014-06-04 | 山东东阿阿胶股份有限公司 | Material arranging device |
| WO2016140197A1 (en) * | 2015-03-02 | 2016-09-09 | 大日本印刷株式会社 | Container sealing device and container sealing method |
| CN216104301U (en) * | 2021-09-01 | 2022-03-22 | 盱眙欧歌电子有限公司 | Arranging device for soft magnetic ferrite core blanks |
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|---|---|
| CN114604480B (en) | 2023-11-28 |
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