WO2016140197A1 - Container sealing device and container sealing method - Google Patents

Container sealing device and container sealing method Download PDF

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Publication number
WO2016140197A1
WO2016140197A1 PCT/JP2016/056096 JP2016056096W WO2016140197A1 WO 2016140197 A1 WO2016140197 A1 WO 2016140197A1 JP 2016056096 W JP2016056096 W JP 2016056096W WO 2016140197 A1 WO2016140197 A1 WO 2016140197A1
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WO
WIPO (PCT)
Prior art keywords
film
container
label
unit
mark
Prior art date
Application number
PCT/JP2016/056096
Other languages
French (fr)
Japanese (ja)
Inventor
志記 山元
宏一 串岡
浩子 堀
隼平 加藤
Original Assignee
大日本印刷株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2015040470A external-priority patent/JP6583709B2/en
Priority claimed from JP2015047013A external-priority patent/JP2016166039A/en
Application filed by 大日本印刷株式会社 filed Critical 大日本印刷株式会社
Priority to KR1020177027788A priority Critical patent/KR20170125920A/en
Publication of WO2016140197A1 publication Critical patent/WO2016140197A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/162Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C1/00Labelling flat essentially-rigid surfaces
    • B65C1/02Affixing labels to one flat surface of articles, e.g. of packages, of flat bands

Definitions

  • the present invention relates to a container sealing device and a container sealing method for sealing a film against a container.
  • a container sealing device in which a container such as a tray is filled with contents and the opening of the container is sealed with a film (see Patent Documents 1 and 2).
  • the film is conveyed by a certain length, and then stopped at a predetermined stop position.
  • the stop position of the film is generally controlled by detecting a registration mark (alignment mark) printed on the film with a sensor. Printing of the registration mark on the film is performed in advance by a film manufacturer. Therefore, a film on which a registration mark is printed in advance is supplied in a roll shape and set in a container sealing device.
  • a technology that effectively activates the sheet surface by corona discharge treatment and improves secondary coating by improving the coating properties and adhesiveness (wetting properties) of printing inks, release agents, adhesives, etc. is known. (See, for example, Patent Document 3).
  • the present invention has been made in consideration of the above points, and a container sealing device and a container capable of preventing a problem in which the interval between alignment marks on the film varies even when the film extends.
  • An object is to provide a sealing method.
  • the present invention provides a container sealing device that seals a container with a film, a container supply unit that supplies the container, a film transfer unit that transfers a strip-shaped film along a transfer direction, and the film transferred by the film transfer unit.
  • a mark applying unit that provides alignment marks at predetermined intervals
  • a mark detection unit that is provided downstream of the mark applying unit in the transport direction and detects the alignment marks on the film
  • the mark detection A film adhering part that adheres the film to the container supplied by the container supplying part, and the mark detecting part is positioned on the film.
  • the transfer of the film is stopped, and the film is attached by the film attaching unit.
  • a container sealing apparatus characterized by being attached to vessels.
  • the present invention is a container sealing device characterized in that a label sticking part for sticking a label to the film is provided between the mark detection part and the film sticking part.
  • the container sealing device is characterized in that a corona treatment unit is provided on the upstream side in the transport direction of the label sticking unit to corona-treat a portion of the film where the label is stuck in advance. It is.
  • the film sticking unit has a seal head for sticking the film to the container, and the seal head forms a lid film corresponding to each container by punching the film.
  • a container seal device characterized by the above.
  • the transfer direction of the film A distance between the detection position and the sticking position along the position is an integral multiple of the interval between the alignment marks.
  • the present invention relates to a container sealing method for sealing a container with a film, a container supply step for supplying a container, a film transfer step for transferring a strip-shaped film along a transfer direction, and a predetermined interval with respect to the transferred film.
  • a container sealing method comprising: an attaching step, wherein the transfer of the film is stopped in response to detecting the alignment mark on the film, and the film is attached to the container. is there.
  • the present invention is a container sealing method further comprising a label sticking step for sticking a label to the film.
  • the present invention is a container sealing method characterized by further comprising a corona treatment step of corona treating a portion of the film where the label is attached in advance.
  • the present invention is a container sealing method characterized in that, in the film sticking step, a lid film corresponding to each container is formed by punching the film.
  • the mark applying unit applies alignment marks to the film at a predetermined interval, and the transfer of the film is stopped in response to the mark detection unit detecting the alignment mark on the film, A film is stuck to a container by a film sticking part.
  • FIG. 1 is a schematic front view showing a container sealing device according to a first embodiment of the present invention.
  • FIG. 2 is a schematic plan view showing a film for sealing a container.
  • FIG. 3 is a schematic front view showing a label sticking apparatus according to a second embodiment of the present invention.
  • 4A and 4B are schematic plan views showing a film to which a label is attached.
  • FIG. 5 is a schematic enlarged view showing a label peeling portion of a label attaching portion.
  • FIG. 6 is a schematic cross-sectional view showing a container with a film.
  • the container sealing device 10 shown in FIG. 1 is for producing a film-equipped container 60 by sealing an opening of a container 40 such as a tray with a film 50 as will be described later.
  • a container sealing device 10 includes a container supply unit 11, a film transfer unit 12, a mark applying unit 13, a mark detection unit 14, and a film sticking unit 15.
  • the container supply part 11 has the inverter conveyor 16 located in the front
  • the inverter conveyor 16 and the servo motor conveyor 17 constitute a grouping conveyor 20.
  • the inverter conveyor 16 conveys a plurality of containers 40 supplied from the previous process (not shown) at irregular intervals to the servo motor conveyor 17 side.
  • the inverter conveyor 16 is continuously driven during a series of container sealing operations.
  • contents 41 such as food are stored in advance.
  • the container 40 is a single layer sheet such as a thermoplastic resin such as PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or a barrier layer such as EVOH or nylon (registered trademark). It may be produced by forming a multilayer sheet containing PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or a barrier layer such as EVOH or nylon (registered trademark). It may be produced by forming a multilayer sheet containing PE (polyethylene), PP (polypropylene), PET (polyethylene terephthal
  • a first stopper 18 having a configuration that can be opened and closed from both sides of the container 40 is provided.
  • the first stopper 18 When the first stopper 18 is closed, the plurality of containers 40 stay in a row on the upstream side (left side in FIG. 1) of the first stopper 18.
  • the first stopper 18 is opened, the container 40 passes between the first stoppers 18.
  • the 2nd stopper 19 which has the structure which can be opened and closed from the both sides of the container 40 is provided.
  • the second stopper 19 When the second stopper 19 is closed, one container 40 stands by between the first stopper 18 and the second stopper 19.
  • the waiting container 40 passes between the second stoppers 19 and is conveyed to the servo motor conveyor 17 side.
  • Servo motor conveyor 17 is intermittently controlled by a servo motor (not shown). Thereby, it is possible to align a plurality (three in FIG. 1) of containers 40 on the servo motor conveyor 17 at regular intervals.
  • a sensor 21 that detects the container 40 is disposed on the servo motor conveyor 17. Note that the number of containers 40 arranged on the servo motor conveyor 17 is not necessarily plural, and only one container 40 may be arranged at a predetermined position on the servo motor conveyor 17.
  • a container transfer arm (tray transfer arm) 22 is provided in the vicinity of the servo motor conveyor 17.
  • the container transfer arm 22 collectively holds a plurality (three in FIG. 1) of containers 40 arranged at regular intervals on the servo motor conveyor 17 and maintains the distance between the containers of the film sticking unit 15. The sample is transferred onto a holding unit 29 (described later).
  • the film transfer unit 12 transfers the belt-like film 50 along the transfer direction D.
  • the film transport unit 12 is intermittently controlled by a servo motor (not shown), and can transport the film 50 from the unwinding roll 23 toward the winding roll 24 or temporarily stop the transport of the film 50. is there.
  • the transfer direction D refers to a direction in which the film 50 is conveyed while being unwound from the unwinding roll 23 and being wound by the winding roll 24.
  • the film transfer unit 12 includes an unwinding roll 23 for unwinding the strip-shaped film 50 and a winding roll 24 for winding the remaining film other than the portion attached to the container 40 in the strip-shaped film 50.
  • the unwinding roll 23 is obtained by winding a belt-like film 50 into a roll shape
  • the winding roll 24 is obtained by winding the remaining film into a roll shape.
  • the film 50 is unwound from the unwinding roll 23, guided by a plurality of guide rollers 25 arranged in the middle, and a part of the film 50 is stuck to the container 40, and then becomes a remaining film and wound up. It is wound up by a roll 24.
  • the belt-like film 50 may be made of an unstretched film having elasticity, such as non-axially stretched polypropylene (CPP), unstretched nylon, or a laminate of nylon and polypropylene.
  • the film 50 may be pre-printed with patterns, characters, designs, etc., or may be plain. In any case, the alignment mark (register mark) is not given to the film 50 in the state of being wound around the unwinding roll 23.
  • a tension controller (dancing bar) 33 for adjusting the tension of the film 50 is disposed downstream of the unwinding roll 23 in the transfer direction D.
  • the tension controller 33 is movable in the vertical direction. By adjusting the vertical position of the tension controller 33, the tension of the film 50 is kept substantially constant.
  • a mark applying unit 13 is provided on the downstream side in the transfer direction D of the tension controller 33.
  • the mark applying unit 13 applies alignment marks (register marks) M at a predetermined interval S to the film 50 transferred by the film transfer unit 12. That is, the mark imparting unit 13 has a distance meter (not shown), and has a function of printing the alignment mark M at every predetermined interval S while measuring the transport distance of the film 50 by this distance meter.
  • the mark applying unit 13 may include a printer for printing the alignment mark M, such as an ink jet printer, a thermal printer, or a laser printer.
  • the alignment mark M may be provided on either the front or back surface of the film 50.
  • the alignment mark M is provided at one end of the film 50 in the width direction.
  • the alignment mark M is regularly printed at predetermined intervals S along the length direction of the film 50.
  • the alignment mark M is provided at a location that has a certain positional relationship with the container 40.
  • the alignment mark M is provided in the position used as the center part of the container 40 hold
  • a corona treatment unit 27 is provided on the downstream side in the transfer direction D of the mark applying unit 13.
  • the corona treatment part 27 corona-treats beforehand the location where the label L (refer FIG. 2) is stuck by the label sticking part 26 mentioned later among the films 50.
  • FIG. 1 With this corona treatment section 27, a part of the surface of the film 50 is modified by corona discharge treatment, and the wettability of this portion is improved, thereby making it possible to easily attach the label L.
  • the region of the film 50 that is corona-treated by the corona treatment unit 27 may extend continuously in a strip shape along the longitudinal direction of the film 50.
  • a plurality of corona-treated regions may be intermittently arranged in the form of dots, for example, along the longitudinal direction of the film 50.
  • the corona treatment part 27 should just be provided in the any position between the unwinding roll 23 and the label sticking part 26, and is not limited to the location shown in FIG.
  • a mark detection unit 14 is provided on the downstream side in the transfer direction D of the mark applying unit 13 and the corona processing unit 27.
  • the mark detection unit 14 detects the alignment mark M provided on the film 50 by the mark application unit 13.
  • the mark detection unit 14 may be any unit that can detect the presence or absence of the alignment mark M, and may be, for example, a transmissive sensor, a reflective sensor, a photoelectric tube, or the like.
  • the transfer of the film 50 is stopped in response to the mark detection unit 14 detecting the alignment mark M on the film 50.
  • the mark detection unit 14 detects the alignment mark M after the film 50 is conveyed for a specified length
  • the transfer of the film 50 is immediately stopped.
  • the conveyance of the film 50 is immediately stopped when the mark detection unit 14 detects the alignment mark M a specified number of times.
  • the film 50 is stuck to the container 40 by the film sticking unit 15 as described later.
  • the label sticking part 26 which sticks the label L to the film 50 is provided downstream of the mark detection part 14 and upstream of the film sticking part 15.
  • the label L is stuck to the predetermined position on the film 50 at a fixed interval.
  • the label L may be attached to the moving film 50, or may be attached to the film 50 that is stopped when the mark detection unit 14 detects the alignment mark M.
  • the label L is not particularly limited as long as it is attached to the surface of the film 50, such as a barcode, and exhibits a predetermined function related to the film-equipped container 60 or the contents 41.
  • the corona treatment part 27 and the label sticking part 26 do not necessarily need to be provided.
  • the film sticking unit 15 is provided on the downstream side in the transfer direction D of the mark detection unit 14.
  • the film sticking part 15 sticks the film 50 with respect to the container 40 supplied by the container supply part 11.
  • the film sticking unit 15 includes a seal head 28 and a container holding unit 29 provided at a position facing the seal head 28 (below the seal head 28).
  • a plurality (three in FIG. 1) of the seal head 28 and the container holding portion 29 are provided according to the number of containers 40 to be sealed at a time.
  • the intervals between the plurality of seal heads 28 and the intervals between the plurality of container holding portions 29 are the same as the intervals S between the alignment marks M described above.
  • the seal head 28 attaches (thermally welds) the film 50 to the periphery of the opening of the container 40 by bringing the film 50 into contact with the container 40 and heating a part of the film 50.
  • the plurality of seal heads 28 are held by a head driving unit 31 and can be moved up and down with respect to the container holding unit 29.
  • the container holding part 29 holds the container 40 conveyed from the servo motor conveyor 17 by the container transfer arm 22, respectively.
  • Each container holding part 29 has a frame-shaped part corresponding to the outline of the container 40, and each container 40 can be lifted while being accommodated in the frame and positioned at a predetermined position.
  • the plurality of container holding portions 29 are held by a fixed component 32 and can be pushed up and down against the seal head 28.
  • the container holding part 29 can be raised and lowered with respect to the fixed part 32, and lifts the container 40 by raising from the fixed part 32.
  • the container holding unit 29 is raised.
  • the film 50 is pressed downward, and the film 50 contacts the container 40 on the container holding part 29.
  • the film 50 is thermally welded to the periphery of the opening of the container 40 by heat from the seal head 28.
  • the seal head 28 has a punched portion such as a cutter. As the seal head 28 is lowered, the film 50 is punched to form a lid film 51 corresponding to each container 40. .
  • the distance A between the detection position P 1 and the sticking position P 2 along the transfer direction D of the film 50 is an integral multiple of the interval S between the alignment marks M.
  • the mark detection unit 14 detects the alignment mark M and immediately stops the transfer of the film 50, the other alignment mark M is correctly positioned at the center of the container 40 on the container holding unit 29. It is like that. As a result, the positional relationship between the container 40 and the label L does not shift.
  • the control unit 30 is a computer, for example, and has a storage unit (not shown).
  • the storage unit stores a program for controlling various operations executed in the container sealing device 10. The operation of each element described above is not limited to one control unit 30 and may be controlled by a plurality of control units.
  • a plurality of containers 40 each storing contents 41 such as food are supplied to the inverter conveyor 16 of the container supply unit 11 from a previous process (not shown).
  • the plurality of containers 40 are conveyed at indefinite intervals on the inverter conveyor 16.
  • the plurality of containers 40 conveyed on the inverter conveyor 16 come into contact with the first stopper 18 and stop in a line. During this time, the inverter conveyor 16 is continuously driven.
  • the first stopper 18 is opened, and the first container 40 passes between the first stoppers 18.
  • the second stopper 19 is closed, and the first container 40 comes into contact with the second stopper 19 and stops. Thereafter, the first stopper 18 is closed.
  • the second stopper 19 is opened, and the servo motor conveyor 17 that has been stopped starts to drive.
  • the first container 40 is sent from the inverter conveyor 16 to the servo motor conveyor 17.
  • the first container 40 is conveyed toward the downstream side (right side in FIG. 1) on the servo motor conveyor 17.
  • the sensor 21 detects the first container 40 and the servo motor conveyor 17 stops.
  • the second stopper 19 is closed after the first container 40 has passed. Thereafter, in the same manner as described above, the second container 40 stands by in a state where it is in contact with the second stopper 19 on the inverter conveyor 16.
  • the second stopper 19 is opened again, and the servo motor conveyor 17 that has been stopped starts to drive.
  • the second container 40 is sent from the inverter conveyor 16 to the servo motor conveyor 17.
  • the second container 40 is conveyed toward the downstream side (the right side in FIG. 1) on the servo motor conveyor 17, and when the sensor 21 detects the second container 40, the servo motor conveyor 17 stops.
  • the first container 40 moves toward the downstream side (right side in FIG. 1) by a predetermined distance on the servo motor conveyor 17.
  • the second stopper 19 is closed after the second container has passed. In this way, a predetermined number (three in FIG. 1) of containers 40 are supplied from the inverter conveyor 16 to the servo motor conveyor 17, and these containers 40 are aligned at equal intervals (interval S) on the servo motor conveyor 17. (Container supply process).
  • the plurality of containers 40 arranged at equal intervals on the servo motor conveyor 17 are transported by the container transfer arm 22 and supplied to the container holding section 29 of the film sticking section 15. At this time, the spacing S between the containers 40 is maintained.
  • the belt-like film 50 is unwound from the unwinding roll 23 of the film transfer unit 12, and this film 50 is transferred intermittently along the transfer direction D (film transfer step).
  • the tension of the film 50 thus transferred is adjusted to be substantially constant by the tension controller 33.
  • the film 50 from the unwinding roll 23 is sent to the mark applying unit 13.
  • the alignment mark M is provided for every predetermined space
  • the mark applying unit 13 continuously measures the transport distance of the film 50 and prints the alignment mark M at every predetermined interval S.
  • the film 50 is sent to the corona treatment unit 27.
  • a portion of the transferred film 50 where the label L is stuck is pre-corona treated (corona treatment step).
  • the surface of the film 50 is partially subjected to corona discharge treatment, and the wettability of this part is improved.
  • the film 50 is sent to the mark detection unit 14 (detection position P 1 ).
  • the mark detection unit 14 detects the alignment mark M on the transferred film 50 (mark detection step).
  • the film 50 may be stopped each time the alignment mark M is detected, or may be stopped every predetermined number of times of detection. In the example of FIG. 1, it stops every three detections.
  • the distance A between the detection position P 1 and the sticking position P 2 is an integral multiple of the spacing S of the alignment mark M. For this reason, the alignment mark M at the sticking position P 2 of the film sticking part 15 is correctly positioned at the center of the container 40 on the container holding part 29, and the film 50 is stuck to the container 40.
  • the transfer of the film 50 is resumed, and the film 50 is sent to the label attaching unit 26.
  • the label L is stuck to the predetermined position of the transferred film 50 (label sticking process).
  • the label L may be attached to the moving film 50, or may be attached to the film 50 that is stopped when the mark detection unit 14 detects the alignment mark M. good.
  • the film 50 is sent to the film sticking unit 15. Subsequently, in the upstream mark detection unit 14 (detection position P 1 ), another alignment mark M is detected, and accordingly, the transfer of the film 50 is temporarily stopped.
  • the transfer of the film 50 stops each time the mark detection unit 14 detects a plurality (three in FIG. 1) of alignment marks M. And in the film sticking part 15, the film 50 is stuck with respect to the container 40 supplied from the container supply part 11 (film sticking process). At this time, the plurality of seal heads 28 are lowered by the head driving unit 31, the container holding unit 29 is raised from the fixed component 32, and the container 40 is raised.
  • the film 50 is in close contact with the container 40, and the film 50 is thermally welded to the container 40 by the heat from the seal head 28. At the same time, the film 50 is punched out by the punching portion of the seal head 28, and the lid film 51 is formed for each container 40. In the film 50, the remaining film other than the portion attached to the container 40 (the lid film 51) is wound and collected by the winding roll 24.
  • the container 60 with a film is produced by the container 40 in which the contents 41 are stored and the lid film 51 that seals the container 40.
  • a plurality of containers 60 with film (for example, three in FIG. 1) are collectively conveyed to the outside by the container transfer arm 22, for example.
  • the film 50 is intermittently adhered to the container 40 while the film 50 is intermittently transferred along the transfer direction D, and a large number of film-equipped containers 60 are produced.
  • the mark imparting unit 13 imparts the alignment mark M to the film 50 at the predetermined interval S
  • the mark detection unit 14 detects the alignment mark M on the film 50. Accordingly, the transfer of the film 50 is stopped, and the film 50 is stuck to the container 40 by the film sticking unit 15.
  • the alignment mark M is provided immediately before the film 50 is attached to the container 40, even if the film 50 extends due to the production stage of the film 50 or the influence of the tension controller 33, the film There is no possibility that the interval S between the alignment marks M on 50 is shifted or varied. Thereby, the malfunction which the positional relationship of the container 40 and the label L etc. shifts
  • FIGS. 3 to 6 are diagrams showing this embodiment.
  • the label sticking apparatus 110 shown in FIG. 3 sticks the label L to the film 150 as will be described later.
  • a label sticking apparatus 110 includes a housing 134, a film transfer part 112, a corona treatment part 127, and a label sticking part 126.
  • at least corona treatment unit 127 and label sticking unit 126 are provided in one device (label sticking device 110).
  • the film transport unit 112 transports the belt-shaped film 150 along the transport direction D.
  • the film transfer unit 112 includes an unwinding roll 123 that unwinds the belt-shaped film 150 and a winding roll 124 that winds up the film 150 to which the label L is attached.
  • the unwinding roll 123 is obtained by winding the strip-shaped film 150 before the label L is pasted into a roll shape
  • the winding roll 124 is the roll of the film 150 having the label L pasted thereon. It is rolled up.
  • the film 150 is unwound from the unwinding roll 123 and is sequentially guided by a plurality of guide rollers 125 arranged in the middle, and a corona treatment is performed on a part of the film 150 by the corona treatment unit 127, and the label sticking unit. After the label L is pasted by 126, it is wound by the winding roll 124.
  • the film transport unit 112 is intermittently controlled by a servo motor (not shown), and can transport the film 150 from the unwinding roll 123 toward the winding roll 124 or temporarily stop the transport of the film 150. It is.
  • the transfer direction D means a direction in which the film 150 is conveyed while being unwound from the unwinding roll 123 and being wound by the winding roll 124.
  • the belt-like film 150 is made of a single layer sheet such as PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or a film such as EVOH or nylon (registered trademark).
  • the film 150 may be a stretched film or an unstretched film.
  • the film 150 may be pre-printed with patterns, characters, designs, etc., or may be plain.
  • a tension controller (dancing bar) 133 for adjusting the tension of the film 150 is disposed on the downstream side in the transfer direction D of the unwinding roll 123.
  • the tension controller 133 can move in the vertical direction, and the tension of the film 150 is kept substantially constant by adjusting the vertical position of the tension controller 133.
  • a mark applying unit 113 is provided on the downstream side in the transfer direction D of the tension controller 133.
  • the mark applying unit 113 applies alignment marks (register marks) M (see FIG. 4) to the film 150 transferred by the film transfer unit 112 at predetermined intervals. That is, the mark imparting unit 113 has a distance meter (not shown), and has a function of printing the alignment mark M at predetermined intervals while measuring the transport distance of the film 150 with this distance meter.
  • the mark applying unit 113 may include a printer for printing the alignment mark M, such as an ink jet printer, a thermal printer, or a laser printer.
  • the alignment mark M may be provided on either the front or back surface of the film 150. Further, when it is not necessary to apply the alignment mark M to the film 150, the mark applying unit 113 is not necessarily provided.
  • the alignment mark M is provided at one end of the film 150 in the width direction.
  • the alignment mark M is regularly printed at predetermined intervals along the length direction of the film 150.
  • the alignment mark M is used as a mark when the film 150 taken up by the take-up roll 124 is separately attached to a container 140 (described later). On the other hand, it is provided in a place having a certain positional relationship.
  • the alignment mark M may be used to identify a location on the film 150 where the corona treatment is performed on the corona treatment unit 127, or a label on the film 150 at the label attaching unit 126. You may use in order to identify the location which sticks L.
  • a corona treatment unit 127 is provided on the downstream side in the transfer direction D of the mark applying unit 113.
  • the corona treatment part 127 performs a corona treatment (easy adhesion treatment) in advance on a portion of the film 150 where a label L (see FIG. 4) is stuck by a label sticking part 126 described later.
  • the corona treatment unit 127 includes a discharge electrode 135 and a counter electrode roll 136 installed at a position facing the discharge electrode 135 with respect to the film 150. Then, by applying a high frequency voltage between the discharge electrode 135 and the counter electrode roll 136, corona discharge is generated between the discharge electrode 135 and the counter electrode roll 136.
  • the film 150 is moved along the surface of the counter electrode roll 136 to pass through the corona discharge, thereby performing the surface treatment.
  • corona treatment part 127 a part of the surface of the film 150 is modified by corona discharge treatment to improve the wettability of this part, thereby making it easy to attach the label L.
  • the region of the film 150 that is corona-treated by the corona treatment unit 127 may continuously extend in a strip shape along the longitudinal direction (transfer direction D) of the film 150 (see FIG. 4A).
  • a plurality of corona-treated regions may be intermittently arranged in the form of dots, for example, along the longitudinal direction (transfer direction D) of the film 150 (see FIG. 4B).
  • FIGS. 4 (a) and 4 (b) the corona-treated region is indicated by hatching for convenience.
  • the corona treatment unit 127 may be provided at any position between the unwinding roll 123 and the label sticking unit 126, and is not limited to the location shown in FIG.
  • the corona treatment unit 127 may be provided on the upstream side in the transfer direction D from the mark applying unit 113.
  • the label sticking part 126 which sticks the label L to the film 150 is provided on the downstream side in the transfer direction D of the corona treatment part 127.
  • labels L are stuck at predetermined intervals on predetermined positions on the film 150.
  • the label L may be affixed to the moving film 150, or may be affixed to the stopped film 150 by intermittently stopping the film 150.
  • the label L is attached to a part of the area subjected to corona treatment by the corona treatment unit 127 described above.
  • the label L for example, a barcode, an IC tag or the like, which is attached to the surface of the film 150 and exhibits a predetermined function related to the container 160 with film or the contents 141 (see FIG. 6). If it is, it will not be specifically limited.
  • the label attaching unit 126 includes a label supply roller (label supply unit) 142, a label peeling unit 143, and a label collection roller (label collection unit) 144.
  • the label supply roller 142 supplies the belt-like label 145 toward the label peeling portion 143, and includes a roller around which the belt-like label 145 is wound.
  • a guide roller 146 is provided between the label supply roller 142 and the label peeling unit 143 for guiding the strip-shaped label 145 sent from the label supply roller 142.
  • the label peeling unit 143 separates the label L from the belt-like label 145 sent from the label supply roller 142 and sticks it to the film 150.
  • the strip-shaped label 145 includes, for example, a release sheet 147 made of release paper and a plurality of labels L provided on the release sheet 147.
  • the label sticking portion 126 has a peeling member 148 for peeling the label L from the belt-like label 145.
  • the peeling member 148 has a substantially triangular cross section, and the conveying direction of the belt-like label 145 is largely changed to the label collecting roller 144 side at an acute angle portion at the tip.
  • the release sheet 147 is changed in the conveyance direction toward the label collecting roller 144 side, but the label L advances while maintaining the direction without changing the direction.
  • the label L is peeled off from the strip-shaped label 145 and separated and attached to the film 150.
  • a guide roller 149 is provided in front of the peeling member 148 for guiding and sticking the label L thus peeled to the film 150 side.
  • the label collection roller 144 collects the (remaining) release sheet 147 separated from the label L in the strip-shaped label 145.
  • a motor 152 is connected to the label collection roller 144. When the motor 152 is driven, the belt-like label 145 from the label supply roller 142 is wound around the label collection roller 144.
  • the label collecting roller 144 starts driving when it receives a roller driving signal from the control unit 130 described later, and stops driving when it receives a roller stop signal from the control unit 130.
  • the strip-shaped label 145 is intermittently fed within the label sticking portion 126 while being repeatedly advanced and stopped.
  • the label supply roller 142 is provided with a mechanism 153 that gives resistance to the rotation of the shaft, thereby controlling the tension of the belt-like label 145.
  • the unwinding roll 123, the winding roll 124, the tension controller 133, the mark applying unit 113, the corona processing unit 127, and the label attaching unit 126 described above are connected to the control unit 130, respectively. Operations of these elements are controlled by the control unit 130.
  • the control unit 130 is a computer, for example, and has a storage unit (not shown).
  • the storage unit stores a program for controlling various operations executed in the label sticking apparatus 110.
  • the operation of each element described above is not limited to one control unit 130, and may be controlled by a plurality of control units.
  • FIG. 6 shows a container 160 with a film manufactured using the film 150 with the label L attached in this manner.
  • the film-equipped container 160 has a container 140 such as a tray in which contents 141 such as food are stored, and a lid film 151 that seals the container 140.
  • the label L is stuck at a predetermined position of the lid film 151.
  • the lid film 151 is produced by punching the film 150 into a predetermined shape in a container sealing device (not shown).
  • the film 150 is used, for example, when sealing the opening of the container 140 filled with contents such as food, but is not limited thereto, and is used for various purposes. It may be a film.
  • the belt-like film 150 is unwound from the unwinding roll 123 of the film transfer unit 112.
  • the film 150 is transferred along the transfer direction D (film transfer process).
  • the tension of the film 150 thus transferred is adjusted to be substantially constant by the tension controller 133.
  • the film 150 from the unwinding roll 123 is transferred along the transfer direction D and sent to the mark applying unit 113.
  • the mark applying unit 113 alignment marks M are applied to the transferred film 150 at predetermined intervals (mark applying step).
  • the mark providing unit 113 continuously measures the transport distance of the film 150 and prints the alignment mark M at predetermined intervals.
  • the film 150 is transferred along the transfer direction D and sent to the corona treatment unit 127.
  • a portion of the transferred film 150 where the label L is stuck by the label sticking unit 126 is pre-corona treated (corona treatment step).
  • the surface of the film 150 is partially subjected to corona discharge treatment, and the wettability of this portion is improved.
  • a corona discharge is generated between the discharge electrode 135 and the counter electrode roll 136 by applying a high frequency voltage between the discharge electrode 135 and the counter electrode roll 136 of the corona treatment unit 127.
  • the film 150 moves through the corona discharge by moving between the discharge electrode 135 and the counter electrode roll 136, and the surface of the film 150 is subjected to corona treatment.
  • the film 150 is sent to the label attaching unit 126.
  • the label L is stuck to the predetermined
  • label sticking process since the surface of the film 150 is corona-treated, the label L can be firmly attached to the film 150.
  • the label L may be attached to the moving film 150 or may be attached to the stopped film 150 by intermittently stopping the film 150.
  • the label collecting roller 144 is driven in the label attaching unit 126, whereby the belt-like label 145 is guided by each guide roller 146, and proceeds from the label supply roller 142 side to the label collecting roller 144 side.
  • the label L is separated from the belt-like label 145 and attached to the film 150 by changing the transport direction of the belt-like label 145 by the peeling member 148 in the label peeling portion 143 (see FIG. 5).
  • the release sheet 147 after the label L is peeled is collected by the label collection roller 144.
  • the film 150 on which the label L is adhered at a predetermined interval is taken up by the take-up roll 124.
  • the film 150 taken up by the take-up roll 124 is conveyed to a container sealing device (not shown).
  • the container sealing device the film 150 is punched into a predetermined shape, and a lid film 151 is formed for each container 140.
  • the lid film 151 is sealed to the opening of the container 140 by, for example, heat sealing, thereby producing a film-equipped container 160 (see FIG. 6).
  • the corona treatment unit 127 pre-corona-treats the portion of the film 150 where the label L is attached, and then the label attachment unit 126 applies the label L to the film 150. Adhere.
  • the corona treatment by the corona treatment unit 127 and the sticking of the label L by the label sticking unit 126 are performed in one label sticking device 110.
  • the label L can be adhered immediately.
  • foreign matter such as dust may adhere to the corona-treated portion, or the effect of the corona treatment may decrease with time.
  • the label L can be attached to the film 150 with high adhesive strength.
  • label sticking apparatus 110 which sticks the label L to the film 150 was comprised separately from the container sealing apparatus
  • label sticking The dressing device 110 may be integrated with the container seal device. In this case, the operation of attaching the label L to the film 150 and the operation of sealing the lid film 151 to the opening of the container 140 can be performed at one time by one apparatus.
  • a label adhering apparatus for adhering a label to a film among the film transport unit that transports a strip-shaped film along the transport direction and the film transported by the film transport unit, the label is A corona treatment part that pre-corona-treats a place to be stuck, and a label sticking that is provided on the downstream side of the corona treatment part in the transfer direction and sticks a label to the film transferred by the film transfer part.
  • a label sticking apparatus wherein the corona treatment part and the label sticking part are provided in one device.
  • the corona treatment unit performs corona treatment on the film continuously or intermittently.
  • the label sticking apparatus further comprising a mark applying unit that applies alignment marks to the film transferred by the film transfer unit at predetermined intervals.
  • the label attaching part is separated from the label among a label supply part that supplies a belt-like label, a label peeling part that separates the label from the belt-like label and sticks it to the film, and the belt-like label.
  • the label sticking apparatus according to [1], further comprising a label collection unit that collects the peeled release sheet.
  • a label attaching method for attaching a label to a film a film transfer step of transferring a strip-shaped film along the transfer direction, and a location where the label is attached among the transferred films
  • a label attaching method which is performed in one apparatus.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Labeling Devices (AREA)

Abstract

A container sealing device (10) is provided with a container supply section (11) for supplying a container (40); a film transfer section (12) for transferring a band-shaped film (50) in a transfer direction; a mark application section (13) for applying positioning marks M to the film (50) at predetermined intervals S: and a mark detection section (14) for detecting the positioning marks M on the film (50). A film attachment section (15) for attaching the film (50) to the container (40) supplied by the container supply section (11) is provided downstream of the mark detection section (14) in the transfer direction D. In response to the detection of a positioning mark M on the film (50) by the mark detection section (14), the transfer of the film (50) is stopped and the film (50) is attached to the container (40) by the film attachment section (15).

Description

容器シール装置および容器シール方法Container sealing device and container sealing method
 本発明は、容器に対してフィルムをシールする容器シール装置および容器シール方法に関する。 The present invention relates to a container sealing device and a container sealing method for sealing a film against a container.
 従来、トレー等の容器に内容物を充填し、この容器の開口部をフィルムでシールする容器シール装置が知られている(特許文献1、2参照)。 Conventionally, a container sealing device is known in which a container such as a tray is filled with contents and the opening of the container is sealed with a film (see Patent Documents 1 and 2).
 このような容器シール装置においては、フィルムは、一定の長さだけ搬送され、その後、所定の停止位置で停止される。この際、フィルムの停止位置は、フィルムに予め印刷された見当合わせ印(位置合わせマーク)をセンサーで検出することによって制御されることが一般的である。このフィルムに対する見当合わせ印の印刷は、予めフィルムメーカーにて行われる。したがって、予め見当合わせ印が印刷されたフィルムがロール状で供給され、容器シール装置にセットされる。また従来、コロナ放電処理によって、シート表面を活性化し、印刷インキ、剥離剤、接着剤等の塗工性、接着性(濡れ性)を改良することで二次加工を効果的に施す技術が知られている(例えば特許文献3参照)。 In such a container sealing device, the film is conveyed by a certain length, and then stopped at a predetermined stop position. At this time, the stop position of the film is generally controlled by detecting a registration mark (alignment mark) printed on the film with a sensor. Printing of the registration mark on the film is performed in advance by a film manufacturer. Therefore, a film on which a registration mark is printed in advance is supplied in a roll shape and set in a container sealing device. Conventionally, a technology that effectively activates the sheet surface by corona discharge treatment and improves secondary coating by improving the coating properties and adhesiveness (wetting properties) of printing inks, release agents, adhesives, etc. is known. (See, for example, Patent Document 3).
特開昭59-187507号公報JP 59-187507 A 特開2002-264903号公報JP 2002-264903 A 特開2001-131314号公報JP 2001-131314 A
 しかしながら、従来、とりわけ伸びやすいフィルムを使用する場合、フィルムメーカーでの製造段階や容器シール装置の内部でフィルムに延びが生じてしまい、見当合わせ印の間隔がばらつくという問題が生じている。このため、容器シール装置においては、見当合わせ印の間隔が目的の間隔から外れないようにフィルムに加わるテンションを調整したり、フィルムの搬送速度を制御したりする必要がある。 However, conventionally, when using a particularly easy-to-extend film, the film is stretched at the manufacturing stage in the film maker or inside the container seal device, which causes a problem that the distance between the registration marks varies. For this reason, in the container seal device, it is necessary to adjust the tension applied to the film so that the distance between the registration marks does not deviate from the target distance, or to control the conveyance speed of the film.
 本発明はこのような点を考慮してなされたものであり、フィルムが延びてしまった場合でも、フィルム上の位置合わせマークの間隔がばらつく不具合を防止することが可能な、容器シール装置および容器シール方法を提供することを目的とする。 The present invention has been made in consideration of the above points, and a container sealing device and a container capable of preventing a problem in which the interval between alignment marks on the film varies even when the film extends. An object is to provide a sealing method.
 本発明は、フィルムによって容器をシールする容器シール装置において、容器を供給する容器供給部と、帯状のフィルムを移送方向に沿って移送するフィルム移送部と、前記フィルム移送部によって移送された前記フィルムに対して所定間隔で位置合わせマークを付与するマーク付与部と、前記マーク付与部の前記移送方向下流側に設けられ、前記フィルム上の前記位置合わせマークを検出するマーク検出部と、前記マーク検出部の前記移送方向下流側に設けられ、前記容器供給部によって供給された前記容器に対して前記フィルムを貼着するフィルム貼着部とを備え、前記マーク検出部が前記フィルム上の前記位置合わせマークを検出したことに応じて、前記フィルムの移送が停止され、前記フィルム貼着部によって前記フィルムが前記容器に貼着されることを特徴とする容器シール装置である。 The present invention provides a container sealing device that seals a container with a film, a container supply unit that supplies the container, a film transfer unit that transfers a strip-shaped film along a transfer direction, and the film transferred by the film transfer unit. A mark applying unit that provides alignment marks at predetermined intervals, a mark detection unit that is provided downstream of the mark applying unit in the transport direction and detects the alignment marks on the film, and the mark detection A film adhering part that adheres the film to the container supplied by the container supplying part, and the mark detecting part is positioned on the film. In response to detecting the mark, the transfer of the film is stopped, and the film is attached by the film attaching unit. A container sealing apparatus characterized by being attached to vessels.
 本発明は、前記マーク検出部と前記フィルム貼着部との間に、前記フィルムに対してラベルを貼着するラベル貼着部が設けられていることを特徴とする容器シール装置である。 The present invention is a container sealing device characterized in that a label sticking part for sticking a label to the film is provided between the mark detection part and the film sticking part.
 本発明は、前記ラベル貼着部の前記移送方向上流側に、前記フィルムのうち前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理部が設けられていることを特徴とする容器シール装置である。 The container sealing device according to the present invention is characterized in that a corona treatment unit is provided on the upstream side in the transport direction of the label sticking unit to corona-treat a portion of the film where the label is stuck in advance. It is.
 本発明は、前記フィルム貼着部は、前記フィルムを前記容器に貼着するシールヘッドを有し、前記シールヘッドは、前記フィルムを打ち抜くことにより、前記容器毎に対応する蓋フィルムを形成することを特徴とする容器シール装置である。 In the present invention, the film sticking unit has a seal head for sticking the film to the container, and the seal head forms a lid film corresponding to each container by punching the film. A container seal device characterized by the above.
 本発明は、前記マーク検出部によって前記位置合わせマークが検出される位置を検出位置とし、前記フィルム貼着部によって前記フィルムが貼着される位置を貼着位置としたとき、前記フィルムの移送方向に沿った前記検出位置と前記貼着位置との間の距離は、前記位置合わせマークの前記間隔の整数倍となることを特徴とする容器シール装置である。 In the present invention, when the position where the alignment mark is detected by the mark detection unit is a detection position, and the position where the film is attached by the film attachment unit is the attachment position, the transfer direction of the film A distance between the detection position and the sticking position along the position is an integral multiple of the interval between the alignment marks.
 本発明は、フィルムによって容器をシールする容器シール方法において、容器を供給する容器供給工程と、帯状のフィルムを移送方向に沿って移送するフィルム移送工程と、移送された前記フィルムに対して所定間隔で位置合わせマークを付与するマーク付与工程と、前記マーク付与工程の後、前記フィルム上の前記位置合わせマークを検出するマーク検出工程と、供給された前記容器に対して前記フィルムを貼着するフィルム貼着工程とを備え、前記フィルム上の前記位置合わせマークを検出したことに応じて、前記フィルムの移送が停止され、前記フィルムが前記容器に貼着されることを特徴とする容器シール方法である。 The present invention relates to a container sealing method for sealing a container with a film, a container supply step for supplying a container, a film transfer step for transferring a strip-shaped film along a transfer direction, and a predetermined interval with respect to the transferred film. A mark applying step for applying an alignment mark in step, a mark detecting step for detecting the alignment mark on the film after the mark applying step, and a film for attaching the film to the supplied container A container sealing method comprising: an attaching step, wherein the transfer of the film is stopped in response to detecting the alignment mark on the film, and the film is attached to the container. is there.
 本発明は、前記フィルムに対してラベルを貼着するラベル貼着工程を更に備えたことを特徴とする容器シール方法である。 The present invention is a container sealing method further comprising a label sticking step for sticking a label to the film.
 本発明は、前記フィルムのうち前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理工程を更に備えたことを特徴とする容器シール方法である。 The present invention is a container sealing method characterized by further comprising a corona treatment step of corona treating a portion of the film where the label is attached in advance.
 本発明は、前記フィルム貼着工程において、前記フィルムが打ち抜かれることにより、前記容器毎に対応する蓋フィルムが形成されることを特徴とする容器シール方法である。 The present invention is a container sealing method characterized in that, in the film sticking step, a lid film corresponding to each container is formed by punching the film.
 本発明によれば、マーク付与部が、フィルムに対して所定間隔で位置合わせマークを付与し、マーク検出部がフィルム上の位置合わせマークを検出したことに応じて、フィルムの移送が停止され、フィルム貼着部によってフィルムが容器に貼着される。これにより、フィルムが延びてしまった場合でも、フィルム上の位置合わせマークの間隔がばらつく不具合を防止することができる。 According to the present invention, the mark applying unit applies alignment marks to the film at a predetermined interval, and the transfer of the film is stopped in response to the mark detection unit detecting the alignment mark on the film, A film is stuck to a container by a film sticking part. Thereby, even when the film is extended, it is possible to prevent a problem that the interval between the alignment marks on the film varies.
図1は、本発明の第1の実施の形態による容器シール装置を示す概略正面図。FIG. 1 is a schematic front view showing a container sealing device according to a first embodiment of the present invention. 図2は、容器をシールするフィルムを示す概略平面図。FIG. 2 is a schematic plan view showing a film for sealing a container. 図3は、本発明の第2の実施の形態によるラベル貼着装置を示す概略正面図。FIG. 3 is a schematic front view showing a label sticking apparatus according to a second embodiment of the present invention. 図4(a)(b)は、ラベルが貼着されるフィルムを示す概略平面図。4A and 4B are schematic plan views showing a film to which a label is attached. 図5は、ラベル貼着部のラベル剥離部を示す概略拡大図。FIG. 5 is a schematic enlarged view showing a label peeling portion of a label attaching portion. 図6は、フィルム付き容器を示す概略断面図。FIG. 6 is a schematic cross-sectional view showing a container with a film.
 以下、図面を参照しながら本発明の各実施の形態について説明する。図面は例示であり、説明のために特徴部を誇張することがあり、実物とは異なる場合がある。また、技術思想を逸脱しない範囲において適宜変更して実施することが可能である。なお、以下の各図において、同一部分には同一の符号を付しており、一部詳細な説明を省略する場合がある。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Drawing is an illustration and may exaggerate a characteristic part for explanation, and may differ from an actual thing. In addition, the present invention can be implemented with appropriate modifications without departing from the technical idea. Note that, in the following drawings, the same portions are denoted by the same reference numerals, and some detailed description may be omitted.
 (第1の実施の形態)
 まず、本発明の第1の実施の形態について説明する。図1および図2は本実施の形態を示す図である。
(First embodiment)
First, a first embodiment of the present invention will be described. 1 and 2 are diagrams showing this embodiment.
 図1により、本実施の形態による容器シール装置の概要について説明する。 Referring to FIG. 1, the outline of the container sealing device according to this embodiment will be described.
 図1に示す容器シール装置10は、後述するようにフィルム50によってトレー等の容器40の開口部をシールすることにより、フィルム付き容器60を作製するものである。このような容器シール装置10は、容器供給部11と、フィルム移送部12と、マーク付与部13と、マーク検出部14と、フィルム貼着部15とを備えている。 The container sealing device 10 shown in FIG. 1 is for producing a film-equipped container 60 by sealing an opening of a container 40 such as a tray with a film 50 as will be described later. Such a container sealing device 10 includes a container supply unit 11, a film transfer unit 12, a mark applying unit 13, a mark detection unit 14, and a film sticking unit 15.
 このうち容器供給部11は、前段に位置するインバータコンベア16と、後段に位置するサーボモータコンベア17とを有している。この場合、インバータコンベア16とサーボモータコンベア17とによってグルーピングコンベア20が構成されている。 Among these, the container supply part 11 has the inverter conveyor 16 located in the front | former stage, and the servomotor conveyor 17 located in a back | latter stage. In this case, the inverter conveyor 16 and the servo motor conveyor 17 constitute a grouping conveyor 20.
 インバータコンベア16は、図示しない前工程から不定間隔で供給されてきた複数の容器40をサーボモータコンベア17側へ搬送するものである。このインバータコンベア16は、一連の容器シール作業中、連続的に駆動するようになっている。各容器40には、食品等の内容物41が予め収納されている。なお、容器40は、熱可塑性樹脂、例えばPE(ポリエチレン)、PP(ポリプロピレン)、PET(ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート)等の単層シート又はEVOHやナイロン(登録商標)等のバリア層を含む多層シートをシート成形することにより作製されたものであっても良い。 The inverter conveyor 16 conveys a plurality of containers 40 supplied from the previous process (not shown) at irregular intervals to the servo motor conveyor 17 side. The inverter conveyor 16 is continuously driven during a series of container sealing operations. In each container 40, contents 41 such as food are stored in advance. The container 40 is a single layer sheet such as a thermoplastic resin such as PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or a barrier layer such as EVOH or nylon (registered trademark). It may be produced by forming a multilayer sheet containing
 インバータコンベア16上には、容器40の両側から開閉可能な構成を有する第1のストッパ18が設けられている。この第1のストッパ18が閉じている場合、第1のストッパ18の上流側(図1の左側)に複数の容器40が一列に滞留する。一方、第1のストッパ18が開放された場合、容器40が第1のストッパ18の間を通過するようになっている。 On the inverter conveyor 16, a first stopper 18 having a configuration that can be opened and closed from both sides of the container 40 is provided. When the first stopper 18 is closed, the plurality of containers 40 stay in a row on the upstream side (left side in FIG. 1) of the first stopper 18. On the other hand, when the first stopper 18 is opened, the container 40 passes between the first stoppers 18.
 インバータコンベア16とサーボモータコンベア17との間には、容器40の両側から開閉可能な構成を有する第2のストッパ19が設けられている。第2のストッパ19が閉じている場合、第1のストッパ18と第2のストッパ19との間に1つの容器40が待機する。一方、第2のストッパ19が開放された場合、当該待機していた容器40が、第2のストッパ19の間を通過して、サーボモータコンベア17側へ搬送されるようになっている。 Between the inverter conveyor 16 and the servo motor conveyor 17, the 2nd stopper 19 which has the structure which can be opened and closed from the both sides of the container 40 is provided. When the second stopper 19 is closed, one container 40 stands by between the first stopper 18 and the second stopper 19. On the other hand, when the second stopper 19 is opened, the waiting container 40 passes between the second stoppers 19 and is conveyed to the servo motor conveyor 17 side.
 サーボモータコンベア17は、図示しないサーボモータによって間欠動作制御される。これにより、サーボモータコンベア17上で複数(図1では3つ)の容器40を一定間隔で整列させることが可能である。サーボモータコンベア17上には、容器40を検出するセンサー21が配置されている。なお、サーボモータコンベア17上に配置される容器40は必ずしも複数でなくても良く、1つの容器40のみがサーボモータコンベア17上の所定の位置に配置されても良い。 Servo motor conveyor 17 is intermittently controlled by a servo motor (not shown). Thereby, it is possible to align a plurality (three in FIG. 1) of containers 40 on the servo motor conveyor 17 at regular intervals. A sensor 21 that detects the container 40 is disposed on the servo motor conveyor 17. Note that the number of containers 40 arranged on the servo motor conveyor 17 is not necessarily plural, and only one container 40 may be arranged at a predetermined position on the servo motor conveyor 17.
 サーボモータコンベア17の近傍には、容器移載アーム(トレー移載アーム)22が設けられている。この容器移載アーム22は、サーボモータコンベア17上で一定間隔で整列された複数(図1では3つ)の容器40をまとめて保持し、この間隔を維持したままフィルム貼着部15の容器保持部29(後述)の上に移載するようになっている。 A container transfer arm (tray transfer arm) 22 is provided in the vicinity of the servo motor conveyor 17. The container transfer arm 22 collectively holds a plurality (three in FIG. 1) of containers 40 arranged at regular intervals on the servo motor conveyor 17 and maintains the distance between the containers of the film sticking unit 15. The sample is transferred onto a holding unit 29 (described later).
 一方、フィルム移送部12は、帯状のフィルム50を移送方向Dに沿って移送するものである。このフィルム移送部12は、図示しないサーボモータによって間欠動作制御され、フィルム50を巻出ロール23から巻取ロール24へ向けて搬送したり、フィルム50の搬送を一時停止したりすることが可能である。なお、本明細書中、移送方向Dとは、巻出ロール23から巻き出され、巻取ロール24で巻き取られる間、フィルム50が搬送される方向をいう。 On the other hand, the film transfer unit 12 transfers the belt-like film 50 along the transfer direction D. The film transport unit 12 is intermittently controlled by a servo motor (not shown), and can transport the film 50 from the unwinding roll 23 toward the winding roll 24 or temporarily stop the transport of the film 50. is there. In the present specification, the transfer direction D refers to a direction in which the film 50 is conveyed while being unwound from the unwinding roll 23 and being wound by the winding roll 24.
 また、フィルム移送部12は、帯状のフィルム50を巻き出す巻出ロール23と、帯状のフィルム50のうち容器40に貼着された箇所以外の残存フィルムを巻き取る巻取ロール24とを含んでいる。このうち巻出ロール23は、帯状のフィルム50をロール状に巻いたものであり、巻取ロール24は、上記残存フィルムをロール状に巻いたものである。この場合、フィルム50は、巻出ロール23から巻き出され、途中に配置された複数のガイドローラ25によって案内され、その一部が容器40に貼着された後、残存フィルムとなって巻取ロール24によって巻き取られる。 The film transfer unit 12 includes an unwinding roll 23 for unwinding the strip-shaped film 50 and a winding roll 24 for winding the remaining film other than the portion attached to the container 40 in the strip-shaped film 50. Yes. Of these, the unwinding roll 23 is obtained by winding a belt-like film 50 into a roll shape, and the winding roll 24 is obtained by winding the remaining film into a roll shape. In this case, the film 50 is unwound from the unwinding roll 23, guided by a plurality of guide rollers 25 arranged in the middle, and a part of the film 50 is stuck to the container 40, and then becomes a remaining film and wound up. It is wound up by a roll 24.
 帯状のフィルム50は、例えば、無軸延伸ポリプロピレン(CPP)、無延伸ナイロン、又はナイロンとポリプロピレンとの積層体等、伸縮性をもつ無延伸フィルムからなっていても良い。このフィルム50には、予め模様、文字、図柄等の印刷が付与されていても良く、あるいは無地のものであっても良い。いずれの場合においても、巻出ロール23に巻き取られている状態のフィルム50には、位置合わせマーク(見当マーク)は付与されていない。 The belt-like film 50 may be made of an unstretched film having elasticity, such as non-axially stretched polypropylene (CPP), unstretched nylon, or a laminate of nylon and polypropylene. The film 50 may be pre-printed with patterns, characters, designs, etc., or may be plain. In any case, the alignment mark (register mark) is not given to the film 50 in the state of being wound around the unwinding roll 23.
 巻出ロール23の移送方向Dの下流側には、フィルム50の張力を調整するテンションコントローラ(ダンシングバー)33が配置されている。テンションコントローラ33は上下方向に移動可能であり、このテンションコントローラ33の上下位置を調整することによって、フィルム50の張力を略一定に保つようになっている。 A tension controller (dancing bar) 33 for adjusting the tension of the film 50 is disposed downstream of the unwinding roll 23 in the transfer direction D. The tension controller 33 is movable in the vertical direction. By adjusting the vertical position of the tension controller 33, the tension of the film 50 is kept substantially constant.
 テンションコントローラ33の移送方向Dの下流側には、マーク付与部13が設けられている。このマーク付与部13は、フィルム移送部12によって移送されてきたフィルム50に対して所定間隔Sで位置合わせマーク(見当合わせ印)Mを付与するものである。すなわち、マーク付与部13は、図示しない距離計を有しており、この距離計によってフィルム50の搬送距離を測定しながら、所定間隔S毎に位置合わせマークMを印字する機能を有する。なお、マーク付与部13は、例えば、インクジェットプリンタ、サーマルプリンタ、レーザープリンタ等、位置合わせマークMを印字するためのプリンタを有していても良い。なお、位置合わせマークMは、フィルム50の表裏いずれの面に設けられても良い。 A mark applying unit 13 is provided on the downstream side in the transfer direction D of the tension controller 33. The mark applying unit 13 applies alignment marks (register marks) M at a predetermined interval S to the film 50 transferred by the film transfer unit 12. That is, the mark imparting unit 13 has a distance meter (not shown), and has a function of printing the alignment mark M at every predetermined interval S while measuring the transport distance of the film 50 by this distance meter. The mark applying unit 13 may include a printer for printing the alignment mark M, such as an ink jet printer, a thermal printer, or a laser printer. The alignment mark M may be provided on either the front or back surface of the film 50.
 図2に示すように、位置合わせマークMは、それぞれフィルム50の幅方向一端部に設けられている。また、位置合わせマークMは、フィルム50の長さ方向に沿って所定間隔S毎に規則的に印刷されている。この位置合わせマークMは、容器40に対して一定の位置関係となる場所に設けられている。本実施の形態においては、位置合わせマークMは、それぞれフィルム貼着部15の容器保持部29(後述)に保持された容器40の中央部となる位置に設けられる。 As shown in FIG. 2, the alignment mark M is provided at one end of the film 50 in the width direction. The alignment mark M is regularly printed at predetermined intervals S along the length direction of the film 50. The alignment mark M is provided at a location that has a certain positional relationship with the container 40. In this Embodiment, the alignment mark M is provided in the position used as the center part of the container 40 hold | maintained at the container holding part 29 (after-mentioned) of the film sticking part 15, respectively.
 再度図1を参照すると、マーク付与部13の移送方向Dの下流側には、コロナ処理部27が設けられている。コロナ処理部27は、フィルム50のうち、後述するラベル貼着部26でラベルL(図2参照)が貼着される箇所を予めコロナ処理するものである。このコロナ処理部27によって、フィルム50の表面の一部をコロナ放電処理して改質し、この部分の濡れ性を向上させ、これによりラベルLの貼着を容易にすることができる。コロナ処理部27によってコロナ処理されるフィルム50の領域は、フィルム50の長手方向に沿って帯状に連続的に延びていても良い。あるいは、複数のコロナ処理された領域が、フィルム50の長手方向に沿って例えばドット状に断続的に配置されても良い。なお、コロナ処理部27は、巻出ロール23とラベル貼着部26との間のいずれかの位置に設けられていれば良く、図1に示す箇所に限定されない。 Referring to FIG. 1 again, a corona treatment unit 27 is provided on the downstream side in the transfer direction D of the mark applying unit 13. The corona treatment part 27 corona-treats beforehand the location where the label L (refer FIG. 2) is stuck by the label sticking part 26 mentioned later among the films 50. FIG. With this corona treatment section 27, a part of the surface of the film 50 is modified by corona discharge treatment, and the wettability of this portion is improved, thereby making it possible to easily attach the label L. The region of the film 50 that is corona-treated by the corona treatment unit 27 may extend continuously in a strip shape along the longitudinal direction of the film 50. Alternatively, a plurality of corona-treated regions may be intermittently arranged in the form of dots, for example, along the longitudinal direction of the film 50. In addition, the corona treatment part 27 should just be provided in the any position between the unwinding roll 23 and the label sticking part 26, and is not limited to the location shown in FIG.
 マーク付与部13およびコロナ処理部27の移送方向Dの下流側には、マーク検出部14が設けられている。このマーク検出部14は、マーク付与部13によってフィルム50上に付与された位置合わせマークMを検出するものである。マーク検出部14は、位置合わせマークMの有無を検出可能なものであれば良く、例えば透過型センサー、反射型センサー、光電管等であっても良い。 A mark detection unit 14 is provided on the downstream side in the transfer direction D of the mark applying unit 13 and the corona processing unit 27. The mark detection unit 14 detects the alignment mark M provided on the film 50 by the mark application unit 13. The mark detection unit 14 may be any unit that can detect the presence or absence of the alignment mark M, and may be, for example, a transmissive sensor, a reflective sensor, a photoelectric tube, or the like.
 本実施の形態において、マーク検出部14がフィルム50上の位置合わせマークMを検出したことに応じて、フィルム50の移送が停止される。この場合、フィルム50が規定の長さ搬送された後にマーク検出部14が位置合わせマークMを検出した際、直ちにフィルム50の移送が停止される。もしくはマーク検出部14が位置合わせマークMを規定回数検出した際に直ちにフィルム50の搬送が停止される。フィルム50の移送が停止した際、後述するようにフィルム貼着部15によってフィルム50が容器40に貼着される。 In the present embodiment, the transfer of the film 50 is stopped in response to the mark detection unit 14 detecting the alignment mark M on the film 50. In this case, when the mark detection unit 14 detects the alignment mark M after the film 50 is conveyed for a specified length, the transfer of the film 50 is immediately stopped. Alternatively, the conveyance of the film 50 is immediately stopped when the mark detection unit 14 detects the alignment mark M a specified number of times. When the transfer of the film 50 is stopped, the film 50 is stuck to the container 40 by the film sticking unit 15 as described later.
 マーク検出部14の下流側であってフィルム貼着部15の上流側には、フィルム50にラベルLを貼着するラベル貼着部26が設けられている。このラベル貼着部26において、フィルム50上の所定位置に一定間隔でラベルLが貼着される。ラベルLは、移動しているフィルム50に対して貼着されても良く、マーク検出部14が位置合わせマークMを検出したことによって停止しているフィルム50に対して貼着されても良い。また、ラベルLの貼着位置は、上述したコロナ処理部27によってコロナ処理された領域とすることが好ましい。ラベルLとしては、例えばバーコード等、フィルム50の表面に貼着されるものであって、フィルム付き容器60又は内容物41に関連する所定の機能を発揮するものであれば、特に限定されない。 The label sticking part 26 which sticks the label L to the film 50 is provided downstream of the mark detection part 14 and upstream of the film sticking part 15. In this label sticking part 26, the label L is stuck to the predetermined position on the film 50 at a fixed interval. The label L may be attached to the moving film 50, or may be attached to the film 50 that is stopped when the mark detection unit 14 detects the alignment mark M. Moreover, it is preferable to make the sticking position of the label L into the area | region where the corona treatment part 27 mentioned above performed the corona treatment. The label L is not particularly limited as long as it is attached to the surface of the film 50, such as a barcode, and exhibits a predetermined function related to the film-equipped container 60 or the contents 41.
 なお、フィルム50にラベルLを貼着する必要がない場合には、コロナ処理部27およびラベル貼着部26は必ずしも設けられなくても良い。 In addition, when it is not necessary to stick the label L to the film 50, the corona treatment part 27 and the label sticking part 26 do not necessarily need to be provided.
 フィルム貼着部15は、マーク検出部14の移送方向Dの下流側に設けられている。フィルム貼着部15は、容器供給部11によって供給された容器40に対してフィルム50を貼着するものである。このフィルム貼着部15は、シールヘッド28と、シールヘッド28に対向する位置(シールヘッド28の下方)に設けられた容器保持部29とを有している。これらシールヘッド28および容器保持部29は、それぞれ一度にシールされる容器40の数に応じて複数(図1では3つ)設けられている。なお、複数のシールヘッド28の間隔および複数の容器保持部29の間隔は、それぞれ上述した位置合わせマークMの間隔Sと同一である。 The film sticking unit 15 is provided on the downstream side in the transfer direction D of the mark detection unit 14. The film sticking part 15 sticks the film 50 with respect to the container 40 supplied by the container supply part 11. The film sticking unit 15 includes a seal head 28 and a container holding unit 29 provided at a position facing the seal head 28 (below the seal head 28). A plurality (three in FIG. 1) of the seal head 28 and the container holding portion 29 are provided according to the number of containers 40 to be sealed at a time. The intervals between the plurality of seal heads 28 and the intervals between the plurality of container holding portions 29 are the same as the intervals S between the alignment marks M described above.
 シールヘッド28は、フィルム50を容器40に対して接触させ、フィルム50の一部を加熱することにより、フィルム50を容器40の開口部周縁に貼着(熱溶着)するものである。複数のシールヘッド28は、ヘッド駆動部31によって保持されており、容器保持部29に対して昇降可能となっている。 The seal head 28 attaches (thermally welds) the film 50 to the periphery of the opening of the container 40 by bringing the film 50 into contact with the container 40 and heating a part of the film 50. The plurality of seal heads 28 are held by a head driving unit 31 and can be moved up and down with respect to the container holding unit 29.
 また、容器保持部29は、それぞれ容器移載アーム22によってサーボモータコンベア17から搬送されてきた容器40を保持するものである。各容器保持部29は容器40の輪郭に対応する枠形状部分を有しており、それぞれ容器40を枠内に収容して所定位置に位置決めしながら持ち上げることができる。複数の容器保持部29は、固定部品32によって保持されており、シールヘッド28に対して昇降押し付け可能となっている。容器保持部29は、固定部品32に対して出没可能であり、固定部品32から上昇することにより容器40を持ち上げるようになっている。 Moreover, the container holding part 29 holds the container 40 conveyed from the servo motor conveyor 17 by the container transfer arm 22, respectively. Each container holding part 29 has a frame-shaped part corresponding to the outline of the container 40, and each container 40 can be lifted while being accommodated in the frame and positioned at a predetermined position. The plurality of container holding portions 29 are held by a fixed component 32 and can be pushed up and down against the seal head 28. The container holding part 29 can be raised and lowered with respect to the fixed part 32, and lifts the container 40 by raising from the fixed part 32.
 ヘッド駆動部31によってシールヘッド28が下降した際、容器保持部29が上昇する。このとき、フィルム50が下方に押圧され、フィルム50が容器保持部29上の容器40に接触する。この際、シールヘッド28からの熱により、フィルム50は容器40の開口部周縁に熱溶着される。また、シールヘッド28はカッター等の打ち抜き部を有しており、シールヘッド28が下降することに伴って、フィルム50を打ち抜き、各容器40に対応する蓋フィルム51を形成するようになっている。 When the seal head 28 is lowered by the head driving unit 31, the container holding unit 29 is raised. At this time, the film 50 is pressed downward, and the film 50 contacts the container 40 on the container holding part 29. At this time, the film 50 is thermally welded to the periphery of the opening of the container 40 by heat from the seal head 28. Further, the seal head 28 has a punched portion such as a cutter. As the seal head 28 is lowered, the film 50 is punched to form a lid film 51 corresponding to each container 40. .
 ところで、図1において、マーク検出部14によって位置合わせマークMが検出される位置を検出位置Pとし、フィルム貼着部15によってフィルム50が貼着される位置を貼着位置Pとする。この場合、フィルム50の移送方向Dに沿う検出位置Pと貼着位置Pとの間の距離Aは、位置合わせマークMの間隔Sの整数倍となっている。具体的には、図1において、検出位置Pと貼着位置(最も上流側に位置する容器40の貼着位置)Pとの間の距離Aは、位置合わせマークMの間隔Sの5倍となっている(A=5S)。これにより、マーク検出部14が位置合わせマークMを検出し、直ちにフィルム50の移送を停止した場合、他の位置合わせマークMが、容器保持部29上の容器40の中央部に正しく位置決めされるようになっている。この結果、容器40とラベルLとの位置関係がずれないようになっている。 Incidentally, in FIG. 1, a position where the alignment mark M is detected by the mark detecting unit 14 and the detection position P 1, the position where the film 50 is bonded by a film adhesive portion 15 and the attaching position P 2. In this case, the distance A between the detection position P 1 and the sticking position P 2 along the transfer direction D of the film 50 is an integral multiple of the interval S between the alignment marks M. Specifically, in FIG. 1, the distance A between the detection position P 1 and the sticking position (sticking position of the container 40 located on the most upstream side) P 2 is 5 of the interval S of the alignment mark M. Doubled (A = 5S). Thus, when the mark detection unit 14 detects the alignment mark M and immediately stops the transfer of the film 50, the other alignment mark M is correctly positioned at the center of the container 40 on the container holding unit 29. It is like that. As a result, the positional relationship between the container 40 and the label L does not shift.
 なお、上述したグルーピングコンベア20、第1のストッパ18、第2のストッパ19、容器移載アーム22、巻出ロール23、巻取ロール24、テンションコントローラ33、マーク付与部13、コロナ処理部27、マーク検出部14、ラベル貼着部26、およびフィルム貼着部15は、それぞれ制御部30に接続されている。これらの各要素の動作等は、制御部30によって制御される。制御部30は、例えばコンピュータであり、図示しない記憶部を有している。この記憶部には、容器シール装置10において実行される各種の動作を制御するプログラムが格納されている。なお、上述した各要素の動作等は、1つの制御部30に限らず、複数の制御部によって制御されても良い。 In addition, the grouping conveyor 20 mentioned above, the 1st stopper 18, the 2nd stopper 19, the container transfer arm 22, the unwinding roll 23, the winding roll 24, the tension controller 33, the mark provision part 13, the corona treatment part 27, The mark detection unit 14, the label sticking unit 26, and the film sticking unit 15 are each connected to the control unit 30. Operations of these elements are controlled by the control unit 30. The control unit 30 is a computer, for example, and has a storage unit (not shown). The storage unit stores a program for controlling various operations executed in the container sealing device 10. The operation of each element described above is not limited to one control unit 30 and may be controlled by a plurality of control units.
 次に、このような構成からなる本実施の形態の作用(容器シール方法)について、図1を用いて説明する。なお、以下の各工程は、制御部30が容器シール装置10を構成する各要素を制御することによって実行される。 Next, the operation (container sealing method) of the present embodiment having such a configuration will be described with reference to FIG. In addition, each following process is performed when the control part 30 controls each element which comprises the container sealing apparatus 10. FIG.
 まず、それぞれ食品等の内容物41が収納された複数の容器40が、図示しない前工程から容器供給部11のインバータコンベア16に供給される。これら複数の容器40は、インバータコンベア16上で不定間隔で搬送される。インバータコンベア16上を搬送された複数の容器40は、第1のストッパ18に当接して一列に並んで停止する。この間、インバータコンベア16は連続的に駆動している。 First, a plurality of containers 40 each storing contents 41 such as food are supplied to the inverter conveyor 16 of the container supply unit 11 from a previous process (not shown). The plurality of containers 40 are conveyed at indefinite intervals on the inverter conveyor 16. The plurality of containers 40 conveyed on the inverter conveyor 16 come into contact with the first stopper 18 and stop in a line. During this time, the inverter conveyor 16 is continuously driven.
 続いて、第1のストッパ18が開放され、1番目の容器40が第1のストッパ18の間を通過する。このとき第2のストッパ19は閉じており、当該1番目の容器40は、第2のストッパ19に当接して停止する。その後、第1のストッパ18は閉じる。 Subsequently, the first stopper 18 is opened, and the first container 40 passes between the first stoppers 18. At this time, the second stopper 19 is closed, and the first container 40 comes into contact with the second stopper 19 and stops. Thereafter, the first stopper 18 is closed.
 次に、第2のストッパ19が開放され、停止していたサーボモータコンベア17が駆動開始する。これにより、当該1番目の容器40がインバータコンベア16からサーボモータコンベア17へ送られる。この1番目の容器40は、サーボモータコンベア17上で下流側(図1の右側)に向けて搬送される。その後、センサー21が1番目の容器40を検出し、サーボモータコンベア17が停止する。 Next, the second stopper 19 is opened, and the servo motor conveyor 17 that has been stopped starts to drive. As a result, the first container 40 is sent from the inverter conveyor 16 to the servo motor conveyor 17. The first container 40 is conveyed toward the downstream side (right side in FIG. 1) on the servo motor conveyor 17. Thereafter, the sensor 21 detects the first container 40 and the servo motor conveyor 17 stops.
 なお、1番目の容器40が通過した後、第2のストッパ19は閉じる。その後、上記と同様にして、2番目の容器40が、インバータコンベア16上で第2のストッパ19に当接した状態で待機する。 The second stopper 19 is closed after the first container 40 has passed. Thereafter, in the same manner as described above, the second container 40 stands by in a state where it is in contact with the second stopper 19 on the inverter conveyor 16.
 次に、再度第2のストッパ19が開放され、停止していたサーボモータコンベア17が駆動開始する。これにより、2番目の容器40がインバータコンベア16からサーボモータコンベア17へ送られる。2番目の容器40は、サーボモータコンベア17上で下流側(図1の右側)に向けて搬送され、センサー21が当該2番目の容器40を検出した時、サーボモータコンベア17が停止する。このとき1番目の容器40は、サーボモータコンベア17上で所定距離だけ下流側(図1の右側)に向けて移動している。なお、2番目の容器が通過した後、第2のストッパ19が閉じる。このようにして、インバータコンベア16からサーボモータコンベア17へ所定数(図1では3つ)の容器40が供給され、これらの容器40がサーボモータコンベア17上で等間隔(間隔S)に整列される(容器供給工程)。 Next, the second stopper 19 is opened again, and the servo motor conveyor 17 that has been stopped starts to drive. As a result, the second container 40 is sent from the inverter conveyor 16 to the servo motor conveyor 17. The second container 40 is conveyed toward the downstream side (the right side in FIG. 1) on the servo motor conveyor 17, and when the sensor 21 detects the second container 40, the servo motor conveyor 17 stops. At this time, the first container 40 moves toward the downstream side (right side in FIG. 1) by a predetermined distance on the servo motor conveyor 17. The second stopper 19 is closed after the second container has passed. In this way, a predetermined number (three in FIG. 1) of containers 40 are supplied from the inverter conveyor 16 to the servo motor conveyor 17, and these containers 40 are aligned at equal intervals (interval S) on the servo motor conveyor 17. (Container supply process).
 続いて、サーボモータコンベア17上に等間隔で整列された複数の容器40は、容器移載アーム22によって搬送され、フィルム貼着部15の容器保持部29に供給される。このとき、各容器40間の間隔Sは維持される。 Subsequently, the plurality of containers 40 arranged at equal intervals on the servo motor conveyor 17 are transported by the container transfer arm 22 and supplied to the container holding section 29 of the film sticking section 15. At this time, the spacing S between the containers 40 is maintained.
 一方、フィルム移送部12の巻出ロール23から帯状のフィルム50が巻き出され、このフィルム50は、移送方向Dに沿って間欠的に移送される(フィルム移送工程)。このようにして移送されるフィルム50は、テンションコントローラ33によってその張力が略一定に調整される。 On the other hand, the belt-like film 50 is unwound from the unwinding roll 23 of the film transfer unit 12, and this film 50 is transferred intermittently along the transfer direction D (film transfer step). The tension of the film 50 thus transferred is adjusted to be substantially constant by the tension controller 33.
 巻出ロール23からのフィルム50は、マーク付与部13に送られる。このマーク付与部13において、移送されてきたフィルム50に対して所定間隔S毎に位置合わせマークMが付与される(マーク付与工程)。この場合、マーク付与部13がフィルム50の搬送距離を連続的に測定し、所定間隔S毎に位置合わせマークMを印字する。 The film 50 from the unwinding roll 23 is sent to the mark applying unit 13. In this mark provision part 13, the alignment mark M is provided for every predetermined space | interval S with respect to the transferred film 50 (mark provision process). In this case, the mark applying unit 13 continuously measures the transport distance of the film 50 and prints the alignment mark M at every predetermined interval S.
 続いて、フィルム50はコロナ処理部27に送られる。このコロナ処理部27において、移送されてきたフィルム50のうち、ラベルLが貼着される箇所を予めコロナ処理する(コロナ処理工程)。このコロナ処理部27において、フィルム50の表面が部分的にコロナ放電処理され、この部分の濡れ性が向上する。 Subsequently, the film 50 is sent to the corona treatment unit 27. In this corona treatment unit 27, a portion of the transferred film 50 where the label L is stuck is pre-corona treated (corona treatment step). In the corona treatment unit 27, the surface of the film 50 is partially subjected to corona discharge treatment, and the wettability of this part is improved.
 次いで、フィルム50はマーク検出部14(検出位置P)に送られる。このマーク検出部14において、移送されてきたフィルム50上の位置合わせマークMを検出する(マーク検出工程)。このように、フィルム50上の位置合わせマークMを検出した際、フィルム50の移送が一時的に停止する。フィルム50は、位置合わせマークMを検出するたびに毎回止まっても良いし、決められた検出回数毎に止まっても良い。図1の例では3回検出毎に止まっている。上述したように、検出位置Pと貼着位置Pとの間の距離Aは、位置合わせマークMの間隔Sの整数倍となっている。このため、フィルム貼着部15の貼着位置Pにある位置合わせマークMが、容器保持部29上の容器40の中央部に正しく位置決めされ、フィルム50が容器40に貼着される。 Next, the film 50 is sent to the mark detection unit 14 (detection position P 1 ). The mark detection unit 14 detects the alignment mark M on the transferred film 50 (mark detection step). Thus, when the alignment mark M on the film 50 is detected, the transfer of the film 50 is temporarily stopped. The film 50 may be stopped each time the alignment mark M is detected, or may be stopped every predetermined number of times of detection. In the example of FIG. 1, it stops every three detections. As described above, the distance A between the detection position P 1 and the sticking position P 2 is an integral multiple of the spacing S of the alignment mark M. For this reason, the alignment mark M at the sticking position P 2 of the film sticking part 15 is correctly positioned at the center of the container 40 on the container holding part 29, and the film 50 is stuck to the container 40.
 その後、フィルム50の移送が再開され、フィルム50は、ラベル貼着部26に送られる。このラベル貼着部26において、移送されてきたフィルム50の所定位置にラベルLが貼着される(ラベル貼着工程)。なお、ラベルLは、移動しているフィルム50に対して貼着されても良く、マーク検出部14が位置合わせマークMを検出したことにより停止しているフィルム50に対して貼着されても良い。 Thereafter, the transfer of the film 50 is resumed, and the film 50 is sent to the label attaching unit 26. In this label sticking part 26, the label L is stuck to the predetermined position of the transferred film 50 (label sticking process). Note that the label L may be attached to the moving film 50, or may be attached to the film 50 that is stopped when the mark detection unit 14 detects the alignment mark M. good.
 次に、フィルム50はフィルム貼着部15に送られる。続いて、上流側のマーク検出部14(検出位置P)において、他の位置合わせマークMが検出され、これに伴い、フィルム50の移送が一時的に停止する。なお、本実施の形態において、マーク検出部14が複数個(図1では3つ)の位置合わせマークMを検出するたびに、フィルム50の移送が停止する。そしてフィルム貼着部15において、容器供給部11から供給された容器40に対してフィルム50が貼着される(フィルム貼着工程)。この際、ヘッド駆動部31によって複数のシールヘッド28が下降するとともに、容器保持部29が固定部品32から上昇し、容器40が持ち上げられる。これにより、フィルム50が容器40に対して密着し、かつシールヘッド28からの熱によってフィルム50が容器40に対して熱溶着される。同時にシールヘッド28の打ち抜き部によって、フィルム50が打ち抜かれ、容器40毎に蓋フィルム51が形成される。なお、フィルム50のうち、容器40に貼着された箇所(蓋フィルム51)以外の残存フィルムは、巻取ロール24によって巻き取られて回収される。 Next, the film 50 is sent to the film sticking unit 15. Subsequently, in the upstream mark detection unit 14 (detection position P 1 ), another alignment mark M is detected, and accordingly, the transfer of the film 50 is temporarily stopped. In the present embodiment, the transfer of the film 50 stops each time the mark detection unit 14 detects a plurality (three in FIG. 1) of alignment marks M. And in the film sticking part 15, the film 50 is stuck with respect to the container 40 supplied from the container supply part 11 (film sticking process). At this time, the plurality of seal heads 28 are lowered by the head driving unit 31, the container holding unit 29 is raised from the fixed component 32, and the container 40 is raised. As a result, the film 50 is in close contact with the container 40, and the film 50 is thermally welded to the container 40 by the heat from the seal head 28. At the same time, the film 50 is punched out by the punching portion of the seal head 28, and the lid film 51 is formed for each container 40. In the film 50, the remaining film other than the portion attached to the container 40 (the lid film 51) is wound and collected by the winding roll 24.
 このようにして、内容物41が収納された容器40と、容器40をシールする蓋フィルム51とにより、フィルム付き容器60が作製される。フィルム付き容器60は、例えば容器移載アーム22により、複数個(図1では3つ)まとめて外部に搬送される。このようにして、フィルム50が移送方向Dに沿って間欠的に移送されながら、断続的にフィルム50が容器40に対して貼着され、多数のフィルム付き容器60が作製される。 In this way, the container 60 with a film is produced by the container 40 in which the contents 41 are stored and the lid film 51 that seals the container 40. A plurality of containers 60 with film (for example, three in FIG. 1) are collectively conveyed to the outside by the container transfer arm 22, for example. In this way, the film 50 is intermittently adhered to the container 40 while the film 50 is intermittently transferred along the transfer direction D, and a large number of film-equipped containers 60 are produced.
 このように本実施の形態によれば、マーク付与部13が、フィルム50に対して所定間隔Sで位置合わせマークMを付与し、マーク検出部14がフィルム50上の位置合わせマークMを検出したことに応じて、フィルム50の移送が停止され、フィルム貼着部15によってフィルム50が容器40に貼着される。 As described above, according to the present embodiment, the mark imparting unit 13 imparts the alignment mark M to the film 50 at the predetermined interval S, and the mark detection unit 14 detects the alignment mark M on the film 50. Accordingly, the transfer of the film 50 is stopped, and the film 50 is stuck to the container 40 by the film sticking unit 15.
 このように、位置合わせマークMが、フィルム50を容器40に貼着する直前に付与されるので、フィルム50の製造段階あるいはテンションコントローラ33の影響によってフィルム50が延びた場合であっても、フィルム50上の位置合わせマークMの間隔Sがずれたりばらついたりするおそれがない。これにより、容器40とラベルL等との位置関係がずれる不具合を防止することができ、フィルム付き容器60の品質のばらつきを低減することができる。 As described above, since the alignment mark M is provided immediately before the film 50 is attached to the container 40, even if the film 50 extends due to the production stage of the film 50 or the influence of the tension controller 33, the film There is no possibility that the interval S between the alignment marks M on 50 is shifted or varied. Thereby, the malfunction which the positional relationship of the container 40 and the label L etc. shifts | deviates can be prevented, and the dispersion | variation in the quality of the container 60 with a film can be reduced.
 また、テンションコントローラ33の重さによってフィルム50が延びた場合であっても、位置合わせマークMの間隔Sがずれたりばらついたりすることがない。このため、フィルム50の延びを考慮して位置合わせマークMの間隔Sを調整したり、テンションコントローラ33の重さを調整したり、あるいはフィルム50の搬送速度を調整したりする必要が生じない。 In addition, even when the film 50 is extended due to the weight of the tension controller 33, the interval S between the alignment marks M does not shift or vary. For this reason, it is not necessary to adjust the distance S between the alignment marks M in consideration of the extension of the film 50, adjust the weight of the tension controller 33, or adjust the conveyance speed of the film 50.
 (第2の実施の形態)
 次に、図3乃至図6を参照して第2の実施の形態について説明する。図3乃至図6は本実施の形態を示す図である。
(Second Embodiment)
Next, a second embodiment will be described with reference to FIGS. 3 to 6 are diagrams showing this embodiment.
 まず、図3により、本実施の形態によるラベル貼着装置の概要について説明する。 First, the outline of the label sticking apparatus according to the present embodiment will be described with reference to FIG.
 図3に示すラベル貼着装置110は、後述するようにフィルム150に対してラベルLを貼着するものである。このようなラベル貼着装置110は、筐体134と、フィルム移送部112と、コロナ処理部127と、ラベル貼着部126とを備えている。本実施の形態において、少なくともコロナ処理部127とラベル貼着部126とは、一つの装置(ラベル貼着装置110)内に設けられている。 The label sticking apparatus 110 shown in FIG. 3 sticks the label L to the film 150 as will be described later. Such a label sticking apparatus 110 includes a housing 134, a film transfer part 112, a corona treatment part 127, and a label sticking part 126. In the present embodiment, at least corona treatment unit 127 and label sticking unit 126 are provided in one device (label sticking device 110).
 フィルム移送部112は、帯状のフィルム150を移送方向Dに沿って移送するものである。フィルム移送部112は、帯状のフィルム150を巻き出す巻出ロール123と、ラベルLが貼着されたフィルム150を巻き取る巻取ロール124とを含んでいる。このうち巻出ロール123は、ラベルLが貼着される前の帯状のフィルム150をロール状に巻いたものであり、巻取ロール124は、ラベルLが貼着されたフィルム150をロール状に巻いたものである。この場合、フィルム150は、巻出ロール123から巻き出され、途中に配置された複数のガイドローラ125によって順次案内され、コロナ処理部127によってその一部にコロナ処理がなされ、かつラベル貼着部126によってラベルLが貼着された後、巻取ロール124によって巻き取られる。 The film transport unit 112 transports the belt-shaped film 150 along the transport direction D. The film transfer unit 112 includes an unwinding roll 123 that unwinds the belt-shaped film 150 and a winding roll 124 that winds up the film 150 to which the label L is attached. Of these, the unwinding roll 123 is obtained by winding the strip-shaped film 150 before the label L is pasted into a roll shape, and the winding roll 124 is the roll of the film 150 having the label L pasted thereon. It is rolled up. In this case, the film 150 is unwound from the unwinding roll 123 and is sequentially guided by a plurality of guide rollers 125 arranged in the middle, and a corona treatment is performed on a part of the film 150 by the corona treatment unit 127, and the label sticking unit. After the label L is pasted by 126, it is wound by the winding roll 124.
 また、フィルム移送部112は、図示しないサーボモータによって間欠動作制御され、フィルム150を巻出ロール123から巻取ロール124へ向けて搬送したり、フィルム150の搬送を一時停止したりすることが可能である。なお、本明細書中、移送方向Dとは、巻出ロール123から巻き出され、巻取ロール124で巻き取られる間、フィルム150が搬送される方向をいう。 In addition, the film transport unit 112 is intermittently controlled by a servo motor (not shown), and can transport the film 150 from the unwinding roll 123 toward the winding roll 124 or temporarily stop the transport of the film 150. It is. In the present specification, the transfer direction D means a direction in which the film 150 is conveyed while being unwound from the unwinding roll 123 and being wound by the winding roll 124.
 帯状のフィルム150は、例えばPE(ポリエチレン)、PP(ポリプロピレン)、PET(ポリエチレンテレフタレート)、PEN(ポリエチレンナフタレート)等の単層シート又はEVOHやナイロン(登録商標)等のフィルムからなっている。フィルム150は、延伸フィルムであっても良く、無延伸フィルムであっても良い。このフィルム150には、予め模様、文字、図柄等の印刷が付与されていても良く、あるいは無地のものであっても良い。 The belt-like film 150 is made of a single layer sheet such as PE (polyethylene), PP (polypropylene), PET (polyethylene terephthalate), PEN (polyethylene naphthalate), or a film such as EVOH or nylon (registered trademark). The film 150 may be a stretched film or an unstretched film. The film 150 may be pre-printed with patterns, characters, designs, etc., or may be plain.
 巻出ロール123の移送方向Dの下流側には、フィルム150の張力を調整するテンションコントローラ(ダンシングバー)133が配置されている。テンションコントローラ133は上下方向に移動可能であり、このテンションコントローラ133の上下位置を調整することによって、フィルム150の張力を略一定に保つようになっている。 A tension controller (dancing bar) 133 for adjusting the tension of the film 150 is disposed on the downstream side in the transfer direction D of the unwinding roll 123. The tension controller 133 can move in the vertical direction, and the tension of the film 150 is kept substantially constant by adjusting the vertical position of the tension controller 133.
 テンションコントローラ133の移送方向Dの下流側には、マーク付与部113が設けられている。このマーク付与部113は、フィルム移送部112によって移送されてきたフィルム150に対して所定間隔で位置合わせマーク(見当合わせ印)M(図4参照)を付与するものである。すなわち、マーク付与部113は、図示しない距離計を有しており、この距離計によってフィルム150の搬送距離を測定しながら、所定間隔毎に位置合わせマークMを印字する機能を有する。なお、マーク付与部113は、例えば、インクジェットプリンタ、サーマルプリンタ、レーザープリンタ等、位置合わせマークMを印字するためのプリンタを有していても良い。なお、位置合わせマークMは、フィルム150の表裏いずれの面に設けられても良い。また、フィルム150に位置合わせマークMを付与する必要がない場合、マーク付与部113は必ずしも設けられていなくても良い。 A mark applying unit 113 is provided on the downstream side in the transfer direction D of the tension controller 133. The mark applying unit 113 applies alignment marks (register marks) M (see FIG. 4) to the film 150 transferred by the film transfer unit 112 at predetermined intervals. That is, the mark imparting unit 113 has a distance meter (not shown), and has a function of printing the alignment mark M at predetermined intervals while measuring the transport distance of the film 150 with this distance meter. Note that the mark applying unit 113 may include a printer for printing the alignment mark M, such as an ink jet printer, a thermal printer, or a laser printer. The alignment mark M may be provided on either the front or back surface of the film 150. Further, when it is not necessary to apply the alignment mark M to the film 150, the mark applying unit 113 is not necessarily provided.
 図4(a)(b)に示すように、位置合わせマークMは、それぞれフィルム150の幅方向一端部に設けられている。また、位置合わせマークMは、フィルム150の長さ方向に沿って所定間隔毎に規則的に印刷されている。この位置合わせマークMは、後述するように、巻取ロール124で巻き取られたフィルム150を、別途容器140(後述)に対して貼着する際に目印とされるものであり、容器140に対して一定の位置関係となる場所に設けられている。なお、位置合わせマークMは、後述するように、コロナ処理部127においてフィルム150上のコロナ処理を行う箇所を識別するために使用しても良く、あるいはラベル貼着部126においてフィルム150上にラベルLを貼着する箇所を識別するために使用しても良い。 As shown in FIGS. 4A and 4B, the alignment mark M is provided at one end of the film 150 in the width direction. The alignment mark M is regularly printed at predetermined intervals along the length direction of the film 150. As will be described later, the alignment mark M is used as a mark when the film 150 taken up by the take-up roll 124 is separately attached to a container 140 (described later). On the other hand, it is provided in a place having a certain positional relationship. As will be described later, the alignment mark M may be used to identify a location on the film 150 where the corona treatment is performed on the corona treatment unit 127, or a label on the film 150 at the label attaching unit 126. You may use in order to identify the location which sticks L.
 再度図3を参照すると、マーク付与部113の移送方向Dの下流側には、コロナ処理部127が設けられている。コロナ処理部127は、フィルム150のうち、後述するラベル貼着部126でラベルL(図4参照)が貼着される箇所を予めコロナ処理(易接着処理)するものである。すなわち、コロナ処理部127は、放電電極135と、フィルム150に対して放電電極135と対向する位置に設置された対極ロール136とを含んでいる。そして放電電極135と対極ロール136との間に高周波電圧を印加することにより、放電電極135と対極ロール136との間にコロナ放電を発生させる。このコロナ処理部127においては、フィルム150を対極ロール136の表面に沿って移動させることによりコロナ放電中を通過させ、これにより表面処理を行うようになっている。 Referring to FIG. 3 again, a corona treatment unit 127 is provided on the downstream side in the transfer direction D of the mark applying unit 113. The corona treatment part 127 performs a corona treatment (easy adhesion treatment) in advance on a portion of the film 150 where a label L (see FIG. 4) is stuck by a label sticking part 126 described later. That is, the corona treatment unit 127 includes a discharge electrode 135 and a counter electrode roll 136 installed at a position facing the discharge electrode 135 with respect to the film 150. Then, by applying a high frequency voltage between the discharge electrode 135 and the counter electrode roll 136, corona discharge is generated between the discharge electrode 135 and the counter electrode roll 136. In the corona treatment unit 127, the film 150 is moved along the surface of the counter electrode roll 136 to pass through the corona discharge, thereby performing the surface treatment.
 このコロナ処理部127によって、フィルム150の表面の一部をコロナ放電処理して改質し、この部分の濡れ性を向上させ、これによりラベルLの貼着を容易にすることができる。コロナ処理部127によってコロナ処理されるフィルム150の領域は、フィルム150の長手方向(移送方向D)に沿って帯状に連続的に延びていても良い(図4(a)参照)。あるいは、複数のコロナ処理された領域が、フィルム150の長手方向(移送方向D)に沿って例えばドット状に断続的に配置されても良い(図4(b)参照)。なお、図4(a)(b)において、コロナ処理された領域を、便宜上斜線で示している。コロナ処理部127は、巻出ロール123とラベル貼着部126との間のいずれかの位置に設けられていれば良く、図3に示す箇所に限定されない。例えば、コロナ処理部127は、マーク付与部113よりも移送方向Dの上流側に設けられていても良い。 By this corona treatment part 127, a part of the surface of the film 150 is modified by corona discharge treatment to improve the wettability of this part, thereby making it easy to attach the label L. The region of the film 150 that is corona-treated by the corona treatment unit 127 may continuously extend in a strip shape along the longitudinal direction (transfer direction D) of the film 150 (see FIG. 4A). Alternatively, a plurality of corona-treated regions may be intermittently arranged in the form of dots, for example, along the longitudinal direction (transfer direction D) of the film 150 (see FIG. 4B). In FIGS. 4 (a) and 4 (b), the corona-treated region is indicated by hatching for convenience. The corona treatment unit 127 may be provided at any position between the unwinding roll 123 and the label sticking unit 126, and is not limited to the location shown in FIG. For example, the corona treatment unit 127 may be provided on the upstream side in the transfer direction D from the mark applying unit 113.
 コロナ処理部127の移送方向Dの下流側には、フィルム150にラベルLを貼着するラベル貼着部126が設けられている。このラベル貼着部126において、フィルム150上の所定位置に一定間隔でラベルLが貼着される。ラベルLは、移動しているフィルム150に対して貼着されても良く、あるいは断続的にフィルム150を停止させ、この停止しているフィルム150に対して貼着されても良い。また、ラベルLの貼着位置は、上述したコロナ処理部127によってコロナ処理された領域の一部である。ラベルLとしては、例えばバーコード、ICタグ等、フィルム150の表面に貼着されるものであって、フィルム付き容器160又は内容物141(図6参照)に関連する所定の機能を発揮するものであれば、特に限定されない。 The label sticking part 126 which sticks the label L to the film 150 is provided on the downstream side in the transfer direction D of the corona treatment part 127. In this label sticking portion 126, labels L are stuck at predetermined intervals on predetermined positions on the film 150. The label L may be affixed to the moving film 150, or may be affixed to the stopped film 150 by intermittently stopping the film 150. The label L is attached to a part of the area subjected to corona treatment by the corona treatment unit 127 described above. As the label L, for example, a barcode, an IC tag or the like, which is attached to the surface of the film 150 and exhibits a predetermined function related to the container 160 with film or the contents 141 (see FIG. 6). If it is, it will not be specifically limited.
 次に、図3および図5を参照して、ラベル貼着部126の構成について更に説明する。 Next, with reference to FIG. 3 and FIG. 5, the structure of the label sticking part 126 is further demonstrated.
 図3にように、ラベル貼着部126は、ラベル供給ローラ(ラベル供給部)142と、ラベル剥離部143と、ラベル回収ローラ(ラベル回収部)144とを有している。このうちラベル供給ローラ142は、帯状ラベル145をラベル剥離部143に向けて供給するものであり、周囲に帯状ラベル145を巻装したローラからなっている。また、ラベル供給ローラ142とラベル剥離部143との間には、ラベル供給ローラ142から送られる帯状ラベル145を案内するためのガイドローラ146が設けられている。ラベル剥離部143は、ラベル供給ローラ142から送られてきた帯状ラベル145からラベルLを引き離し、フィルム150に貼着するものである。ここで帯状ラベル145は、例えば離型紙からなる剥離シート147と、剥離シート147上に設けられた複数のラベルLとを有している。 As shown in FIG. 3, the label attaching unit 126 includes a label supply roller (label supply unit) 142, a label peeling unit 143, and a label collection roller (label collection unit) 144. Among these, the label supply roller 142 supplies the belt-like label 145 toward the label peeling portion 143, and includes a roller around which the belt-like label 145 is wound. A guide roller 146 is provided between the label supply roller 142 and the label peeling unit 143 for guiding the strip-shaped label 145 sent from the label supply roller 142. The label peeling unit 143 separates the label L from the belt-like label 145 sent from the label supply roller 142 and sticks it to the film 150. Here, the strip-shaped label 145 includes, for example, a release sheet 147 made of release paper and a plurality of labels L provided on the release sheet 147.
 図5に示すように、ラベル貼着部126は、帯状ラベル145からラベルLを剥離するための剥離部材148を有している。この剥離部材148は、断面が略三角形状を有しており、その先端の鋭角部分で帯状ラベル145の搬送方向をラベル回収ローラ144側に大きく転換するようになっている。このとき、剥離シート147は、ラベル回収ローラ144側に向けて搬送方向を転換させられるが、ラベルLは方向転換することなく、そのまま方向を維持して進行する。この結果、ラベルLは、帯状ラベル145から剥離されて分離し、フィルム150に貼着される。また、剥離部材148の前方には、このようにして剥離したラベルLをフィルム150側に導いて貼着するための誘導ローラ149が設けられている。 As shown in FIG. 5, the label sticking portion 126 has a peeling member 148 for peeling the label L from the belt-like label 145. The peeling member 148 has a substantially triangular cross section, and the conveying direction of the belt-like label 145 is largely changed to the label collecting roller 144 side at an acute angle portion at the tip. At this time, the release sheet 147 is changed in the conveyance direction toward the label collecting roller 144 side, but the label L advances while maintaining the direction without changing the direction. As a result, the label L is peeled off from the strip-shaped label 145 and separated and attached to the film 150. In addition, a guide roller 149 is provided in front of the peeling member 148 for guiding and sticking the label L thus peeled to the film 150 side.
 一方、図3に示すように、ラベル回収ローラ144は、帯状ラベル145のうち、ラベルLから引き離された(残りの)剥離シート147を回収するものである。このラベル回収ローラ144には、モータ152が連結されている。このモータ152が駆動することにより、ラベル供給ローラ142からの帯状ラベル145がラベル回収ローラ144に巻き取られる。なお、ラベル回収ローラ144は、後述する制御部130からのローラ駆動信号を受信したとき駆動を開始し、制御部130からのローラ停止信号を受信したとき駆動を停止するようになっている。このように、帯状ラベル145は、ラベル貼着部126内で、進行と停止を繰り返しながら間欠送りされる。 On the other hand, as shown in FIG. 3, the label collection roller 144 collects the (remaining) release sheet 147 separated from the label L in the strip-shaped label 145. A motor 152 is connected to the label collection roller 144. When the motor 152 is driven, the belt-like label 145 from the label supply roller 142 is wound around the label collection roller 144. Note that the label collecting roller 144 starts driving when it receives a roller driving signal from the control unit 130 described later, and stops driving when it receives a roller stop signal from the control unit 130. As described above, the strip-shaped label 145 is intermittently fed within the label sticking portion 126 while being repeatedly advanced and stopped.
 なお、ラベル供給ローラ142には、軸の回転に抵抗を与える機構153が設けられており、これにより帯状ラベル145のテンションをコントロールするようになっている。 The label supply roller 142 is provided with a mechanism 153 that gives resistance to the rotation of the shaft, thereby controlling the tension of the belt-like label 145.
 なお、上述した巻出ロール123、巻取ロール124、テンションコントローラ133、マーク付与部113、コロナ処理部127、およびラベル貼着部126は、それぞれ制御部130に接続されている。これらの各要素の動作等は、制御部130によって制御される。制御部130は、例えばコンピュータであり、図示しない記憶部を有している。この記憶部には、ラベル貼着装置110において実行される各種の動作を制御するプログラムが格納されている。なお、上述した各要素の動作等は、1つの制御部130に限らず、複数の制御部によって制御されても良い。 In addition, the unwinding roll 123, the winding roll 124, the tension controller 133, the mark applying unit 113, the corona processing unit 127, and the label attaching unit 126 described above are connected to the control unit 130, respectively. Operations of these elements are controlled by the control unit 130. The control unit 130 is a computer, for example, and has a storage unit (not shown). The storage unit stores a program for controlling various operations executed in the label sticking apparatus 110. The operation of each element described above is not limited to one control unit 130, and may be controlled by a plurality of control units.
 図6は、このようにしてラベルLが貼着されたフィルム150を用いて作製されたフィルム付き容器160を示している。フィルム付き容器160は、食品等の内容物141が収納されたトレー等の容器140と、容器140をシールする蓋フィルム151とを有している。このうち蓋フィルム151の所定位置にラベルLが貼着されている。なお、蓋フィルム151は、図示しない容器シール装置において、フィルム150を所定の形状に打ち抜くことにより作製されたものである。本実施の形態において、フィルム150は、例えば、食品等の内容物が充填された容器140の開口部をシールする際に用いられるが、これに限られるものではなく、他の用途に用いられる各種フィルムであっても良い。 FIG. 6 shows a container 160 with a film manufactured using the film 150 with the label L attached in this manner. The film-equipped container 160 has a container 140 such as a tray in which contents 141 such as food are stored, and a lid film 151 that seals the container 140. Among these, the label L is stuck at a predetermined position of the lid film 151. The lid film 151 is produced by punching the film 150 into a predetermined shape in a container sealing device (not shown). In the present embodiment, the film 150 is used, for example, when sealing the opening of the container 140 filled with contents such as food, but is not limited thereto, and is used for various purposes. It may be a film.
 次に、このような構成からなる本実施の形態の作用(ラベル貼着方法)について、図3を用いて説明する。なお、以下の各工程は、制御部130がラベル貼着装置110を構成する各要素を制御することによって実行される。 Next, the action (label sticking method) of the present embodiment having such a configuration will be described with reference to FIG. In addition, each following process is performed when the control part 130 controls each element which comprises the label sticking apparatus 110. FIG.
 まず、フィルム移送部112の巻出ロール123から帯状のフィルム150が巻き出される。このフィルム150は、移送方向Dに沿って移送される(フィルム移送工程)。このようにして移送されるフィルム150は、テンションコントローラ133によってその張力が略一定に調整される。 First, the belt-like film 150 is unwound from the unwinding roll 123 of the film transfer unit 112. The film 150 is transferred along the transfer direction D (film transfer process). The tension of the film 150 thus transferred is adjusted to be substantially constant by the tension controller 133.
 巻出ロール123からのフィルム150は、移送方向Dに沿って移送され、マーク付与部113に送られる。このマーク付与部113において、移送されてきたフィルム150に対して所定間隔毎に位置合わせマークMが付与される(マーク付与工程)。この場合、マーク付与部113がフィルム150の搬送距離を連続的に測定し、所定間隔毎に位置合わせマークMを印字する。 The film 150 from the unwinding roll 123 is transferred along the transfer direction D and sent to the mark applying unit 113. In the mark applying unit 113, alignment marks M are applied to the transferred film 150 at predetermined intervals (mark applying step). In this case, the mark providing unit 113 continuously measures the transport distance of the film 150 and prints the alignment mark M at predetermined intervals.
 続いて、フィルム150は、移送方向Dに沿って移送され、コロナ処理部127に送られる。このコロナ処理部127において、移送されてきたフィルム150のうち、ラベル貼着部126でラベルLが貼着される箇所を予めコロナ処理する(コロナ処理工程)。このコロナ処理部127において、フィルム150の表面が部分的にコロナ放電処理され、この部分の濡れ性が向上する。この際、コロナ処理部127の放電電極135と対極ロール136との間に高周波電圧を印加することにより、放電電極135と対極ロール136との間にコロナ放電を発生させる。フィルム150は、放電電極135と対極ロール136との間を移動することにより、コロナ放電中を通過し、フィルム150の表面にコロナ処理が施される。 Subsequently, the film 150 is transferred along the transfer direction D and sent to the corona treatment unit 127. In this corona treatment unit 127, a portion of the transferred film 150 where the label L is stuck by the label sticking unit 126 is pre-corona treated (corona treatment step). In the corona treatment unit 127, the surface of the film 150 is partially subjected to corona discharge treatment, and the wettability of this portion is improved. At this time, a corona discharge is generated between the discharge electrode 135 and the counter electrode roll 136 by applying a high frequency voltage between the discharge electrode 135 and the counter electrode roll 136 of the corona treatment unit 127. The film 150 moves through the corona discharge by moving between the discharge electrode 135 and the counter electrode roll 136, and the surface of the film 150 is subjected to corona treatment.
 次いで、フィルム150は、ラベル貼着部126に送られる。このラベル貼着部126において、移送されてきたフィルム150のコロナ処理された所定領域にラベルLが貼着される(ラベル貼着工程)。この場合、フィルム150の表面がコロナ処理されているので、フィルム150に対してラベルLを強固に貼着することができる。なお、ラベルLは、移動しているフィルム150に対して貼着されても良く、あるいは断続的にフィルム150を停止させ、この停止しているフィルム150に対して貼着されても良い。 Next, the film 150 is sent to the label attaching unit 126. In this label sticking part 126, the label L is stuck to the predetermined | prescribed area | region where the corona process of the transferred film 150 was carried out (label sticking process). In this case, since the surface of the film 150 is corona-treated, the label L can be firmly attached to the film 150. The label L may be attached to the moving film 150 or may be attached to the stopped film 150 by intermittently stopping the film 150.
 この間、ラベル貼着部126において、ラベル回収ローラ144が駆動されることにより、帯状ラベル145は、各ガイドローラ146によって案内され、ラベル供給ローラ142側からラベル回収ローラ144側に向けて進行する。このとき、ラベルLは、ラベル剥離部143において、剥離部材148によって帯状ラベル145の搬送方向が転換されることにより、帯状ラベル145から引き離されてフィルム150に貼着される(図5参照)。なお、ラベルLが剥離された後の剥離シート147は、ラベル回収ローラ144によって回収される。 During this time, the label collecting roller 144 is driven in the label attaching unit 126, whereby the belt-like label 145 is guided by each guide roller 146, and proceeds from the label supply roller 142 side to the label collecting roller 144 side. At this time, the label L is separated from the belt-like label 145 and attached to the film 150 by changing the transport direction of the belt-like label 145 by the peeling member 148 in the label peeling portion 143 (see FIG. 5). The release sheet 147 after the label L is peeled is collected by the label collection roller 144.
 その後、ラベルLが所定間隔で貼着されたフィルム150は、巻取ロール124によって巻き取られる。 Thereafter, the film 150 on which the label L is adhered at a predetermined interval is taken up by the take-up roll 124.
 巻取ロール124によって巻き取られたフィルム150は、図示しない容器シール装置に搬送される。この容器シール装置において、フィルム150は所定の形状に打ち抜かれ、容器140毎に蓋フィルム151が形成される。この蓋フィルム151は、例えばヒートシールにより容器140の開口部にシールされ、これによりフィルム付き容器160が作製される(図6参照)。 The film 150 taken up by the take-up roll 124 is conveyed to a container sealing device (not shown). In this container sealing device, the film 150 is punched into a predetermined shape, and a lid film 151 is formed for each container 140. The lid film 151 is sealed to the opening of the container 140 by, for example, heat sealing, thereby producing a film-equipped container 160 (see FIG. 6).
 このように本実施の形態によれば、コロナ処理部127によってフィルム150のうちラベルLが貼着される箇所を予めコロナ処理し、その後、ラベル貼着部126によってフィルム150に対してラベルLを貼着する。この場合、コロナ処理部127によるコロナ処理と、ラベル貼着部126によるラベルLの貼着とが、一つのラベル貼着装置110内で行われる。これにより、フィルム150をコロナ処理した後、直ちにラベルLを貼着することができる。このため、コロナ処理後、フィルム150を輸送又は保管している際にコロナ処理した箇所にゴミ等の異物が付着したり、コロナ処理による効果が時間の経過に伴って低下したりしてしまうおそれがなく、高い接着強度でラベルLをフィルム150に貼着することができる。 As described above, according to the present embodiment, the corona treatment unit 127 pre-corona-treats the portion of the film 150 where the label L is attached, and then the label attachment unit 126 applies the label L to the film 150. Adhere. In this case, the corona treatment by the corona treatment unit 127 and the sticking of the label L by the label sticking unit 126 are performed in one label sticking device 110. Thereby, after corona-treating the film 150, the label L can be adhered immediately. For this reason, after corona treatment, when the film 150 is transported or stored, foreign matter such as dust may adhere to the corona-treated portion, or the effect of the corona treatment may decrease with time. The label L can be attached to the film 150 with high adhesive strength.
 なお、上記においては、ラベルLをフィルム150に貼着するラベル貼着装置110が容器シール装置と別体に構成されている場合を例にとって説明したが、これに限られるものではなく、ラベル貼着装置110を容器シール装置と一体に構成しても良い。この場合、ラベルLをフィルム150に貼着する作業と、蓋フィルム151を容器140の開口部にシールする作業とを1台の装置で一度に実施することができる。 In addition, in the above, although the case where the label sticking apparatus 110 which sticks the label L to the film 150 was comprised separately from the container sealing apparatus was demonstrated as an example, it is not restricted to this, label sticking The dressing device 110 may be integrated with the container seal device. In this case, the operation of attaching the label L to the film 150 and the operation of sealing the lid film 151 to the opening of the container 140 can be performed at one time by one apparatus.
 本実施の形態の好ましい態様は、以下を包含する。
 [1]フィルムに対してラベルを貼着するラベル貼着装置において、帯状のフィルムを移送方向に沿って移送するフィルム移送部と、前記フィルム移送部によって移送された前記フィルムのうち、前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理部と、前記コロナ処理部の前記移送方向下流側に設けられ、前記フィルム移送部によって移送された前記フィルムに対してラベルを貼着するラベル貼着部とを備え、前記コロナ処理部と前記ラベル貼着部とが、一つの装置内に設けられていることを特徴とするラベル貼着装置。
 [2]前記コロナ処理部は、前記フィルムに対して連続的又は断続的にコロナ処理を行うことを特徴とする[1]記載のラベル貼着装置。
 [3]前記フィルム移送部によって移送された前記フィルムに対して所定間隔で位置合わせマークを付与するマーク付与部が設けられていることを特徴とする[1]記載のラベル貼着装置。
 [4]前記ラベル貼着部は、帯状ラベルを供給するラベル供給部と、前記帯状ラベルから前記ラベルを引き離して前記フィルムに貼着するラベル剥離部と、前記帯状ラベルのうち、前記ラベルから引き離された剥離シートを回収するラベル回収部とを有することを特徴とする[1]記載のラベル貼着装置。
 [5]フィルムに対してラベルを貼着するラベル貼着方法において、帯状のフィルムを移送方向に沿って移送するフィルム移送工程と、移送された前記フィルムのうち、前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理工程と、前記コロナ処理工程の後、移送された前記フィルムに対してラベルを貼着するラベル貼着工程とを備え、前記コロナ処理工程と前記ラベル貼着工程とが一つの装置内で行われることを特徴とするラベル貼着方法。
Preferred aspects of this embodiment include the following.
[1] In a label adhering apparatus for adhering a label to a film, among the film transport unit that transports a strip-shaped film along the transport direction and the film transported by the film transport unit, the label is A corona treatment part that pre-corona-treats a place to be stuck, and a label sticking that is provided on the downstream side of the corona treatment part in the transfer direction and sticks a label to the film transferred by the film transfer part. A label sticking apparatus, wherein the corona treatment part and the label sticking part are provided in one device.
[2] The label sticking apparatus according to [1], wherein the corona treatment unit performs corona treatment on the film continuously or intermittently.
[3] The label sticking apparatus according to [1], further comprising a mark applying unit that applies alignment marks to the film transferred by the film transfer unit at predetermined intervals.
[4] The label attaching part is separated from the label among a label supply part that supplies a belt-like label, a label peeling part that separates the label from the belt-like label and sticks it to the film, and the belt-like label. The label sticking apparatus according to [1], further comprising a label collection unit that collects the peeled release sheet.
[5] In a label attaching method for attaching a label to a film, a film transfer step of transferring a strip-shaped film along the transfer direction, and a location where the label is attached among the transferred films A corona treatment step for pre-corona treatment, and a label sticking step for sticking a label to the transferred film after the corona treatment step, the corona treatment step and the label sticking step. A label attaching method, which is performed in one apparatus.

Claims (9)

  1.  フィルムによって容器をシールする容器シール装置において、
     容器を供給する容器供給部と、
     帯状のフィルムを移送方向に沿って移送するフィルム移送部と、
     前記フィルム移送部によって移送された前記フィルムに対して所定間隔で位置合わせマークを付与するマーク付与部と、
     前記マーク付与部の前記移送方向下流側に設けられ、前記フィルム上の前記位置合わせマークを検出するマーク検出部と、
     前記マーク検出部の前記移送方向下流側に設けられ、前記容器供給部によって供給された前記容器に対して前記フィルムを貼着するフィルム貼着部とを備え、
     前記マーク検出部が前記フィルム上の前記位置合わせマークを検出したことに応じて、前記フィルムの移送が停止され、前記フィルム貼着部によって前記フィルムが前記容器に貼着されることを特徴とする容器シール装置。
    In a container sealing device for sealing a container with a film,
    A container supply unit for supplying the container;
    A film transfer section for transferring a belt-shaped film along the transfer direction;
    A mark applying unit for applying alignment marks at predetermined intervals to the film transferred by the film transfer unit;
    A mark detection unit that is provided on the downstream side in the transfer direction of the mark applying unit and detects the alignment mark on the film;
    A film adhering unit that is provided on the downstream side in the transfer direction of the mark detection unit, and that adheres the film to the container supplied by the container supply unit;
    The transfer of the film is stopped in response to the mark detecting unit detecting the alignment mark on the film, and the film is attached to the container by the film attaching unit. Container seal device.
  2.  前記マーク検出部と前記フィルム貼着部との間に、前記フィルムに対してラベルを貼着するラベル貼着部が設けられていることを特徴とする請求項1記載の容器シール装置。 2. A container sealing device according to claim 1, wherein a label sticking part for sticking a label to the film is provided between the mark detection part and the film sticking part.
  3.  前記ラベル貼着部の前記移送方向上流側に、前記フィルムのうち前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理部が設けられていることを特徴とする請求項2記載の容器シール装置。 The container seal according to claim 2, wherein a corona treatment unit that pre-corona-treats a portion of the film where the label is stuck is provided upstream of the label sticking portion in the transfer direction. apparatus.
  4.  前記フィルム貼着部は、前記フィルムを前記容器に貼着するシールヘッドを有し、前記シールヘッドは、前記フィルムを打ち抜くことにより、前記容器毎に対応する蓋フィルムを形成することを特徴とする請求項1記載の容器シール装置。 The film sticking unit has a seal head for sticking the film to the container, and the seal head forms a lid film corresponding to each container by punching the film. The container sealing device according to claim 1.
  5.  前記マーク検出部によって前記位置合わせマークが検出される位置を検出位置とし、前記フィルム貼着部によって前記フィルムが貼着される位置を貼着位置としたとき、
     前記フィルムの移送方向に沿った前記検出位置と前記貼着位置との間の距離は、前記位置合わせマークの前記間隔の整数倍となることを特徴とする請求項1記載の容器シール装置。
    When the position where the alignment mark is detected by the mark detection unit is a detection position, and the position where the film is attached by the film attachment unit is an attachment position,
    The container sealing device according to claim 1, wherein a distance between the detection position and the sticking position along the film transfer direction is an integral multiple of the interval between the alignment marks.
  6.  フィルムによって容器をシールする容器シール方法において、
     容器を供給する容器供給工程と、
     帯状のフィルムを移送方向に沿って移送するフィルム移送工程と、
     移送された前記フィルムに対して所定間隔で位置合わせマークを付与するマーク付与工程と、
     前記マーク付与工程の後、前記フィルム上の前記位置合わせマークを検出するマーク検出工程と、
     供給された前記容器に対して前記フィルムを貼着するフィルム貼着工程とを備え、
     前記フィルム上の前記位置合わせマークを検出したことに応じて、前記フィルムの移送が停止され、前記フィルムが前記容器に貼着されることを特徴とする容器シール方法。
    In a container sealing method for sealing a container with a film,
    A container supply process for supplying the container;
    A film transfer step of transferring the belt-shaped film along the transfer direction;
    A mark applying step for applying alignment marks at a predetermined interval to the transferred film;
    After the mark application step, a mark detection step for detecting the alignment mark on the film;
    A film adhering step of adhering the film to the supplied container,
    The container sealing method, wherein the transfer of the film is stopped and the film is stuck to the container in response to detecting the alignment mark on the film.
  7.  前記フィルムに対してラベルを貼着するラベル貼着工程を更に備えたことを特徴とする請求項6記載の容器シール方法。 The container sealing method according to claim 6, further comprising a label sticking step for sticking a label to the film.
  8.  前記フィルムのうち前記ラベルが貼着される箇所を予めコロナ処理するコロナ処理工程を更に備えたことを特徴とする請求項7記載の容器シール方法。 The container sealing method according to claim 7, further comprising a corona treatment step in which a portion of the film to which the label is attached is corona treated in advance.
  9.  前記フィルム貼着工程において、前記フィルムが打ち抜かれることにより、前記容器毎に対応する蓋フィルムが形成されることを特徴とする請求項6記載の容器シール方法。 The container sealing method according to claim 6, wherein a lid film corresponding to each container is formed by punching the film in the film sticking step.
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