CN114557395A - SOD tea bag making process - Google Patents

SOD tea bag making process Download PDF

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Publication number
CN114557395A
CN114557395A CN202210220844.1A CN202210220844A CN114557395A CN 114557395 A CN114557395 A CN 114557395A CN 202210220844 A CN202210220844 A CN 202210220844A CN 114557395 A CN114557395 A CN 114557395A
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leaves
fatigue
sod
roller
fresh
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CN202210220844.1A
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Chinese (zh)
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罗中全
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Individual
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/34Tea substitutes, e.g. matè; Extracts or infusions thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Tea And Coffee (AREA)

Abstract

The invention relates to the technical field of functional tea preparation, in particular to a process for preparing SOD tea bags, which comprises the following steps: picking fresh plant leaves, selecting mature fresh leaves manually, and cutting off the fresh leaves from petioles to obtain fresh leaves; step two, cleaning and kneading the fresh leaves to obtain clean fatigue leaves; attaching the fatigue leaves to the surface of a solid by a wet method, and baking the fatigue leaves at a high temperature to form a dry leaf layer on the surface of the solid; fourthly, performing surface scraping and grinding on the dry leaf layer, and extracting scraped and ground powder; and fifthly, weighing and bagging the scraped and ground powder to obtain the SOD tea bag. The SOD tea bag prepared by the preparation process of the invention can keep the beneficial substances in SOD plants and reduce the ratio of ineffective components, thereby having higher nutritional value and purer tea taste.

Description

SOD tea bag making process
Technical Field
The invention relates to the technical field of functional tea manufacturing, in particular to a process for manufacturing SOD tea bags.
Background
Superoxide dismutase (SOD) is an important component of antioxidant enzyme system in biological system, and is widely distributed in microorganism, plant and animal. The (SOD) contained in the energy-gathering incense can repair the damaged cells of the human body and recover chronic diseases, and is an additive for beautifying products and health foods, which can prolong life after long-term consumption and has huge market demand.
The SOD energy-gathering incense has extremely high yield, is a high-quality crop which is planted once and utilized for many years, has miraculous adaptability and stress resistance, is the best plant for fixing soil and controlling sand, and is called as the invigoration gram, but because the SOD energy-gathering incense is a fresh vegetable, the nutrient components in the SOD energy-gathering incense are not easy to absorb, and can not be better integrated into daily life to be used as a health care product.
Disclosure of Invention
The SOD tea bag prepared by the preparation process reserves beneficial substances in SOD plants, and reduces the ratio of ineffective components, so that the nutrition value is higher, and the taste of the tea is purer.
In order to achieve the purpose, the invention provides the following technical scheme: a process for preparing SOD tea bag comprises the following steps:
picking fresh plant leaves, selecting mature fresh leaves manually, and cutting off the fresh leaves from petioles to obtain fresh leaves;
step two, cleaning and kneading the fresh leaves to obtain clean fatigue leaves;
attaching the fatigue leaves to the surface of a solid by a wet method, and baking the fatigue leaves at a high temperature to form a dry leaf layer on the surface of the solid;
fourthly, performing surface scraping and grinding on the dry leaf layer, and extracting scraped and ground powder;
and fifthly, weighing and bagging the scraped and ground powder to obtain the SOD tea bag.
Preferably, in the first step, the fresh leaves are transported by a high-humidity transport box; high humidity transport box has open-ended box structure for the top, and high humidity transport box top is equipped with the upper cover that can open, the upper cover is transparent setting, and the upper cover bottom with be equipped with magnetism between the high humidity transport box open-top and inhale the sealing strip.
Preferably, the processing step in the second step further includes:
step two, firstly, carrying out ultrasonic water washing on the fresh leaves;
secondly, performing high-temperature steam injection on the fresh leaves;
and step two, rolling the fresh leaves by using a roller to finally obtain the fatigue leaves.
Preferably, the fresh leaves are processed by a rotary fatigue machine in the step two; the rotary fatigue machine comprises a cleaning box, the cleaning box is of a cavity structure, a roller is horizontally arranged in the cleaning box, a plurality of through holes are densely distributed in the side wall of the roller, a plurality of shifting blocks are fixedly arranged on the inner side wall of the roller, one end of the roller is provided with an opening, and the other end of the roller is coaxially connected with an output shaft of a driving motor; the bottom of the cleaning box is provided with an ultrasonic generator; still fixedly in the washing incasement be equipped with the steam spray tube, the steam spray tube corresponds the cylinder bottom to orientation the cylinder lateral wall is equipped with the shower nozzle, the steam spray tube passes through the solenoid valve and is connected with electric heating steam generator's steam output.
Preferably, in the third step, the method further includes:
step three, soaking the fatigue leaves with a liquid;
step two, manually unfolding the soaked fatigue leaves and attaching the fatigue leaves to the surface of a roller shaft of a dry-fixing machine;
and thirdly, baking the fatigue leaves on the surface of the roll shaft at high temperature through high-temperature hot air to enable the fatigue leaves to form a dry leaf layer.
Preferably, in the fourth step, the method includes:
fourthly, scraping and grinding the dry leaf layer through a roller brush of the dry-fixing machine;
and step two, scraping the residues of the dry leaf layer by a scraping blade of the dry fixing machine.
Preferably, the drying and solidifying machine comprises a rack and a roller shaft erected on the rack through a bearing, the roller shaft is of a horizontally arranged cylindrical structure, a heating part is arranged in the roller shaft, the rack is provided with a low-speed driver for driving the roller shaft, a brush roller is arranged on one side of the rack corresponding to the roller shaft, a high-speed driver is arranged at any end of the brush roller, hard bristles are densely distributed on the surface of the outer side wall of the brush roller, and the free ends of the hard bristles are arranged at intervals with the surface of the roller shaft; the machine frame is also provided with a brush cover, the brush cover covers the brush roll, a brush sweeping opening is arranged on one side corresponding to the roll shaft, and a discharge channel is arranged at the bottom of the brush cover; the rack is provided with a scraping blade corresponding to the bottom of the roll shaft, and the scraping blade is in free friction contact with the surface of the outer side wall of the roll shaft; the frame corresponds the roller top is equipped with hot air drying machine, the hot air drying machine bottom is equipped with the cladding the regional air collecting cover in roller top.
The invention has the beneficial effects that: the SOD teabag prepared by the preparation process can keep the beneficial substances in the SOD plant and reduce the proportion of ineffective components, thereby having higher nutritional value and purer tea taste. The fresh tea leaves are transported through the high-humidity transport box, so that the fresh tea leaves of the tea raw materials are in a high-temperature high-humidity environment, the water in the fresh tea leaves is not easy to run off, beneficial ingredients are not easy to dry up and depreciate, and conditions are provided for post-treatment. Supersound washing separates the obscission to the attachment on the fresh leaf to guarantee to reach the purpose of getting rid of impurity, and high temperature steam has still reached the effect that the fresh leaf scalded water when killing the fresh leaf of tealeaves, thereby makes the fresh leaf of tealeaves soften, and subsequent cylinder is rubbed and is then got rid of the self hardness of fresh leaf, makes it more soft and docile, the subsequent processing of being convenient for.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a schematic view of the high humidity transfer box of the present invention;
FIG. 3 is a schematic view of the structure of the rotary fatigue machine of the present invention;
FIG. 4 is a schematic view of the structure of the drying and curing machine of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figure 1, a process for preparing SOD tea bag comprises the following steps:
picking fresh plant leaves, selecting mature fresh leaves manually, and cutting off the fresh leaves from petioles to obtain fresh leaves;
step two, cleaning and kneading the fresh leaves to obtain clean fatigue leaves;
attaching the fatigue leaves to the surface of a solid by a wet method, and baking the fatigue leaves at a high temperature to form a dry leaf layer on the surface of the solid;
fourthly, performing surface scraping and grinding on the dry leaf layer, and extracting scraped and ground powder;
and fifthly, weighing and bagging the scraped and ground powder to obtain the SOD tea bag.
The SOD teabag prepared by the preparation process can keep the beneficial substances in the SOD plant and reduce the proportion of ineffective components, thereby having higher nutritional value and purer tea taste.
According to the figure 2, wherein, in the first step, the fresh leaves are transported by a high humidity transport box 1; high humidity transfer box 1 has open-ended box structure for the top, and 1 top of high humidity transfer box is equipped with upper cover 4 that can open, upper cover 4 is transparent setting, and upper cover 4 bottom with be equipped with magnetism between 1 open-top of high humidity transfer box and inhale sealing strip 5.
The fresh tea leaves are transferred through the high-humidity transfer box 1, so that the fresh tea leaves of the tea raw materials are in a high-temperature high-humidity environment, the water in the fresh tea leaves is not easy to lose, beneficial ingredients are not easy to dry and lose values, and conditions are provided for post-processing.
Wherein, the processing step in the second step further comprises:
step two, firstly, carrying out ultrasonic water washing on the fresh leaves;
secondly, performing high-temperature steam injection on the fresh leaves;
and step two, rolling the fresh leaves by a roller 7 to finally obtain the fatigue leaves.
In above-mentioned processing step, the attachment on the fresh leaf is separated to drop in the supersound washing to guarantee to reach the purpose of getting rid of impurity, and high temperature steam has still reached the effect that the fresh leaf scalded water when then disappearing and kill the fresh leaf of tealeaves, thereby makes the fresh leaf of tealeaves soften, and subsequent cylinder 7 is rubbed and then is got rid of the self hardness of fresh leaf, makes it more soft and docile, the subsequent processing of being convenient for.
In the third step, the method further comprises:
step three, soaking the fatigue leaves with a liquid;
step two, the soaked fatigue leaves are unfolded manually and attached to the surface of a roller shaft 14 of the dry-fixing machine 3 in an non-overlapping manner; the soaked fatigue leaves are completely attached to the roller shaft 14 through liquid, so that the surface of the roller shaft 14 is maintained under the action of the atmospheric pressure.
And thirdly, baking the fatigue leaves on the surface of the roll shaft 14 at high temperature through high-temperature hot air to enable the fatigue leaves to form a dry leaf layer. The moisture of the fatigue leaves is totally evaporated along with the heating process, and the dried fatigue leaves form a layer of brittle substances on the surface of the roller shaft 14 after solidification.
And in the fourth step:
fourthly, scraping and grinding the dry leaf layer through a roller brush of the dry-fixing machine 3; at this time, soft tissues except the channels and collaterals of the leaves in the dry leaf layer are scraped and abraded to fall off, and a final product is formed.
And step two, scraping the residues of the dry leaf layer by a scraping blade 19 of the dry-fixing machine 3. The step is mainly to clean the roller shaft 14 to enable the residual meridians and collaterals to be separated from the surface of the roller shaft 14, so that new fatigue leaves can be continuously attached to the surface of the roller shaft 14 in the following process.
According to fig. 3, the fresh leaves are processed by a rotary fatigue machine 2 in step two; the rotary fatigue machine 2 comprises a cleaning box 6, the cleaning box 6 is of a cavity structure, a roller 7 is horizontally arranged in the cleaning box 6, a plurality of through holes are densely distributed in the side wall of the roller 7, a plurality of shifting blocks 8 are fixedly arranged on the inner side wall, one end of the roller 7 is provided with an opening, and the other end of the roller is coaxially connected with an output shaft of a driving motor; the bottom of the cleaning box 6 is provided with an ultrasonic generator 9; still fixedly in the washing case 6 be equipped with steam spray pipe 10, steam spray pipe 10 corresponds cylinder 7 bottom to towards cylinder 7 lateral wall is equipped with shower nozzle 11, steam spray pipe 10 is connected with the steam output of electrical heating steam generator 12 through the solenoid valve.
The structure of the rotary fatigue machine 2 in the arrangement is similar to that of a roller 7 washing machine, fresh leaves are put into the roller 7 through an opening of the roller 7, water in a cleaning box 6 does not cover part of the roller 7 at the moment, so that the fresh leaves in the roller 7 are soaked in the water, meanwhile, an ultrasonic generator 9 works to facilitate the vibration transmission of the water to carry out ultrasonic cleaning on the fresh leaves, after the cleaning, the water in the cleaning box 6 is discharged through a drain valve 22, at the moment, an electric heating steam generator 12 works to spray high-temperature steam into the roller 7 through a steam spray pipe and a spray head 11 so as to carry out high-temperature sterilization on the fresh leaves, after the high-temperature steam spraying is finished, the roller 7 starts to rotate, the fresh leaves in the roller 7 are repeatedly overturned under the action of a stirring block 8, so that water drops remained on the fresh leaves fall into the cleaning box 6 through a through hole of the roller 7 and are discharged through the drain valve 22, and the fresh leaves are repeatedly extruded and kneaded, losing self-supporting force to achieve fatigue softening transition state, and the beneficial substances are still retained in fatigue leaves.
According to the figure 4, a drying and fixing machine 3 is used for processing in a subsequent processing process, the drying and fixing machine 3 comprises a frame 13 and a roller shaft 14 which is erected on the frame 13 through a bearing, the roller shaft 14 is of a horizontally arranged cylindrical structure, a heating part 15 is arranged inside the roller shaft 14, the frame 13 is provided with a low-speed driver for driving the roller shaft 14, one side of the frame 13, which corresponds to the roller shaft 14, is provided with a brush roller 16, one end of any one end of the brush roller 16 is provided with a high-speed driver, hard bristles are densely distributed on the outer side wall surface of the brush roller 16, and the free ends of the hard bristles are arranged at intervals with the surface of the roller shaft 14; the machine frame 13 is also provided with a brush cover 17, the brush cover 17 covers the brush roll 16, a brush sweeping opening is arranged on one side corresponding to the roll shaft 14, and a discharge channel 18 is arranged at the bottom of the brush cover 17; the rack 13 is provided with a scraping blade 19 corresponding to the bottom of the roller shaft 14, and the scraping blade 19 is in free friction contact with the surface of the outer side wall of the roller shaft 14; the rack 13 is provided with a hot air dryer 20 corresponding to the top of the roller shaft 14, and the bottom of the hot air dryer 20 is provided with an air collecting cover 21 covering the top area of the roller shaft 14.
In the stage, the fatigue leaves are soaked in liquid under manual operation, so that the surfaces of the fatigue leaves are soaked with water and spread and attached to the surfaces of the roll shafts 14 of the drying and fixing machine 3; along with the self-heating of the roller shaft 14 and the action of the hot air dryer 20, the fatigue leaves attached to the roller shaft 14 are gradually dried and solidified and adhered to the surface of the roller shaft 14 to form a layer of blade film, along with the low-speed rotation of the roller shaft 14 and the high-speed rotation of the brush roller 16, the hard bristles physically rub the dry blade layer, the scraped leaf fragments fall into the brush cover 17 and are finally discharged through the discharge channel 18, and the meridian parts of the leaves have high self-strength and are finally scraped by the scraping blade 19 at the bottom of the roller shaft 14 and fall into the collecting tank.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The SOD tea bag making process is characterized by comprising the following steps:
picking fresh plant leaves, selecting mature fresh leaves manually, and cutting off the fresh leaves from petioles to obtain fresh leaves;
step two, cleaning and kneading the fresh leaves to obtain clean fatigue leaves;
attaching the fatigue leaves to the surface of a solid by a wet method, and baking the fatigue leaves at a high temperature to form a dry leaf layer on the surface of the solid;
fourthly, performing surface scraping and grinding on the dry leaf layer, and extracting scraped and ground powder;
and fifthly, weighing and bagging the scraped and ground powder to obtain the SOD tea bag.
2. The SOD bagged tea preparation process of claim 1, wherein: in the first step, the fresh leaves are transported through a high-humidity transport box; high humidity transport box has open-ended box structure for the top, and high humidity transport box top is equipped with the upper cover that can open, the upper cover is transparent setting, and the upper cover bottom with be equipped with magnetism between the high humidity transport box open-top and inhale the sealing strip.
3. The SOD bagged tea preparation process of claim 2, wherein: the processing step in the second step further comprises:
step two, firstly, carrying out ultrasonic water washing on the fresh leaves;
secondly, performing high-temperature steam injection on the fresh leaves;
and step two, rolling the fresh leaves by using a roller to finally obtain the fatigue leaves.
4. The SOD bagged tea preparation process of claim 3, wherein: the fresh leaves are processed by a rotary fatigue machine; the rotary fatigue machine comprises a cleaning box, the cleaning box is of a cavity structure, a roller is horizontally arranged in the cleaning box, a plurality of through holes are densely distributed in the side wall of the roller, a plurality of shifting blocks are fixedly arranged on the inner side wall of the roller, one end of the roller is provided with an opening, and the other end of the roller is coaxially connected with an output shaft of a driving motor; the bottom of the cleaning box is provided with an ultrasonic generator; still fixedly in the washing incasement be equipped with the steam spray tube, the steam spray tube corresponds the cylinder bottom to orientation the cylinder lateral wall is equipped with the shower nozzle, the steam spray tube passes through the solenoid valve and is connected with electric heating steam generator's steam output.
5. The SOD bagged tea preparation process of claim 1, wherein: in the third step, the method further comprises:
step three, soaking the fatigue leaves with a liquid;
step two, manually unfolding the soaked fatigue leaves and attaching the fatigue leaves to the surface of a roller shaft of a drying and fixing machine;
and thirdly, baking the fatigue leaves on the surface of the roll shaft at high temperature through high-temperature hot air to enable the fatigue leaves to form a dry leaf layer.
6. The SOD bagged tea making process according to claim 5, wherein the SOD bagged tea comprises the following steps: in the fourth step, the method comprises the following steps:
fourthly, scraping and grinding the dry leaf layer through a roller brush of the dry-fixing machine;
and step two, scraping the residues of the dry leaf layer by a scraping blade of the dry fixing machine.
7. The SOD bagged tea preparation process of claim 6, wherein: the drying and solidifying machine comprises a rack and a roll shaft erected on the rack through a bearing, wherein the roll shaft is of a horizontally arranged cylindrical structure, a heating part is arranged in the roll shaft, the rack is provided with a low-speed driver for driving the roll shaft, one side of the rack corresponding to the roll shaft is provided with a brush roll, one arbitrary end of the brush roll is provided with a high-speed driver, hard bristles are densely distributed on the surface of the outer side wall of the brush roll, and the free ends of the hard bristles are arranged at intervals with the surface of the roll shaft; the machine frame is also provided with a brush cover, the brush cover covers the brush roll, a brush sweeping opening is arranged on one side corresponding to the roll shaft, and a discharge channel is arranged at the bottom of the brush cover; the rack is provided with a scraping blade corresponding to the bottom of the roll shaft, and the scraping blade is in free friction contact with the surface of the outer side wall of the roll shaft; the frame corresponds the roller top is equipped with hot air drying machine, the hot air drying machine bottom is equipped with the cladding the regional air collecting cover in roller top.
CN202210220844.1A 2022-03-08 2022-03-08 SOD tea bag making process Pending CN114557395A (en)

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Application Number Priority Date Filing Date Title
CN202210220844.1A CN114557395A (en) 2022-03-08 2022-03-08 SOD tea bag making process

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Application Number Priority Date Filing Date Title
CN202210220844.1A CN114557395A (en) 2022-03-08 2022-03-08 SOD tea bag making process

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104920645A (en) * 2014-03-19 2015-09-23 湖北宜红茶业有限公司 Roller type black tea drying machine
CN205161774U (en) * 2015-11-11 2016-04-20 云南正和生物科技有限公司 Drum -type tealeaves fermenting installation
CN207000504U (en) * 2017-06-25 2018-02-13 湖北省鹤峰鑫农茶业有限公司 The special transport box of tealeaves that a kind of Tea Production workshop uses
CN114009531A (en) * 2021-12-06 2022-02-08 罗中全 Method for preparing SOD tea

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104920645A (en) * 2014-03-19 2015-09-23 湖北宜红茶业有限公司 Roller type black tea drying machine
CN205161774U (en) * 2015-11-11 2016-04-20 云南正和生物科技有限公司 Drum -type tealeaves fermenting installation
CN207000504U (en) * 2017-06-25 2018-02-13 湖北省鹤峰鑫农茶业有限公司 The special transport box of tealeaves that a kind of Tea Production workshop uses
CN114009531A (en) * 2021-12-06 2022-02-08 罗中全 Method for preparing SOD tea

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
深圳市金版文化发展有限公司等: "《三七新食品原料开发利用》", 31 January 2008, 昆明:云南科技出版社, pages: 224 *

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