CN114541462A - Offshore wind power foundation outer platform and manufacturing and mounting method - Google Patents
Offshore wind power foundation outer platform and manufacturing and mounting method Download PDFInfo
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- CN114541462A CN114541462A CN202210230876.XA CN202210230876A CN114541462A CN 114541462 A CN114541462 A CN 114541462A CN 202210230876 A CN202210230876 A CN 202210230876A CN 114541462 A CN114541462 A CN 114541462A
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- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 80
- 239000010959 steel Substances 0.000 claims abstract description 80
- 238000009434 installation Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
- E02D27/425—Foundations for poles, masts or chimneys specially adapted for wind motors masts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/04—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction
- E02B17/06—Equipment specially adapted for raising, lowering, or immobilising the working platform relative to the supporting construction for immobilising, e.g. using wedges or clamping rings
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B17/0034—Maintenance, repair or inspection of offshore constructions
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0039—Methods for placing the offshore structure
- E02B2017/0043—Placing the offshore structure on a pre-installed foundation structure
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0056—Platforms with supporting legs
- E02B2017/0065—Monopile structures
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B17/00—Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
- E02B2017/0091—Offshore structures for wind turbines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/727—Offshore wind turbines
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
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- Structural Engineering (AREA)
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- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
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- Foundations (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种钢格板,具体涉及一种海上风电基础外平台及制造安装方法。The invention relates to a steel grating, in particular to an offshore wind power foundation outer platform and a manufacturing and installation method.
背景技术Background technique
海上风电机组基础外平台一般采用钢格栅板来作为承载板。钢格板具有结构强度大、耐腐蚀、防滑、通透、视野好、节省材料、施工简便等特点。钢格板一般直接铺设于基础外平台的梁系结构上,有些项目会增加马鞍夹等固定设施。由于钢格板加工厂能力限制,现有钢格板边长一般不超出1.5米;此外考虑到预留安装富裕空间,钢格板铺设于外平台梁系后,一般均有较大间隙。外平台个别梁系结构尺寸并不大,钢格板在长期遭受货物摩擦及人员走动影响后,可能会发生累积位移,甚至发生边角的滑脱。此时人员行走若不注意踩至失去支撑的钢格板时,极易发生踩空坠落事故。采用加设马鞍夹固定钢格板的方式,可以较大程度的避免钢格板滑移,但马鞍夹会在钢格板上形成凸起,人员走动时若不注意踢到马鞍夹易造成摔倒。因而,传统的钢格板布置方式容易引起人员摔跤或坠落事故,有较大的安全隐患。The outer platform of the offshore wind turbine foundation generally uses steel grating as the bearing plate. Steel grating has the characteristics of high structural strength, corrosion resistance, slip resistance, transparency, good vision, material saving, and easy construction. The steel grating is generally laid directly on the beam structure of the outer platform of the foundation, and some projects will add fixed facilities such as saddle clips. Due to the limited capacity of the steel grating processing plant, the side length of the existing steel grating generally does not exceed 1.5 meters; in addition, considering the extra space reserved for installation, there is generally a large gap after the steel grating is laid on the outer platform beam system. The structural dimensions of the individual beams of the outer platform are not large, and the steel grating may experience cumulative displacement after being affected by the friction of the goods and the movement of people for a long time, and even the slippage of the edges and corners may occur. At this time, if people walk without paying attention to stepping on the steel grating that has lost its support, it is very likely to cause a fall accident. The method of adding a saddle clip to fix the steel grating can avoid the steel grating to a large extent, but the saddle clip will form a bulge on the steel grating. fall. Therefore, the traditional arrangement of steel gratings is easy to cause people to fall or fall, and there is a greater safety hazard.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种安装简便、安全性高、经济性较好的海上风电基础外平台及制造安装方法。The purpose of the present invention is to provide an offshore wind power basic outer platform and a manufacturing and installation method with simple installation, high safety and good economy.
为实现上述目的,本发明提供如下技术方案:一种海上风电基础外平台,包括固定在海上风电基础上的外平台梁系结构、安装在所述外平台梁系结构外边缘的外平台栏杆、铺设在所述外平台梁系结构上方的若干个钢格板,所述钢格板包括钢格板本体,所述钢格板本体包括四个外包边;In order to achieve the above purpose, the present invention provides the following technical solutions: an offshore wind power foundation outer platform, comprising an outer platform beam structure fixed on the offshore wind power foundation, an outer platform railing installed on the outer edge of the outer platform beam structure, a plurality of steel gratings laid above the outer platform girder structure, the steel gratings include a steel grating body, and the steel grating body includes four outer edges;
所述钢格板本体下表面固定设置有四个垂直向下的方形限位桩,所述方形限位桩靠近所述钢格板本体的四个边角处,并卡在所述外平台梁系结构中;与外平台栏杆相邻的所述外包边上固定设置有卡环,所述卡环卡入所述外平台栏杆的立柱,所述外包边还设置有弯钩,所述弯钩一端焊接于所述外包边上,另一端与相邻钢格板的所述外包边挂扣,使所有所述钢格板形成一个整体;其中,同一所述外包边上不会同时设置所述卡环和所述弯钩,两个平行且相邻的所述外包边中仅其中一个外包边上设置有所述弯钩。Four vertically downward square limit piles are fixedly arranged on the lower surface of the steel grating body. The square limit piles are close to the four corners of the steel grating body and are stuck on the outer platform beam. In the structure; a snap ring is fixed on the outer edge adjacent to the outer platform railing, the snap ring is snapped into the upright column of the outer platform rail, the outer edge is also provided with a hook, the hook One end is welded on the outer edge, and the other end is buckled with the outer edge of the adjacent steel grating, so that all the steel gratings form a whole; wherein, the same outer edge will not be provided with the For the snap ring and the hook, only one of the two parallel and adjacent outer outer edges is provided with the hook.
优选地,所述弯钩为L型。Preferably, the hook is L-shaped.
优选地,一个所述外包边上设置有两个所述弯钩。Preferably, two of the hooks are arranged on one of the outer edges.
优选地,所述卡环为半圆形卡环。Preferably, the snap ring is a semicircular snap ring.
优选地,所述卡环的直径与所述外平台栏杆立柱的直径相等。Preferably, the diameter of the snap ring is equal to the diameter of the outer platform railing post.
优选地,所述方形限位桩卡在所述外平台梁系结构的内侧角落。Preferably, the square limit piles are clamped at the inner corners of the outer platform beam system.
优选地,所述方形限位桩与所述外平台梁系结构内侧角落的距离为1cm~1.5cm。Preferably, the distance between the square limit pile and the inner corner of the outer platform beam structure is 1 cm˜1.5 cm.
优选地,其特征在于:所述方形限位桩的长、宽、高依次为4cm、4cm和8cm。Preferably, it is characterized in that: the length, width and height of the square limit pile are 4cm, 4cm and 8cm in sequence.
本发明还提供一种海上风电基础外平台的制作安装方法,包括以下步骤:The present invention also provides a method for manufacturing and installing an offshore wind power foundation outer platform, comprising the following steps:
a.根据设计方案对所述外平台栏杆、所述外平台梁系结构进行安装;a. Install the outer platform railing and the outer platform beam structure according to the design plan;
b.依据所述外平台栏杆、所述外平台梁系结构的布置,设计所述钢格板本体、所述卡环和所述弯钩的位置,结合现场实际布置进行放样后实施所述钢格板生产;b. According to the arrangement of the outer platform railing and the outer platform beam structure, design the positions of the steel grating body, the snap ring and the hook, and implement the steel grating after lofting according to the actual layout on site. grid production;
c.现场安装所述钢格板,将与所述外平台栏杆相邻的所述外包边上的所述卡环卡入所述外平台栏杆的立柱;c. Install the steel grating on site, and snap the snap ring on the outer edge of the outer platform adjacent to the outer platform rail into the column of the outer platform rail;
d.调整所述钢格板,将相邻所述钢格板通过所述弯钩挂扣形成一个整体;d. Adjust the steel grating, and form the adjacent steel grating into a whole through the hook;
e.将所述钢格板置于所述外平台梁系结构上,使所述方形限位桩卡在所述外平台梁系结构内侧角落。e. Place the steel grating on the outer platform girder structure, so that the square limit pile is clamped at the inner corner of the outer platform girder structure.
本发明的有益效果:本发明通过钢格板外包边上弯钩的连接,使钢格板成为一个整体,便于装配;同时利用平台栏杆立柱对钢格板外包边上半圆形卡环的约束、梁系结构对钢格板方形限位结构的约束,较好地限制了钢格板的滑移,不会出现局部悬空,减小了平台上行走人员因局部悬空而引发的坠海风险,安全性高,本发明制造安装方便、经济性好,有利于推广利用。Beneficial effects of the present invention: the present invention makes the steel grating as a whole through the connection of hooks on the outer edge of the steel grating, which is convenient for assembly; at the same time, the platform railing column is used to restrain the semicircular snap ring on the outer edge of the steel grating. . The restraint of the beam system structure on the square limit structure of the steel grating can better limit the sliding of the steel grating, and there will be no partial suspension, which reduces the risk of falling into the sea caused by the partial suspension of the walking personnel on the platform. The safety is high, the invention is convenient to manufacture and install, and has good economy, which is favorable for popularization and utilization.
附图说明Description of drawings
图1为海上风电基础外平台的结构示意图;Figure 1 is a schematic structural diagram of an offshore wind power foundation outer platform;
图2为钢格板的结构示意图;Fig. 2 is the structural representation of steel grating;
图3为方形限位桩的结构示意图;Figure 3 is a schematic structural diagram of a square limit pile;
图4为卡环的结构示意图;Fig. 4 is the structural representation of the snap ring;
图5为弯钩的结构示意图。Figure 5 is a schematic diagram of the structure of the hook.
图中:外平台栏杆1、钢格板2、方形限位桩21、卡环22、弯钩23、钢格板本体24、外包边241、塔筒3、海上风电基础4、外平台梁系结构5。In the figure: outer platform railing 1,
具体实施方式Detailed ways
下面将结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1至图5所示,一种海上风电基础外平台,包括固定在海上风电基础4上的外平台梁系结构5、安装在所述外平台梁系结构5外边缘的外平台栏杆1、铺设在所述外平台梁系结构5上方的若干个钢格板2,所述钢格板2包括钢格板本体24,所述钢格板本体24包括四个外包边241;As shown in FIGS. 1 to 5 , an offshore wind power foundation outer platform includes an outer
所述钢格板本体24下表面固定设置有四个垂直向下的方形限位桩21,所述方形限位桩21靠近所述钢格板本体24的四个边角处,并卡在所述外平台梁系结构5内侧角落,所述方形限位桩21的定位、尺寸依据所述外平台梁系结构5的布置而定,所述方形限位桩21的长、宽、高依次为4cm、4cm和8cm,所述方形限位桩21距离所述外平台梁系结构5距离为1cm-1.5cm,由于所述外平台梁系结构5对所述方形限位桩21的限制,可保证所述钢格板2不会产生超出1.5cm的滑移。Four
与外平台栏杆1相邻的所述外包边241上固定设置有卡环22,所述卡环22为半圆形卡环,所述卡环22的直径与所述外平台栏杆11立柱的直径相等,所述卡环22卡入所述外平台栏杆1的立柱,与所述外平台栏杆1的立柱环抱接触,通过所述外平台栏杆1的立柱对所述卡环22的约束可限制所述钢格板2沿径向向外滑移。A
所述外包边241还设置有弯钩23,所述弯钩23为L型,一个所述外包边241上设置有两个所述弯钩23,所述弯钩23一端焊接于所述外包边241上,另一端与相邻钢格板2的所述外包边241挂扣,为保证所述钢格板2安装后的水平度,在所述外包边241的挂扣弯钩处应预留出装配空间,通过所述弯钩23的挂扣,各钢格板2形成一个整体,可较好的限制钢格板2的滑移;其中,同一所述外包边241上不会同时设置所述卡环22和所述弯钩23,两个平行且相邻的所述外包边241中仅其中一个外包边241上设置有所述弯钩23。The
本实施例中,所述钢格板本体24、所述卡环22、所述弯钩23均采用碳素结构钢,并经镀锌处理,所述卡环22还进行了涂层保护处理,以上处理可防止钢铁锈蚀。In this embodiment, the
本发明还提供一种海上风电基础外平台的制作安装方法,包括以下步骤:The present invention also provides a method for manufacturing and installing an offshore wind power foundation outer platform, comprising the following steps:
a.根据设计方案对外平台栏杆1、外平台梁系结构5进行安装;a. Install the outer platform railing 1 and the outer
b.依据外平台栏杆1、外平台梁系结构5的布置,生产钢格板2,设计钢格板本体24、方形限位桩21、卡环22和弯钩23,确定方形限位桩21、卡环22和弯钩23的位置,结合现场实际布置进行放样后实施钢格板2生产;b. According to the arrangement of the outer platform railing 1 and the outer
c.现场安装钢格板2,将与外平台栏杆1相邻的钢格板2的外包边241上的卡环22卡入外平台栏杆1的立柱;c. Install the steel grating 2 on site, and snap the
d.调整钢格板2,将相邻钢格板2通过弯钩23挂扣形成一个整体;d. Adjust the
e.将钢格板2置于外平台梁系结构5上,使方形限位桩21就位于外平台梁系结构5内侧角落。e. Place the steel grating 2 on the outer
所有钢格板2安装完成后,因钢格板2的外包边241上弯钩23的连接,钢格板2将成为一个整体,此外受平台上立柱对外包边241上卡环22的约束、外平台梁系结构5对方形限位结构21的约束,钢格板较难发生滑移,不会出现局部悬空,作业人员在其上的通行将较为安全。After all the
以上显示和描述了本发明的基本原理和主要结构特征。本发明不受上述实例的限制,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present invention have been shown and described above. The present invention is not limited by the above examples, and without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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CN205577381U (en) * | 2016-04-13 | 2016-09-14 | 中国建筑第八工程局有限公司 | Can have enough to meet need spelling formula overload alarm platform of unloading of encorbelmenting |
CN207419428U (en) * | 2017-11-20 | 2018-05-29 | 江苏长风海洋装备制造有限公司 | A kind of outer platform device for integrated form set cage |
CN210134410U (en) * | 2019-03-06 | 2020-03-10 | 中交路桥建设有限公司 | Grid type panel of drilling platform |
CN110130387A (en) * | 2019-04-29 | 2019-08-16 | 南通蓝岛海洋工程有限公司 | A kind of building technology of integrated form set cage |
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