CN114523283B - Automobile control accessory assembling production line - Google Patents
Automobile control accessory assembling production line Download PDFInfo
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- CN114523283B CN114523283B CN202210174818.XA CN202210174818A CN114523283B CN 114523283 B CN114523283 B CN 114523283B CN 202210174818 A CN202210174818 A CN 202210174818A CN 114523283 B CN114523283 B CN 114523283B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 118
- 230000007704 transition Effects 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims description 107
- 238000001514 detection method Methods 0.000 claims description 17
- 210000001503 joint Anatomy 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 210000003813 thumb Anatomy 0.000 description 14
- 239000002699 waste material Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 210000003811 finger Anatomy 0.000 description 6
- 210000004907 gland Anatomy 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
- 239000011796 hollow space material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an automobile control accessory assembly production line, which is characterized in that a feeding module, a feeding module and a feeding module are matched on a transmission path of an assembly conveying line for continuously conveying automobile accessories, wherein the continuous feeding module is of a rotary multi-material pipe structure, the stepping toggle switching of a material pipe can be automatically carried out according to the feeding progress, the control accessories are matched and butted with a feeding channel below and continuously supplied to a transition feeding module, the transition feeding module is matched for detecting and feeding one by one, and the feeding module is used for matching and transferring and installing the qualified control accessories to the automobile accessories, so that the continuous supply and the automatic assembly of the control accessories are realized.
Description
Technical Field
The invention relates to the technical field of automatic assembly of automobile control accessories, in particular to an assembly production line of automobile control accessories.
Background
The on-off control mechanism of the automobile combination switch in the current market is generally mechanical, and indirectly drives the movable contact to move through a toggle handle or a knob, and is connected and disconnected with the static contact, so that the control function of the switch is realized. In the process of assembling automobile parts such as steering wheels, one of the steps is to carry out matching installation on the control parts with the functions.
Chinese patent CN201420554044.4 discloses a control switch structure for in car combination switch, including static contact, gland, handle axle core, slider and golden finger contact, the static contact set up in on the gland, the slider set up in between static contact and the gland and swing joint in on the gland, one end joint of golden finger contact in on the slider, the other end of golden finger contact with the static contact combines, the tip of handle axle core set up in on the slider and rotate handle axle core drives the slider is in move on the gland.
Chinese patent CN202011111648.8 discloses an automatic assembly line for an automobile steering wheel assembly, which sequentially comprises a first locking mechanism, a first press-fitting mechanism, a second press-fitting mechanism, an assembly mechanism, a second locking mechanism and a third press-fitting mechanism according to an assembly sequence, wherein the first locking mechanism comprises a first clamping assembly and a first locking assembly positioned above the first clamping assembly, the first press-fitting mechanism comprises a press-fitting seat assembly and a first pressing assembly, the second press-fitting mechanism comprises a bearing seat assembly and a second pressing assembly, and the full-automatic assembly of each part of the steering wheel on the steering wheel assembly is realized through the cooperation of the first locking mechanism, the first press-fitting mechanism, the second press-fitting mechanism, the assembly mechanism, the second locking mechanism and the third press-fitting mechanism.
However, in the prior art, the assembly of the steering wheel unit, the spring, the bearing, the clock, the shield and other schemes of the automobile steering wheel is involved, but the automatic assembly work specific to the control fittings is not realized.
Disclosure of Invention
The invention aims at overcoming the defects of the prior art, and provides an automobile control accessory assembly production line, by matching and arranging a feeding module, a feeding module and a feeding module on a transmission path of an assembly conveying line for continuously conveying automobile accessories, wherein the continuous feeding module is of a rotary multi-material pipe structure, and can automatically perform stepping toggle switching of a material pipe according to feeding progress, so as to match and butt with a feeding channel below and continuously supply control accessories to a transition feeding module, detect feeding one by matching with the transition feeding module, and the qualified control accessories are matched, transferred and installed on the automobile accessories by the feeding module, so that continuous supply and automatic assembly of the control accessories are realized.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an automobile control fitting assembly line comprising: the continuous feeding module is arranged into a rotary multi-material pipe structure and is matched with the feeding progress, and the continuous feeding module rotates step by step so as to sequentially work by each material pipe to carry out continuous feeding; the transition feeding module is in butt joint with the discharge end of the transition feeding module; the feeding module is matched with the transition feeding module; the control accessory is continuously output and fed by the continuous feeding module, and the transition feeding module receives and checks the materials one by one and then transfers and assembles the materials by the feeding module.
Preferably, the continuous feed module comprises: the rotary feeding mechanism is rotatably arranged on the feeding machine frame and comprises a plurality of material pipes arranged in a circumferential array; and the driving mechanism drives the rotary feeding mechanism to rotate in a stepping way.
Preferably, the material pipe is of a long hollow material pipe structure, a material storage channel is formed in the material pipe and is in profiling with the material, and the control fittings are arranged and stored in the material storage channel one by one.
Preferably, the continuous feed module further comprises: the feeding channel is arranged on the feeding machine frame and located below the rotary feeding mechanism, and when the rotary feeding mechanism rotates in a stepping mode, each material pipe is sequentially transferred to be in butt joint with the feeding channel, and the discharge end of the feeding channel is in butt joint with the transition feeding module.
Preferably, the rotary feeding mechanism further comprises: the rotary material racks are uniformly distributed and installed on the material pipes, and the driving mechanism toggles the rotary material racks from the side parts to rotate.
Preferably, the rotary rack includes: the rotating shaft is vertically arranged; and the upper turntable and the lower turntable are correspondingly and coaxially arranged at the upper end and the lower end of the rotating shaft, and clamping grooves for clamping the material pipe are formed in the upper circumferential arrays of the upper turntable and the lower turntable.
Preferably, the rotary feeding mechanism further comprises: the auxiliary positioning structure is matched with the position between the bottom of the rotary material rack and the feeding machine rack, and the auxiliary positioning structure assists the rotary material rack to rotate in place step by step through the action of a fixed point clamp.
Preferably, the auxiliary positioning structure includes: the circumference array set up in the elasticity ball structure of rotatory work or material rest bottom, a plurality of constant head tank has been seted up to the correspondence on the rotatory work or material rest, when elasticity ball structure and constant head tank mutually support the block, rotatory work or material rest step by step rotates in place.
Preferably, the rotary feeding mechanism further comprises: a position sensing structure, the position sensing structure comprising: the induction heads are circumferentially arranged at the bottom of the rotary material rack and are arranged in one-to-one correspondence with the thumb wheels; and the sensing part is arranged on the feeding machine frame, and the sensing head triggers sensing when being aligned up and down with the sensing part so as to prompt the rotary feeding mechanism to rotate in place step by step.
Preferably, the driving mechanism is mounted on the feeding frame and located at a side portion of the rotary feeding mechanism, and includes: a pusher dog; the pusher dog is arranged on the driving end of the driving assembly; the rotary feeding mechanism is characterized in that a plurality of poking wheels are arranged on the outer edge of the bottom of the rotary feeding mechanism along a circumferential array, and the poking claws are matched and clamped with the poking wheels to translate under the driving of the driving assembly so as to drive the rotary feeding mechanism to integrally rotate.
Preferably, the transition feeding module comprises: the material receiving mechanism, the material receiving mechanism includes: the material receiving seat is arranged on the feeding rack in a sliding manner so as to be in butt joint or stagger with the discharge end of the continuous feeding module; and the clamping driving part is connected with the translational driving end of the clamping driving part, and after the clamping driving part receives a control accessory, the clamping driving part drives the clamping seat to translate so as to be staggered with the discharge end of the continuous feeding module.
Preferably, the material receiving seat and the control accessory are provided with a material receiving groove in a copying way.
Preferably, the transition feed module further comprises: detect and reject the mechanism, detect and reject the mechanism and install in the feeder frame, it includes: the device comprises a continuous feeding module, a detection module and a rejection module, wherein when the discharging end of the continuous feeding module is misplaced, a control accessory on the continuous feeding module is opposite to the rejection module, and the rejection module rejects after the detection module detects that the continuous feeding module is unqualified.
Preferably, the rejecting assembly comprises: a removing section; and the removing driving part is connected with the translational driving end of the removing driving part and drives the removing part to extend into or withdraw from the receiving groove of the receiving seat.
Preferably, the detection and rejection mechanism further includes: connect the waste material subassembly, connect the waste material subassembly to include: a waste chute; and the waste collection box is used for discharging the control fittings removed by the removing assembly to the waste collection box through the waste slideway.
Preferably, the detection module is arranged opposite to the rejection component.
Preferably, the feeding channel is arc-shaped and is in profile modeling arrangement with the control fittings, and the feeding channel vertically receives the control fittings sent out by the discharge port at the bottom of the material pipe and horizontally outputs the control fittings to the transition feeding module after arc-shaped acceleration transmission.
Preferably, an auxiliary discharging part is arranged above the feeding channel, and blows the control accessory to the discharging end of the feeding channel.
Preferably, a photoelectric sensor is provided at an upper portion of the feed passage.
Preferably, the method further comprises: and the feeding module is arranged on a conveying path of the assembling conveying line, and the automobile parts to be assembled are continuously conveyed by the assembling conveying line.
Preferably, the feeding module includes: a transfer module; and the transfer manipulator is driven by the transfer module to perform multi-axis movement so as to transfer and install the qualified control fittings on the transition feeding module onto the automobile fittings flowing through.
The invention has the beneficial effects that:
(1) According to the invention, the feeding and the feeding modules are matched on the transmission path of the assembly conveying line for continuously conveying the automobile parts, wherein the continuous feeding module is of a rotary multi-material pipe structure, the stepping toggle switching of the material pipes can be automatically carried out according to the feeding progress, so that the control parts are matched and butted with the feeding channels below and continuously supplied to the transition feeding module, the qualified control parts are matched, transferred and installed on the automobile parts by the feeding module in a matched mode according to the detection feeding of the transition feeding module one by one, the continuous supply and the automatic assembly of the control parts are realized, the continuous feeding and the precision of the automatic feeding can be fully satisfied, the arrangement of each module is reasonable and compact, and the automatic assembly efficiency is high;
(2) According to the continuous feeding module, the rotary feeding mechanism and the feeding channels are distributed on the feeding machine frame up and down, the rotary feeding mechanism is rotatably arranged and is uniformly provided with a circle of material pipes, the feeding channels are in butt joint with the overfeeding module, the driving mechanism is arranged in a matching mode in an inductive mode to drive the rotary feeding mechanism to automatically rotate in a stepping mode, and therefore the material pipes can be sequentially transferred to be in butt joint with the feeding channels in a matching mode, control accessories in the material pipes can orderly fall and continuously feed to the overfeeding module;
(3) According to the invention, the driving mechanism is matched with the side part of the rotary feeding mechanism, the poking wheels are arranged in an axially extending manner on the rotary feeding mechanism, the poking claws are arranged on the driving mechanism, the rotary feeding mechanism is poked from the side part of the rotary feeding mechanism through simulating the action of a human hand, the position sensing structure is matched with the poking in-place prompt and the auxiliary positioning structure to carry out in-place fixed-point clamping, so that the precise stepping switching of the rotary feeding mechanism is realized, the structure setting is ingenious, and the switching action is stable, precise and reliable;
(4) According to the invention, the feeding channel is horizontally butted with the transition feeding module, wherein the transition feeding module is provided with the material receiving mechanism which can be butted with or misplaced with the feeding channel so as to receive materials one by one, and the detection and rejection mechanism is matched for carrying out qualification detection and rejection, so that the sequential feeding of qualified control accessories one by one is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the connection structure of the continuous feeding module and the transitional feeding module in the invention;
FIG. 3 is a schematic diagram of a rotary feeding mechanism according to the present invention;
FIG. 4 is a side view of FIG. 2;
FIG. 5 is a schematic diagram of a connection structure between a driving mechanism and a rotary feeding mechanism according to the present invention;
FIG. 6 is a schematic diagram of a driving mechanism according to the present invention;
FIG. 7 is a schematic diagram showing a driving mechanism driving a rotary feeding mechanism to perform rotation switching;
FIG. 8 is a schematic diagram of a transition feed module according to the present invention;
FIG. 9 is a schematic diagram of the connection structure of the transitional feeding module and the feeding channel in the present invention;
FIG. 10 is a top view of FIG. 9;
FIG. 11 is an enlarged view of FIG. 1 at A;
FIG. 12 is a schematic top view of a tube according to the present invention;
fig. 13 is a cross-sectional view of the auxiliary positioning structure in the positioning engagement state in the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1
As shown in fig. 1, the automobile control accessory assembly line includes: the continuous feeding module 10 is arranged into a rotary multi-material pipe structure, and the continuous feeding module 10 rotates step by step according to the feeding progress so as to sequentially work by each material pipe for continuous feeding; a transition feed module 20, the transition feed module 20 interfacing with a discharge end of the transition feed module 20; the feeding module 30 is matched with the transition feeding module 20; the control fittings 40 are continuously output and fed by the continuous feeding module 10, and are transferred and assembled by the feeding module 30 after being received and checked by the transition feeding module 20 one by one.
Preferably, as shown in fig. 1, the method further comprises: the assembly conveyor line 50, the feeding module 30 is disposed on a conveying path of the assembly conveyor line 50, and the auto parts 60 to be assembled are continuously conveyed by the assembly conveyor line 50.
Preferably, the feeding module 30 includes: a transfer module 7; and a transfer robot 8, wherein the transfer robot 8 is driven by the transfer module 7 to perform multi-axis movement so as to transfer and mount the qualified control fittings 40 on the transition feeding module 20 onto the passing automobile fittings 60.
In this embodiment, the assembly conveyor line 50 is provided to continuously transmit the auto-parts 60, the continuous feeding module 10, the transition feeding module 20 and the feeding module 30 are cooperatively arranged on the transmission path, the continuous feeding module 10 with a rotary multi-material-pipe structure can automatically perform step-by-step toggle switching of the material pipe 11 according to the feeding schedule, so as to match and butt with the feeding channel 4 below and continuously supply the control parts 40 to the transition feeding module 20, and the qualified control parts 40 are matched, transferred and mounted on the auto-parts 60 by the feeding module 30 in a matching manner in cooperation with the material receiving and detecting of the transition feeding module 20, so that full continuous supply and automatic assembly of the control parts 40 are realized.
Preferably, as shown in fig. 2, the continuous feed module 10 includes: the rotary feeding mechanism 1 is rotatably arranged on the feeding machine frame 2, and as shown in fig. 3, the rotary feeding mechanism 1 comprises a plurality of material pipes 11 arranged in a circumferential array; and the driving mechanism 3 drives the rotary feeding mechanism 1 to rotate step by step.
Preferably, as shown in fig. 4, the continuous feed module 10 further includes: the feeding channel 4, the feeding channel 4 install in on the feeding frame 2 and be located rotatory feeding mechanism 1 below, rotatory feeding mechanism 1 step by step when rotating, each material pipe 11 transfer in proper order to with the feeding channel 4 butt joint to make the orderly whereabouts of control accessory 40 in the material pipe 11 carry out continuous autoloading on the feeding channel 4, the discharge end of feeding channel 4 with transition feed module 20 butt joint.
In this embodiment, through rotatable rotary feeding mechanism 1 that sets up multi-material pipe formula carousel structure on feeding frame 2, the cooperation sets up feed channel 4 in butt joint under rotary feeding mechanism 1, rotary feeding mechanism 1 is driven by actuating mechanism 3 and is stepped rotation, each material pipe 11 on it can shift to in proper order with the butt joint of feed channel 4 phase-match below, so that the control accessory 40 in material pipe 11 falls down in order, set up multi-material pipe 11 through the circumference array, after control accessory 40 in the single material pipe 11 runs out, switch to next material pipe 11 and continue the feed, thereby fully realize automatic feed's continuity.
Preferably, the material pipe 11 is configured as an elongated hollow material pipe structure, as shown in fig. 12, in which material storage channels 111 are formed along with the material profile, and the control fittings 40 are arranged one by one and stored in the material storage channels 111.
Preferably, as shown in fig. 3, the rotary feeding mechanism 1 further includes: the rotary material rack 12 is provided with a plurality of material pipes 11 which are uniformly distributed on the rotary material rack 12, and the driving mechanism 3 toggles the rotary material rack 12 from the side part to rotate.
Preferably, as shown in fig. 3, the rotary rack 12 includes: a rotation shaft 121, the rotation shaft 121 being vertically disposed; and an upper rotary plate 122 and a lower rotary plate 123 coaxially mounted at the upper and lower ends of the rotary shaft 121, wherein the upper rotary plate 122 and the lower rotary plate 123 are provided with clamping grooves 124 for clamping the material pipe 11 in a circumferential array.
Preferably, the material pipe 11 is detachably clamped on the rotary material rack 12.
In this embodiment, the material of the material tube 11 is non-rigid, and can be slightly bent under pressure, so that two ends of the material tube can be smoothly clamped and installed in the clamping grooves 124 of the upper turntable 122 and the lower turntable 123.
Preferably, as shown in fig. 2, the driving mechanism 3 is mounted on the feeding frame 2 and located at a side portion of the rotary feeding mechanism 1, and as shown in fig. 6, includes: finger 31; and a drive assembly 32, the finger 31 being mounted on a drive end of the drive assembly 32; the bottom outer edge of the rotary feeding mechanism 1 is provided with a plurality of thumb wheels 13 along a circumferential array, as shown in fig. 7, under the driving of the driving assembly 32, the thumb nail 31 is engaged with the thumb wheels 13 in a matching manner and then translates, so as to drive the rotary feeding mechanism 1 to integrally rotate, and it should be noted that fig. 7 simultaneously shows two states of the motions of the thumb nail 31.
In this embodiment, a thumb wheel 13 is circumferentially arranged on a lower turntable 123 of a rotary material rack 12 in an array manner, a thumb 31 simulating a human hand is arranged on a driving mechanism 3, a driving component 32 is arranged to drive the thumb 31 to vertically and horizontally move, after the driving component 32 drives the thumb 31 to lift to be matched and clamped with the thumb wheel 13, the driving component 32 drives the thumb 31 to further horizontally move, so that the thumb 31 stirs the thumb wheel 13, and the station switching of a feeding pipe 11 of the rotary material rack 12 is realized.
Example two
The same or corresponding parts of this embodiment as those of the above embodiment are given the same reference numerals as those of the above embodiment, and only the points of distinction from the above embodiment will be described below for the sake of brevity. This embodiment differs from the above embodiment in that:
preferably, as shown in fig. 5, the rotary feeding mechanism 1 further includes: the auxiliary positioning structure 14 is cooperatively arranged between the bottom of the rotary material rack 12 and the feeding machine rack 2, and the auxiliary positioning structure 14 assists the rotary material rack 12 to rotate in a stepping manner through a fixed point clamping effect.
Preferably, as shown in fig. 13, the auxiliary positioning structure 14 includes: the circumference array set up in the elasticity ball structure 141 of rotatory work or material rest 12 bottom, a plurality of constant head tank 142 has been seted up on the feeding frame 2 correspondence, when elasticity ball structure 141 and constant head tank 142 mutually support the card, rotatory work or material rest 12 step by step rotates in place.
In this embodiment, by providing the auxiliary positioning structure 14, when the station is switched in place, the elastic ball structure 141 can be matched and ejected out and clamped in the positioning slot 142, so as to assist the rotating rack 12 to rotate in place rapidly and accurately.
Preferably, as shown in fig. 4, the rotary feeding mechanism 1 further includes: position sensing structure 15 as shown in fig. 7, the position sensing structure 15 includes: the induction heads 151 are arranged at the bottom of the rotary material rack 12 in a circumferential array, and are arranged in one-to-one correspondence with the thumb wheels 13; and a sensing part 152, wherein the sensing part 152 is mounted on the feeding machine frame 2, and the sensing head 151 triggers sensing when being aligned up and down with the sensing part 152 so as to prompt the rotary feeding mechanism 1 to rotate in a stepping manner.
Preferably, as shown in fig. 5, the dial 13 and the sensing head 151 are mounted on the lower turntable 123, and one side of the lower turntable 123 opposite to the driving mechanism 3 extends out of the feeding machine frame 2, so that the dial 13 cooperates with the finger 31 and the sensing head 151 cooperates with the sensing portion 152 to sense vertically.
Example III
The same or corresponding parts of this embodiment as those of the above embodiment are given the same reference numerals as those of the above embodiment, and only the points of distinction from the above embodiment will be described below for the sake of brevity. This embodiment differs from the above embodiment in that:
preferably, as shown in fig. 8, the transition feed module 20 includes: the material receiving mechanism 5, as shown in fig. 9-10, the material receiving mechanism 5 comprises: the material receiving seat 51 is slidably arranged on the feeding frame 52 so as to be in butt joint with or staggered with the discharging end of the continuous feeding module 10; and a clamping driving part 53, wherein the material receiving seat 51 is connected with the translational driving end of the clamping driving part 53, and after the material receiving seat 51 is received to one control fitting 40, the clamping driving part 53 drives the material receiving seat 51 to translate so as to be staggered with the discharge end of the continuous feeding module 10.
Preferably, the feeding channel 4 is arc-shaped and is contoured to the control fitting 40, and vertically receives the control fitting 40 sent out from the discharge port at the bottom of the material pipe 11, and outputs the control fitting 40 horizontally to the transition feeding module 20 after being transported in an arc-shaped acceleration.
In this embodiment, the feeding channel 4 is set to a quarter arc structure, which can smoothly receive the control fitting 40 outputted from the material pipe 11, quickly transmit the control fitting 40, and smoothly output the control fitting to the material receiving mechanism 5 in a horizontal state, and has good transmission transition coordination degree with the rotary feeding mechanism 1 and the transition feeding module 20, and meanwhile, greatly improves the feeding efficiency and stability.
Preferably, as shown in fig. 10, the receiving seat 51 is provided with a receiving groove 511 formed in a profile shape with the control fitting 40.
Preferably, as shown in fig. 8, the transition feed module 20 further includes: the detection and rejection mechanism 6, the detection and rejection mechanism 6 is installed on the feeding frame 52, and comprises: the detection module 61 and the rejection component 62, when the material receiving seat 51 and the discharge end of the continuous feeding module 10 are dislocated, the control fitting 40 on the material receiving seat is opposite to the rejection component 62, and the rejection component 62 rejects after the detection module 61 detects that the material receiving seat is unqualified.
In this embodiment, the material receiving mechanism 5 is movably disposed so that the material receiving groove 511 and the material feeding channel 4 on the material receiving mechanism are in butt joint or staggered, the material receiving groove 511 receives a control fitting 40 and is staggered with the material feeding channel 4, the control fitting 40 on the material feeding channel 4 is clamped, and the received control fitting 40 is transferred to the opposite detection and rejection mechanism 6 so as to match and reject the qualified control fitting 40, thereby realizing sequential feeding of the qualified control fittings 40 one by one.
Preferably, as shown in fig. 9, the rejection assembly 62 includes: a removing section 621; and a removing driving part 622, wherein the removing part 621 is connected with the translational driving end of the removing driving part 622, and the removing driving part 622 drives the removing part 621 to extend into the receiving groove 511 of the receiving seat 51 or withdraw.
Preferably, as shown in fig. 8, the detection rejection mechanism 6 further includes: a scrap receiving assembly 63, the scrap receiving assembly 63 comprising: a waste chute 631; and a waste collection bin 632, the control assembly 40 rejected by the reject assembly 62 being discharged to the waste collection bin 632 via a waste chute 631.
Preferably, the detecting module 61 is disposed opposite to the rejecting module 62.
Preferably, as shown in fig. 5, an auxiliary discharging part 41 is disposed above the feeding path 4, and the auxiliary discharging part 41 blows the control fitting 40 toward the discharging end of the feeding path 4.
Preferably, the auxiliary discharging part 41 is arranged as a gas blowing pipe opposite to the discharging end of the feeding channel 4, and is externally connected with a gas blowing generating part.
Preferably, as shown in fig. 4, a photoelectric sensor 42 is disposed at the upper part of the feeding channel 4 to sense whether the control accessory 40 continuously falls down, so as to prompt the timing of switching the rotation of the rotary feeding mechanism 1.
Working procedure
The material pipes 11 filled with the control fittings 40 are installed in the clamping grooves 124 of the upper rotary disc 122 and the lower rotary disc 123, the first material pipe 11 is opposite to the feeding channel 4, the control fittings 40 fall onto the feeding channel 4 in sequence, the control fittings 40 are matched with auxiliary blowing of the auxiliary discharging part 41 to feed the transition feeding module 20 automatically, when the materials in the first material pipe 11 are used up, the photoelectric sensor 42 prompts the driving mechanism 3 to act, the driving component 32 drives the pusher dog 31 to lift and clamp with the pusher dog 13 in a matched mode, and then the driving component 32 drives the switching hand to move horizontally further, so that the pusher dog 31 pushes the pusher dog 13, and the second material pipe 11 is switched to be opposite to the feeding channel 4, and the operation is repeated, so that continuous automatic feeding is performed; after the transition feeding module 20 receives one control accessory 40, the clamping driving part 53 drives the material receiving seat 51 to translate so as to be misplaced with the material feeding channel 4, the received control accessory 40 is transferred to the opposite rejecting assembly 62, the rejecting assembly 62 rejects the unqualified control accessory 40 after the detection module 61 detects the unqualified control accessory 40, and the qualified control accessory 40 is clamped and transferred to the automobile accessory 60 by the feeding module 30.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (6)
1. Automobile control accessory assembly line, its characterized in that includes:
the continuous feeding module (10), the continuous feeding module (10) is arranged into a rotary multi-material pipe structure, and the continuous feeding module (10) rotates step by step according to the feeding progress, so that each material pipe works in sequence to carry out continuous feeding;
the transition feeding module (20), the said transition feeding module (20) is docked with the discharge end of the said continuous feed module (10); and
the feeding module (30) is matched with the transition feeding module (20);
the control accessory (40) is continuously output and fed by the continuous feeding module (10), and the transition feeding module (20) receives the materials one by one and transfers and assembles the materials by the feeding module (30) after the materials are checked to be qualified;
the continuous feed module (10) comprises:
the rotary feeding mechanism (1), rotary feeding mechanism (1) rotates and installs on feeding frame (2), rotary feeding mechanism (1) are including material pipe (11) that a plurality of circumference array set up, still include: the rotary material racks (12), a plurality of material pipes (11) are uniformly arranged on the rotary material racks (12), and the driving mechanism (3) toggles the rotary material racks (12) from the side parts to rotate; and
the driving mechanism (3) drives the rotary feeding mechanism (1) to rotate in a stepping way;
the driving mechanism (3) is installed on the feeding machine frame (2) and is positioned at the side part of the rotary feeding mechanism (1), and comprises:
a finger (31); and
the driving assembly (32), the pusher dog (31) is arranged on the driving end of the driving assembly (32), and the driving assembly (32) drives the pusher dog (31) to move vertically and horizontally;
a plurality of poking wheels (13) are arranged on the outer edge of the bottom of the rotary feeding mechanism (1) along a circumferential array, and under the drive of the driving assembly (32), the poking claws (31) are matched and clamped with the poking wheels (13) to translate so as to drive the rotary feeding mechanism (1) to integrally rotate;
the rotary feeding mechanism (1) further comprises: a position sensing structure (15), the position sensing structure (15) comprising: the induction heads (151) are arranged at the bottom of the rotary material rack (12) in a circumferential array, and are arranged in one-to-one correspondence with the poking wheels (13); the sensing part (152) is arranged on the feeding machine frame (2), and the sensing head (151) triggers sensing when being aligned up and down with the sensing part (152) so as to prompt the rotary feeding mechanism (1) to rotate in a stepping mode;
the rotary feeding mechanism (1) further comprises:
the auxiliary positioning structure (14) is arranged between the bottom of the rotary material rack (12) and the feeding machine rack (2) in a matching way, and the auxiliary positioning structure (14) assists the rotary material rack (12) to rotate in place in a stepping way through a fixed-point clamping effect;
the auxiliary positioning structure (14) comprises: the circumference array set up in elasticity ball structure (141) of rotatory work or material rest (12) bottom, a plurality of constant head tank (142) have been seted up on feeding frame (2) correspondingly, when elasticity ball structure (141) and constant head tank (142) mutually support the card, rotatory work or material rest (12) step by step rotate in place.
2. The vehicle control fitting assembly line according to claim 1, characterized in that the continuous feed module (10) further comprises:
the feeding channel (4), feeding channel (4) install in on feeding frame (2) and be located rotatory feeding mechanism (1) below, rotatory feeding mechanism (1) step by step when rotating, each material pipe (11) transfer in proper order to with feeding channel (4) butt joint, the discharge end of feeding channel (4) with transition feed module (20) butt joint.
3. The vehicle control fitting assembly line according to claim 1, characterized in that the transitional feeding module (20) comprises:
the material receiving mechanism (5), the material receiving mechanism (5) comprises:
the material receiving seat (51) is arranged on the feeding frame (52) in a sliding manner so as to be in butt joint or stagger with the discharge end of the continuous feeding module (10); and
the clamping driving part (53), the receiving seat (51) is connected with the translational driving end of the clamping driving part (53), and after the receiving seat (51) is received to a control fitting (40), the clamping driving part (53) drives the receiving seat (51) to translate so as to be staggered with the discharging end of the continuous feeding module (10).
4. A vehicle control fitting assembly line according to claim 3, characterized in that the transitional feed module (20) further comprises:
detect and reject mechanism (6), detect and reject mechanism (6) and install on feeder frame (52), it includes:
the automatic feeding device comprises a detection module (61) and a rejection assembly (62), wherein when the discharge end of the continuous feeding module (10) is misplaced, a control fitting (40) on the receiving seat (51) is opposite to the rejection assembly (62), and the rejection assembly (62) rejects after the detection module (61) detects that the detection module is unqualified.
5. The automobile control accessory assembly production line according to claim 2, wherein the feeding channel (4) is arc-shaped and is in profiling arrangement with the control accessory (40), and the feeding channel vertically receives the control accessory (40) sent out from a discharge hole at the bottom of the material pipe (11) and horizontally outputs the control accessory (40) to the transition feeding module (20) after being transported in an arc-shaped acceleration mode.
6. The automobile control accessory assembly line of claim 1, further comprising:
an assembly conveying line (50), wherein the feeding module (30) is arranged on a conveying path of the assembly conveying line (50), and the automobile parts (60) to be assembled are continuously conveyed by the assembly conveying line (50);
the feeding module (30) comprises:
a transfer module (7); and
and the transfer manipulator (8) is driven by the transfer module (7) to perform multi-axis movement so as to transfer and mount the qualified control fittings (40) on the transition feeding module (20) onto the automobile fittings (60) flowing through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210174818.XA CN114523283B (en) | 2022-02-25 | 2022-02-25 | Automobile control accessory assembling production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210174818.XA CN114523283B (en) | 2022-02-25 | 2022-02-25 | Automobile control accessory assembling production line |
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| CN114523283A CN114523283A (en) | 2022-05-24 |
| CN114523283B true CN114523283B (en) | 2023-12-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116393993B (en) * | 2023-03-31 | 2024-09-17 | 浙江金麦特自动化系统有限公司 | Automatic assembly system and assembly process for automobile air suspension ECU |
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| CN114523283A (en) | 2022-05-24 |
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Address after: No. 666, North Zhangbang Road, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Applicant after: Zhejiang Jinmaite Intelligent Equipment Co.,Ltd. Address before: 313100 southeast of the intersection of Central Avenue and Changxing Avenue, economic and Technological Development Zone, Changxing County, Huzhou City, Zhejiang Province Applicant before: Zhejiang best automation technology Co.,Ltd. |
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Inventor after: Jiang Fan Inventor after: Jiang Feizhou Inventor after: Wang Chenchen Inventor after: Shi Liye Inventor before: Wang Chenchen Inventor before: Shi Liye |
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Effective date of registration: 20240618 Address after: No.399, Fazhan Avenue, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Patentee after: ZHEJIANG JINMAITE AUTOMATION SYSTEM CO.,LTD. Country or region after: China Address before: No. 666, North Zhangbang Road, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Patentee before: Zhejiang Jinmaite Intelligent Equipment Co.,Ltd. Country or region before: China |
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