CN218171448U - Photovoltaic junction box preassembling device - Google Patents
Photovoltaic junction box preassembling device Download PDFInfo
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- CN218171448U CN218171448U CN202221020665.5U CN202221020665U CN218171448U CN 218171448 U CN218171448 U CN 218171448U CN 202221020665 U CN202221020665 U CN 202221020665U CN 218171448 U CN218171448 U CN 218171448U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model provides a photovoltaic terminal box pre-installation device, includes the frame, the rotatable carousel mechanism that is provided with in top of frame and encircle respectively and set up carousel mechanism on injection molding feed mechanism, module diode feed mechanism, cold-heading mechanism, unloading mechanism, carousel mechanism's circumference on encircle and be provided with a plurality of box body positioning jig, under operating condition, injection molding feed mechanism install the injection molding on box body positioning jig, module diode feed mechanism with the module diode location on the injection molding, cold-heading mechanism with injection molding and module diode assembly together, the material receiving station take off the injection molding and the module diode of assembly together from box body positioning jig. The utility model relates to a collect material loading, processing, detection, unloading in novel nonstandard automation equipment of an organic whole, mainly solved production efficiency slow, the little scheduling problem in production place.
Description
Technical Field
The utility model relates to a photovoltaic terminal box pre-installation device.
Background
In the production operation of the photovoltaic module, the assembly line processing is usually performed in a manual operation mode, so that an automatic production processing device with a small volume and high production processing efficiency needs to be developed.
Disclosure of Invention
In order to overcome the problems in the production process in the prior art, the invention aims to provide a photovoltaic junction box preassembling device which is small in size and high in production and processing efficiency.
In order to achieve the purpose, the utility model provides a photovoltaic terminal box pre-installation device, which comprises a frame, the rotatable carousel mechanism that is provided with in top of frame and encircle the setting respectively carousel mechanism on injection molding feed mechanism, module diode feed mechanism, cold-heading mechanism, unloading mechanism, the circumference of carousel mechanism on encircle and be provided with a plurality of box body positioning jig, under operating condition, injection molding feed mechanism install the injection molding on box body positioning jig, module diode feed mechanism with module diode location on the injection molding, cold-heading mechanism with injection molding and module diode assembly together, unloading mechanism take off the injection molding and the module diode that assemble together from box body positioning jig.
Preferably, injection molding feed mechanism include injection molding vibration dish, set up in injection molding vibration dish terminal injection molding material loading clamping jaw.
Preferably, module diode feed mechanism include the storage support that sets up relatively, set up along the X direction storage box between the storage support, set up in along the Y direction the storage support below scraping wings, set up and be in storage support side feeder, set up in the U-shaped track of feeder low reaches, set up in the terminal module diode feeding clamping jaw of U-shaped track, under operating condition, scraping wings with the storage box propelling movement to feeder from the below of storage support, the feeder communicate the storage box to the orbital entrance of U-shaped, module diode feeding clamping jaw press from the orbital end clamp of U-shaped and get module diode and fix a position on the injection molding.
Preferably, the bottom of the storage support is provided with a discharge port, the material pushing plate is provided with a top surface and a front end surface, the top surface is provided with a positioning groove, the feeder comprises a rotatable clamping nozzle which is arranged at the inlet of the U-shaped track, an ejecting rod is arranged opposite to the feeder, a box collecting box is arranged outside the feeder, in a working state, the storage box at the bottom of the storage support falls into the positioning groove, the clamping nozzle loosens the clamped empty storage box, the material pushing plate pushes forwards to enable the empty storage box in the clamping nozzle to be pushed into the box collecting box by the front end surface and to enable a new storage box to move to a clamping position from the discharge port, the ejecting rod pushes the new storage box into the clamping nozzle along the X direction, and the end part of the new storage box clamped in the positioning groove of the clamping nozzle is turned over to be communicated with the inlet of the U-shaped track, so that the module diodes are arranged on the U-shaped track.
Preferably, the clamping device further comprises a baffle plate, and when the clamping nozzle clamps one end part of a new storage box in the positioning groove and turns over, the baffle plate blocks the other end part of the storage box.
Preferably, the clamping nozzle is provided with a vibrating component for discharging the module diodes in the storage box in a vibrating manner.
Preferably, the cold-heading mechanism include the die carrier, set up in the cold-heading cylinder of die carrier top, set up in the locating wheel of die carrier below, the output of cold-heading cylinder be connected with the pressure head, the rotatable support of locating wheel in the below of carousel mechanism.
Preferably, the injection molding machine further comprises a laser coding mechanism for marking the number of the injection molding piece, and the laser coding mechanism is positioned at the downstream of the cold heading mechanism.
Preferably, the test device further comprises a test mechanism for testing the electrical performance of the diode, the test mechanism comprises a support, a test cylinder arranged at the top of the support, and a probe plate connected to the output end of the test cylinder, and when the turntable mechanism rotates to a position where the box body positioning jig is located below the probe plate, the test cylinder drives the probe plate to be connected to the module diode in a descending manner for testing.
Preferably, the testing mechanism further comprises a scanning module, the scanning module acquires the serial number of the injection molding piece and is matched with the testing result of the testing mechanism, and the blanking mechanism takes down the injection molding piece and the module diode which are assembled together from the box body positioning jig according to the testing result and collects the injection molding piece and the module diode in a classified manner.
Since the technical scheme is used, the utility model relates to a collect material loading, processing, detection, unloading in novel nonstandard automation equipment of an organic whole, mainly solved production efficiency slow, production place little scheduling problem.
Drawings
Fig. 1 is a schematic view of a photovoltaic junction box preassembling device of the present invention;
fig. 2 is a perspective view of the photovoltaic junction box preassembling device of the present invention;
fig. 3 is a perspective view of a module diode feeding mechanism of the photovoltaic junction box preassembling device of the present invention;
fig. 4 is a perspective view of a cold heading mechanism of the photovoltaic junction box preassembling device of the present invention;
fig. 5 is the utility model discloses a photovoltaic terminal box pre-installation device's accredited testing organization's stereogram.
Detailed Description
Hereinafter, terms used in the specification will be briefly described, and embodiments will be described in detail. All terms used herein, including descriptive terms or technical terms, should be interpreted to have a meaning understood by those of ordinary skill in the art. However, these terms may have different meanings according to the intention of a person having ordinary skill in the art, precedent cases, or appearance of new technology.
Further, some terms may be selected by the applicant, and in this case, the meaning of the selected terms will be described in detail in the detailed description of the embodiments. Therefore, the terms used herein must be defined based on the meanings of the terms as well as the descriptions throughout the specification. Furthermore, when a component "comprises" or "comprising" an element, the component may also comprise, without excluding, other elements, unless there is a particular description to the contrary. In the following description, terms such as "component" and "module" indicate a unit for processing at least one function or operation, wherein the unit and the module may be implemented as hardware or software or by combining hardware and software.
Embodiments will now be described more fully with reference to the accompanying drawings. Embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the embodiments to those skilled in the art. In the following description, well-known functions or constructions are not described in detail since they would obscure the embodiments in unnecessary detail, and the same reference numerals are used throughout the drawings to designate the same or similar elements.
Fig. 1 is the utility model discloses a photovoltaic terminal box pre-installation device's schematic diagram, fig. 2 is the utility model discloses a photovoltaic terminal box pre-installation device's stereogram. The photovoltaic junction box preassembling device in the embodiment comprises a rack 1, wherein a turntable mechanism 2, an injection molding part feeding mechanism 3, a module diode feeding mechanism 4, a cold heading mechanism 5, a laser coding mechanism 8, a testing mechanism 9 and a blanking mechanism 6 which are arranged on the turntable mechanism 2 in a surrounding mode and used for marking the number of the injection molding part are arranged above the rack 1 in a rotating mode. The electric part mainly comprises an air switch, a PLC (programmable logic controller), a relay module, a 37pin adapter card, a three-color lamp, a button, an industrial personal computer, a marking machine, a testing machine and the like, and in addition, personnel use a keyboard to carry out human-computer interface operation.
A plurality of box body positioning jigs 7 are arranged on the circumference of the turntable mechanism 2 in a surrounding way, and a pneumatic driving part for driving the turntable mechanism 2 to rotate according to fixed rhythm is also arranged below the rack 1. Injection molding feed mechanism 3 includes injection molding vibration dish 31, sets up in injection molding material loading clamping jaw 32 at injection molding vibration dish 31 tail end.
Under operating condition, injection molding feed mechanism 3 delivers to the material taking port with the injection molding uniform speed, injection molding material loading clamping jaw 32 is got the material and is installed on box body positioning jig 7, module diode feed mechanism 4 is with module diode material loading and location on the injection molding, cold-heading mechanism 5 is in the same place injection molding and module diode assembly, laser coding mechanism 8 starts, accredited testing organization 9 starts, unloading mechanism 8 takes off the injection molding and the module diode from box body positioning jig 7 that assemble together.
Figure 3 is the utility model discloses a photovoltaic terminal box pre-installation device's module diode feed mechanism's stereogram. The module diode feeding mechanism 4 comprises oppositely arranged storage supports 41, storage boxes 42 arranged between the storage supports 41 along the X direction, material pushing plates 43 arranged below the storage supports 41 along the Y direction, material feeders 44 arranged on the sides of the storage supports 41, a U-shaped rail 45 arranged on the downstream of the material feeders 44, and module diode feeding clamping claws 46 arranged at the tail ends of the U-shaped rail 45, wherein in the working state, the material pushing plates 43 push the storage boxes 42 to the material feeders 44 from the lower portions of the storage supports 41, the material feeders 44 communicate the storage boxes 42 to the inlets of the U-shaped rail 45, and the module diode feeding clamping claws 46 clamp the module diodes from the tail ends of the U-shaped rail 45 and position the module diodes on injection molding pieces.
The bottom end of the storage bracket 41 is provided with a discharge port 411, the pusher plate 43 has a top surface 431 and a front end surface 432, the top surface 431 is provided with a positioning groove 433, the feeder 44 includes a gripper nozzle 441 rotatably mounted at an inlet of the U-shaped rail 45, the feeder 44 is provided with an ejector rod 48 opposite to the feeder, an outer side of the feeder 44 is provided with a magazine case 47, in an operating state, the magazine case 42 located at the bottom of the storage bracket 41 falls into the positioning groove 433, the gripper nozzle 441 releases the gripped empty magazine case 42, the pusher plate 43 is pushed forward so that the empty magazine case 42 in the gripper nozzle 441 is pushed into the magazine case 47 by the front end surface 432 and moves the new magazine case 42 from the discharge port 411 to a gripping position, the ejector rod 48 pushes the new magazine case 42 in the gripper nozzle 441 in the X direction, the gripper nozzle 441 grips an end of the new magazine case 42 in the positioning groove 433 and turns over to communicate with the inlet of the U-shaped rail 45 so that the module diodes are arranged on the U-shaped rail 45, and when one end of the new magazine case 42 in the gripper nozzle 441 in the positioning groove 433 is turned over, the damper 49 for gripping the other magazine case is provided with the vibrating diode for discharging.
Figure 4 is the utility model discloses a cold-heading machine of photovoltaic terminal box pre-installation device constructs's stereogram. The cold heading mechanism 5 comprises a die carrier 51, a cold heading cylinder 52 arranged above the die carrier 51 and a positioning wheel 53 arranged below the die carrier 51, wherein the output end of the cold heading cylinder 52 is connected with a pressure head 54, and the positioning wheel 53 is rotatably supported below the turntable mechanism 2.
Figure 5 is the utility model discloses a photovoltaic terminal box pre-installation device's accredited testing organization's stereogram. Testing mechanism 9 includes support 91, set up in the test cylinder 92 at support 91 top, connect in the probe board 93 of test cylinder 92's output, and scanning module 94, when carousel mechanism 2 rotated to box body positioning jig 7 and was located the below of probe board 93, test cylinder 92 drive probe board 93 downgoing is connected to the module diode and tests, scanning module 94 obtains the serial number of injection molding and with testing mechanism 9's test result phase-match, unloading mechanism 8 takes off and categorised the collection with the injection molding of assembling together and module diode from box body positioning jig 7 according to the test result.
The utility model relates to a collect material loading, processing, detection, unloading in novel nonstandard automation equipment of an organic whole, mainly solved production efficiency slow, the little scheduling problem in production place, efficient (can reach more than 800 per hour), area is little (about 9 square meters), and the artifical demand is few (can operate 3 alone).
It is to be understood that the embodiments described herein are to be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each implementation side should generally be considered as available for other similar features or aspects in other embodiments. While one or more embodiments have been described with reference to the accompanying drawings, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope defined by the following claims.
Claims (10)
1. The utility model provides a photovoltaic terminal box pre-installation device which characterized in that: including frame (1), the rotatable carousel mechanism (2) that is provided with in top of frame (1) and encircle respectively and set up carousel mechanism (2) on injection molding feed mechanism (3), module diode feed mechanism (4), cold-heading mechanism (5), unloading mechanism (6), the circumference of carousel mechanism (2) on surround and be provided with a plurality of box body positioning jig (7), under operating condition, injection molding feed mechanism (3) install injection molding on box body positioning jig (7), module diode feed mechanism (4) with module diode location on injection molding, cold-heading mechanism (5) with injection molding and module diode assemble together, unloading mechanism (6) take off injection molding and module diode that assemble together from box body positioning jig (7).
2. The photovoltaic junction box preassembling device of claim 1, wherein: injection molding feed mechanism (3) including injection molding vibration dish (31), set up in injection molding vibration dish (31) terminal injection molding material loading clamping jaw (32).
3. The photovoltaic junction box preassembling device of claim 1, wherein: the modular diode feeding mechanism (4) comprises oppositely arranged storage supports (41), a storage box (42) arranged between the storage supports (41) along the X direction, a material pushing plate (43) arranged below the storage supports (41) along the Y direction, a material feeder (44) arranged on the side of the storage supports (41), a U-shaped rail (45) arranged on the downstream of the material feeder (44), and a modular diode feeding clamping claw (46) arranged at the tail end of the U-shaped rail (45), wherein in a working state, the material pushing plate (43) pushes the storage box (42) to the material feeder (44) from the lower part of the storage supports (41), the material feeder (44) communicates the injection molding box (42) to an inlet of the U-shaped rail (45), and the modular diode feeding clamping claw (46) clamps the modular diode from the tail end of the U-shaped rail (45) and positions the modular diode on a part.
4. The photovoltaic junction box preassembling device of claim 3, wherein: a discharge hole (411) is arranged at the bottom end of the material storage bracket (41), the material pushing plate (43) is provided with a top surface (431) and a front end surface (432), the top surface (431) is provided with a positioning groove (433), the feeder (44) comprises a clamping nozzle (441) which is rotatably arranged at the inlet of the U-shaped track (45), an ejector rod (48) is arranged opposite to the feeder (44), a box collecting box (47) is arranged outside the feeder (44), in the working state, the storage box (42) positioned at the bottom of the storage bracket (41) falls into the positioning groove (433), the clamping mouth (441) loosens the clamped empty storage box (42), the material pushing plate (43) is pushed forwards to enable the empty storage box (42) in the clamping nozzle (441) to be pushed into the box collecting box (47) by the front end surface (432) and enable a new storage box (42) to move to the clamping position from the discharge hole (411), the ejector rod (48) ejects a new storage box (42) into the clamping nozzle (441) along the X direction, the clamping nozzle (441) clamps the end part of a new storage box (42) in the positioning groove (433) and turns over to be communicated to the inlet of the U-shaped rail (45) so that the module diodes are arranged on the U-shaped rail (45).
5. The pv junction box preassembling apparatus according to claim 4, wherein: the novel storage box is characterized by further comprising a baffle plate (49), and when the clamping nozzle (441) clamps one end part of a new storage box (42) in the positioning groove (433) and turns over, the baffle plate (49) blocks the other end part of the storage box (42).
6. The pv junction box preassembling apparatus according to claim 4, wherein: the clamping nozzle (441) is provided with a vibrating component for discharging the module diodes in the storage box (42) in a vibrating manner.
7. The photovoltaic junction box preassembling device of claim 1, wherein: cold-heading mechanism (5) include die carrier (51), set up in die carrier (51) top cold-heading cylinder (52), set up in die carrier (51) below locating wheel (53), the output of cold-heading cylinder (52) be connected with pressure head (54), the rotatable support of locating wheel (53) in the below of carousel mechanism (2).
8. The pv junction box preassembly apparatus according to claim 6, wherein: still including the laser coding mechanism (8) that is used for marking the serial number of injection molding, laser coding mechanism (8) be located the low reaches of cold-heading mechanism (5).
9. The photovoltaic junction box preassembling device of claim 1, wherein: still including being used for testing to diode electrical property's accredited testing organization (9), accredited testing organization (9) including support (91), set up in support (91) top test cylinder (92), connect in test cylinder (92) the output probe card (93), when carousel mechanism (2) rotate to box body positioning jig (7) and be located the below of probe card (93), test cylinder (92) drive probe card (93) down be connected to the module diode and test.
10. The pv junction box preassembling apparatus of claim 9, wherein: the testing mechanism (9) further comprises a scanning module (94), the scanning module (94) obtains the serial number of the injection molding piece and is matched with the testing result of the testing mechanism (9), and the blanking mechanism (6) takes down the injection molding piece and the module diode which are assembled together from the box body positioning jig (7) according to the testing result and collects the injection molding piece and the module diode in a classified mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221020665.5U CN218171448U (en) | 2022-04-29 | 2022-04-29 | Photovoltaic junction box preassembling device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221020665.5U CN218171448U (en) | 2022-04-29 | 2022-04-29 | Photovoltaic junction box preassembling device |
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| CN218171448U true CN218171448U (en) | 2022-12-30 |
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| CN202221020665.5U Active CN218171448U (en) | 2022-04-29 | 2022-04-29 | Photovoltaic junction box preassembling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801222A (en) * | 2022-04-29 | 2022-07-29 | 苏州谐通光伏科技股份有限公司 | Photovoltaic junction box preassembling device |
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- 2022-04-29 CN CN202221020665.5U patent/CN218171448U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801222A (en) * | 2022-04-29 | 2022-07-29 | 苏州谐通光伏科技股份有限公司 | Photovoltaic junction box preassembling device |
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