CN114523283A - Automobile control accessory assembling production line - Google Patents
Automobile control accessory assembling production line Download PDFInfo
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- CN114523283A CN114523283A CN202210174818.XA CN202210174818A CN114523283A CN 114523283 A CN114523283 A CN 114523283A CN 202210174818 A CN202210174818 A CN 202210174818A CN 114523283 A CN114523283 A CN 114523283A
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- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 119
- 230000007704 transition Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 105
- 238000007599 discharging Methods 0.000 claims description 18
- 238000012546 transfer Methods 0.000 claims description 14
- 210000001503 joint Anatomy 0.000 claims description 8
- 210000000078 claw Anatomy 0.000 claims description 5
- 238000013519 translation Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 238000001514 detection method Methods 0.000 description 11
- 230000006698 induction Effects 0.000 description 11
- 239000002699 waste material Substances 0.000 description 10
- 210000003811 finger Anatomy 0.000 description 9
- 210000004907 gland Anatomy 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 210000003813 thumb Anatomy 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention provides an automobile control accessory assembly production line, which is characterized in that a feeding module, a feeding module and a feeding module are arranged on a transmission path of an assembly transmission line for continuously transmitting automobile accessories in a matching manner, wherein the continuous feeding module is of a rotary multi-material pipe structure, the material pipes can be automatically switched in a stepping and shifting manner according to the feeding progress, the control accessories are matched and butted with a feeding channel below and are continuously supplied to a transition feeding module, the feeding module is matched for detecting the feeding one by one, and the feeding module is used for matching and transferring the qualified control accessories and installing the qualified control accessories onto the automobile accessories, so that the continuous supply and automatic assembly of the control accessories are realized.
Description
Technical Field
The invention relates to the technical field of automatic assembly of automobile control accessories, in particular to an assembly production line of automobile control accessories.
Background
The on-off control mechanism of the automobile combination switch in the current market is generally mechanical, and indirectly drives the movable contact piece to move by shifting a handle or a knob, so that the movable contact piece is connected with and disconnected from the static contact piece to realize the control function of the switch. In the assembly process of automobile parts such as steering wheels, one step is to match and mount the control parts with the functions.
Chinese patent CN201420554044.4 discloses a control switching structure for among automobile combination switch, including static contact, gland, handle axle core, slider and golden finger contact, the static contact set up in on the gland, the slider set up in between static contact and the gland and swing joint in on the gland, the one end joint of golden finger contact in on the slider, the other end of golden finger contact with the static contact combines, the tip of handle axle core set up in on the slider and rotatory drive under the handle axle core the slider is in move on the gland.
Chinese patent CN202011111648.8 discloses an automatic assembling line for automobile steering wheel assembly, which comprises a first locking mechanism, a first press-fitting mechanism, a second press-fitting mechanism, an assembling mechanism, a second locking mechanism and a third press-fitting mechanism in sequence, wherein the first locking mechanism comprises a first clamping component and a first locking component located above the first clamping component, the first press-fitting mechanism comprises a press-fitting seat component and a first pressing component, the second press-fitting mechanism comprises a bearing seat component and a second pressing component, and the full-automatic assembling of each component on the steering wheel assembly is realized by the cooperation of the first locking mechanism, the first press-fitting mechanism, the second press-fitting mechanism, the assembling mechanism, the second locking mechanism and the third press-fitting mechanism.
However, in the prior art, the assembly of the components such as the steering wheel unit, the spring, the bearing, the clock, the shield and the like of the automobile is involved, but the automatic assembly work specific to the control components is not realized.
Disclosure of Invention
The invention aims to provide an automobile control accessory assembly production line aiming at the defects of the prior art, by arranging the feeding, feeding and feeding modules on the transmission path of the assembly transmission line for continuously transmitting the automobile parts in a matching way, wherein the continuous feeding module is arranged into a rotary multi-material pipe structure, can automatically switch the material pipes by shifting in a stepping way according to the feeding progress, the automatic feeding device has the advantages that the automatic feeding device can fully meet the continuity and accuracy of automatic feeding, the layout of all modules is reasonable and compact, the automatic assembly efficiency is high, and the technical problems in the prior art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
automotive control accessory assembly line includes: the continuous feeding module is arranged into a rotary multi-material-pipe structure, and rotates step by step in coordination with the feeding progress so as to continuously feed materials from all the material pipes in sequence; the transition feeding module is butted with the discharge end of the transition feeding module; the feeding module is matched with the transitional feeding module; the control accessories are continuously output and fed by the continuous feeding module, and are transferred and assembled by the feeding module after being received one by the transitional feeding module and inspected to be qualified.
Preferably, the continuous feed module comprises: the rotary feeding mechanism is rotatably arranged on the feeding rack and comprises a plurality of material pipes arranged in a circumferential array; and the driving mechanism drives the rotary feeding mechanism to rotate in a stepping mode.
Preferably, the material pipe is arranged to be of a long hollow material pipe structure, a material storage channel is arranged in the material pipe structure and in a profiling mode with the material, and the control accessories are arranged one by one and stored in the material storage channel.
Preferably, the continuous feed module further comprises: the feeding channel is installed on the feeding rack and located below the rotary feeding mechanism, when the rotary feeding mechanism rotates in a stepping mode, the material pipes are sequentially transferred to be in butt joint with the feeding channel, and the discharging end of the feeding channel is in butt joint with the transition feeding module.
Preferably, the rotary feeding mechanism further comprises: the material conveying device comprises a rotary material rack, wherein a plurality of material pipes are uniformly distributed on the rotary material rack, and the rotary material rack is stirred by a driving mechanism from the side part to rotate.
Preferably, the rotary rack includes: the rotating shaft is vertically arranged; and the upper rotary table and the lower rotary table are correspondingly and coaxially arranged at the upper end and the lower end of the rotating shaft, and clamping grooves used for clamping the material pipe are formed in the circumferential arrays on the upper rotary table and the lower rotary table.
Preferably, the rotary feeding mechanism further comprises: the auxiliary positioning structure is arranged between the bottom of the rotary material rack and the feeding rack in a matched mode and is assisted by the fixed-point clamping effect to rotate the rotary material rack in place in a stepping mode.
Preferably, the auxiliary positioning structure includes: the circumference array set up in the elasticity ball structure of rotatory work or material rest bottom, the last a plurality of constant head tank of having seted up correspondingly of rotatory work or material rest, when elasticity ball structure and constant head tank mutually supported the joint, rotatory work or material rest step-by-step rotates and targets in place.
Preferably, the rotary feeding mechanism further comprises: a position sensing structure, the position sensing structure comprising: the induction heads are circumferentially arranged at the bottom of the rotary material rack in an array and are arranged in one-to-one correspondence with the dial wheels; and the induction part is arranged on the feeding rack, and the induction head triggers induction when being aligned with the induction part up and down so as to prompt the rotating feeding mechanism to rotate in place in a stepping manner.
Preferably, the driving mechanism is mounted on the feeding frame and located at a side portion of the rotary feeding mechanism, and includes: a pusher dog; the pusher dog is arranged on a driving end of the driving component; the bottom outer edge of the rotary feeding mechanism is provided with a plurality of shifting wheels along a circumferential array, and under the driving of the driving assembly, the shifting claw and the shifting wheels are in matched clamping and then translate so as to drive the rotary feeding mechanism to rotate integrally.
Preferably, the transitional feeding module comprises: receiving mechanism, receiving mechanism includes: the receiving seat is arranged on the feeding rack in a sliding manner so as to be butted or staggered with the discharging end of the continuous feeding module; and the material receiving seat is connected with the translation driving end of the material clamping driving portion, and after the material receiving seat is received by a control accessory, the material clamping driving portion drives the material receiving seat to translate so as to be staggered with the discharging end of the continuous feeding module.
Preferably, the material receiving seat and the control accessory are provided with a material receiving groove in a copying manner.
Preferably, the transitional feeding module further comprises: detect and reject the mechanism, it installs in the feed frame to detect and reject the mechanism, it includes: the material receiving seat is arranged on the continuous feeding module, and the material receiving seat is arranged on the continuous feeding module.
Preferably, the rejection assembly comprises: a removing part; and the rejection driving part drives the rejection part to extend into or withdraw from the material receiving groove of the material receiving seat.
Preferably, the detection and rejection mechanism further includes: a waste receiving assembly, the waste receiving assembly comprising: a waste chute; and the control accessory which is removed by the removing component is discharged to the waste collection box through the waste slideway.
Preferably, the detection module and the rejection component are arranged oppositely.
Preferably, the feeding channel is arc-shaped and is arranged in a shape similar to the control fittings, vertically receives the control fittings sent out from the discharge port at the bottom of the material pipe, and horizontally outputs the control fittings to the transitional feeding module after the control fittings are subjected to arc-shaped accelerated transmission.
Preferably, an auxiliary discharging part is arranged above the feeding channel, and the auxiliary discharging part blows the control accessory to the discharging end of the feeding channel.
Preferably, a photoelectric sensor is disposed on an upper portion of the supply passage.
Preferably, the method further comprises the following steps: and the feeding module is arranged on the conveying path of the assembling conveying line, and the auto parts to be assembled are continuously conveyed by the assembling conveying line.
Preferably, the feeding module comprises: a transfer module; and the transfer manipulator is driven by the transfer module to perform multi-axis movement so as to transfer and install the qualified control accessories on the transition feeding module onto the automobile accessories flowing through.
The invention has the beneficial effects that:
(1) according to the invention, the feeding, feeding and feeding modules are arranged on the transmission path of the assembly conveying line for continuously conveying automobile parts in a matching manner, wherein the continuous feeding module is arranged in a rotary multi-material-pipe structure, the step-by-step shifting switching of material pipes can be automatically carried out according to the feeding progress, so that the continuous feeding module is in matched butt joint with a feeding channel below and continuously supplies control parts to the transition feeding module, the feeding is detected one by matching with the transition feeding module, the qualified control parts are matched, transferred and installed on the automobile parts by the feeding module, and the continuous supply and automatic assembly of the control parts are realized;
(2) according to the continuous feeding module, the rotary feeding mechanism and the feeding channel are vertically distributed on the feeding rack, the rotary feeding mechanism is rotatably mounted, a circle of material pipes are uniformly distributed on the rotary feeding mechanism, the feeding channel is butted with the excessive feeding module, and the driving mechanism is arranged in a matched mode to drive the rotary feeding mechanism to automatically rotate in a stepping mode in an induction mode, so that the material pipes can be sequentially transferred to be matched and butted with the feeding channel, control accessories in the material pipes fall in order and continuously feed the excessive feeding module;
(3) according to the invention, the driving mechanism is arranged at the side part of the rotary feeding mechanism in a matched manner, the poking wheels are arranged in the axial extension of the rotary feeding mechanism, the poking claws are arranged on the driving mechanism, the poking is carried out from the side part of the rotary feeding mechanism by simulating the action of a human hand, the poking in-place prompt is carried out by matching with the position sensing structure, and the in-place fixed-point clamping is carried out by assisting the positioning structure, so that the accurate stepping switching of the rotary feeding mechanism is realized, the structure is skillfully arranged, and the switching action is stable, accurate and reliable;
(4) according to the invention, the feeding channel is horizontally butted with the transitional feeding module, the transitional feeding module is provided with the material receiving mechanism which can be butted with or staggered with the feeding channel so as to receive materials one by one, and the detection and rejection mechanism is matched to carry out qualified detection and waste rejection, so that the qualified control accessories are fed orderly one by one.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a connection structure of a continuous feeding module and a transitional feeding module according to the present invention;
FIG. 3 is a schematic structural view of a rotary feeding mechanism according to the present invention;
FIG. 4 is a side view of FIG. 2;
FIG. 5 is a schematic view of a connection structure of a driving mechanism and a rotary feeding mechanism according to the present invention;
FIG. 6 is a schematic view of the driving mechanism of the present invention;
FIG. 7 is a schematic view of the state of the rotary feeding mechanism driven by the driving mechanism to perform rotation switching according to the present invention;
FIG. 8 is a schematic diagram of a transitional feed module according to the present invention;
FIG. 9 is a schematic view of a connection structure of a transition feeding module and a feeding channel in the present invention;
FIG. 10 is a top view of FIG. 9;
FIG. 11 is an enlarged view taken at A in FIG. 1;
FIG. 12 is a schematic top view of the feed tube of the present invention;
fig. 13 is a sectional view of the auxiliary positioning structure in the positioning engagement state according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1, an automobile control accessory assembling line includes: the continuous feeding module 10 is provided with a rotary multi-material pipe structure, and the continuous feeding module 10 rotates step by step in coordination with the feeding progress so as to continuously feed materials from all the material pipes working in sequence; a transitional feeding module 20, wherein the transitional feeding module 20 is butted with the discharging end of the transitional feeding module 20; the feeding module 30 is matched with the transitional feeding module 20; the control fittings 40 are continuously output and fed by the continuous feeding module 10, and are transferred and assembled by the feeding module 30 after being received one by the transitional feeding module 20 and qualified through inspection.
Preferably, as shown in fig. 1, the method further includes: and the feeding module 30 is arranged on a conveying path of the assembling conveying line 50, and the automobile parts 60 to be assembled are continuously conveyed by the assembling conveying line 50.
Preferably, the feeding module 30 includes: a transfer module 7; and the transfer manipulator 8 is driven by the transfer module 7 to perform multi-axis movement so as to transfer and mount the qualified control accessories 40 on the transitional feeding module 20 onto the automobile accessories 60 flowing through.
In this embodiment, an assembly conveying line 50 is provided to continuously convey auto parts 60, a continuous feeding module 10, a transition feeding module 20 and a feeding module 30 are cooperatively arranged on a conveying path, the continuous feeding module 10 with a rotary multi-material-tube structure can automatically perform step-by-step toggle switching of the material tube 11 according to a feeding progress, so as to be matched and butted with a feeding channel 4 below and continuously supply control parts 40 to the transition feeding module 20, the transition feeding module 20 is cooperatively used for receiving and detecting the materials one by one, and finally the feeding module 30 matches, transfers and installs the qualified control parts 40 to the auto parts 60, so that the sufficient continuous supply and automatic assembly of the control parts 40 are realized.
Preferably, as shown in fig. 2, the continuous feed module 10 includes: the feeding device comprises a rotary feeding mechanism 1, wherein the rotary feeding mechanism 1 is rotatably arranged on a feeding rack 2, and as shown in fig. 3, the rotary feeding mechanism 1 comprises a plurality of material pipes 11 which are arranged in a circumferential array; and the driving mechanism 3 drives the rotary feeding mechanism 1 to rotate in a stepping mode.
Preferably, as shown in fig. 4, the continuous feed module 10 further includes: the feeding channel 4, the feeding channel 4 install in on the feeding frame 2 and be located rotatory feeding mechanism 1 below, when rotatory feeding mechanism 1 step-by-step rotates, each material pipe 11 shift in proper order to with feeding channel 4 butt joint to make the interior control accessory 40 of material pipe 11 fall in order and carry out continuous autoloading on feeding channel 4, feeding channel 4's discharge end with transition feed module 20 docks mutually.
In this embodiment, a rotary feeding mechanism 1 of a multi-material-tube type turntable structure is rotatably arranged on a feeding rack 2, a feeding channel 4 is arranged below the rotary feeding mechanism 1 in a butt joint mode in a matching mode, the rotary feeding mechanism 1 is driven by a driving mechanism 3 to rotate in a stepping mode, so that each material tube 11 on the rotary feeding mechanism can be sequentially transferred to the butt joint with the feeding channel 4 below in a matching mode, control accessories 40 in the material tubes 11 fall in sequence, the multiple material tubes 11 are arranged through a circumferential array, and after the control accessories 40 in a single material tube 11 are used up, the next material tube 11 is switched to continue feeding, and therefore the continuity of automatic feeding is fully achieved.
Preferably, the material pipe 11 is configured as a long hollow material pipe structure, as shown in fig. 12, a material storage channel 111 is arranged inside the material pipe and is formed by profiling the material, and the control accessories 40 are arranged one by one and stored in the material storage channel 111.
Preferably, as shown in fig. 3, the rotary feeding mechanism 1 further includes: the material conveying device comprises a rotary material rack 12, wherein a plurality of material pipes 11 are uniformly distributed on the rotary material rack 12, and the rotary material rack 12 is stirred by the driving mechanism 3 from the side part to rotate.
Preferably, as shown in fig. 3, the rotary rack 12 includes: the rotating shaft 121, the rotating shaft 121 is vertically arranged; and an upper rotary table 122 and a lower rotary table 123 which are correspondingly and coaxially arranged at the upper end and the lower end of the rotating shaft 121, wherein clamping grooves 124 for clamping the material pipe 11 are formed in the upper circumference array of the upper rotary table 122 and the lower rotary table 123.
Preferably, the material pipe 11 is detachably clamped on the rotary rack 12.
In this embodiment, the material of the material pipe 11 is not rigid, and it can be slightly bent under pressure, so that the two ends thereof can be smoothly clamped and installed in the clamping grooves 124 of the upper turntable 122 and the lower turntable 123.
Preferably, as shown in fig. 2, the driving mechanism 3 is mounted on the feeding frame 2 and located at a side of the rotary feeding mechanism 1, and as shown in fig. 6, the driving mechanism includes: a pusher dog 31; the pusher dog 31 is arranged on the driving end of the driving component 32; as shown in fig. 7, under the driving of the driving component 32, the pusher dog 31 and the pusher dog 13 are engaged in a matching manner and then translated to drive the rotary feeding mechanism 1 to rotate integrally, and it should be noted that fig. 7 simultaneously shows two states of the action of the pusher dog 31.
In this embodiment, the dial wheels 13 are circumferentially arranged on the lower turntable 123 of the rotary rack 12, the driving mechanism 3 is provided with the finger 31 simulating a human hand, the driving assembly 32 is arranged to drive the finger 31 to perform vertical and horizontal movement, and after the driving assembly 32 drives the finger 31 to perform lifting action to be matched and clamped with the dial wheel 13, the driving assembly 32 drives the finger 31 to further perform horizontal movement, so that the finger 31 dials the dial wheel 13, and thus station switching of the feeding pipe 11 of the rotary rack 12 is realized.
Example two
The same or corresponding parts of this embodiment as those of the above embodiment are designated by the same reference numerals as those of the above embodiment, and only the points different from the above embodiment will be described below for the sake of convenience. This embodiment differs from the above embodiment in that:
preferably, as shown in fig. 5, the rotary feeding mechanism 1 further includes: and the auxiliary positioning structure 14 is arranged between the bottom of the rotary material rack 12 and the feeding rack 2 in a matched manner, and the fixed-point clamping effect is used for assisting the rotary material rack 12 to rotate in place in a stepping manner.
Preferably, as shown in fig. 13, the auxiliary positioning structure 14 includes: the circumferential array is arranged on the elastic ball structure 141 at the bottom of the rotary rack 12, the feeding rack 2 is correspondingly provided with a plurality of positioning grooves 142, and when the elastic ball structure 141 and the positioning grooves 142 are matched and clamped with each other, the rotary rack 12 rotates in place in a stepping mode.
In this embodiment, by providing the auxiliary positioning structure 14, when the stations are switched to the right position, the elastic ball structure 141 can be ejected and clamped in the positioning groove 142, so as to assist the rotary rack 12 to rotate fast and precisely to the right position.
Preferably, as shown in fig. 4, the rotary feeding mechanism 1 further includes: the position sensing structure 15, as shown in fig. 7, the position sensing structure 15 includes: the induction heads 151 are circumferentially arranged at the bottom of the rotary material rack 12 in an array and are arranged in one-to-one correspondence with the dial wheels 13; and the induction part 152 is arranged on the feeding rack 2, and the induction head 151 and the induction part 152 trigger induction when aligned up and down so as to prompt the stepping rotation of the rotary feeding mechanism 1 to be in place.
Preferably, as shown in fig. 5, the thumb wheel 13 and the sensor 151 are mounted on the lower turntable 123, and a side of the lower turntable 123 facing the driving mechanism 3 extends out of the feeding frame 2, so that the thumb wheel 13 cooperates with the finger 31 and the sensor 151 cooperates with the sensor 152 vertically.
EXAMPLE III
The same or corresponding parts of this embodiment as those of the above embodiment are designated by the same reference numerals as those of the above embodiment, and only the points different from the above embodiment will be described below for the sake of convenience. This embodiment differs from the above embodiment in that:
preferably, as shown in fig. 8, the transition feeding module 20 includes: as shown in fig. 9 to 10, the receiving mechanism 5 includes: the receiving seat 51 is arranged on the feeding rack 52 in a sliding manner, so as to be butted with or staggered with the discharging end of the continuous feeding module 10; and the material receiving seat 51 is connected with the translation driving end of the material clamping driving part 53, after the material receiving seat 51 is connected with one control accessory 40, the material clamping driving part 53 drives the material receiving seat 51 to translate so as to be staggered with the discharging end of the continuous feeding module 10.
Preferably, the feeding channel 4 is arc-shaped and arranged to form a shape similar to the control member 40, and vertically receives the control member 40 sent from the bottom discharge port of the material pipe 11, and horizontally outputs the control member 40 to the transitional feeding module 20 after the control member 40 is subjected to arc-shaped accelerated transmission.
In this embodiment, the feeding channel 4 is set to a quarter arc structure, which can smoothly receive the control accessories 40 outputted from the material pipe 11, rapidly transmit the control accessories 40, and stably output the control accessories to the receiving mechanism 5 in a horizontal state, and has good transition matching degree with the transmission between the rotary feeding mechanism 1 and the transition feeding module 20, and greatly improves feeding efficiency and stability.
Preferably, as shown in fig. 10, a material receiving groove 511 is formed on the material receiving base 51 in a shape of a profile of the control metal fitting 40.
Preferably, as shown in fig. 8, the transitional feeding module 20 further includes: detect and reject mechanism 6, detect and reject mechanism 6 and install on feed frame 52, it includes: the device comprises a detection module 61 and a rejection component 62, wherein when the material receiving seat 51 is staggered with the discharge end of the continuous feeding module 10, the control accessory 40 on the material receiving seat is over against the rejection component 62, and after the detection module 61 detects that the material receiving seat is unqualified, the material receiving seat is rejected by the rejection component 62.
In this embodiment, the material receiving mechanism 5 is movably disposed so that the material receiving groove 511 and the material supply channel 4 are butted or staggered with each other, the material receiving groove 511 is staggered with the material supply channel 4 after receiving a control accessory 40, the control accessory 40 on the material supply channel 4 is clamped, and the received control accessory 40 is transferred to the opposite detection and rejection mechanism 6 to match with the control accessory 40 for qualification detection and rejection, so as to realize one-by-one ordered feeding of the qualified control accessories 40.
Preferably, as shown in fig. 9, the rejecting assembly 62 includes: a rejection section 621; and the removing driving part 622, the removing part 621 is connected with the translation driving end of the removing driving part 622, and the removing driving part 622 drives the removing part 621 to extend into or withdraw from the material receiving groove 511 of the material receiving seat 51.
Preferably, as shown in fig. 8, the detection and rejection mechanism 6 further includes: a scrap receiving assembly 63, said scrap receiving assembly 63 comprising: a waste chute 631; and a waste collection box 632, the control accessory 40 rejected by the rejection assembly 62 is discharged to the waste collection box 632 through a waste chute 631.
Preferably, the detection module 61 is disposed opposite to the rejecting assembly 62.
Preferably, as shown in fig. 5, an auxiliary discharging portion 41 is provided above the feed passage 4, and the auxiliary discharging portion 41 blows the control member 40 toward the discharging end of the feed passage 4.
Preferably, the auxiliary discharging part 41 is provided as an air blowing pipe facing the discharging end of the feeding passage 4, and an air blowing generating part is connected to the air blowing pipe.
Preferably, as shown in fig. 4, a photoelectric sensor 42 is provided at the upper portion of the feed passage 4 to sense whether the control member 40 is continuously dropped or not, and to indicate the timing of switching the rotation of the rotary feed mechanism 1.
Working procedure
Each material pipe 11 filled with the control fittings 40 is installed in a clamping groove 124 of an upper rotary table 122 and a lower rotary table 123, the first material pipe 11 is opposite to a feeding channel 4, the control fittings 40 sequentially fall onto the feeding channel 4, the control fittings 40 can automatically feed materials to a transitional feeding module 20 by matching with auxiliary blowing of an auxiliary discharging part 41, when the materials in the first material pipe 11 are used up, a photoelectric sensor 42 prompts the driving mechanism 3 to act, after the driving assembly 32 drives the shifting claw 31 to lift and move to be matched and clamped with the shifting wheel 13, the driving assembly 32 drives the switching hand to further move horizontally, so that the shifting claw 31 shifts the shifting wheel 13, the second material pipe 11 is switched to be opposite to the feeding channel 4, and the steps are repeated to carry out continuous automatic feeding; after the transitional feeding module 20 receives one control accessory 40, the clamping driving part 53 drives the receiving seat 51 to translate to be dislocated with the feeding channel 4, the received control accessory 40 is transferred to the right rejecting component 62, the rejecting component 62 rejects the unqualified control accessory 40 detected by the detection module 61, and the qualified control accessory 40 is clamped by the feeding module 30 and is transferred to and installed on the automobile accessory 60.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. Automobile control accessory assembly line which characterized in that includes:
the continuous feeding module (10), the continuous feeding module (10) is arranged to be of a rotary multi-material pipe structure, and the continuous feeding module (10) rotates step by step in coordination with the feeding progress so as to enable the material pipes to work in sequence to perform continuous feeding;
a transitional feeding module (20), wherein the transitional feeding module (20) is butted with the discharging end of the transitional feeding module (20); and
the feeding module (30), the feeding module (30) and the transitional feeding module (20) are arranged in a matched mode;
the control fittings (40) are continuously output and fed by the continuous feeding module (10), and are transferred and assembled by the feeding module (30) after being received one by the transitional feeding module (20) and qualified through inspection.
2. The automotive control accessory assembly line of claim 1, characterized in that the continuous feed module (10) comprises:
the feeding device comprises a rotary feeding mechanism (1), wherein the rotary feeding mechanism (1) is rotatably arranged on a feeding rack (2), and the rotary feeding mechanism (1) comprises a plurality of material pipes (11) arranged in a circumferential array; and
and the driving mechanism (3) drives the rotary feeding mechanism (1) to rotate in a stepping mode.
3. The automotive control accessory assembly line of claim 2, characterized in that the continuous feed module (10) further comprises:
feed passage (4), feed passage (4) install in just be located on feed frame (2) rotatory feeding mechanism (1) below, when rotatory feeding mechanism (1) rotated step-by-step, each material pipe (11) shift in proper order to with feed passage (4) butt joint, the discharge end of feed passage (4) with transition feed module (20) butt joint.
4. The automotive control accessory assembly line of claim 2, characterized in that the rotary feed mechanism (1) further comprises:
the feeding device comprises a rotary material rack (12), wherein a plurality of material pipes (11) are uniformly arranged on the rotary material rack (12), and the rotary material rack (12) is stirred to rotate by the driving mechanism (3) from the side part.
5. The automotive control accessory assembly line of claim 4, characterized in that the rotary feed mechanism (1) further comprises:
the auxiliary positioning structure (14) is arranged between the bottom of the rotary material rack (12) and the feeding rack (2) in a matched mode, and the auxiliary positioning structure (14) assists the rotary material rack (12) to rotate in place in a stepping mode through fixed-point clamping.
6. The vehicle control accessory assembly line according to claim 2, characterized in that the drive mechanism (3) is mounted on the feed frame (2) and on the side of the rotary feed mechanism (1), and comprises:
a pusher dog (31); and
the driving component (32), the pusher dog (31) is installed on the driving end of the driving component (32);
the bottom outer edge of the rotary feeding mechanism (1) is provided with a plurality of shifting wheels (13) in a circumferential array mode, and under the driving of the driving assembly (32), the shifting claw (31) is matched with the shifting wheels (13) and clamped and then translates to drive the rotary feeding mechanism (1) to rotate integrally.
7. The automotive control accessory assembly line of claim 1, characterized in that the transitional feed module (20) comprises:
receiving mechanism (5), receiving mechanism (5) includes:
the receiving seat (51) is arranged on the feeding rack (52) in a sliding mode, and is butted or staggered with the discharging end of the continuous feeding module (10); and
the material receiving seat (51) is connected with the translation driving end of the material clamping driving portion (53), and after the material receiving seat (51) is connected with a control accessory (40), the material clamping driving portion (53) drives the material receiving seat (51) to translate so as to be staggered with the discharging end of the continuous feeding module (10).
8. The automotive control accessory assembly line of claim 7, wherein the transitional feed module (20) further comprises:
detect and reject mechanism (6), detect and reject mechanism (6) and install on feed frame (52), it includes:
the material receiving seat (51) is staggered with the discharge end of the continuous feeding module (10), the control accessory (40) on the material receiving seat is over against the rejecting component (62), and the rejecting component (62) rejects the unqualified material received by the detecting module (61).
9. The vehicle control accessory assembly line according to claim 3, wherein the feed channel (4) is arc-shaped and arranged in a shape following the control accessory (40), and vertically receives the control accessory (40) from the bottom discharge port of the material pipe (11), and horizontally outputs the control accessory (40) to the transitional feed module (20) after the control accessory is arc-shaped and transported in an accelerated manner.
10. The automobile control accessory assembly line of claim 1, further comprising:
the assembly conveying line (50), the feeding module (30) is arranged on the conveying path of the assembly conveying line (50), and the automobile parts (60) to be assembled are continuously conveyed by the assembly conveying line (50);
the feeding module (30) comprises:
a transfer module (7); and
a transfer manipulator (8), wherein the transfer manipulator (8) is driven by a transfer module (7) to perform multi-axis movement so as to transfer and mount the qualified control part (40) on the transitional feeding module (20) to the automobile part (60) flowing through.
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| CN202210174818.XA CN114523283B (en) | 2022-02-25 | 2022-02-25 | Automobile control accessory assembling production line |
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| CN202210174818.XA CN114523283B (en) | 2022-02-25 | 2022-02-25 | Automobile control accessory assembling production line |
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| CN114523283B CN114523283B (en) | 2023-12-05 |
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Cited By (1)
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| CN116393993A (en) * | 2023-03-31 | 2023-07-07 | 浙江金麦特自动化系统有限公司 | Automatic assembly system and assembly process for automobile air suspension ECU |
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| Publication number | Publication date |
|---|---|
| CN114523283B (en) | 2023-12-05 |
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Address after: No. 666, North Zhangbang Road, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Applicant after: Zhejiang Jinmaite Intelligent Equipment Co.,Ltd. Address before: 313100 southeast of the intersection of Central Avenue and Changxing Avenue, economic and Technological Development Zone, Changxing County, Huzhou City, Zhejiang Province Applicant before: Zhejiang best automation technology Co.,Ltd. |
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Inventor after: Jiang Fan Inventor after: Jiang Feizhou Inventor after: Wang Chenchen Inventor after: Shi Liye Inventor before: Wang Chenchen Inventor before: Shi Liye |
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Effective date of registration: 20240618 Address after: No.399, Fazhan Avenue, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Patentee after: ZHEJIANG JINMAITE AUTOMATION SYSTEM CO.,LTD. Country or region after: China Address before: No. 666, North Zhangbang Road, the Taihu Lake Street, Changxing County, Huzhou City, Zhejiang Province, 313100 Patentee before: Zhejiang Jinmaite Intelligent Equipment Co.,Ltd. Country or region before: China |