CN114509166B - High-transient high-temperature plasma temperature measurement system - Google Patents

High-transient high-temperature plasma temperature measurement system Download PDF

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CN114509166B
CN114509166B CN202210100935.1A CN202210100935A CN114509166B CN 114509166 B CN114509166 B CN 114509166B CN 202210100935 A CN202210100935 A CN 202210100935A CN 114509166 B CN114509166 B CN 114509166B
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temperature
speed camera
narrow
band filter
emissivity
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CN114509166A (en
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陈金龙
郭永彩
高潮
钞红晓
王东颖
李世立
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Chongqing University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/0014Radiation pyrometry, e.g. infrared or optical thermometry for sensing the radiation from gases, flames
    • G01J5/0018Flames, plasma or welding
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/02Constructional details
    • G01J5/08Optical arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/10Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J5/60Radiation pyrometry, e.g. infrared or optical thermometry using determination of colour temperature
    • G01J5/601Radiation pyrometry, e.g. infrared or optical thermometry using determination of colour temperature using spectral scanning
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J2005/0077Imaging
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J5/00Radiation pyrometry, e.g. infrared or optical thermometry
    • G01J2005/0092Temperature by averaging, e.g. by scan

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Radiation Pyrometers (AREA)

Abstract

The invention discloses a high-transient high-temperature plasma temperature measurement system, which comprises an optical system, a high-speed camera, a spectrometer and a data processing system, wherein the optical system is connected with the high-speed camera; a quartz lens is arranged at the temperature measuring end of the optical system, a light splitting sheet with an angle of 45 degrees is arranged at the other end of the optical system, and the mirror surfaces of the light splitting sheet correspond to the first high-speed camera and the second high-speed camera respectively; a first narrow-band filter and a second narrow-band filter are respectively arranged in front of the first high-speed camera and the second high-speed camera; the first high-speed camera, the second high-speed camera and the spectrograph are connected with the data processing system through data lines; the front end of the spectrometer is connected with a glass optical fiber. The invention can iteratively solve the emissivity of the plasma, accurately measure the high transient temperature of the plasma and improve the temperature measurement precision by more than 10 percent.

Description

High-transient high-temperature plasma temperature measurement system
Technical Field
The invention relates to the technical field of temperature measurement, in particular to a high-transient high-temperature plasma temperature measurement system.
Background
The plasma is a fourth state of matter other than solids, liquids, and gases. Also called plasma, is widely used in the disciplines of materials, energy, space physics, environmental space, etc. In industrial production and in the scientific field, for example, tokamak devices for performing nuclear fusion, the operation of automotive plasma engines, steelmaking, the combustion of coal and electricity in power plants, explosion of explosives, plasma thermal spraying can generate high-temperature plasmas of 1000 to 3000 k. The above high temperature plasma is characterized in that it exists for only a few tens of nanoseconds or a few microseconds, or the high temperature state of the target is sharply increased or decreased in a short time. In order to fully develop relevant equipment for subsequent research on the reliability of relevant experiments/production, it is necessary to measure such high transient high temperature.
At present, the devices for measuring the high temperature at home and abroad are divided into: thermocouple method and radiation thermometry. The thermocouple method has the advantages of high measurement accuracy and convenient measurement; the defects are that the temperature measuring range is low, the temperature measuring response speed is low, and the state of the measured object can be influenced when the temperature measuring device contacts with the measured object; and is not applicable at all to transient pyrometry for measuring the gaseous high temperature plasma mentioned in the present invention; the basic principle of radiation temperature measurement is based on the Planckian law of blackbody radiation, and the radiation temperature measurement method mainly comprises an infrared temperature measurement method and a colorimetric temperature measurement method. The infrared temperature measurement method has the advantages of high temperature measurement sensitivity and high reaction speed; however, the infrared camera is expensive, and the exposure time can not reach microsecond level; according to planck's law, as the temperature increases, the maximum radiation wavelength of a high temperature target moves toward the visible band. Therefore, in the field of high-temperature measurement in recent years, researchers have studied related high-temperature measurement devices mainly according to a colorimetric method in radiation temperature measurement. The current colorimetric temperature measuring device has high response speed and can achieve millisecond-level response; the temperature measuring range can be up to 1000-3000 k, and most basic experiment or production requirements can be well met. However, there are problems such as that the time resolution and the temperature measurement accuracy of the colorimetric temperature measuring device are not satisfactory, and there are few methods for solving the plasma emissivity.
CN201811463395.3 discloses a transient temperature field measuring method based on high-speed imaging and a system thereof, the method measures the transient temperature field by a high-speed camera, but the time resolution is only 10 -5 s, it is difficult to meet the requirement of high transient state, so that the temperature change rule of the high temperature plasma cannot be observed and analyzed, and the transient temperature measuring device does not quantitatively analyze and correct the relation between the exposure time and the image gray level under the transient state (also called as exposure time) condition. In addition, the system does not measure and analyze the emissivity of the plasma, so that the system is easy to have the characteristic of large error.
CN202011004422.8 discloses a colorimetric-based high-temperature and high-temperature thermometer with a time resolution of only 10 -3 s, the emissivity was not measured either. In addition, the method can only measure a little temperature, and finally the temperature measuring wave band used by the method is 1.58 to 2.5 mu m in infrared, and according to the expression of the radiation temperature measuring method, after the temperature reaches 1200k, the wave band with stronger spectral radiation is transferred to be less than 1 mu m. Thus for measurements at temperatures above 1200k, the operating wavelength of the colorimetric thermometry method is typically selected to be in the 500nm-900nm band.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a high-transient high-temperature plasma temperature measurement system, which solves the problems that the existing temperature measurement system ignores the emissivity of plasma, seriously influences the temperature measurement precision and is difficult to meet the high-transient temperature measurement requirement.
In order to solve the technical problems, the invention adopts the following technical scheme:
a high-transient high-temperature plasma temperature measurement system comprises an optical system, a high-speed camera, a spectrometer and a data processing system; a quartz lens is arranged at the temperature measuring end of the optical system, a light splitting sheet with an angle of 45 degrees is arranged at the other end of the optical system, and the mirror surfaces of the light splitting sheet correspond to the first high-speed camera and the second high-speed camera respectively; a first narrow-band filter and a second narrow-band filter are respectively arranged in front of the first high-speed camera and the second high-speed camera; the first high-speed camera, the second high-speed camera and the spectrograph are connected with the data processing system through data lines; the front end of the spectrometer is connected with a glass optical fiber;
the data processing system obtains the temperature measurement by adopting the following temperature measurement formula:
wherein T is the thermodynamic temperature of the target, C 2 Is Planck second radiation constant, lambda 1 And lambda (lambda) 2 Is the center wavelength g of the first narrow-band filter and the second narrow-band filter 1 And g 2 Respectively, the gray values of the images shot by the two high-speed cameras, s 1 Sum s 2 The spectral sensitivity of the lens/narrow-band filter/sensor combination in different high-speed cameras is respectively; epsilon 1 And epsilon 2 Emissivity of the high-temperature target corresponding to two center wavelengths; in this formula, planck constant C 2 Narrow band wavelength lambda 1 And lambda (lambda) 2 Is known to the system, and the corresponding image gray value g 1 And g 2 Or can be obtained by shooting with a camera; s is(s) 1 Sum s 2 Is a combined parameter of the camera, epsilon 1 And epsilon 2 Is the emissivity.
Further, the emissivity ε 1 And epsilon 2 Obtained by the following steps: according to the average temperature of the temperature image and the corresponding lightAnd comparing the spectrum of the spectrometer with the emission spectrum of the blackbody furnace at the same temperature, calculating the corresponding emissivity according to the comparison result of the two spectrums, fitting the corresponding emissivity according to the temperature relation, and obtaining the law of the emissivity along with the temperature change.
Further, the bandwidths of the first narrow-band filter and the second narrow-band filter are 10nm, the central wavelength of the first narrow-band filter is 695nm, and the central wavelength of the second narrow-band filter is 800nm.
Further, the minimum exposure time of the first high-speed camera and the second high-speed camera is 1.2903us.
Further, the high-speed camera is shaped as FASTCAM-SA5, and the spectrometer model is shaped as ocean-FX.
Compared with the prior art, the invention has the following beneficial effects:
1. the high-transient high-temperature plasma temperature measuring system can iteratively solve the emissivity of the plasma and accurately measure the high-transient temperature of the plasma. In patent CN201811463395.3, the time resolution of the camera is 10 -5 Second, the time resolution of the invention is 1.2903×10 -6 The highest response speed of the invention is 5-10 times faster than CN 201811463395.3. In addition, the change rule of the plasma emissivity is summarized, and the temperature measurement accuracy is improved by more than 10%. The reason for this is that in the invention patent CN201811463395.3, the influence of the emissivity on the temperature measurement accuracy is not considered, that is, the ratio of the default emissivity is 1, whereas according to the related literature, the relative change of the emissivity can reach 20% in different temperature ranges, and according to the temperature measurement formula, the temperature and the emissivity are in an exponential relationship. Therefore, the influence of the emissivity on the temperature measurement precision is at least more than 10 percent. Therefore, compared with the patent CN201811463395.3, the invention improves the temperature measurement precision by more than 10 percent at least.
2. The invention can be widely applied to the industrial environment, and other objects which are not easy to contact, such as high-temperature gas, high-temperature liquid, liquid molten steel, a nuclear fusion device, gunpowder explosion and other high-temperature measurements.
3. The high transient temperature measuring device quantitatively analyzes and corrects the relation between the temperature and the gray value of the image under the condition of a certain exposure time; the whole temperature measuring system is controlled by a data processing system. The temperature and emissivity of plasmas generated by different environmental devices and different raw materials can be measured and analyzed, and after multiple measurement calibration is carried out, a measuring system suitable for the current plasmas can be determined.
Drawings
FIG. 1 is a schematic diagram of a measurement system according to the present invention;
FIG. 2 is a graph of the relationship between gray scale values and temperature for two high speed camera images according to the present invention;
FIG. 3 is a schematic diagram of an iterative process of emissivity of the plasma of the present invention;
fig. 4 is a temperature distribution image of the high transient state high temperature plasma of the present invention.
Detailed Description
In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described with reference to specific examples, but the embodiments of the present invention are not limited thereto.
The high-transient high-temperature plasma measuring device mainly comprises two high-speed cameras (model is FASTCAM-SA 5), an optical system, two narrow-band filters, a beam splitter, a quartz lens, a spectrometer (model is ocean-FX), a glass optical fiber, a data processing system and a protective shell.
As shown in fig. 1, a high-transient high-temperature plasma temperature measurement system comprises an optical system, a high-speed camera, a spectrometer and a data processing system; a quartz lens 9 is arranged at the temperature measuring end of the optical system 8, a light splitting sheet 7 with a 45-degree angle is arranged at the other end of the optical system, and the mirror surfaces of the light splitting sheet 7 correspond to the first high-speed camera 2 and the second high-speed camera 4 respectively; a first narrow-band filter 3 and a second narrow-band filter 6 are respectively arranged in front of the first high-speed camera 2 and the second high-speed camera 4; the first high-speed camera 2, the second high-speed camera 4 and the spectrometer 5 are connected with a data processing system through data wires; the front end of the spectrometer system is connected with a glass optical fiber 10; the whole system is installed in a protective housing 1.
The data processing system obtains the temperature measurement by adopting the following temperature measurement formula:
wherein T is the thermodynamic temperature of the target, C 2 Is Planck second radiation constant, lambda 1 And lambda (lambda) 2 Is the center wavelength g of the narrow band filters 1 and 2 1 And g 2 Respectively, the gray values of the images shot by the two high-speed cameras, s 1 Sum s 2 The spectral sensitivities of the lens/narrowband filter/sensor combinations in the different high speed cameras, respectively. Epsilon 1 And epsilon 2 Is the emissivity of the high temperature target corresponding to the two center wavelengths. In this formula, planck constant C 2 Narrow band wavelength lambda 1 And lambda (lambda) 2 Is known to the system, and the corresponding image gray value g 1 And g 2 Or can be obtained by shooting with a camera. s is(s) 1 Sum s 2 Is a combined parameter of the camera, epsilon 1 And epsilon 2 Is the emissivity.
The working mode of the whole system during measurement is as follows: after the plasma 11 (e.g. explosion, nuclear fusion, plasma engine) emits a high temperature, the data processing system 12 sends a trigger signal to the first high speed camera 2, the second high speed camera 4 and the spectrometer 5 simultaneously, and then the measurement system starts to operate. The route of optical transmission is: the incident light of the plasma 11 firstly passes through the quartz lens 9, the quartz lens 9 filters stray light, the light splitting sheet 7 makes the incident light incident into the first narrow-band filter 3 and the second narrow-band filter 6 according to the proportion of 1:1, and then the light respectively forms two identical images with different wavelengths in the first high-speed camera 2 and the second high-speed camera 4. The function of the narrow band filter is to allow the optical signal to pass through in a specific wavelength band, while the optical signals on both sides deviating from the wavelength band are blocked. The bandwidth of the narrow-band filter used in the invention is 10nm, the central wavelength of the narrow-band filter 3 is 695nm, and the central wavelength of the narrow-band filter 6 is 800nm. The exposure time of the high-speed camera may be set to a minimum of 1.2903 mus. At the same time, the incident light is transmitted into the spectrometer 5 through the glass optical fiber 10. The data of the spectrometer 5 and the high-speed camera are simultaneously transferred to the data processing system 12, and a high-temperature image is calculated and displayed in the data processing system 12.
The data processing system 12 iteratively solves the relationship between the gray level value and the temperature of the image and the emissivity at high transient exposure time according to a temperature measurement formula. The combination parameters of the camera can be obtained through blackbody furnace calibration and manufacturing processes of lenses, narrow-band filters and sensors. However, in a general measurement system, the ratio of the target ash is assumed, i.eThis can greatly affect the accuracy of the temperature measurement.
Therefore, the invention analyzes the exposure time and system parameters of the high-transient high-temperature measuring system, determines a high-transient high-temperature plasma measuring device and provides a high-temperature plasma emissivity measuring method.
Firstly, calibrating through a blackbody furnace:
(1) The initial parameter exposure time t=1.2903 us, focal length f=75 mm, aperture f=16 is set.
(2) The target temperature of the blackbody furnace was set to 1000k and maintained for 10 minutes, ensuring temperature stability.
(3) 100 images of a uniform surface light source were captured consecutively. The average temperature image and variance are calculated.
(4) And then increased by 100k each time to 3000 k.
Through the steps, the relation between the gray values of the images of the two high-speed cameras and the temperature is fitted under the exposure time, and finally the effect shown in fig. 2 is achieved. To ensure that the temperature of the high transient target can be accurately measured at an emissivity of 1.
Fig. 3 shows an iterative process of emissivity of the plasma: when the measurement is started, the spectrometer 5 and the high-speed camera are triggered simultaneously:
firstly, shooting by a high-speed camera, and calculating a temperature image of a target when the emissivity is 1 according to a temperature measurement formula; meanwhile, according to the average temperature of the temperature image and the spectrum of the spectrometer corresponding to the average temperature, the average temperature is compared with the emission spectrum of the blackbody furnace at the same temperature, then the corresponding emissivity is calculated according to the comparison result of the two spectrums, and the corresponding emissivity is fitted according to the temperature relation, so that the law of the emissivity along with the temperature change is obtained.
And secondly, the emissivity calculated at this time is brought into a temperature measurement formula, and the result is output.
Then, the second shooting is started, the main purpose of the second shooting is to calculate the temperature according to the emissivity result obtained by the first fitting, and meanwhile, the comparison and judgment are carried out according to the relation between the temperature of the second shooting and the emissivity, and the emissivity value and the corresponding fitting relation are updated again.
And finally, obtaining the correct fitting relation of the temperature and the emissivity through repeated updating iteration. Finally, a temperature distribution image of the high-transient high-temperature plasma can be accurately shot, as shown in fig. 4.
The high transient temperature measuring device quantitatively analyzes and corrects the relation between the temperature and the gray value of the image under the condition of a certain exposure time; the whole temperature measuring system is controlled by a data processing system. The temperature and emissivity of plasmas generated by different environmental devices and different raw materials can be measured and analyzed, and after multiple measurement calibration is carried out, a measuring system suitable for the current plasmas can be determined.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the technical solution, and those skilled in the art should understand that modifications and equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the present invention, and all such modifications and equivalents are included in the scope of the claims.

Claims (2)

1. The high-transient high-temperature plasma temperature measurement system is characterized by comprising an optical system, a high-speed camera, a spectrometer and a data processing system; a quartz lens (9) is arranged at the temperature measuring end of the optical system (8), a light splitting sheet (7) with an angle of 45 degrees is arranged at the other end of the optical system, and the mirror surfaces of the light splitting sheet (7) correspond to the first high-speed camera (2) and the second high-speed camera (4) respectively; a first narrow-band filter (3) and a second narrow-band filter (6) are respectively arranged in front of the first high-speed camera (2) and the second high-speed camera (4); the first high-speed camera (2), the second high-speed camera (4) and the spectrometer (5) are connected with the data processing system through data lines; the front end of the spectrometer is connected with a glass optical fiber (10);
the data processing system obtains the temperature measurement by adopting the following temperature measurement formula:
wherein T is the thermodynamic temperature of the target, C 2 Is Planck second radiation constant, lambda 1 And lambda (lambda) 2 Is the center wavelength g of the first narrow-band filter and the second narrow-band filter 1 And g 2 Respectively, the gray values of the images shot by the two high-speed cameras, s 1 Sum s 2 The spectral sensitivity of the lens/narrow-band filter/sensor combination in different high-speed cameras is respectively; epsilon 1 And epsilon 2 Emissivity of the high-temperature target corresponding to two center wavelengths; in this formula, planck constant C 2 Narrow band wavelength lambda 1 And lambda (lambda) 2 Is known to the system, and the corresponding image gray value g 1 And g 2 Or can be obtained by shooting with a camera; s is(s) 1 Sum s 2 Is a combined parameter of the camera, epsilon 1 And epsilon 2 Is emissivity;
the emissivity epsilon 1 And epsilon 2 Obtained by the following steps: comparing the average temperature of the temperature image and the spectrum of the spectrometer corresponding to the average temperature with the emission spectrum of the blackbody furnace at the same temperature, calculating corresponding emissivity according to the comparison result of the two spectrums, fitting the corresponding emissivity according to the temperature relation, and obtaining the law of the emissivity along with the temperature change;
the bandwidths of the first narrow-band filter (3) and the second narrow-band filter (6) are 10nm, the central wavelength of the first narrow-band filter (3) is 695nm, and the central wavelength of the second narrow-band filter (6) is 800nm;
the minimum exposure time of the first high-speed camera (2) and the second high-speed camera (4) is 1.2903us.
2. The Gao Shuntai high temperature plasma thermometry system of claim 1, wherein the high speed camera is fastbam-SA 5, spectrometer model number ocean-FX.
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