CN114453803A - Motor stator flat wire welding machine - Google Patents

Motor stator flat wire welding machine Download PDF

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Publication number
CN114453803A
CN114453803A CN202210278949.2A CN202210278949A CN114453803A CN 114453803 A CN114453803 A CN 114453803A CN 202210278949 A CN202210278949 A CN 202210278949A CN 114453803 A CN114453803 A CN 114453803A
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component
clamping
welding
motor
clamping block
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姚伟
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Jiangsu Mingnayang Intelligent Equipment Co ltd
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Jiangsu Mingnayang Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

本发明涉及一种电机定子扁线焊接机,包括机箱,机箱的上端具有操作平台,操作平台上分别设有电机座构件和焊接构件,操作平台上还设置有至少一组与电机座构件和焊接构件相配合的夹持构件,电机固定设置在电机座构件上,夹持构件夹持固定电机具有的扁线组,通过焊接构件将扁线组焊接。本申请结构合理,能够在保证焊接精度的前提下,大大提高焊接效率,减少企业的加工成本。

Figure 202210278949

The invention relates to a motor stator flat wire welding machine, which comprises a case, an operation platform is arranged on the upper end of the case, a motor seat member and a welding member are respectively arranged on the operation platform, and at least one set of the motor seat member and the welding member are also arranged on the operation platform. The clamping member is matched with the components, the motor is fixed on the motor base member, the clamping member clamps and fixes the flat wire group of the motor, and the flat wire group is welded by the welding member. The application has a reasonable structure, can greatly improve the welding efficiency and reduce the processing cost of the enterprise on the premise of ensuring the welding accuracy.

Figure 202210278949

Description

电机定子扁线焊接机Motor stator flat wire welding machine

技术领域technical field

本发明涉及一种电机定子加工装置,尤其涉及一种电机电子扁线焊接机。The invention relates to a motor stator processing device, in particular to a motor electronic flat wire welding machine.

背景技术Background technique

电机又称马达,是指依据电磁感应定律实现电能转换或传递的一种电磁装置,被广泛应用于各种场合以提供动力;Motor, also known as motor, refers to an electromagnetic device that realizes electric energy conversion or transmission according to the law of electromagnetic induction, and is widely used in various occasions to provide power;

扁线电机是电机中的一种,而在制造扁线电机时,需要对电机定子进行加工,扁线组是缠绕固定设置在定子上的,扁线的数量众多,加工时首先需要将扁线组缠绕排序,尔后将分好组的扁线端部焊接在一起,以完成扁线的焊接工艺,而传统的加工方式就是人工焊接,这样的加工方式效率显然比较低下,同时一个电机定子的扁线数量众多,全部由工人人工焊接,也极其容易疲劳,造成焊接不到位的情况,良品率会受到影响。The flat wire motor is one of the motors. When manufacturing the flat wire motor, the stator of the motor needs to be processed. The flat wire group is wound and fixed on the stator. There are many flat wires. The groups are wound and sorted, and then the ends of the flat wires in the group are welded together to complete the welding process of the flat wires. The traditional processing method is manual welding, which is obviously inefficient. At the same time, the flat wire of a motor stator is There are a large number of wires, all of which are manually welded by workers, which is also extremely easy to fatigue, resulting in insufficient welding, and the yield rate will be affected.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明的目的是提供一种电机定子扁线焊接机,包括机箱,机箱的上端具有操作平台,操作平台上分别设有电机座构件和焊接构件,操作平台上还设置有至少一组与电机座构件和焊接构件相配合的夹持构件,电机定子固定设置在电机座构件上,夹持构件夹持固定电机定子具有的扁线组,通过焊接构件将扁线组焊接。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a motor stator flat wire welding machine, including a chassis, the upper end of the chassis is provided with an operating platform, the operating platform is respectively provided with a motor seat member and a welding member, and the operating platform is also provided with. At least one group of clamping members matched with the motor base member and the welding member, the motor stator is fixed on the motor base member, the clamping member clamps and fixes the flat wire group of the motor stator, and the flat wire group is welded by the welding member.

优选的,夹持构件的数量为两组,且两组夹持构件分别设置在电机座构件的左右两侧,焊接构件位于电机座构件和两组夹持构件的前端。Preferably, the number of clamping members is two groups, and the two groups of clamping members are respectively disposed on the left and right sides of the motor base member, and the welding member is located at the front end of the motor base member and the two groups of clamping members.

优选的,电机座构件包括承托电机的固定座和安装板,固定座通过安装板装设在机箱上且固定座位于操作平台的上方,电机座构件还包括滑移座板,安装板的上端板面固定设置有滑轨,滑移座板的下端板面具有与滑轨相配合的滑块,通过滑块与滑轨的配合,滑移座板在安装板上实现滑移,安装板的上端板面固定设置有滑移座板推进气缸,滑移座板推进气缸的活塞端与滑移座板固定连接,滑移座板与固定座之间通过转动构件实现连接。Preferably, the motor seat member includes a fixed seat for supporting the motor and a mounting plate, the fixed seat is mounted on the chassis through the mounting plate, and the fixed seat is located above the operating platform, the motor seat member also includes a sliding seat plate, and the upper end of the mounting plate is The plate surface is fixedly provided with a sliding rail, and the lower end plate surface of the sliding seat plate has a sliding block matched with the sliding rail. The upper plate surface is fixedly provided with a sliding seat plate pushing cylinder, the piston end of the sliding seat plate pushing cylinder is fixedly connected with the sliding seat plate, and the connection between the sliding seat plate and the fixed seat is realized by a rotating member.

优选的,转动构件包括通过轴承座转动设置在滑移座板上的蜗杆,轴承座上还固定设置有驱动蜗杆的蜗杆电机,转动构件还包括通过轴承座转动设置在滑移座板上的蜗轮,蜗杆与蜗轮传动连接,蜗轮与固定座之间通过连接轴实现固定连接。Preferably, the rotating member includes a worm that is rotatably arranged on the sliding seat plate through a bearing seat, a worm motor that drives the worm is also fixedly disposed on the bearing seat, and the rotating member further includes a worm wheel that is rotatably arranged on the sliding seat plate through the bearing seat , the worm is connected with the worm gear, and the fixed connection is realized between the worm gear and the fixed seat through the connecting shaft.

优选的,滑移座板上固定装设有蜗杆保护罩和蜗轮保护罩,蜗杆保护罩和蜗轮保护罩能够分别包覆蜗杆与蜗轮,固定座开有与电机外轮廓相配合的限位缺口。Preferably, a worm protection cover and a worm wheel protection cover are fixedly installed on the sliding seat plate, and the worm protection cover and the worm wheel protection cover can respectively cover the worm and the worm wheel, and the fixed seat has a limit notch matched with the outer contour of the motor.

优选的,焊接构件包括焊接构件电机、焊接构件丝杠和两块焊接构件安装板,焊接构件电机装设在其中一块焊接构件安装板上,另一块焊接构件安装板固定设置在操作平台上,焊接构件丝杠与焊接构件电机的输出端传动连接并通过轴承座转动设置在两块焊接构件安装板之间,两块焊接构件安装板之间设置有至少两根焊接构件连接柱,两块焊接构件安装板之间具有焊接构件活动板,焊接构件丝杠与焊接构件连接柱均穿过焊接构件活动板,且焊接构件活动板上固定设置有与焊接构件丝杠传动连接的焊接构件丝杆螺母,焊接构件活动板上还固定设置有与焊接构件连接柱相配合的焊接构件导向套,焊接构件安装板与焊接构件活动板固定连接,焊接构件安装板上设置有焊枪构件。Preferably, the welding member includes a welding member motor, a welding member lead screw and two welding member mounting plates, the welding member motor is mounted on one of the welding member mounting plates, and the other welding member mounting plate is fixedly arranged on the operating platform, and the welding member is installed on the operating platform. The lead screw of the component is connected to the output end of the motor of the welding component in a driving connection, and is rotated between the two welding component mounting plates through the bearing seat. At least two welding component connecting columns are arranged between the two welding component mounting plates, and the two welding component There is a welding member movable plate between the mounting plates, the welding member screw and the welding member connecting column pass through the welding member movable plate, and the welding member movable plate is fixedly provided with a welding member screw nut connected with the welding member screw drive, The welding member movable plate is also fixedly provided with a welding member guide sleeve matched with the welding member connecting column, the welding member mounting plate is fixedly connected with the welding member movable plate, and the welding member mounting plate is provided with a welding torch member.

优选的,焊枪构件的数量为两组,且两组焊枪构件相对设置在焊接构件安装板上,每组焊枪构件包括焊枪构件电机和与之传动连接的焊枪构件丝杠,焊枪构件电机与焊枪构件丝杠均通过轴承座设置在焊接构件安装板上,还具有与焊枪构件丝杠传动连接的焊枪构件丝杆螺母,焊枪连接块的一端固定设置有焊枪,另一端与焊枪构件丝杆螺母固定连接,焊枪构件丝杆螺母与焊接构件安装板之间设置有滑块导轨组件。Preferably, the number of welding torch components is two groups, and the two sets of welding torch components are arranged oppositely on the welding component mounting plate. The lead screws are all set on the welding component mounting plate through the bearing seat, and also have a welding torch component lead screw nut that is connected with the welding torch component lead screw. A slider guide rail assembly is arranged between the welding torch component screw nut and the welding component mounting plate.

优选的,夹持构件包括夹持构件电机、夹持构件丝杠和两块夹持构件安装板,夹持构件电机设置在其中一块夹持构件安装板上,另一块夹持构件安装板固定设置在操作平台上,夹持构件丝杠与夹持构件电机的输出端传动连接并通过轴承座转动设置在两块夹持构件安装板之间,两块夹持构件安装板之间设置有至少两根夹持构件连接柱,两块夹持构件安装板之间具有夹持构件活动板,夹持构件丝杠与夹持构件连接柱均穿过夹持构件活动板,且夹持构件活动板上固定设置有与夹持构件丝杠传动连接的夹持构件丝杆螺母,夹持构件活动板上还固定设置有与夹持构件连接柱相配合的夹持构件导向套,夹持构件活动板上设置有夹块组件。Preferably, the clamping member includes a clamping member motor, a clamping member lead screw and two clamping member mounting plates, the clamping member motor is arranged on one of the clamping member installation plates, and the other clamping member installation plate is fixedly arranged On the operating platform, the lead screw of the clamping member is drivingly connected with the output end of the motor of the clamping member, and is rotatably arranged between the two clamping member mounting plates through the bearing seat, and at least two clamping member mounting plates are arranged between the two clamping member mounting plates. A clamping member connecting column, a clamping member movable plate is arranged between the two clamping member mounting plates, the clamping member screw and the clamping member connecting column pass through the clamping member movable plate, and the clamping member movable plate A clamping member screw nut that is connected with the clamping member screw is fixedly arranged, and a clamping member guide sleeve matched with the clamping member connecting column is also fixedly arranged on the clamping member movable plate. A clamp block assembly is provided.

优选的,每个夹块组件包括固定设置在夹持构件活动板上的夹块组件底板,夹块组件底板上固定设置有夹块组件推进气缸,夹块组件底板上还通过第二滑块导轨组件滑动设置有夹块组件滑移块,夹块组件推进气缸的活塞端与夹块组件滑移块固定连接,夹块组件滑移块的前端固定设置有夹块组件延伸板,夹块组件延伸板的前端固定设置有夹块组件卡爪气缸,夹块组件卡爪气缸的活塞端分别与两个相互配合的夹块组件卡爪相连接,两个夹块组件卡爪的下端分别固定设置有与电机扁线相配合的第一夹块和第二夹块,第一夹块和第二夹块的块身分别具有相互配合的第一凹槽组和第二凹槽组,第一凹槽组和第二凹槽组构成夹持电机扁线的腔体,每个焊枪位于与之配合的两个夹块组件卡爪之间且位于第一夹块和第二夹块的上方。Preferably, each clamp block assembly includes a clamp block assembly base plate fixed on the movable plate of the clamp member, the clamp block assembly base plate is fixedly provided with a clamp block assembly push cylinder, and the clamp block assembly base plate also passes through the second slider guide rail The assembly is slidably provided with a sliding block of the clamping block assembly, the piston end of the pushing cylinder of the clamping block assembly is fixedly connected with the sliding block of the clamping block assembly, and the front end of the sliding block of the clamping block assembly is fixedly provided with an extension plate of the clamping block assembly, and the clamping block assembly extends The front end of the plate is fixedly provided with a clamping block assembly claw cylinder, the piston ends of the clamping block assembly claw cylinder are respectively connected with two mutually matched clamping block assembly clamping claws, and the lower ends of the two clamping block assembly clamping claws are respectively fixed. The first clamping block and the second clamping block are matched with the motor flat wire. The blocks of the first clamping block and the second clamping block respectively have a first groove group and a second groove group that cooperate with each other. The group and the second groove group constitute a cavity for clamping the flat wire of the motor, and each welding gun is located between the claws of the two clamping block assemblies matched with it and above the first clamping block and the second clamping block.

优选的,夹块组件底板上固定设置有与夹块组件推进气缸活塞端相配合的限位块。Preferably, the bottom plate of the clamping block assembly is fixedly provided with a limiting block which is matched with the piston end of the pushing cylinder of the clamping block assembly.

借由上述方案,本发明至少具有以下优点:By means of the above scheme, the present invention has at least the following advantages:

本申请的技术方案能够完全自动自主得进行扁线焊接工艺,只需要将电机定子放置在电机座构件上,通过电机座构件两侧的夹持构件将缠绕归拢好的扁线组夹持固定,最后通过焊接构件焊接扁线组,而值得一提的是,电机座构件能够带动电机定子转动,而夹持构件能够带动第一夹块和第二夹块实现上下、左右方向的移动,焊接构件能够带动焊枪实现上下、左右方向的移动,能够更好且更准确地实现焊接动作。The technical solution of the present application can completely automatically carry out the flat wire welding process. It only needs to place the motor stator on the motor base member, and clamp and fix the wrapped flat wire group through the clamping members on both sides of the motor base member. Finally, the flat wire group is welded by the welding member. It is worth mentioning that the motor base member can drive the motor stator to rotate, and the clamping member can drive the first clamping block and the second clamping block to move up and down and left and right. The welding member It can drive the welding torch to move up and down, left and right, and can better and more accurately realize the welding action.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, and implement it according to the content of the description, the preferred embodiments of the present invention are described in detail below with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某个实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the embodiments. It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.

图1是本发明一种电机定子扁线焊接机的结构示意图;1 is a schematic structural diagram of a motor stator flat wire welding machine of the present invention;

图2是本发明一种电机定子扁线焊接机的结构示意图;Figure 2 is a schematic structural diagram of a motor stator flat wire welding machine of the present invention;

图3是图1的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram of Fig. 1;

图4是本发明电机座构件的结构示意图;Fig. 4 is the structural representation of the motor seat member of the present invention;

图5是本发明电机座构件去掉蜗杆保护罩15和蜗轮保护罩16后的结构示意图;5 is a schematic structural diagram of the motor seat member of the present invention after removing the worm protection cover 15 and the worm gear protection cover 16;

图6是本发明夹持构件的结构示意图;Fig. 6 is the structural representation of the clamping member of the present invention;

图7是本发明夹块组件39的结构示意图;Fig. 7 is the structural schematic diagram of the clamp block assembly 39 of the present invention;

图8是图7的局部放大示意图;Fig. 8 is the partial enlarged schematic diagram of Fig. 7;

图9是本发明焊接构件的结构示意图。FIG. 9 is a schematic view of the structure of the welded member of the present invention.

图中:机箱1、操作平台2、固定座3、焊枪4、安装板5、滑移座板6、滑轨7、滑块8、滑移座板推进气缸9、转动构件10、蜗杆11、蜗杆电机12、蜗轮13、连接轴14、蜗杆保护罩15、蜗轮保护罩16、限位缺口17、焊接构件电机18、焊接构件丝杠19、焊接构件安装板20、焊接构件连接柱21、焊接构件活动板22、焊接构件丝杆螺母23、焊接构件导向套24、焊接构件安装板25、焊枪构件26、焊枪构件电机27、焊枪构件丝杠28、焊枪构件丝杆螺母29、焊枪连接块30、滑块导轨组件31、夹持构件电机32、夹持构件丝杠33、夹持构件安装板34、夹持构件连接柱35、夹持构件活动板36、夹持构件丝杆螺母37、夹持构件导向套38、夹块组件39、夹块组件底板40、夹块组件推进气缸41、第二滑块导轨组件42、夹块组件滑移块43、夹块组件延伸板44、夹块组件卡爪气缸45、夹块组件卡爪46、第一夹块47、第二夹块48、第一凹槽组49、第二凹槽组50、限位块51。In the figure: chassis 1, operating platform 2, fixed seat 3, welding torch 4, mounting plate 5, sliding seat plate 6, sliding rail 7, slider 8, sliding seat plate advancing cylinder 9, rotating member 10, worm 11, Worm motor 12, worm wheel 13, connecting shaft 14, worm protection cover 15, worm wheel protection cover 16, limit notch 17, welding member motor 18, welding member screw 19, welding member mounting plate 20, welding member connecting column 21, welding Component movable plate 22, welding component screw nut 23, welding component guide sleeve 24, welding component mounting plate 25, welding torch component 26, welding torch component motor 27, welding torch component lead screw 28, welding torch component lead screw nut 29, welding torch connecting block 30 , slider guide rail assembly 31, clamping member motor 32, clamping member screw 33, clamping member mounting plate 34, clamping member connecting column 35, clamping member movable plate 36, clamping member screw nut 37, clamp holding member guide sleeve 38, clamp block assembly 39, clamp block assembly bottom plate 40, clamp block assembly advancing cylinder 41, second slider guide rail assembly 42, clamp block assembly sliding block 43, clamp block assembly extension plate 44, clamp block assembly Claw cylinder 45 , clamping block assembly clamping claw 46 , first clamping block 47 , second clamping block 48 , first groove group 49 , second groove group 50 , limit block 51 .

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

参见图1~图9,本发明一较佳实施例所述的一种电机定子扁线焊接机,包括机箱1,机箱1的上端具有操作平台2,操作平台2上分别设有电机座构件和焊接构件,操作平台2上还设置有至少一组与电机座构件和焊接构件相配合的夹持构件,电机定子固定设置在电机座构件上,夹持构件夹持固定电机定子具有的扁线组,通过焊接构件将扁线组焊接。Referring to FIGS. 1 to 9 , a motor stator flat wire welding machine according to a preferred embodiment of the present invention includes a chassis 1, an upper end of the chassis 1 is provided with an operating platform 2, and the operating platform 2 is respectively provided with a motor seat member and Welding member, the operating platform 2 is also provided with at least one set of clamping members matched with the motor base member and the welding member, the motor stator is fixedly arranged on the motor base member, and the clamping member clamps and fixes the flat wire group that the motor stator has. , the flat wire group is welded by welding components.

优选的,夹持构件的数量为两组,且两组夹持构件分别设置在电机座构件的左右两侧,焊接构件位于电机座构件和两组夹持构件的前端。Preferably, the number of clamping members is two groups, and the two groups of clamping members are respectively disposed on the left and right sides of the motor base member, and the welding member is located at the front end of the motor base member and the two groups of clamping members.

优选的,电机座构件包括承托电机的固定座3和安装板5,固定座3通过安装板5装设在机箱1上且固定座3位于操作平台2的上方,电机座构件还包括滑移座板6,安装板5的上端板面固定设置有滑轨7,滑移座板6的下端板面具有与滑轨7相配合的滑块8,通过滑块8与滑轨7的配合,滑移座板6在安装板5上实现滑移,安装板5的上端板面固定设置有滑移座板推进气缸9,滑移座板推进气缸9的活塞端与滑移座板6固定连接,滑移座板6与固定座3之间通过转动构件10实现连接。Preferably, the motor base member includes a fixed base 3 supporting the motor and a mounting plate 5, the fixed base 3 is installed on the chassis 1 through the mounting plate 5, and the fixed base 3 is located above the operation platform 2, and the motor base member also includes a sliding The seat plate 6, the upper end plate surface of the mounting plate 5 is fixedly provided with a sliding rail 7, and the lower end plate surface of the sliding seat plate 6 has a sliding block 8 matched with the sliding rail 7, through the cooperation of the sliding block 8 and the sliding rail 7, The sliding seat plate 6 realizes sliding on the mounting plate 5 , and the upper end plate surface of the mounting plate 5 is fixedly provided with a sliding seat plate pushing cylinder 9 , and the piston end of the sliding seat plate pushing cylinder 9 is fixedly connected with the sliding seat plate 6 , the connection between the sliding seat plate 6 and the fixed seat 3 is realized by the rotating member 10 .

优选的,转动构件10包括通过轴承座转动设置在滑移座板6上的蜗杆11,轴承座上还固定设置有驱动蜗杆11的蜗杆电机12,转动构件10还包括通过轴承座转动设置在滑移座板6上的蜗轮13,蜗杆11与蜗轮13传动连接,蜗轮13与固定座3之间通过连接轴14实现固定连接。Preferably, the rotating member 10 includes a worm 11 that is rotatably arranged on the sliding seat plate 6 through a bearing seat, and a worm motor 12 that drives the worm 11 is also fixedly arranged on the bearing seat. The worm gear 13 on the base plate 6 is connected with the worm gear 13 in a driving manner, and the worm gear 13 and the fixed seat 3 are fixedly connected through the connecting shaft 14 .

优选的,滑移座板6上固定装设有蜗杆保护罩15和蜗轮保护罩16,蜗杆保护罩15和蜗轮保护罩16能够分别包覆蜗杆11与蜗轮13,固定座3开有与电机外轮廓相配合的限位缺口17。Preferably, a worm protective cover 15 and a worm wheel protective cover 16 are fixedly installed on the sliding seat plate 6, and the worm protective cover 15 and the worm wheel protective cover 16 can cover the worm 11 and the worm wheel 13 respectively. Constraining notches 17 with matching contours.

优选的,焊接构件包括焊接构件电机18、焊接构件丝杠19和两块焊接构件安装板20,焊接构件电机18装设在其中一块焊接构件安装板20上,另一块焊接构件安装板20固定设置在操作平台2上,焊接构件丝杠19与焊接构件电机18的输出端传动连接并通过轴承座转动设置在两块焊接构件安装板20之间,两块焊接构件安装板20之间设置有至少两根焊接构件连接柱21,两块焊接构件安装板20之间具有焊接构件活动板22,焊接构件丝杠19与焊接构件连接柱21均穿过焊接构件活动板22,且焊接构件活动板22上固定设置有与焊接构件丝杠19传动连接的焊接构件丝杆螺母23,焊接构件活动板22上还固定设置有与焊接构件连接柱21相配合的焊接构件导向套24,焊接构件安装板25与焊接构件活动板22固定连接,焊接构件安装板25上设置有焊枪构件26。Preferably, the welding member includes a welding member motor 18, a welding member lead screw 19 and two welding member mounting plates 20, the welding member motor 18 is installed on one of the welding member mounting plates 20, and the other welding member mounting plate 20 is fixedly arranged On the operating platform 2 , the welding member lead screw 19 is drivingly connected with the output end of the welding member motor 18 and is rotatably arranged between the two welding member mounting plates 20 through the bearing seat. Two welding member connecting columns 21, a welding member movable plate 22 is arranged between the two welding member mounting plates 20, the welding member screw 19 and the welding member connecting column 21 pass through the welding member movable plate 22, and the welding member movable plate 22 A welding member screw nut 23 that is drivingly connected with the welding member screw 19 is fixedly arranged on the upper part, and the welding member movable plate 22 is also fixedly provided with a welding member guide sleeve 24 matched with the welding member connecting column 21. The welding member mounting plate 25 It is fixedly connected with the welding member movable plate 22 , and the welding member mounting plate 25 is provided with a welding torch member 26 .

优选的,焊枪构件26的数量为两组,且两组焊枪构件26相对设置在焊接构件安装板25上,每组焊枪构件26包括焊枪构件电机27和与之传动连接的焊枪构件丝杠28,焊枪构件电机27与焊枪构件丝杠28均通过轴承座设置在焊接构件安装板25上,还具有与焊枪构件丝杠28传动连接的焊枪构件丝杆螺母29,焊枪连接块30的一端固定设置有焊枪4,另一端与焊枪构件丝杆螺母29固定连接,焊枪构件丝杆螺母29与焊接构件安装板25之间设置有滑块导轨组件31。Preferably, the number of the welding torch components 26 is two groups, and the two sets of welding torch components 26 are disposed oppositely on the welding component mounting plate 25, each group of welding torch components 26 includes a welding torch component motor 27 and a welding torch component lead screw 28 that is drivingly connected therewith, The welding torch component motor 27 and the welding torch component lead screw 28 are both arranged on the welding component mounting plate 25 through the bearing seat, and also have a welding torch component lead screw nut 29 that is drivingly connected with the welding torch component lead screw 28, and one end of the welding torch connecting block 30 is fixedly provided with a The other end of the welding torch 4 is fixedly connected with the welding torch member screw nut 29 , and a slider guide rail assembly 31 is provided between the welding torch member screw nut 29 and the welding member mounting plate 25 .

优选的,夹持构件包括夹持构件电机32、夹持构件丝杠33和两块夹持构件安装板34,夹持构件电机32设置在其中一块夹持构件安装板34上,另一块夹持构件安装板34固定设置在操作平台2上,夹持构件丝杠33与夹持构件电机32的输出端传动连接并通过轴承座转动设置在两块夹持构件安装板34之间,两块夹持构件安装板34之间设置有至少两根夹持构件连接柱35,两块夹持构件安装板34之间具有夹持构件活动板36,夹持构件丝杠33与夹持构件连接柱35均穿过夹持构件活动板36,且夹持构件活动板36上固定设置有与夹持构件丝杠33传动连接的夹持构件丝杆螺母37,夹持构件活动板36上还固定设置有与夹持构件连接柱35相配合的夹持构件导向套38,夹持构件活动板36上设置有夹块组件39。Preferably, the clamping member includes a clamping member motor 32, a clamping member lead screw 33 and two clamping member mounting plates 34, the clamping member motor 32 is arranged on one of the clamping member mounting plates 34, and the other is clamped on one of the clamping member mounting plates 34. The component mounting plate 34 is fixedly arranged on the operation platform 2, and the clamping component lead screw 33 is drivingly connected with the output end of the clamping component motor 32 and is rotated between the two clamping component mounting plates 34 through the bearing seat. At least two clamping member connecting posts 35 are arranged between the clamping member mounting plates 34, a clamping member movable plate 36 is arranged between the two clamping member mounting plates 34, the clamping member screw 33 and the clamping member connecting column 35 They all pass through the clamping member movable plate 36, and the clamping member movable plate 36 is fixedly provided with a clamping member screw nut 37 that is drivingly connected with the clamping member screw 33, and the clamping member movable plate 36 is also fixedly provided with a clamping member screw nut 37. The clamping member guide sleeve 38 is matched with the clamping member connecting column 35 , and the clamping member movable plate 36 is provided with a clamping block assembly 39 .

优选的,每个夹块组件39包括固定设置在夹持构件活动板36上的夹块组件底板40,夹块组件底板40上固定设置有夹块组件推进气缸41,夹块组件底板40上还通过第二滑块导轨组件42滑动设置有夹块组件滑移块43,夹块组件推进气缸41的活塞端与夹块组件滑移块43固定连接,夹块组件滑移块43的前端固定设置有夹块组件延伸板44,夹块组件延伸板44的前端固定设置有夹块组件卡爪气缸45,夹块组件卡爪气缸45的活塞端分别与两个相互配合的夹块组件卡爪46相连接,两个夹块组件卡爪46的下端分别固定设置有与电机扁线相配合的第一夹块47和第二夹块48,第一夹块47和第二夹块48的块身分别具有相互配合的第一凹槽组49和第二凹槽组50,第一凹槽组49和第二凹槽组50构成夹持电机扁线的腔体,每个焊枪4位于与之配合的两个夹块组件卡爪46之间且位于第一夹块47和第二夹块48的上方。Preferably, each clamping block assembly 39 includes a clamping block assembly bottom plate 40 fixedly arranged on the movable plate 36 of the clamping member, the clamping block assembly bottom plate 40 is fixedly provided with a clamping block assembly pushing cylinder 41, and the clamping block assembly bottom plate 40 is further The sliding block 43 of the clamping block assembly is slidably arranged through the second sliding block guide rail assembly 42 , the piston end of the pushing cylinder 41 of the clamping block assembly is fixedly connected with the sliding block 43 of the clamping block assembly, and the front end of the sliding block 43 of the clamping block assembly is fixedly arranged There is a clamp block assembly extension plate 44, the front end of the clamp block assembly extension plate 44 is fixedly provided with a clamp block assembly claw cylinder 45, and the piston end of the clamp block assembly claw cylinder 45 is respectively matched with two clamp block assembly claw 46 Connected, the lower ends of the jaws 46 of the two clamping block assemblies are respectively fixed with a first clamping block 47 and a second clamping block 48 matched with the flat wire of the motor, and the body of the first clamping block 47 and the second clamping block 48 There are respectively a first groove group 49 and a second groove group 50 that cooperate with each other. The first groove group 49 and the second groove group 50 constitute a cavity for clamping the flat wire of the motor, and each welding gun 4 is located to cooperate with it. between the two clamping block assembly jaws 46 and above the first clamping block 47 and the second clamping block 48 .

优选的,夹块组件底板40上固定设置有与夹块组件推进气缸41活塞端相配合的限位块51。Preferably, the bottom plate 40 of the clamping block assembly is fixedly provided with a limiting block 51 which is matched with the piston end of the pushing cylinder 41 of the clamping block assembly.

本发明的工作原理如下:The working principle of the present invention is as follows:

工人首先将电机定子放置在固定座3上实现基础的固定,尔后采用外部固定板,将电机定子具有的扁线组分别按照排列顺序编好并实现固定,此时就可以开始进行焊接工艺了,滑移座板推进气缸9启动,将滑移座板6从操作平台2的前方(放料工位)拖动至操作平台2的中部(加工工位),此时焊接构件电机18与夹持构件电机32启动,分别带动焊接构件活动板22和夹持构件活动板36到达设定的高度,保证焊枪构件26和夹块组件39到达需要的加工高度,高度调整完毕后,焊枪构件电机27与夹块组件推进气缸41就可以启动,带动两个夹块组件卡爪46和焊枪4到达扁线组位置(焊枪4始终保证位于两个夹块组件卡爪46之间),夹块组件卡爪气缸45启动,带动两个夹块组件卡爪气缸45靠近运动,第一夹块47和第二夹块48就能够夹持固定需要焊接的扁线组了,此时继续通过焊接构件电机18和焊枪构件电机27的工作,带动焊枪4到达焊接位置,对扁线组进行焊接,当一组扁线组焊接完成后,第一夹块47、第二夹块48和焊枪4都能复位远离电机定子,此时蜗杆电机12启动,带动固定座3旋转,这样就能够继续焊接加工另一组扁线组了。The worker first places the motor stator on the fixing base 3 to fix the foundation, and then uses an external fixing plate to arrange and fix the flat wire groups of the motor stator in an orderly manner. At this time, the welding process can be started. The sliding seat plate push cylinder 9 is activated, and the sliding seat plate 6 is dragged from the front of the operation platform 2 (unloading station) to the middle of the operation platform 2 (processing station). At this time, the welding component motor 18 and the clamping The component motor 32 is activated to drive the welding component movable plate 22 and the clamping component movable plate 36 to the set height respectively, so as to ensure that the welding torch component 26 and the clamping block assembly 39 reach the required processing height. After the height adjustment is completed, the welding torch component motor 27 and The clamping block assembly can be activated by pushing the cylinder 41, driving the two clamping block assembly claws 46 and the welding torch 4 to the position of the flat wire group (the welding torch 4 is always guaranteed to be located between the two clamping block assembly claws 46), and the clamping block assembly claw The cylinder 45 is activated to drive the two clamping block assemblies and the claw cylinder 45 to move closer, and the first clamping block 47 and the second clamping block 48 can clamp and fix the flat wire group to be welded. The work of the welding torch component motor 27 drives the welding torch 4 to the welding position and welds the flat wire group. When the welding of a group of flat wire groups is completed, the first clamping block 47, the second clamping block 48 and the welding torch 4 can all be reset away from the motor. The stator, at this time, the worm motor 12 is started, and the fixed seat 3 is driven to rotate, so that the welding and processing of another group of flat wires can be continued.

值得一提的是,由于固定座3的两侧均具有夹持构件且焊接构件具有两个焊枪4,这样的结构能够一次动作就同时焊接电机定子两侧的扁线组,大大提高了加工效率,节约了企业的成本。It is worth mentioning that since both sides of the fixed seat 3 have clamping members and the welding member has two welding torches 4, such a structure can weld the flat wire groups on both sides of the motor stator at the same time in one action, which greatly improves the processing efficiency. , saving the cost of the enterprise.

最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;

其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present disclosure are involved, other structures may refer to the general design, and the same embodiment and different embodiments of the present invention can be combined with each other under the condition of no conflict;

最后:以上所述仅是本发明的优选实施方式,并不用于限制本发明,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。Finally: the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, it is also possible to make Several improvements and modifications should also be considered as the protection scope of the present invention.

Claims (10)

1. The utility model provides a motor stator flat wire welding machine, includes quick-witted case (1), and the upper end of quick-witted case (1) has operation platform (2), its characterized in that: the motor base component and the welding component are arranged on the operating platform (2) respectively, at least one group of clamping components matched with the motor base component and the welding component are further arranged on the operating platform (2), the motor stator is fixedly arranged on the motor base component, the flat wire group of the motor stator is fixedly clamped by the clamping components, and the flat wire group is welded through the welding component.
2. The motor stator flat wire welding machine of claim 1, characterized in that: the quantity of clamping component is two sets ofly, and two sets of clamping component set up respectively in the left and right sides of motor cabinet component, and the welding component is located the front end of motor cabinet component and two sets of clamping component.
3. The motor stator flat wire welding machine of claim 1, characterized in that: the motor base component comprises a fixed seat (3) for supporting the motor and a mounting plate (5), the fixed seat (3) is arranged on the case (1) through the mounting plate (5), the fixed seat (3) is positioned above the operating platform (2), the motor base component also comprises a sliding seat plate (6), a sliding rail (7) is fixedly arranged on the upper end plate surface of the mounting plate (5), a sliding block (8) matched with the sliding rail (7) is arranged on the lower end plate surface of the sliding seat plate (6), through the cooperation of slider (8) and slide rail (7), slide bedplate (6) realize sliding on mounting panel (5), the fixed bedplate that slides of upper end face of mounting panel (5) promotes cylinder (9), and the bedplate that slides promotes piston end and the bedplate (6) fixed connection that slides of cylinder (9), slide bedplate (6) and fixing base (3) between realize being connected through rotating member (10).
4. The motor stator flat wire welding machine of claim 3, characterized in that: the rotating component (10) comprises a worm (11) which is rotatably arranged on the sliding seat plate (6) through a bearing seat, a worm motor (12) for driving the worm (11) is fixedly arranged on the bearing seat, the rotating component (10) further comprises a worm wheel (13) which is rotatably arranged on the sliding seat plate (6) through the bearing seat, the worm (11) is in transmission connection with the worm wheel (13), and the worm wheel (13) is fixedly connected with the fixed seat (3) through a connecting shaft (14).
5. The electric machine stator flat wire welding machine of one of the claims 3 or 4, characterized in that: a worm protection cover (15) and a worm wheel protection cover (16) are fixedly arranged on the sliding seat plate (6), the worm protection cover (15) and the worm wheel protection cover (16) can respectively coat the worm (11) and the worm wheel (13), and the fixed seat (3) is provided with a limiting notch (17) matched with the outer contour of the motor.
6. The motor stator flat wire welding machine of claim 1, characterized in that: the welding components comprise a welding component motor (18), a welding component lead screw (19) and two welding component mounting plates (20), the welding component motor (18) is arranged on one welding component mounting plate (20), the other welding component mounting plate (20) is fixedly arranged on the operating platform (2), the welding component lead screw (19) is in transmission connection with the output end of the welding component motor (18) and is rotatably arranged between the two welding component mounting plates (20) through a bearing seat, at least two welding component connecting columns (21) are arranged between the two welding component mounting plates (20), a welding component movable plate (22) is arranged between the two welding component mounting plates (20), the welding component lead screw (19) and the welding component connecting column (21) both penetrate through the welding component movable plate (22), and a welding component lead screw nut (23) in transmission connection with the welding component lead screw (19) is fixedly arranged on the welding component movable plate (22), the welding member movable plate (22) is also fixedly provided with a welding member guide sleeve (24) matched with the welding member connecting column (21), the welding member mounting plate (25) is fixedly connected with the welding member movable plate (22), and the welding member mounting plate (25) is provided with a welding gun member (26).
7. The motor stator flat wire welding machine of claim 6, characterized in that: the quantity of welder component (26) is two sets of, and two sets of welder component (26) set up relatively on welding component mounting panel (25), every group welder component (26) includes welder component motor (27) and welder component lead screw (28) of being connected with it transmission, welder component motor (27) all set up on welding component mounting panel (25) through the bearing frame with welder component lead screw (28), still have welder component screw nut (29) of being connected with welder component lead screw (28) transmission, the one end of welder connecting block (30) is fixed and is provided with welder (4), the other end and welder component screw nut (29) fixed connection, be provided with slider guide rail set spare (31) between welder component screw nut (29) and welding component mounting panel (25).
8. The motor stator flat wire welding machine of claim 1, characterized in that: the clamping components comprise a clamping component motor (32), a clamping component screw rod (33) and two clamping component mounting plates (34), the clamping component motor (32) is arranged on one of the clamping component mounting plates (34), the other clamping component mounting plate (34) is fixedly arranged on the operating platform (2), the clamping component screw rod (33) is in transmission connection with the output end of the clamping component motor (32) and is rotatably arranged between the two clamping component mounting plates (34) through a bearing seat, at least two clamping component connecting columns (35) are arranged between the two clamping component mounting plates (34), a clamping component movable plate (36) is arranged between the two clamping component mounting plates (34), the clamping component screw rod (33) and the clamping component connecting column (35) both penetrate through the clamping component movable plate (36), and a clamping component screw rod nut (37) in transmission connection with the clamping component screw rod (33) is fixedly arranged on the clamping component movable plate (36), the clamping member movable plate (36) is also fixedly provided with a clamping member guide sleeve (38) matched with the clamping member connecting column (35), and the clamping member movable plate (36) is provided with a clamping block assembly (39).
9. The electric machine stator flat wire welding machine of one of the claims 6 or 8, characterized in that: each clamping block assembly (39) comprises a clamping block assembly bottom plate (40) fixedly arranged on the clamping member movable plate (36), a clamping block assembly propulsion cylinder (41) is fixedly arranged on the clamping block assembly bottom plate (40), a clamping block assembly sliding block (43) is also arranged on the clamping block assembly bottom plate (40) in a sliding mode through a second sliding block guide rail assembly (42), the piston end of the clamping block assembly propulsion cylinder (41) is fixedly connected with the clamping block assembly sliding block (43), a clamping block assembly extending plate (44) is fixedly arranged at the front end of the clamping block assembly sliding block (43), a clamping block assembly clamping jaw cylinder (45) is fixedly arranged at the front end of the clamping block assembly extending plate (44), the piston end of the clamping block assembly clamping jaw cylinder (45) is respectively connected with two clamping block assembly clamping jaws (46) which are matched with each other, a first clamping block (47) and a second clamping block (48) which are matched with a motor flat wire are respectively and fixedly arranged at the lower ends of the two clamping block assembly clamping jaws (46), the body of the first clamping block (47) and the body of the second clamping block (48) are respectively provided with a first groove group (49) and a second groove group (50) which are matched with each other, the first groove group (49) and the second groove group (50) form a cavity for clamping the flat wire of the motor, and each welding gun (4) is positioned between the clamping jaws (46) of the two clamping block assemblies matched with the welding gun and is positioned above the first clamping block (47) and the second clamping block (48).
10. The motor stator flat wire welding machine of claim 9, characterized in that: a limiting block (51) matched with the piston end of the clamping block component propulsion cylinder (41) is fixedly arranged on the clamping block component bottom plate (40).
CN202210278949.2A 2022-03-18 2022-03-18 Motor stator flat wire welding machine Pending CN114453803A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115255700A (en) * 2022-08-19 2022-11-01 昆山汇智自动化科技有限公司 Wire end welding equipment for motor stator
CN117718630A (en) * 2024-02-18 2024-03-19 苏州诚宇德智能科技有限公司 Automatic welding device for stator coil of flat wire motor
WO2024217547A1 (en) * 2023-04-21 2024-10-24 邦迪智能科技(上海)股份有限公司 Motor stator winding free end bending device

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CN111014999A (en) * 2019-12-23 2020-04-17 常州金康精工机械股份有限公司 Welding machine for flat wire winding in iron core
JP2021109232A (en) * 2020-01-02 2021-08-02 王磊 Terminal part automatic welding device for wire
CN214518110U (en) * 2020-12-30 2021-10-29 江苏铭纳阳智能装备有限公司 TIG welder

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CN105618894A (en) * 2016-03-31 2016-06-01 信质电机股份有限公司 Four-station connecting plate welder
CN106271068A (en) * 2016-08-29 2017-01-04 信质电机股份有限公司 Rotor outer surface bonding machine
CN106826022A (en) * 2017-03-17 2017-06-13 泉州市生辉电机设备有限公司 A kind of coil of stator of motor argon welding machine
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Publication number Priority date Publication date Assignee Title
CN115255700A (en) * 2022-08-19 2022-11-01 昆山汇智自动化科技有限公司 Wire end welding equipment for motor stator
CN115255700B (en) * 2022-08-19 2024-09-17 昆山汇智电机科技有限公司 Wire end welding equipment for motor stator
WO2024217547A1 (en) * 2023-04-21 2024-10-24 邦迪智能科技(上海)股份有限公司 Motor stator winding free end bending device
CN117718630A (en) * 2024-02-18 2024-03-19 苏州诚宇德智能科技有限公司 Automatic welding device for stator coil of flat wire motor
CN117718630B (en) * 2024-02-18 2024-04-30 苏州诚宇德智能科技有限公司 Automatic welding device for stator coil of flat wire motor

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