CN214350213U - Fuel tank filler hole resistance welding integration equipment - Google Patents
Fuel tank filler hole resistance welding integration equipment Download PDFInfo
- Publication number
- CN214350213U CN214350213U CN202120164065.5U CN202120164065U CN214350213U CN 214350213 U CN214350213 U CN 214350213U CN 202120164065 U CN202120164065 U CN 202120164065U CN 214350213 U CN214350213 U CN 214350213U
- Authority
- CN
- China
- Prior art keywords
- electrode
- welding
- fuel tank
- workpiece
- mounting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Resistance Welding (AREA)
Abstract
The utility model relates to a resistance welding integrated equipment for a fuel tank filler, which comprises a welding head component and a clamping component, wherein the welding head component comprises a first electrode and a second electrode matched with the first electrode, the first electrode and the second electrode respectively comprise at least one electrode tip, and the welding processing of at least one welding spot is completed each time; the clamping assembly comprises a rotary clamping jaw, and the rotary clamping jaw is connected with the driving mechanism and used for clamping, adjusting the workpiece in the horizontal and vertical directions and driving the workpiece to rotate. The profiles of the working surfaces of the electrode tips of the first electrode and the second electrode are matched with each other, and the first electrode and the second electrode are respectively attached to a workpiece from two sides of a welding position during working, so that the working surfaces are attached to the corresponding profiles of surfaces to be welded on the workpiece. The utility model discloses optimized electrode tip structural design, the function that cooperation centre gripping subassembly can adjust the work piece position wantonly makes things convenient for the cooperation of work piece and electrode tip, improves degree of automation and promotes machining efficiency simultaneously.
Description
Technical Field
The utility model belongs to the technical field of resistance welding technique and specifically relates to a fuel tank oil filler hole resistance welds integration equipment.
Background
Resistance welding is a method of welding by locally heating a workpiece and applying pressure thereto while using resistance heat generated by passing a current through the workpiece and a contact portion as a heat source. When welding, the productivity is high without filling metal.
The existing resistance welding equipment has the following defects: electrode head structural design has the limitation, can only accomplish the welding process of a solder joint at every turn, and not only inefficiency, clamping device is fixed to be set up moreover, and degree of automation is low. In addition, the pressing in the welding process easily causes the deformation of the weldment, and the product quality is affected.
SUMMERY OF THE UTILITY MODEL
The utility model provides a fuel tank oil filler hole resistance welds integration equipment optimizes electrode tip structural design, and the function that the work piece position can be adjusted wantonly to cooperation centre gripping subassembly improves degree of automation and promotes machining efficiency simultaneously.
The utility model adopts the technical scheme as follows:
the welding head assembly comprises a first electrode and a second electrode matched with the first electrode, the first electrode and the second electrode respectively comprise at least one electrode tip, and welding processing of at least one welding spot is completed each time; the clamping assembly comprises a rotary clamping jaw, and the rotary clamping jaw is connected with the driving mechanism and used for clamping, adjusting the workpiece along the horizontal and vertical directions and driving the workpiece to rotate.
The further technical scheme is as follows:
the electrode tip of the first electrode and the working surface profile of the electrode tip of the second electrode are matched with each other, and the first electrode and the second electrode respectively cling to a workpiece from two sides of a welding position during working, so that the working surfaces are attached to the corresponding profiles of surfaces to be welded on the workpiece.
The working surfaces of the electrode tips of the first electrode and the second electrode are matched with an inner concave cambered surface and an outer convex cambered surface.
The first electrode and the second electrode respectively comprise two electrode tips, and welding processing of two welding points is completed at the same time each time.
The two electrode tips of the first electrode are distributed at intervals along the circumferential direction, and correspondingly, the two electrode tips of the second electrode are distributed at intervals along the circumferential direction.
The first electrode and the second electrode respectively comprise an electrode tip, welding processing of a welding point is completed at the same time each time, and the working surfaces of the electrode tips of the first electrode and the second electrode are mutually matched planes.
The first electrode is arranged on the movable platform through the connecting seat, and the second electrode is arranged on the fixed platform through the supporting seat; the first electrode moves relative to the second electrode to adjust the relative position.
Rotatory clamping jaw and rotating electrical machines's output shaft, rotating electrical machines is connected with lift cylinder through first mounting panel, first mounting panel passes through the second mounting panel and is connected with horizontal cylinder.
The first mounting panel is L shape, its one end surface with rotating electrical machines connects, and the slider is installed to another terminal surface, the second mounting panel also is L shape, its one end surface with horizontal cylinder's push rod is connected, install on another terminal surface with slider sliding connection's slide rail.
The utility model has the advantages as follows:
the utility model discloses a portable centre gripping subassembly has increased the degree of freedom of work piece, realizes carrying out the rotation in a circumferential direction to tube-shape, tubulose work pieces such as oil filler hole, promotes welded degree of automation, improves machining efficiency.
The utility model discloses first electrode, second electrode have at least two pairs of electrode tips of mutually supporting respectively, and the rotation in a circumferential direction of cooperation centre gripping subassembly has increased the quantity of solder joint per cycle, has reduced work piece rotation in a circumferential direction number of times to welding efficiency has further been improved.
The utility model discloses the working face of electrode tip corresponds the laminating with work piece welded surface profile, and structural design through indent cambered surface and evagination cambered surface has promoted electrode tip and work piece at the cooperation degree of welded surface department, avoids the electrode tip pressurization to cause the welded surface to warp, has greatly promoted post-weld product quality.
The utility model discloses the quantity that has increased the electrode tip has optimized the position overall arrangement for accomplish the welding process of two at least solder joints simultaneously at every turn, not only improved welding efficiency, increased the area of contact between electrode tip and the face of weld when welding moreover, increased welding strength.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a welding head assembly according to a second embodiment of the present invention.
Fig. 3 is a detailed structural schematic view of the electrode head in fig. 1 and 2.
Fig. 4 is a schematic structural view of a workpiece to be welded according to the present invention.
Fig. 5 is a schematic view of the inner tube structure for welding the workpiece according to the present invention.
Fig. 6 is a schematic cross-sectional view of the working state of the welding head assembly according to the third embodiment of the present invention.
Fig. 7 is a schematic cross-sectional view of the working state of the welding head assembly according to the fourth embodiment of the present invention.
Fig. 8 is a schematic view of the installation structure of the rotating clamping jaw of the present invention.
In the figure: 1. a push rod connecting plate; 2. a vertical fixing plate; 3. an oil filler; 4. rotating the clamping jaw; 5. a horizontal cylinder; 6. a rotating electric machine; 7. a lifting cylinder; 8. a connecting seat; 9. a fixed platform; 10. an inner concave cambered surface; 11. a, an upper electrode head; 12. b, an upper electrode head; 13. a first mounting plate; 14. a second mounting plate; 15. a slider; 16. a slide rail; 17. c, an upper electrode head; 18. d, an upper electrode head; 20. a convex cambered surface; 21. a, a lower electrode tip; 22. b, a lower electrode tip; 27. c, a lower electrode tip; 28. d, a lower electrode tip; 30. leveling the surface; 31. an outer cylinder; 32. an inner cylinder; 33. and (4) welding a curved surface in the area.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
The integrated resistance welding equipment for the fuel tank filler opening comprises a welding head assembly and a clamping assembly, wherein the welding head assembly comprises a first electrode and a second electrode matched with the first electrode, the first electrode and the second electrode respectively comprise at least one electrode tip, and the welding processing of at least one welding point is completed each time; the clamping assembly comprises a rotary clamping jaw 4, and the rotary clamping jaw 4 is connected with a driving mechanism and used for clamping, adjusting the workpiece along the horizontal and vertical directions and driving the workpiece to rotate.
As shown in fig. 1, in a first embodiment of the welding head assembly of the present embodiment, each of the first electrode and the second electrode includes an electrode tip, which is an upper electrode tip 11 a and a lower electrode tip 21 a, and the upper electrode tip 11 a and the lower electrode tip 21 a are matched with each other to complete welding of one welding point at a time.
As shown in fig. 2, in a second embodiment of the welding head assembly of the present embodiment, each of the first electrode and the second electrode includes two electrode tips, namely two upper electrode tips B12 and two lower electrode tips B22, and the two upper electrode tips B12 and the two lower electrode tips B22 are respectively and correspondingly matched to each other, so as to complete welding of two welding spots each time.
The two B upper electrode tabs 12 are circumferentially spaced apart, and correspondingly, the two B lower electrode tabs 22 are circumferentially spaced apart. The distance distributed at intervals can be adaptively designed according to the shape of the welding surface of the position to be welded on the workpiece and the position of the welding point so as to meet the requirement of welding the welding points with the largest number under the condition that the number of rotations is as small as possible.
Specifically, as shown in fig. 3, in the first and second embodiments, the working surfaces of the upper and lower electrode tips are flat surfaces 30 matching each other, that is, the flat surfaces 30 have a planar structure.
Under the condition that the working surfaces are planes which are matched with each other, the electrode tip has a simple structure, is convenient to process, can meet the requirement of welding processing, and is suitable for the condition that the welding surfaces are also planes. However, for the welding processing of non-planar surfaces (curved surface structures such as annular surfaces), under the condition that pressure exists in the process of butting the upper electrode head and the lower electrode head, the arc-shaped surfaces deform, and the welded workpiece does not meet the processing requirements.
As shown in fig. 4 and 5, for a workpiece such as the oil filler hole 3, which includes the outer cylinder 31 and the inner cylinder 32, it is necessary to weld the outer cylinder 31 and the inner cylinder 32 at a contact position, such as a curved surface 33 of a welding region shown in fig. 4, where the curved surface 33 of the welding region is a ring-shaped surface, for this case, a third embodiment of the welding head assembly is designed, and as shown in fig. 6, the first electrode and the second electrode each include an electrode tip, which is the upper electrode tip 17 of C, the lower electrode tip 27 of C, and the upper electrode tip 17 of C, and the lower electrode tip 27 of C, respectively, cooperate with each other, and weld a welding point is completed at the same time.
Specifically, the working surface (lower end surface) of the C upper electrode tip 17 is an inner concave arc surface 10, the working surface (upper end surface) of the C lower electrode tip 27 is an outer convex arc surface 20, the inner concave arc surface 10 is attached to the outer surface profile of the outer cylinder 31, and the outer convex arc surface 20 is attached to the inner surface of the inner cylinder 32, so that the welding on the curved surface 33 of the welding area is completed, and the welding deformation is avoided.
The pair of electrode tips finish welding of a welding point in each period, after welding of one welding point is finished, the oil filling port 3 rotates for a certain angle after being clamped by the rotating clamping jaw 4, welding of the next welding point is carried out, and then the oil filling port 3 is rotated again to finish welding of each welding point in the circumferential direction. If the rotation is 90 degrees each time, the welding of four welding points can be completed by rotating three times.
Further, in order to improve the welding efficiency, the present embodiment provides a fourth embodiment of the welding head assembly, as shown in fig. 7, the first electrode and the second electrode each include two electrode tips, namely, two upper D electrode tips 18 and two lower D electrode tips 28, and the two upper D electrode tips 18 and the two lower D electrode tips 28 are respectively engaged with each other, so as to complete the welding process of two welding spots at the same time.
Specifically, the working surface (lower end surface) of the D upper electrode tip 18 is an inner concave arc surface 10, the working surface (upper end surface) of the D lower electrode tip 28 is an outer convex arc surface 20, the inner concave arc surface 10 is attached to the outer surface profile of the outer cylinder 31, the outer convex arc surface 20 is attached to the inner surface of the inner cylinder 32, and welding on the curved surface 33 of the welding area is completed. Due to the contour fit, the deformation of the welding area curved surface 33 caused by pressure in the welding process can be avoided. And in the welding process, the pressure is uniformly transmitted to the two welding points through the binding surface.
The two pairs of electrode tips finish welding two welding spots in each period, after the welding of the two welding spots is finished, the oil filling port 3 is clamped by the rotating clamping jaw 4 and then rotates for a certain angle, the welding of the two welding spots at the next position is carried out, and then the oil filling port 3 is rotated again to finish the welding of each welding spot along the circumferential direction. If the rotation angle is 90 degrees each time, the welding of four welding points can be completed by rotating twice. Compared with a pair of electrode tips, the welding efficiency is improved, the contact area between the electrode tips and the welding surface is increased during welding, and the welding strength is increased.
The two D upper electrode tabs 18 are circumferentially spaced apart, and correspondingly, the two D lower electrode tabs 28 are circumferentially spaced apart. The distance distributed at intervals can be adaptively designed according to the positions of welding points on the workpiece so as to meet the requirement of welding the welding points with the largest number under the condition that the number of rotation times is as small as possible.
In conclusion, in order to avoid the deformation of the welding surface due to stress, the profiles of the working surfaces of the electrode tips of the first electrode and the second electrode are matched with each other, and the first electrode and the second electrode are respectively attached to the workpiece from two sides of the welding position during working, so that the working surfaces are attached to the corresponding profile of the surface to be welded on the workpiece, and the matching degree of the contact surfaces of the electrode tips and the workpiece is improved. In order to further increase the efficiency, the number of electrode heads can also be designed as three, four pairs … …, etc., in order to meet the electrical and mechanical requirements.
As shown in fig. 1 and 8, the first electrode is mounted on a movable platform (not shown) through a connecting seat 8, and the second electrode is mounted on a fixed platform 9 through a supporting seat; the first electrode is moved relative to the second electrode to adjust the relative position.
Specifically, the moving platform will move to adjust the position of the first electrode relative to the second electrode in the height direction.
Rotating holding jaw 4 is connected with rotating electrical machines 6's output shaft, and rotating electrical machines 6 is connected with lift cylinder 7 through first mounting panel 13, and first mounting panel 13 passes through second mounting panel 14 and horizontal cylinder 5 sliding connection.
Specifically, the number of the rotating claws 4 is three in the circumferential direction.
As shown in fig. 8, the first mounting plate 13 is L-shaped, and includes a horizontal end and a vertical end, the upper surface of the horizontal end is connected to the rotating electrical machine 6, a sliding block 15 is fixedly mounted on the inner surface of the vertical end, the second mounting plate 14 is also L-shaped, and includes two end surfaces respectively perpendicular to the horizontal end and the vertical end, the inner surface of one end surface is connected to the push rod of the horizontal cylinder 5, and the inner surface of the other end surface is fixedly mounted with a sliding rail 16 which is connected to the sliding block 15 in a sliding manner and is arranged horizontally. One end of the horizontal cylinder 5, which is far away from the push rod, is hinged with the outer surface of the vertical end of the first mounting plate 13.
Still include push rod connecting plate 1 and vertical fixed plate 2, push rod connecting plate 1 is L shape folded plate, including horizontal plane and vertical face, the horizontal plane internal surface is connected with vertical lift cylinder 7's to setting up push rod, and the horizontal plane surface links firmly with the horizontal end lower surface of first mounting panel 13, and the surface of vertical face passes through sliding connection spare (slider guide rail etc.) and vertical fixed plate 2 sliding connection. Wherein the vertical fixing plate 2 and the second mounting plate 14 are fixed on the corresponding fixing frames.
When the clamping assembly works, the lifting cylinder 7 acts, and a push rod of the lifting cylinder drives the push rod connecting plate 1 to lift relative to the vertical fixing plate 2, so that the first mounting plate 13 is driven to move up and down along the height direction; the horizontal cylinder 5 acts, a push rod of the horizontal cylinder is pushed out, the first mounting plate 13 and the slide block 15 on the first mounting plate are driven to slide along the slide rail 16 on the second mounting plate 14 through reaction force, so that the first mounting plate 13 is driven to move back and forth along the horizontal direction, the up-down back-and-forth positions of the rotating motor 6 and the rotating clamping jaw 4 are adjusted, and when welding is carried out, a workpiece is butted at the working position of the welding head assembly. The rotating motor 6 drives the workpiece to rotate through the rotating clamping jaw 4 arranged on the output shaft of the rotating motor, and the process requirement of welding spot processing along the circumferential direction is met.
The welding equipment is clamped by the resistance welding integrated equipment for the fuel tank filler opening in the embodiment when in use, the welding process is spot welding, and the welding equipment is provided with the conventional technical means for cooling and water-cooling a circulating device for the electrode tip and other equipment in the field, so that the details are not repeated.
The above is only the preferred embodiment of the present invention, it should be noted that, for those skilled in the art, without departing from the technical principle of the present invention, a plurality of improvements and decorations can be made, which should also be regarded as the protection scope of the present invention, and above only the preferred embodiment of the present invention, it should be noted that, for those skilled in the art, without departing from the technical principle of the present invention, a plurality of improvements and decorations can be made, which should also be regarded as the protection scope of the present invention.
Claims (9)
1. The welding head assembly comprises a first electrode and a second electrode matched with the first electrode, the first electrode and the second electrode respectively comprise at least one electrode tip, and welding processing of at least one welding spot is completed each time; the clamping assembly comprises a rotary clamping jaw (4), and the rotary clamping jaw (4) is connected with a driving mechanism and used for clamping, adjusting the workpiece along the horizontal and vertical directions and driving the workpiece to rotate.
2. The fuel tank filler neck resistance welding all-in-one machine of claim 1, wherein the profiles of the working surfaces of the electrode tip of the first electrode and the electrode tip of the second electrode are matched with each other, and during operation, the first electrode and the second electrode respectively cling to a workpiece from two sides of a welding position, so that the working surfaces cling to the corresponding profiles of surfaces to be welded on the workpiece.
3. The integrated resistance welding device for the fuel tank filler hole according to claim 2, wherein the working surfaces of the electrode heads of the first electrode and the second electrode are matched with an inner cambered surface (10) and an outer cambered surface (20).
4. The fuel tank filler neck resistance welding integrated apparatus as set forth in claim 2, wherein said first electrode and said second electrode each comprise two electrode tips, and welding of two welding spots is performed simultaneously at a time.
5. The fuel tank filler neck resistance welding integrated apparatus according to claim 4, wherein the two electrode tabs of the first electrode are circumferentially spaced apart, and correspondingly, the two electrode tabs of the second electrode are circumferentially spaced apart.
6. The fuel tank filler neck resistance welding all-in-one device according to claim 2, wherein the first electrode and the second electrode each comprise an electrode tip, welding of a welding point is simultaneously performed one time, and working surfaces of the electrode tips of the first electrode and the second electrode are mutually matched planes.
7. The fuel tank filler hole resistance welding integrated equipment according to claim 1, wherein the first electrode is mounted on a moving platform through a connecting seat (8), and the second electrode is mounted on a fixed platform (9) through a supporting seat; the first electrode moves relative to the second electrode to adjust the relative position.
8. Fuel tank filler hole resistance welding integration equipment according to claim 1, characterized in that the rotating jaw (4) is connected with the output shaft of the rotating electrical machine (6), the rotating electrical machine (6) is connected with the lifting cylinder (7) through a first mounting plate (13), and the first mounting plate (13) is connected with the horizontal cylinder (5) through a second mounting plate (14).
9. The fuel tank filler electric resistance welding integrated equipment according to claim 8, wherein the first mounting plate (13) is L-shaped, one end surface of the first mounting plate is connected with the rotating motor (6), the other end surface of the first mounting plate is provided with a sliding block (15), the second mounting plate (14) is also L-shaped, one end surface of the second mounting plate is connected with a push rod of the horizontal cylinder (5), and the other end surface of the second mounting plate is provided with a sliding rail (16) which is in sliding connection with the sliding block (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120164065.5U CN214350213U (en) | 2021-01-21 | 2021-01-21 | Fuel tank filler hole resistance welding integration equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120164065.5U CN214350213U (en) | 2021-01-21 | 2021-01-21 | Fuel tank filler hole resistance welding integration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214350213U true CN214350213U (en) | 2021-10-08 |
Family
ID=77958004
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120164065.5U Active CN214350213U (en) | 2021-01-21 | 2021-01-21 | Fuel tank filler hole resistance welding integration equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214350213U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589247A (en) * | 2021-01-21 | 2021-04-02 | 江苏耀坤液压股份有限公司 | Fuel tank filler hole resistance welding integration equipment |
-
2021
- 2021-01-21 CN CN202120164065.5U patent/CN214350213U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589247A (en) * | 2021-01-21 | 2021-04-02 | 江苏耀坤液压股份有限公司 | Fuel tank filler hole resistance welding integration equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111390390B (en) | Laser-resistance hybrid welding device for car seat recliner fixing seat | |
| CN113458683A (en) | Industrial robot-based welding system and welding method thereof | |
| CN102848068A (en) | Multi-station rotary welding equipment | |
| CN214350213U (en) | Fuel tank filler hole resistance welding integration equipment | |
| CN103286430B (en) | A kind of automobile side beam assembly automatic soldering device | |
| CN218426593U (en) | Robot welding workstation for gas cylinder integrated basket | |
| CN108465967B (en) | Efficient production line for angle steel grid plate machining and working method thereof | |
| CN210147214U (en) | Straight seam welding machine for T-shaped workpiece | |
| CN113770579B (en) | Automatic welding forming method for lapel former | |
| CN112589247A (en) | Fuel tank filler hole resistance welding integration equipment | |
| CN216802904U (en) | High-speed burnishing device in metal material surface | |
| CN216264017U (en) | A friction stir welding device for cylinder part axial seam | |
| CN212552473U (en) | Brake shoe quick positioning electric welding tool | |
| CN211192722U (en) | Welding fixture for vehicle body part shared by two welding processes and having rotating function | |
| CN210937642U (en) | Three-axis ultrasonic welding machine for automobile parts | |
| CN211305275U (en) | Motor armature and BUSBAR butt joint device and welding machine | |
| CN210024169U (en) | Clamp for circumferential laser welding | |
| CN102363246B (en) | Clamp for simultaneously welding multiple convex points of automobile part | |
| CN202271095U (en) | Clamp for welding multiple protruding points of automobile part simultaneously | |
| CN213730146U (en) | Assembly welding tool for middle cross beam assembly of skeleton vehicle | |
| CN114043140A (en) | A rotary device for vehicle processing | |
| CN114619134A (en) | Gantry type welding device and welding method | |
| CN112605576A (en) | Automatic robot for multi-point welding and working method thereof | |
| CN220659706U (en) | Frock of reduction welding deformation | |
| CN113399798A (en) | Steel lining and axillary region transition section forming device and forming method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |