CN114440624A - 一种新型节能智能隧道窑 - Google Patents

一种新型节能智能隧道窑 Download PDF

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CN114440624A
CN114440624A CN202011212846.3A CN202011212846A CN114440624A CN 114440624 A CN114440624 A CN 114440624A CN 202011212846 A CN202011212846 A CN 202011212846A CN 114440624 A CN114440624 A CN 114440624A
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付云鹏
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Jiangxi Jinshang Technology Co ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/021—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
    • F27B9/262—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers on or in trucks
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/40—Arrangements of controlling or monitoring devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • F27B2009/122—Preheating
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • F27B2009/124—Cooling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)

Abstract

本发明公开了一种新型节能智能隧道窑，烘干室的左侧设有进窑口，进窑口的左侧设有转车台A，且烘干室的右侧连通预热区，预热区右端连通高温区，高温区的右端与急冷区相连，急冷区的右端连通冷却区，冷却区右端连接出窑口，且出窑口与转车台B相连，转车台A和转车台B之间连接第一外车道和第二外车道，烘干室的顶部安装有燃烧机装置，燃烧机装置通过引风机与预热区和高温区相连，且引风机右端加工余热回收装置，预热区和高温区底层安装下层燃烧机组件，高温区顶部加工上层燃烧机组件，下层燃烧机组件和上层燃烧机组件的上端加工比例阀A和比例阀B。本发明新型节能智能隧道窑，可以达到降低安全隐患和减少资源浪费，节约成本的效果。

Description

一种新型节能智能隧道窑
技术领域
本发明涉及隧道窑技术领域，具体为一种新型节能智能隧道窑。
背景技术
隧道窑是由耐火材料，保温材料和建筑材料砌筑而成的在内装有窑车等运载工具的与隧道相似的窑炉，是现代化的连续式烧成的热工设备，隧道窑广泛用于陶瓷产品的焙烧生产，在磨料等冶金行业中也有应用，目前的隧道窑，由于隧道窑通常是在高温环境下工作，若装置在工作中，发生故障或者危险时，不能够及时的通知使用者发生处理问题，存在安全隐患，并且现有的隧道窑大多无法对能源进行回收利用，导致资源浪费，增加成本。
发明内容
本发明的目的在于提供一种新型节能智能隧道窑，具有降低安全隐患和成本的优点，解决了现有技术中的问题。
为实现上述目的，本发明提供如下技术方案：一种新型节能智能隧道窑，烘干室的左侧设有进窑口，进窑口的左侧设有转车台A，且烘干室的右侧连通预热区，预热区的右端连通高温区，高温区的右端与急冷区相连，急冷区的另一端连通冷却区，冷却区的右端连接出窑口，且出窑口与转车台B相连；所述转车台A和转车台B之间通过第一外车道和第二外车道相互连接，且窑车设于第一外车道和第二外车道上；
所述烘干室的顶部安装有燃烧机装置，燃烧机装置通过引风机与预热区和高温区相连，且引风机的右端加工有余热回收装置；所述急冷区的顶部安装有急冷风机，急冷风机通过传导管道连通急冷区和冷却区；
所述预热区和高温区底层分别安装有下层燃烧机组件，且高温区顶部加工有上层燃烧机组件；所述下层燃烧机组件的顶部加工有比例阀A，且上下两端分别加工有密封圈；所述上层燃烧机组件的上端加工有比例阀B，比例阀B的上端加工有密封圈B，且上层燃烧机组件的左侧连接有导热管，导热管的底部加工有手动阀门把手。
优选的，所述下层燃烧机组件均匀分布在预热区和高温区的底层，且数量为若干组。
优选的，所述高温区的底层安装有下层燃烧机组件，顶层安装有上层燃烧机组件，且下层燃烧机组件和上层燃烧机组件最高可达一千三百摄氏度。
优选的，所述比例阀A和比例阀B的上下两端加工有螺母，比例阀A和比例阀B通过螺母固定于下层燃烧机组件和上层燃烧机组件上端。
与现有技术相比，本发明的有益效果如下：
本发明节能智能隧道窑，进窑口可以用于窑车进入隧道，转车台A用于窑车装载产品和停靠，预热区可以对产品进行初步加热，高温区可以将产品加热，并且最高可达到℃，急冷区可以对产品进行快速降温，冷却区可以对产品持续降温，且出窑口可以用于窑车开出隧道，第一外车道和第二外车道可以方便窑车在进窑口和出窑口之间通行，并且燃烧机装置可以提供热量，急冷风机可以对急冷区和冷却区注入冷气，同时通过余热回收装置可以对多余的热量进行回收利用，比例阀A和比例阀B可以自动化控制下层燃烧机组件和上层燃烧机组件温度的升高，通过自动化装置升温和佘热回收装置，可以达到降低安全隐患和减少资源浪费，节约成本的效果。
附图说明
图1为本发明的俯视图；
图2为本发明的侧视图；
图3为本发明的下层燃烧机组件结构连接图；
图4为本发明的上层燃烧机组件结构连接图。
图中：1、烘干室；2、预热区；3、高温区；31、下层燃烧机组件；311、比例阀A；312、密封圈A；32、上层燃烧机组件；321、比例阀B；322、密封圈B；323、导热管；324、手动阀门把手；4、急冷区；5、冷却区；6、燃烧机装置；7、引风机；8、余热回收装置；9、急冷风机；10、传导管道；11、进窑口；12、出窑口；13、转车台A；14、转车台B；15、第一外车道；16、第二外车道；17、窑车。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-4，一种新型节能智能隧道窑，烘干室1的左侧设有进窑口11，进窑口11可以用于窑车17进入隧道，进窑口11的左侧设有转车台A13，转车台A13用于窑车17装载产品和停靠，且烘干室1的右侧连通预热区2，预热区2可以对产品进行初步加热，预热区2的右端连通高温区3，高温区3可以将产品加热，并且最高可达到1300℃，高温区3的右端与急冷区4相连，急冷区4可以对产品进行快速降温，急冷区4的另一端连通冷却区5，冷却区5可以对产品持续降温，冷却区5的右端连接出窑口12，出窑口12可以用于窑车17开出隧道，且出窑口12与转车台B14相连；所述转车台A13和转车台B14之间通过第一外车道15和第二外车道16相互连接，外车道可以方便窑车17在进窑口11和出窑口12之间通行，且窑车17设于第一外车道15和第二外车道16上，烘干室1的顶部安装有燃烧机装置6，燃烧机装置6可以提供热量，燃烧机装置6通过引风机7与预热区2和高温区3相连，引风机7可以将热量传递进预热区2和高温区3，且引风机7的右端加工有余热回收装置8，余热回收装置8可以对多余的热量进行回收利用，急冷区4的顶部安装有急冷风机9，急冷风机9可以对急冷区4和冷却区5注入冷气，急冷风机9通过传导管道10连通急冷区4和冷却区5，预热区2和高温区3底层分别安装有下层燃烧机组件31，可以释放热量，使预热区2和高温区3内的温度升高，且高温区3顶部加工有上层燃烧机组件32，下层燃烧机组件31的顶部加工有比例阀A311，比例阀A311可以自动化控制温度的提升，且上下两端分别加工有密封圈A312，密封圈A312可以对下层燃烧机组件31进行密封，上层燃烧机组件32的上端加工有比例阀B321，比例阀B321的上端加工有密封圈B322，且上层燃烧机组件32的左侧连接有导热管323，导热管323的底部加工有手动阀门把手324，下层燃烧机组件31均匀分布在预热区2和高温区3的底层，且数量为若干组，高温区3的底层安装有下层燃烧机组件31，顶层安装有上层燃烧机组件32，且下层燃烧机组件31和上层燃烧机组件32最高可达1300℃，比例阀A311和比例阀B321的上下两端加工有螺母，比例阀A311和比例阀B321通过螺母固定于下层燃烧机组件31和上层燃烧机组件32上端，比例阀A311和比例阀B321可以自动化控制下层燃烧机组件31和上层燃烧机组件32的温度的提升。
综上所述：本发明节能智能隧道窑，进窑口11可以用于窑车17进入隧道，转车台A13用于窑车17装载产品和停靠，预热区2可以对产品进行初步加热，高温区3可以将产品加热，并且最高可达到1300℃，急冷区4可以对产品进行快速降温，冷却区5可以对产品持续降温，且出窑口12可以用于窑车17开出隧道，第一外车道15和第二外车道16可以方便窑车17在进窑口11和出窑口12之间通行，并且燃烧机装置6可以提供热量，急冷风机9可以对急冷区4和冷却区5注入冷气，同时通过余热回收装置8可以对多余的热量进行回收利用，比例阀A311和比例阀B321可以自动化控制下层燃烧机组件31和上层燃烧机组件32温度的升高。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (4)

1.一种新型节能智能隧道窑，包括烘干室(1)，预热区(2)，高温区(3)，急冷区(4)和冷却区(5)，其特征在于：所述烘干室(1)的左侧设有进窑口(11)，进窑口(11)的左侧设有转车台A(13)，且烘干室(1)的右侧连通预热区(2)，预热区(2)的右端连通高温区(3)，高温区(3)的右端与急冷区(4)相连，急冷区(4)的另一端连通冷却区(5)，冷却区(5)的右端连接出窑口(12)，且出窑口(12)与转车台B(14)相连；所述转车台A(13)和转车台B(14)之间通过第一外车道(15)和第二外车道(16)相互连接，且窑车(17)设于第一外车道(15)和第二外车道(16)上；
所述烘干室(1)的顶部安装有燃烧机装置(6)，燃烧机装置(6)通过引风机(7)与预热区(2)和高温区(3)相连，且引风机(7)的右端加工有余热回收装置(8)；所述急冷区(4)的顶部安装有急冷风机(9)，急冷风机(9)通过传导管道(10)连通急冷区(4)和冷却区(5)；
所述预热区(2)和高温区(3)底层分别安装有下层燃烧机组件(31)，且高温区(3)顶部加工有上层燃烧机组件(32)；所述下层燃烧机组件(31)的顶部加工有比例阀A(311)，且上下两端分别加工有密封圈A(312)；所述上层燃烧机组件(32)的上端加工有比例阀B(321)，比例阀B(321)的上端加工有密封圈B(322)，且上层燃烧机组件(32)的左侧连接有导热管(323)，导热管(323)的底部加工有手动阀门把手(324)。
2.根据权利要求1所述的一种新型节能智能隧道窑，其特征在于，所述下层燃烧机组件(31)均匀分布在预热区(2)和高温区(3)的底层，且数量为若干组。
3.根据权利要求1所述的一种新型节能智能隧道窑，其特征在于，所述高温区(3)的底层安装有下层燃烧机组件(31)，顶层安装有上层燃烧机组件(32)。
4.根据权利要求1所述的一种新型节能智能隧道窑，其特征在于，所述比例阀A(311)和比例阀B(321)的上下两端加工有螺母，比例阀A(311)和比例阀B(321)通过螺母固定于下层燃烧机组件(31)和上层燃烧机组件(32)上端。
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