CN114433999A - Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts - Google Patents

Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts Download PDF

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Publication number
CN114433999A
CN114433999A CN202110745023.5A CN202110745023A CN114433999A CN 114433999 A CN114433999 A CN 114433999A CN 202110745023 A CN202110745023 A CN 202110745023A CN 114433999 A CN114433999 A CN 114433999A
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China
Prior art keywords
module
gantry crane
driving mechanism
driving
grinding
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CN202110745023.5A
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Chinese (zh)
Inventor
肖罡
杨钦文
仪传明
戴璐祎
李时春
刘旭飞
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Jiangxi College of Application Science and Technology
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Jiangxi College of Application Science and Technology
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Publication of CN114433999A publication Critical patent/CN114433999A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/0093Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • B23K26/342Build-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a material increasing and decreasing double-station synchronous processing device for spiral pipe parts, which comprises a fixed base, a first upright post, a gantry crane, a workbench, a rotating beam, a linkage beam, a first connecting piece, a material increasing module and a grinding material decreasing module, wherein the fixed base is fixedly connected with the first upright post; the rotating beam moves horizontally relative to the gantry crane beam; the linkage beam rotates relative to the rotating beam; the material adding module and the grinding material reducing module synchronously and horizontally move relative to the linkage beam; a gantry crane beam moves up and down relative to a gantry crane upright post; at least two first upright posts are respectively arranged at the outer sides of two end parts of the workbench, and the workbench can move obliquely relative to the first upright posts. The invention has the advantages of compact structure and the like.

Description

Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts
Technical Field
The invention relates to the field of desktop type laser material increasing/decreasing machining equipment, in particular to a material increasing/decreasing double-station synchronous machining method and device for spiral pipe parts.
Background
With the rapid development of the economic system in China, the usage amount of the revolving body type parts serving as the important foundation for the development of the mechanical industry (from daily life to aviation, aerospace, navigation and national defense industries) is gradually increased year by year. From the perspective of specific processing techniques and methods: the method has the advantages that the machining precision of the thinning material is high, but the energy consumption, the time consumption and the material consumption degree are also high, and the yield is low when the thin-wall part is machined; secondly, the efficiency of material processing is high, the energy consumption is low, the loss of raw materials is low, but the blank preparation process is complex, the design and manufacturing cost of the die is high, and the small-batch customized service requirement of a special structure is difficult to meet; the material increase manufacturing technology can meet a large number of special requirements of part machining, efficient forming of complex structures can be completed, and the problems of machining precision and machining surface quality are still difficult to solve. Therefore, the material increasing/reducing composite manufacturing technology is developed to meet the comprehensive requirements of high efficiency, high precision, low loss, low cost, high flexibility and the like in the forming process of the complex revolving body component.
The existing desktop type material increasing/reducing composite manufacturing equipment is often divided into two independent links by material increasing and material reducing processing. Although the clamping frequency of parts can be reduced, the processing flow can be shortened, and the processing precision and efficiency can be improved, the problem of interference between two processing procedures of material increase and material reduction is avoided to a certain extent. However, this causes the overall size of the equipment to be too large, a higher proportion of the total energy consumption and the total time consumption of the machining is lost in the reciprocating conversion link of the stations, and it is also difficult to realize the precise machining of the inner wall of the component with a large axial size and the surfaces of the inner and outer walls of the complex component with a non-linear change characteristic of the radius of the revolving body.
In the material increasing/reducing composite machining process, the workbench can only realize translation or rotation movement, and the operation is complex when machining the special revolving body parts with variable diameters, and the machining efficiency is low. On the other hand, a large amount of fine chips are generated at the time of cutting or grinding. If the complex transmission system comprising the multi-station composite manufacturing equipment is not subjected to targeted sealing design, a large amount of scraps are easy to adsorb, accumulate and block the meshing parts among transmission parts along with lubricating oil, so that severe abrasion is caused, the transmission and machining precision is reduced, the service life of key precision parts and equipment is shortened, the maintenance cost is increased, and even seizure of a working platform occurs in severe cases.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts.
In order to solve the technical problems, the invention adopts the following technical scheme:
a material increase and decrease double-station synchronous processing device for spiral pipe parts comprises a fixed base, a first upright post, a gantry crane, a workbench, a rotating beam, a linkage beam, a first connecting piece, a material increase module and a grinding material decrease module; the gantry crane comprises a gantry crane beam and a gantry crane upright post, the gantry crane beam is positioned above the workbench, and the gantry crane upright posts are positioned at two ends of the gantry crane beam and fixed on the fixed base; a first driving mechanism is arranged in the gantry crane beam, and the rotating beam horizontally moves relative to the gantry crane beam under the driving of the first driving mechanism; the linkage cross beam is arranged below the rotating cross beam, a second driving mechanism is arranged in the rotating cross beam, and the second driving mechanism is used for driving the linkage cross beam to rotate relative to the rotating cross beam; the material increasing module and the grinding material reducing module are arranged at the lower part of the linkage cross beam, a third driving mechanism is arranged in the linkage cross beam, and the third driving mechanism is used for driving the material increasing module and the grinding material reducing module to synchronously and horizontally move relative to the linkage cross beam; a fifth driving mechanism is arranged in the gantry crane upright post and used for driving the gantry crane beam to move up and down relative to the gantry crane upright post; the outer sides of at least two end parts of the workbench are respectively provided with the first upright post, and the first upright posts are fixed on the fixed base; a fourth driving mechanism is arranged in the first upright post, the fourth driving mechanism is connected with the end part of the workbench through a first connecting piece and is used for driving the end part of the workbench to move up and down relative to the first upright post, and the displacements of the different end parts of the workbench moving up or down are unequal, so that the workbench inclines; and a sixth driving mechanism is arranged in the fixed base and used for driving the gantry crane upright to horizontally move relative to the fixed base, and the horizontal movement direction of the gantry crane upright is vertical to the horizontal movement direction of the material increase module or the grinding material reduction module.
As a further improvement of the above technical solution:
the rotary beam is provided with a rotary cavity penetrating through the upper surface and the lower surface of the rotary beam and a fixed cavity communicated with the rotary cavity, and the bottom of the rotary cavity is horizontally provided with a suspension fixed ring in the circumferential direction;
the second driving mechanism comprises a disc bevel gear, a driving bevel gear, a suspension frame, a rolling bearing and a second driving motor, the disc bevel gear, the driving bevel gear, the suspension frame and the rolling bearing are located in a rotating cavity, the suspension frame is arranged on a suspension fixing ring, the outer wall of the suspension frame is connected with the inner wall of the rotating cavity in a matched mode through the rolling bearing, the disc bevel gear is fixed on the suspension frame and matched with the driving bevel gear, the second driving motor drives the driving bevel gear to rotate to drive the suspension frame to rotate, and the linkage beam is fixed on the lower portion of the suspension frame.
The suspension bracket comprises a suspension supporting part, an upper supporting circular table part and a lower supporting circular table part are respectively arranged on the upper surface and the lower surface of the suspension supporting part, the linkage cross beam is fixed at the bottom of the lower supporting circular table part, the inner hole of the disc bevel gear is sleeved outside the upper supporting circular table part and is fixed, the suspension supporting part is placed on a suspension fixing ring, and the outer wall of the suspension supporting part is matched with the inner wall of the rotary cavity through a rolling bearing.
The first connecting piece comprises a ball pin seat, a ball pin and a connecting rod, one end of the ball pin seat is connected with one end of the workbench, the other end of the ball pin seat is connected and matched with the ball pin, the connecting rod is sleeved outside the ball pin, and the fourth driving mechanism is connected with the connecting rod.
At least two ends of the workbench are provided with extension rods, and the extension rods are connected with the ball pin base.
Fourth drive mechanism includes fourth motor, fourth supporting seat, fourth ball and fourth screw connecting piece, the vertical setting of fourth ball, the fourth motor is used for driving fourth ball rotatory, the fourth supporting seat supports at fourth ball both ends, fourth screw connecting piece cover is established outside fourth ball, fourth screw connecting piece extends to outside the first stand and is connected with first connecting piece from the first stand.
And the fourth screw rod connecting piece is hinged with the connecting rod.
The grinding material reducing module comprises a grinding wheel upright post, a small grinding wheel, a grinding wheel motor, a grinding wheel swing shaft and a grinding wheel swing post, wherein the small grinding wheel is positioned outside the grinding wheel upright post and used for grinding a workpiece, the grinding wheel motor, the grinding wheel swing shaft and the grinding wheel swing post are positioned in the grinding wheel upright post, the grinding wheel motor drives the horizontally arranged grinding wheel swing shaft to rotate so as to drive the small grinding wheel to swing, and the upper end and the lower end of the grinding wheel swing post are respectively connected with the grinding wheel swing shaft and the small grinding wheel.
The grinding material cutting module further comprises two conical gears which are in meshed transmission with each other, one of the conical gears is fixed on the grinding wheel swinging shaft, and the grinding wheel motor drives one of the conical gears to rotate so as to drive the grinding wheel swinging shaft to rotate.
And two ends of the grinding wheel swinging shaft are fixed on the inner side wall of the grinding wheel upright post.
The grinding wheel upright column side wall is provided with a storage opening convenient to maintain and a storage door, and the storage door is used for opening and closing the storage opening.
The vibration material disk piece includes the laser head, send a first to send the raw materials to the laser head below to melt, the laser emission direction perpendicular to workstation upper surface of laser head just is contained angle alpha with the direction of sending a first, satisfies 0 < alpha < 90.
The third driving mechanism comprises a third motor, a third supporting seat, a third ball screw and a coupler, the third ball screws with opposite rotating directions are horizontally arranged and are connected through the coupler, the third motor is used for driving the third ball screw to rotate, the third supporting seat is supported at the end part of the third ball screw, and the two third ball screws are respectively connected with the material adding module and the grinding material reducing module.
As a general inventive concept, the invention further provides a processing method of the material-adding and material-reducing double-station synchronous processing device for the spiral pipe type parts, which comprises the following steps:
placing a workpiece on a rotary workbench, starting an additive module to emit laser to generate a molten pool on the surface of the workpiece, conveying raw materials to the position below the additive module, melting the raw materials in the molten pool under the action of the laser and solidifying the molten pool on the workpiece, starting a grinding and material reducing module to synchronously reduce the material of the side surface of the solidified workpiece, changing the relative positions of the workpiece on the workbench, the additive module and the grinding and material reducing module, moving the additive module upwards after a preset thickness layer is reached, and starting additive processing of the next thickness layer;
changing the relative positions of the workpiece on the workbench, the additive material module and the grinding and material reducing module comprises the following modes:
mode A: opening a first driving mechanism to drive the rotating beam to translate;
mode B: starting a second driving mechanism to drive the linkage beam to rotate;
mode C: starting a third driving mechanism to drive the material increasing module and the material grinding and reducing module to synchronously and horizontally move;
the method D starts a sixth driving mechanism to drive the gantry crane upright post to horizontally move; mode E: starting a fourth driving mechanism to drive the workbench to incline;
the material reducing processing comprises the following steps: rotating the small grinding wheel of the grinding material reduction module until the small grinding wheel is attached to the side face of the workpiece to grind the side face of the workpiece;
the upward movement additive module specifically includes: and opening a fifth driving mechanism to drive the gantry crane beam to move upwards.
Compared with the prior art, the invention has the advantages that:
1. the invention has compact structural layout, safety, reliability, simple and convenient operation and environmental protection; the integral desktop design is adopted, so that the occupied space is very limited, and the carrying and the moving are convenient; the processing method has the performance characteristics of compatibility in processing various materials (such as resin, metal and composite materials thereof) and various processing modes; can realize the high-efficiency near-net forming of various types of revolving body parts with complex structures within the size permission range, and is expected to be popularized and popularized in the application environments of civil life appliances (such as novel environment-friendly degradable organic material containers, tableware, children toys and the like), industrial small-batch and special customized precise part manufacturing and the like.
2. According to the invention, the material increasing module and the material reducing module realize horizontal movement by virtue of the third driving mechanism in the linkage beam, the linkage beam realizes rotary motion by virtue of the second driving mechanism of the rotary beam, the rotary beam realizes horizontal movement by virtue of the first driving mechanism of the gantry crane beam, the inclined motion of the workbench and the vertical motion of the gantry crane beam, and thus, the real-time synchronous processing of material increasing and material reducing of various complex parts can be effectively realized. The synchronous processing can flexibly and efficiently finish high-precision material reduction processing of the inner side surface and the outer side surface of a complex structure, strictly controls the height of the mass center of the whole equipment to improve the stability under the reasonable multi-degree-of-freedom independent control movement matching and transmission arrangement design, basically realizes gapless fusion of two stations, saves a large amount of working hours and energy consumption required by station conversion, further shortens the processing flow and the production period, and highlights the advantages of short flow and near-net forming of the multi-station integrated synchronous composite processing method.
3. The material adding module and the grinding material reducing module are designed by independently detachable modular devices, and can be quickly detached and assembled with the corresponding sleeve. When the material increase module or the grinding material reduction module needs to be maintained or replaced, the operation is very simple and convenient, the milling head can be replaced according to different processing conditions, and the flexibility is high. When the attribute of the processed material has large change, the model of the laser can be adjusted according to the requirement.
4. The invention realizes the environment-friendly design of high-temperature, high-speed and high-risk processing equipment, and the like, and the air-tight protective cover (outer cover) is reasonably arranged to isolate the working environment in the equipment from the external environment, thereby improving the processing quality and the safety of operators.
5. The invention designs a more perfect sealing structure of the transmission system by combining the transmission characteristics of the equipment. The transmission screw rod and the corresponding groove are arranged in a staggered mode, even if abrasive dust enters the groove, transmission of the transmission screw rod is not affected, and the service life of transmission parts is prolonged. On one hand, the abrasive dust is prevented from being accumulated in a transmission system, the transmission system is prevented from being worn, and the service life of the transmission system is prolonged; on the other hand, the equipment transmission and the machining precision are improved, and integrated machining is realized.
Drawings
Fig. 1 is an overall configuration diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of the main body of the external cover of the embodiment 1 of the invention after the parts of the external cover are removed.
Fig. 3 is a schematic structural view (another view) of the main body of the external cover of the embodiment 1 of the invention with the parts removed.
Fig. 4 is a schematic view of a connection structure of a driving mechanism and a rotating beam in a gantry crane beam in embodiment 1 of the invention.
Fig. 5 is a schematic structural view of a drive mechanism in a rotating beam (with a gear protection cover removed) according to embodiment 1 of the present invention.
Fig. 6 is a top view of the rotating beam according to embodiment 1 of the present invention (with parts such as the beam cover removed).
Fig. 7 is a cross-sectional view taken along line a-a of fig. 6 (with the gear guard added).
Fig. 8 is a schematic structural view of a suspension bracket according to embodiment 1 of the present invention.
Fig. 9 is a plan view of a suspension bracket according to embodiment 1 of the present invention.
Fig. 10 is a cross-sectional view taken along line B-B of fig. 9.
Fig. 11 is a schematic structural view of a rotating beam in embodiment 1 of the present invention.
Fig. 12 is a schematic structural view of the rotating beam, the linkage beam, and the material increase and decrease module in embodiment 1 of the present invention.
Fig. 13 is a schematic connection diagram of the material increase and decrease module and the third driving mechanism in the linkage beam in embodiment 1 of the present invention.
Fig. 14 is a schematic structural view of a ground material module according to embodiment 1 of the present invention.
FIG. 15 is a schematic view of the structure of a grinding material cutting module (grinding wheel column removed) in example 1 of the present invention.
Fig. 16 is a schematic structural diagram of an additive module according to embodiment 1 of the present invention.
Fig. 17 is a schematic connection diagram of a gantry crane beam and a fifth driving mechanism according to embodiment 1 of the present invention.
Fig. 18 is a schematic installation diagram of a fifth driving mechanism in a gantry crane column in embodiment 1 of the present invention.
Fig. 19 is a schematic structural diagram of the inner beam of the gantry crane in embodiment 1 of the invention.
Fig. 20 is a schematic view of the mounting structure of the first column and the table.
Fig. 21 is a front view of the installation of the first upright and the table (with parts removed).
Fig. 22 is a plan view of the first column and the table when they are mounted.
Fig. 23 is a sectional view taken along line C-C of fig. 22.
Fig. 24 is a schematic structural view of the table.
Fig. 25 is a partial enlarged view at D in fig. 23.
Fig. 26 is a schematic structural view of the first connecting member.
Fig. 27 is a schematic structural view of the sixth drive mechanism and the second link.
Fig. 28 is a schematic structural diagram of a part which can be processed at one time according to the invention.
The reference numerals in the figures denote:
1. a fixed base; 1001. a strip-shaped hole; 2. a housing; 3. a first upright post; 4. a gantry crane; 41. a gantry crane beam; 411. a separation support plate; 412. a horizontal drive mounting hole; 413. a strip-shaped groove; 42. a gantry crane upright post; 43. a first drive mechanism; 431. a first motor; 432. a first support base; 433. a first horizontal ball screw; 434. a first lead screw connection; 5. a work table; 51. an extension rod; 6. a second drive mechanism; 61. a second drive motor; 62. a disc bevel gear; 63. a driving bevel gear; 64. a suspension bracket; 641. a suspension support; 642. an upper support circular table portion; 643. a lower support circular table portion; 6431. a beam groove; 65. a rolling bearing; 7. an additive module; 71. a laser head; 72. feeding a filament head; 73. laser joint; 74. a material increase slide block; 75. laser upright post; 8. grinding and cutting the material module; 81. a small grinding wheel; 82. a grinding wheel column; 821. a wedge-shaped groove; 84. a column joint; 85. a grinding wheel motor; 86. a grinding wheel swing shaft; 87. a grinding wheel swing column; 88. a second conical gear; 89. a material reducing slide block; 9. a linkage beam; 10. a third drive mechanism; 101. a third drive motor; 102. a third support seat; 103. a third ball screw; 104. a coupling; 11. a fourth drive mechanism; 111. a fourth motor; 112. a fourth supporting seat; 113. a fourth ball screw; 114. a fourth lead screw connector; 13. a first connecting member; 131. a ball pin seat; 132. a ball stud; 133. a connecting rod; 14. a sixth drive mechanism; 141. a sixth motor; 142. a sixth supporting seat; 143. a sixth ball screw; 15. a second connecting member; 151. a vertical member; 152. a horizontal member; 21. a gear protection cover; 23. a wire feeding module; 231. a large wire feeding roller; 232. a large roller support; 26. a material fixing mechanism; 261. a material fixing small roller; 262. a small roller support; 50. a fifth drive mechanism; 501. a fifth drive motor; 502. a Z-direction ball screw; 503. a fifth lead screw connector; 504. a fifth supporting seat; 90. rotating the cross beam; 901. a rotating chamber; 902. a fixed cavity; 903. and hanging a fixed ring.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples. Unless otherwise specified, the instruments or materials employed in the present invention are commercially available.
Example 1:
as shown in fig. 1 to 27, the material-increasing and material-reducing double-station synchronous processing device for spiral pipe type components comprises a fixed base 1, a first upright post 3, a gantry crane 4, a workbench 5, a rotating beam 90, a linkage beam 9, a first connecting piece 13, a material-increasing module 7 and a material-grinding and material-reducing module 8; the gantry crane 4 comprises a gantry crane beam 41 and a gantry crane upright post 42, the gantry crane beam 41 is positioned above the workbench 5, and the gantry crane upright posts 42 are positioned at two ends of the gantry crane beam 41 and fixed on the fixed base 1; a first driving mechanism 43 is arranged in the gantry crane beam 41, and the rotating beam 90 horizontally moves relative to the gantry crane beam 41 under the driving of the first driving mechanism 43; the linkage beam 9 is arranged below the rotating beam 90, a second driving mechanism 6 is arranged in the rotating beam 90, and the second driving mechanism 6 is used for driving the linkage beam 9 to rotate relative to the rotating beam 90; the material increasing module 7 and the grinding material reducing module 8 are arranged at the lower part of the linkage cross beam 9, a third driving mechanism 10 is arranged in the linkage cross beam 9, and the third driving mechanism 10 is used for driving the material increasing module 7 and the grinding material reducing module 8 to synchronously and horizontally move relative to the linkage cross beam 9; a fifth driving mechanism 50 is arranged in the gantry crane upright post 42, and the fifth driving mechanism 50 is used for driving the gantry crane beam 41 to move up and down relative to the gantry crane upright post 42; the outer sides of at least two end parts of the workbench 5 are respectively provided with a first upright post 3, the first upright post 3 is fixed on the fixed base 1, and the workbench 5 and the fixed base 1 are arranged at intervals; a fourth driving mechanism 11 is arranged in the first upright post 3, the fourth driving mechanism 11 is connected with the end part of the workbench 5 through a first connecting piece 13 and is used for driving the end part of the workbench 5 to move up and down relative to the first upright post 3, and the different end parts of the workbench 5 move up and down with unequal displacement, so that the workbench 5 inclines; a sixth driving mechanism 14 is arranged in the fixed base 1, the sixth driving mechanism 14 is used for driving the gantry crane column 42 to horizontally move relative to the fixed base 1, and the horizontal moving direction of the gantry crane column 42 is vertical to the horizontal moving direction of the additive material module 7 or the grinding material reducing module 8.
According to the invention, through the horizontal movement of the rotating beam 90, the rotating circular movement of the linkage beam 9, the tilting movement of the workbench 5, the synchronous horizontal movement of the material adding module 7 and the grinding material reducing module 8, the horizontal movement of the gantry crane upright post 42, and the horizontal movement of the material adding module 7 and the grinding material reducing module 8 only in a short distance on the linkage beam 9 (the two modules can perform synchronous linkage and also can perform respective independent movement, and the relative movement mode is very flexible), the real-time synchronous processing of two material adding and material reducing stations (the two stations keep the distance of a half revolving body rotating period and do not need additional station adjustment) of a complex structural member can be effectively realized. The synchronous processing mode can flexibly and efficiently finish high-precision material reduction processing of the inner side surface and the outer side surface of a complex structural member, strictly controls the height of the mass center of the whole equipment to improve the stability under the reasonable motion matching and transmission arrangement design of independent control of multiple degrees of freedom, basically realizes gapless fusion of two stations, saves a large amount of working hours and energy consumption required by station conversion, further shortens the processing flow and the production period, and highlights the advantages of short flow and near-net forming of the synchronous composite processing method of multi-station integration.
As shown in fig. 1, the device further comprises a housing 2, wherein the housing 2 is fixed on the fixed base 1 and separates the grinding material reduction module 8 and the material increase module 7 of the rotary table 5 from the outside. In this embodiment, unable adjustment base 1 top cover is equipped with dustcoat 2, has seted up on dustcoat 2 and has put the thing mouth, puts and installs the thing door of putting that can close and open the thing mouth on putting the thing mouth. In this embodiment, dustcoat 2 is the translucent cover, is convenient for observe the behavior of core unit, and on the other hand, dustcoat 2 is used for sealed protection core unit, and operational environment and external environment in isolated equipment improve processingquality and operating personnel security.
The outer cover 2 is provided with an air inlet and an air outlet for vacuumizing or introducing protective gas into the outer cover 2. In this embodiment, the air inlet and the air outlet are respectively and oppositely disposed on the sidewall of the housing 2 and respectively disposed near the upper portion and the lower portion of the housing 2. Generally, inert gas or protective gas such as carbon dioxide is heavier than air, an air inlet is arranged at the lower part, an air outlet is arranged at the upper part, slow air inlet is kept during the processing, and the inside of the outer cover 2 is in a negative high-pressure state.
The gantry crane beam 41 comprises a beam housing and a beam cover, and the beam housing is hollow for placing the first driving mechanism 43.
As shown in fig. 4 to 17, the first driving mechanism 43 of the gantry crane beam 41 is adopted to drive the rotating beam 90 to move horizontally, the linkage beam 9 integrates the material increasing module 7 and the grinding material reducing module 8, the linkage beam 9 is rotated by the second driving mechanism 6 to drive the material increasing module 7 and the grinding material reducing module 8 to move rotationally, the material increasing module 7 and the grinding material reducing module 8 are rotated to any position of a workpiece, and the requirements of multi-directional processing of complex parts are met by matching with the synchronous horizontal movement of the material increasing module 7 and the grinding material reducing module 8, so that various complex parts with different forms of curved surfaces can be processed, especially parts with unequal curved surface heights.
As shown in fig. 4, the first driving mechanism 43 includes a first motor 431, a first supporting base 432, a first horizontal ball screw 433, and a first screw connector 434, the first motor 431 is used for driving the first horizontal ball screw 433 to rotate, the first horizontal ball screw 433 is supported in the gantry crane cross beam 41 through the first supporting base 432, and the rotating cross beam 90 is connected with the first horizontal ball screw 433 through the first screw connector 434. In this embodiment, the gantry crane beam 41 is hollow and is provided with a horizontal driving installation hole 412, the horizontal driving installation hole 412 is separated into two parts by a vertically arranged separation support plate 411, as shown in fig. 19, when the first motor 431 is started, the rotating beam 90 is driven by the first horizontal ball screw 433 to move horizontally. The gantry crane beam 41 is provided with a strip-shaped groove 413 at one side close to the material increase module 7 or the grinding material decrease module 8, and the strip-shaped groove 413 is used for facilitating the material increase slide block 74 of the material increase module 7 or the material decrease slide block 89 of the grinding material decrease module 8 to pass through.
As shown in fig. 5 to 11, the rotating beam 90 includes a rotating cavity 901 formed through the upper and lower surfaces of the rotating beam 90 and a fixing cavity 902 communicated with the rotating cavity 901, and a suspension fixing ring 903 is horizontally arranged at the bottom of the rotating cavity 901 along the circumferential direction; the second driving mechanism 6 comprises a disc bevel gear 62, a driving bevel gear 63, a suspension bracket 64 and a rolling bearing 65 which are positioned in a rotating cavity 901, and a second driving motor 61 which is positioned in a fixed cavity 902, the suspension bracket 64 is placed on a suspension fixing ring 903, the outer wall of the suspension bracket 64 is in fit connection with the inner wall of the rotating cavity 901 through the rolling bearing 65, the disc bevel gear 62 is fixed on the suspension bracket 64 and is matched with the driving bevel gear 63, the second driving motor 61 drives the driving bevel gear 63 to rotate to drive the suspension bracket 64 to rotate, and the linkage beam 9 is fixed at the lower part of the suspension bracket 64.
As shown in fig. 8 to 10, the suspension bracket 64 includes a suspension support portion 641, an upper support circular table portion 642 and a lower support circular table portion 643 are respectively provided on the upper and lower surfaces of the suspension support portion 641, the linkage beam 9 is fixed at the bottom of the lower support circular table portion 643, the inner hole of the disc bevel gear 62 is sleeved outside the upper support circular table portion 642 and fixed, the suspension support portion 641 is placed on the suspension fixing ring 903, and the outer wall of the suspension support portion 641 is matched with the inner wall of the rotation cavity 901 through the rolling bearing 65, so that the rotation of the suspension bracket 64 is realized, and the sliding friction is reduced. The lower supporting boss 643 is provided with a beam groove 6431 for placing the fixed linkage beam 9, so that disassembly and maintenance are facilitated.
As shown in fig. 5 to 7, a wire feeding module 23 is further disposed in the rotating beam 90, the wire feeding module 23 includes a large wire feeding roller 231 and a large roller support 232, and the large roller support 232 is located at two ends of the large wire feeding roller 231 and fixed on the web of the disc bevel gear 62. The wire feeding module 23 is used for storing the wire of the processing material and synchronously feeding the wire during work. In this embodiment, the large wire feeding rollers 231 are symmetrically arranged in the rotating beam 90, so that the wire feeding rollers can ensure that the wire is not wound when the disc bevel gear 62 is rotated, and the centrifugal force can be offset.
In this embodiment, a through hole is formed on the suspension bracket 64, and the wire feeding module 23 feeds the wire to the through hole and reaches the additive module 7 for additive processing. The material fixing mechanism 26 is arranged above the through hole, the material fixing mechanism 26 comprises a small roller bracket 262 and two material fixing small rollers 261, and the two material fixing small rollers 261 are supported on the small roller bracket 262 and used for positioning the raw material wires. And a round groove with the size equivalent to that of the wire is arranged in the middle of the material fixing small roller 261 of the material fixing mechanism 26, so that the accuracy is enhanced.
The rotating cavity 901 is located in the right middle of the rotating beam 90 and is in a disc shape, the second driving motor 61 on one side of the rotating beam 90 drives the disc bevel gear 62 in the rotating cavity 901 of the rotating beam 90 to rotate, the suspension bracket 64 is connected with the inner wall of the rotating cavity 901 by the rolling bearing 65, and the material increasing module 7 and the grinding material reducing module 8 below the suspension bracket 64 rotate around the Z axis relative to the rotating beam 90.
As shown in fig. 7 (in this figure, the gear protection cover 21 is moved up to actually position the gear protection cover 21 for clarity), in this embodiment, a gear protection cover 21 is further disposed in the rotation chamber 901, the gear protection cover 21 is disposed between the wire feeding module 23 and the gear portion of the disc bevel gear 62 to separate the wire feeding module 23 from the gear portion of the disc bevel gear 62, and the lower end of the gear protection cover 21 is disposed on the web of the disc bevel gear 62 and the upper end thereof abuts against the cross beam cover to stabilize the disc bevel gear 62.
As shown in fig. 12 and 13, a third driving mechanism 10 for driving the additive material module 7 and the grinding material reducing module 8 to move in the horizontal direction is arranged in the linkage beam 9; the third driving mechanism 10 comprises a third driving motor 101, a third supporting seat 102 and a third ball screw 103, the third driving motor 101 drives the third ball screw 103 to rotate, the third ball screw 103 is supported in the linkage cross beam 9 through the third supporting seat 102, and the upper parts of the material adding module 7 and the grinding material reducing module 8 are respectively connected and matched with the third ball screw 103.
The material increasing module 7 and the material reducing grinding module 8 on the linkage cross beam 9 can move along the linkage cross beam 9, so that the degree of freedom of the working module is greatly widened, and the production flexibility of the whole equipment is improved.
As shown in fig. 13, in the present embodiment, the additive material module 7 and the grinding and material reducing module 8 share the same third driving mechanism 10 of the same linkage beam 9. When the third driving motor 101 is started, the additive material module 7 and the grinding and material reducing module 8 move close to or away from each other, and move towards or towards each other as a whole. Each third driving mechanism 10 includes two third ball screws 103 and a coupling 104 for connecting the two third ball screws 103, the material adding module 7 and the grinding material reducing module 8 are respectively assembled on the two third ball screws 103 with opposite rotation directions, the material adding module 7 and the grinding material reducing module 8 are respectively installed on the two third ball screws 103 through horizontal screw nuts, and the rotation directions of the two horizontal screw nuts are opposite (the rotation directions of the horizontal screw nuts are the same as those of the respective third ball screws 103). The third driving motor 101 drives one of the third ball screws 103 to rotate, and transmits torque to the other third ball screw 103 through the coupling 104. When the third driving motor 101 rotates forward, the two horizontal screw nuts on the third ball screw 103 approach gradually; when the third driving motor 101 rotates reversely, the two horizontal screw nuts of the third ball screw 103 are gradually separated. The linkage beam 9 is connected with a third ball screw 103 through a third driving motor 101 in a transmission manner, and two horizontal screw nuts in reverse fit are controlled to move in opposite directions, so that the linkage effect of the material increase module 7 and the grinding material reduction module 8 is realized.
In other embodiments, two third driving mechanisms 10 are used for driving the additive material module 7 and the grinding material reducing module 8 on the same linkage beam 9, the third ball screws 103 of the two third driving mechanisms 10 are opposite in rotation direction, and the movement of the additive material module 7 or the grinding material reducing module 8 in the horizontal direction is controlled by the third driving motor 101 in the linkage beam 9. Two groups of third driving mechanisms 10 are arranged in one linkage beam 9 and are respectively used for controlling the material increasing module 7 and the material grinding and reducing module 8, and compared with the method that the same third driving mechanism 10 is adopted to simultaneously drive the material increasing module 7 and the material grinding and reducing module 8, the two groups of third driving mechanisms 10 reduce the bearing capacity of each third ball screw 103, the load bearing capacity of the gantry crane upright column 42 is improved, and the positioning accuracy and stability in the working process are enhanced.
As shown in fig. 13 and 17, a material fixing mechanism 26 is disposed above the feeding port of the wire feeding head 72, the material fixing mechanism 26 includes a small roller support 262 and two material fixing small rollers 261, and the two material fixing small rollers 261 are supported on the small roller support 262 for positioning the raw material wires. And a round groove with the size equivalent to that of the wire is arranged in the middle of the material fixing small roller 261 of the material fixing mechanism 26, so that the accuracy is enhanced.
As shown in fig. 16, the additive module 7 includes a laser head 71, a wire feeding head 72, a laser joint 73, an additive slider 74 and a laser upright post 75, the additive slider 74 is connected and matched with the third ball screw 103, the laser joint 73 is connected between the additive slider 74 and the laser upright post 75, and the laser head 71 and the wire feeding head 72 are located below the laser upright post 75. In this embodiment, the material increase slider 74 is provided with a through hole, the inner wall of the through hole is provided with threads, the third ball screw 103 is sleeved with the through hole, and the material increase slider 74 penetrates through the linkage beam 9 from the third ball screw 103 to be connected with the laser joint 73.
As shown in fig. 16, a certain included angle α is formed between the laser emission direction of the laser head 71 and the wire feeding direction of the wire feeding head 72, and the included angle α between the laser emission direction and the wire feeding direction is 45 ° (in other embodiments, α is greater than 0 and less than 90 ° can achieve the same or similar technical effect). The small material fixing roller 261 is arranged on the wire feeding head 72, a circular groove equivalent to wires is formed in the middle of the small material fixing roller 261, accuracy is improved, and wire feeding holes for raw wires to pass through are formed in the upper portion of the wire feeding head 72 below the two small material fixing rollers 261.
As shown in fig. 14 and 15, the grinding material reducing module 8 includes a small grinding wheel 81, a grinding wheel upright 82, an upright joint 84, a grinding wheel swing shaft 86, a grinding wheel swing post 87, two second bevel gears 88 and a material reducing slide block 89 which are meshed with each other for transmission, the material reducing slide block 89 is connected with a third ball screw 103, the upper end of the upright joint 84 is connected with the material reducing slide block 89, the lower end of the upright joint 84 is connected with the grinding wheel upright 82, a grinding wheel motor 85 is coaxial with one of the second bevel gears 88, the other second bevel gear 88 is fixedly connected with the grinding wheel upright 82 through the grinding wheel swing shaft 86 which is transversely arranged, the grinding wheel swing shaft 86 is vertically connected with the grinding wheel swing post 87, and the lower end of the grinding wheel swing post 87 is connected with the small grinding wheel 81, so that the grinding wheel swing shaft 86 is driven to realize the swing of the small grinding wheel 81, thereby enhancing the milling precision of a curved surface to grind and process a workpiece side surface angle. In this embodiment, the material reducing slider 89 is provided with a through hole, the inner wall of the through hole is provided with threads, the third ball screw 103 is sleeved with the through hole, and the material reducing slider 89 penetrates through the linkage beam 9 from the third ball screw 103 to be connected with the column joint 84.
The bottom of the grinding wheel column 82 is provided with a wedge-shaped groove 821, which not only ensures the rotation of the small grinding wheel 81, but also plays a certain sealing role.
The laser upright column 75 and the grinding wheel upright column 82 are in modular design, and are convenient to install, maintain and replace.
As shown in fig. 17 and 18, the apparatus includes a fifth driving mechanism 50, the fifth driving mechanism 50 includes a fifth driving motor 501 installed in the gantry crane column 42, a plurality of Z-directional ball screws 502 and a fifth screw connecting member 503, wherein one Z-directional ball screw 502 is driven by the fifth driving motor 501 to rotate, one end of the fifth screw connecting member 503 is connected and fixed to the gantry crane beam 41, the other end is sleeved with the Z-directional ball screw 502 and driven by the Z-directional ball screw 502 to move in the Z direction, and fifth supporting seats 504 for fixing the Z-directional ball screw 502 in the gantry crane column 42 are disposed at two ends of the Z-directional ball screw 502.
The movement of the gantry crane beam 41 in the Z-axis direction is controlled by a fifth driving motor 501 in the gantry crane column 42. The gantry crane beam 41 drives the material adding module 7 and the grinding material reducing module 8 to move up and down in the Z-axis direction under the fixing and driving action of the fifth screw rod connectors 503 on the two sides. In this embodiment, the fifth driving mechanism 50 is located at the upper half of the gantry crane column 42, and the fifth driving motor 501 is a servo motor and respectively drives two Z-directional ball screws 502. An upright column inner hole is formed in the upper half part of the upright column 42 of the gantry crane, the fifth driving mechanism 50 is located in the upright column inner hole, a front groove for the fifth screw rod connecting piece 503 to pass through is formed in one side, close to the gantry crane cross beam 41, of the upright column 42 of the gantry crane, and the front groove is communicated with the upright column inner hole. The inner bore of the column is divided into two parts by a horizontally disposed partition plate, one part accommodates the fifth driving motor 501, and the other part accommodates other important parts of the fifth driving mechanism 50. In other embodiments, the fifth driving motor 501 is directly connected to the Z-direction ball screw 502 to drive the Z-direction ball screw 502 to rotate.
In this embodiment, the front groove and the Z-direction ball screw 502 are arranged in a staggered manner, so that abrasion chips are prevented from directly entering the front groove and being bonded on the Z-direction ball screw 502 to influence transmission, and the service life of the device is prolonged.
As shown in fig. 20 to 26, the first connecting member 13 includes a ball pin seat 131, a ball pin 132, and a connecting rod 133, one end of the ball pin seat 131 is connected to one end of the worktable 5, the other end of the ball pin seat is connected to the ball pin 132, the connecting rod 133 is sleeved outside the ball pin 132, and the fourth driving mechanism 11 is connected to the connecting rod 133. In this embodiment, the connecting rod 133 is made of an elastic material, can elastically extend in the length direction, and is screwed with the ball stud 132.
As shown in fig. 24, the table 5 is provided with extension bars 51 at least at both ends thereof, and the extension bars 51 are connected to the ball pin base 131. In this embodiment, four first columns 3 are included, each first column 3 is provided with a fourth driving mechanism 11 for driving four ends of the worktable 5, the fourth driving mechanisms 11 independently drive the extending rods 51 of the corresponding worktable 5, and the worktable 5 is inclined at different angles by the movement of different extending rods 51 at different distances in the height direction. In other embodiments, the worktable 5 may be provided with different numbers of the extension rods 51 to achieve different inclination angles according to the complexity of the parts.
As shown in fig. 21, the fourth driving mechanism 11 includes a fourth motor 111, a fourth supporting seat 112, a fourth ball screw 113 and a fourth screw connecting member 114, the fourth ball screw 113 is vertically disposed, the fourth motor 111 is used for driving the fourth ball screw 113 to rotate, the fourth supporting seat 112 is supported at two ends of the fourth ball screw 113, the fourth screw connecting member 114 is sleeved outside the fourth ball screw 113, and the fourth screw connecting member 114 extends from the inside of the first upright 3 to the outside of the first upright 3 and is connected to the first connecting member 13.
The movement of each end of the table 5 in the Z-axis direction is controlled by the fourth ball screw 113 in the first column 3, and the tilt movement of the table 5 is realized by the difference in the movement distance of the different ends in the Z-axis direction. The fourth screw rod connecting piece 114 is fixed and driven to drive each end part of the workbench 5 to move up and down in the Z-axis direction. In this embodiment, the fourth motor 111 is a servo motor and drives the fourth ball screw 113.
The fourth lead screw connector 114 is hinged to the connecting rod 133.
In this embodiment, an inner hole is formed in the first column 3, the fourth driving mechanism 11 is located in the inner hole, a column groove for the fourth screw connecting member 114 to pass through is formed in one side, close to the workbench 5, of the first column 3, the column groove is communicated with the inner hole, the column groove and the fourth ball screw 113 are arranged in a staggered manner, and abrasion is prevented from directly entering the column groove and being bonded on the fourth ball screw 113 to affect transmission, so that the service life of the device is prolonged.
As shown in fig. 27, the bottom of the gantry crane column 42 is connected with a second connecting piece 15, the lower part of the second connecting piece 15 is connected with a sixth driving mechanism 14, and the upper surface of the fixed base 1 is provided with a strip-shaped hole 1001 for the second connecting piece 15 to pass through.
The sixth driving mechanism 14 includes a sixth motor 141, a sixth support base 142, and a sixth ball screw 143, the sixth ball screw 143 is horizontally disposed, the sixth motor 141 is used for driving the sixth ball screw 143 to rotate, the sixth support base 142 is supported at an end of the sixth ball screw 143, a lower portion of the second link 15 is connected to the sixth ball screw 143, the sixth motor 141 drives the sixth ball screw 143 to drive the second link 15 to move along the Y direction, and the sixth ball screw 143 is disposed in a staggered manner with respect to the bar-shaped hole 1001. The second connecting piece 15 comprises a vertical piece 151 and a horizontal piece 152, one end of the vertical piece 151 is connected to the bottom of the gantry crane upright post 42 and penetrates through the strip-shaped hole 1001, the other end of the vertical piece is connected with one end of the horizontal piece 152, and the other end of the horizontal piece 152 is connected with the sixth ball screw 143, so that the transmission system and the strip-shaped hole 1001 are arranged in a staggered mode.
According to the invention, the sixth motor 141 for controlling the transmission of a single shaft (only one sixth ball screw 143 in the embodiment is driven by the motor) is arranged in the fixed base 1, the mass of parts such as the motor is concentrated in the fixed base 1, the gravity center of the whole device is reduced, the motion load of the workbench 5 is reduced, and the efficiency of high efficiency and energy saving is realized while the stability of the device is improved; according to the invention, a relatively perfect sealing structure is designed for the transmission system, the strip-shaped holes 1001 corresponding to the sixth ball screw 143 and the vertical part 151 are arranged in a staggered manner, and when grinding is carried out, abrasive dust falls into the strip-shaped holes 1001 and falls down along with the strip-shaped holes 1001, so that the movement of the sixth ball screw 143 for transmission is not influenced, and the service life of transmission parts is prolonged.
The invention takes the length direction of a gantry crane beam 41 as an X direction, the length direction of a gantry crane column 42 as a Z direction, the direction vertical to the X direction and the Y direction as a Y direction, and the Y direction is the length direction of a strip-shaped hole 1001 and a sixth ball screw 143.
A processing method of a material-increasing and material-reducing double-station synchronous processing device for spiral pipe parts comprises the following steps:
placing a workpiece on a rotary workbench 5, starting an additive module 7 to emit laser to generate a molten pool on the surface of the workpiece, sending raw materials to the position below the additive module 7, melting the raw materials in the molten pool under the action of the laser and solidifying the molten pool on the workpiece, starting a grinding material reduction module 8 to synchronously perform material reduction processing on the side surface of the solidified workpiece, changing the relative positions of the workpiece on the workbench 5, the additive module 7 and the grinding material reduction module 8, moving the additive module 7 upwards after a preset thickness layer is reached, and starting the material increase processing of the next thickness layer;
changing the relative positions of the workpiece on the workbench 5 and the additive material module 7 and the grinding and material reducing module 8 comprises the following modes:
mode A: the first driving mechanism 43 is started to drive the rotating beam 90 to translate;
mode B: the second driving mechanism 6 is started to drive the linkage beam 9 to rotate;
mode C: starting a third driving mechanism 10 to drive the material increasing module 7 and the material reducing grinding module 8 to synchronously move horizontally;
mode D: starting the sixth driving mechanism 14 to drive the gantry crane upright 42 to horizontally move;
mode E: starting a fourth driving mechanism 11 to drive the workbench 5 to incline; the material reducing processing comprises the following steps: rotating the small grinding wheel 81 of the grinding material cutting module 8 until the small grinding wheel is attached to the side surface of the workpiece to grind the side surface of the workpiece;
moving additive module 7 upward specifically includes: and opening the fifth driving mechanism 50 to drive the gantry crane beam 41 to move upwards.
The invention can be used for integrally forming and manufacturing complex curved surface revolving body parts, the revolving center and the pipe diameter are variable, the annular parts, hollow pipe fittings, complex space revolving bodies and the like are processed at one time, particularly spiral pipe parts with unequal curved surface heights, the application range is wide, a typical part figure is shown in figure 28, figure 28(a) is a structural schematic diagram of the parts, figure 28(b) is a top view of the parts, and figure 28(c) is a front view of the parts.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.

Claims (10)

1. The utility model provides an increase and decrease material duplex position synchronous processingequipment of screwed pipe class spare part which characterized in that: the device comprises a fixed base (1), a first upright post (3), a gantry crane (4), a workbench (5), a rotating beam (90), a linkage beam (9), a first connecting piece (13), a material increase module (7) and a grinding material reduction module (8);
the gantry crane (4) comprises a gantry crane beam (41) and a gantry crane upright post (42), the gantry crane beam (41) is positioned above the workbench (5), and the gantry crane upright post (42) is positioned at two ends of the gantry crane beam (41) and fixed on the fixed base (1);
a first driving mechanism (43) is arranged in the gantry crane beam (41), and the rotating beam (90) horizontally moves relative to the gantry crane beam (41) under the driving of the first driving mechanism (43);
the linkage cross beam (9) is arranged below the rotating cross beam (90), a second driving mechanism (6) is arranged in the rotating cross beam (90), and the second driving mechanism (6) is used for driving the linkage cross beam (9) to rotate relative to the rotating cross beam (90);
the material increasing module (7) and the grinding material reducing module (8) are mounted at the lower part of the linkage cross beam (9), a third driving mechanism (10) is arranged in the linkage cross beam (9), and the third driving mechanism (10) is used for driving the material increasing module (7) and the grinding material reducing module (8) to synchronously and horizontally move relative to the linkage cross beam (9);
a fifth driving mechanism (50) is arranged in the gantry crane upright post (42), and the fifth driving mechanism (50) is used for driving the gantry crane beam (41) to move up and down relative to the gantry crane upright post (42);
the outer sides of at least two end parts of the workbench (5) are respectively provided with the first upright posts (3), the first upright posts (3) are fixed on the fixed base (1), the first upright posts (3) are internally provided with a fourth driving mechanism (11), the fourth driving mechanism (11) is connected with the end parts of the workbench (5) through a first connecting piece (13) and is used for driving the end parts of the workbench (5) to move up and down relative to the first upright posts (3), and the displacement of the different end parts of the workbench (5) moving up or down is unequal, so that the workbench (5) is inclined;
and a sixth driving mechanism (14) is arranged in the fixed base (1), the sixth driving mechanism (14) is used for driving a gantry crane upright post (42) to horizontally move relative to the fixed base (1), and the horizontal moving direction of the gantry crane upright post (42) is vertical to the horizontal moving direction of the material adding module (7) or the grinding material reducing module (8).
2. The material-increasing and material-reducing double-station synchronous processing device according to claim 1, characterized in that: the rotating beam (90) is provided with a rotating cavity (901) penetrating through the upper surface and the lower surface of the rotating beam (90) and a fixed cavity (902) communicated with the rotating cavity (901), and the bottom of the rotating cavity (901) is horizontally provided with a suspension fixed ring (903) in the circumferential direction;
the second driving mechanism (6) comprises a disc bevel gear (62), a driving bevel gear (63), a suspension frame (64), a rolling bearing (65) and a second driving motor (61), wherein the disc bevel gear (62), the driving bevel gear (63), the suspension frame (64) and the rolling bearing (65) are positioned in a rotating cavity (901), the second driving motor (61) is positioned in a fixed cavity (902), the suspension frame (64) is placed on a suspension fixing ring (903), the outer wall of the suspension frame (64) is connected with the inner wall of the rotating cavity (901) in a matched mode through the rolling bearing (65), the disc bevel gear (62) is fixed on the suspension frame (64) and matched with the driving bevel gear (63), the second driving motor (61) drives the driving bevel gear (63) to rotate to drive the suspension frame (64) to rotate, and the linkage beam (9) is fixed to the lower portion of the suspension frame (64).
3. The material-increasing and material-reducing double-station synchronous processing device according to claim 2, characterized in that: the suspension frame (64) comprises a suspension support portion (641), an upper support circular table portion (642) and a lower support circular table portion (643) are respectively arranged on the upper surface and the lower surface of the suspension support portion (641), the linkage cross beam (9) is fixed to the bottom of the lower support circular table portion (643), an inner hole of the disc bevel gear (62) is sleeved outside the upper support circular table portion (642) and fixed, the suspension support portion (641) is placed on a suspension fixing ring (903), and the outer wall of the suspension support portion (641) is matched with the inner wall of the rotating cavity (901) through a rolling bearing (65).
4. The material-increasing and material-reducing double-station synchronous processing device according to claim 1, characterized in that: first connecting piece (13) include ball key seat (131), bulb round pin (132), connecting rod (133), ball key seat (131) one end and workstation (5) an end connection, the other end is connected the cooperation with bulb round pin (132), outside bulb round pin (132) was located in connecting rod (133) cover, fourth actuating mechanism (11) are connected with connecting rod (133).
5. The material-increasing and material-reducing double-station synchronous processing device according to claim 4, wherein: at least two ends of the workbench (5) are provided with extension rods (51), and the extension rods (51) are connected with the ball pin seat (131).
6. The material-increasing and material-reducing double-station synchronous processing device according to claim 4, wherein: fourth actuating mechanism (11) includes fourth motor (111), fourth supporting seat (112), fourth ball (113) and fourth screw connecting piece (114), fourth ball (113) vertical setting, fourth motor (111) are used for driving fourth ball (113) rotatory, fourth supporting seat (112) support at fourth ball (113) both ends, fourth screw connecting piece (114) cover is established outside fourth ball (113), fourth screw connecting piece (114) extend to outside first stand (3) and are connected with first connecting piece (13) in first stand (3).
7. The material-increasing and material-reducing double-station synchronous processing device according to claim 6, wherein: the fourth screw rod connecting piece (114) is hinged with the connecting rod (133).
8. The material-increasing and material-reducing double-station synchronous processing device according to claim 1, characterized in that: the grinding material reducing module (8) comprises a grinding wheel upright post (82), a small grinding wheel (81) which is located outside the grinding wheel upright post (82) and used for grinding a workpiece, a grinding wheel motor (85) which is located inside the grinding wheel upright post (82), a grinding wheel swing shaft (86) and a grinding wheel swing post (87), wherein the grinding wheel motor (85) drives the grinding wheel swing shaft (86) horizontally arranged to rotate so as to drive the small grinding wheel (81) to swing, and the upper end and the lower end of the grinding wheel swing post (87) are respectively connected with the grinding wheel swing shaft (86) and the small grinding wheel (81).
9. The material-increasing and material-reducing double-station synchronous processing device according to claim 1, characterized in that: the vibration material disk module (7) includes laser head (71), send a head (72) to send raw materials to laser head (71) below and melt, the laser emission direction perpendicular to workstation (5) upper surface of laser head (71) just is contained angle alpha with the direction of sending a silk of sending a head (72), satisfies 0 < alpha < 90.
10. A machining method of the material adding and reducing double-station synchronous machining device for the spiral pipe type parts according to any one of claims 1 to 9, wherein the machining method comprises the following steps: the method comprises the following steps:
placing a workpiece on a rotary workbench (5), starting an additive module (7) to emit laser to generate a molten pool on the surface of the workpiece, sending raw materials to the lower part of the additive module (7), melting the raw materials at the molten pool under the action of the laser and solidifying the molten materials on the workpiece, starting a grinding and material reducing module (8) to synchronously reduce the side surface of the solidified workpiece, changing the relative positions of the workpiece on the workbench (5), the additive module (7) and the grinding and material reducing module (8), moving the additive module (7) upwards after a preset thickness layer is reached, and starting additive processing of the next thickness layer;
the relative positions of the workpiece on the workbench (5) and the additive module (7) and the grinding material reducing module (8) are changed in the following modes:
mode A: a first driving mechanism (43) is started to drive the rotating beam (90) to translate;
mode B: the second driving mechanism (6) is started to drive the linkage beam (9) to rotate;
mode C: starting a third driving mechanism (10) to drive the material increasing module (7) and the material grinding and reducing module (8) to synchronously and horizontally move;
mode D: starting a sixth driving mechanism (14) to drive a gantry crane upright post (42) to horizontally move;
mode E: a fourth driving mechanism (11) is started to drive the workbench (5) to incline;
the material reducing processing comprises the following steps: rotating a small grinding wheel (81) of the grinding material cutting module (8) until the small grinding wheel is attached to the side face of the workpiece to grind the side face of the workpiece;
the upward-moving additive module (7) specifically comprises: and opening a fifth driving mechanism (50) to drive the gantry crane beam (41) to move upwards.
CN202110745023.5A 2021-06-30 2021-06-30 Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts Withdrawn CN114433999A (en)

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CN202110745023.5A CN114433999A (en) 2021-06-30 2021-06-30 Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts

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Application Number Priority Date Filing Date Title
CN202110745023.5A CN114433999A (en) 2021-06-30 2021-06-30 Material-increasing and material-reducing double-station synchronous machining method and device for spiral pipe parts

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4302911A1 (en) * 2022-07-08 2024-01-10 Ge Avio S.r.l. An apparatus for applying a compressive load

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4302911A1 (en) * 2022-07-08 2024-01-10 Ge Avio S.r.l. An apparatus for applying a compressive load

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Application publication date: 20220506