CN114406811A - Tool grinding machine and tool grinding method - Google Patents

Tool grinding machine and tool grinding method Download PDF

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Publication number
CN114406811A
CN114406811A CN202111667655.0A CN202111667655A CN114406811A CN 114406811 A CN114406811 A CN 114406811A CN 202111667655 A CN202111667655 A CN 202111667655A CN 114406811 A CN114406811 A CN 114406811A
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CN
China
Prior art keywords
cutter
grinding
assembly
adjusting
mounting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111667655.0A
Other languages
Chinese (zh)
Inventor
鲁艳军
梁和平
栗森林
苗育茁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Yuhe Diamond Tools Co ltd
Shenzhen University
Original Assignee
Shenzhen Yuhe Diamond Tools Co ltd
Shenzhen University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Yuhe Diamond Tools Co ltd, Shenzhen University filed Critical Shenzhen Yuhe Diamond Tools Co ltd
Priority to CN202111667655.0A priority Critical patent/CN114406811A/en
Publication of CN114406811A publication Critical patent/CN114406811A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B3/00Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B24B1/04Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation

Abstract

The invention relates to the technical field of grinding equipment, and discloses a cutter grinding machine and a cutter grinding method, wherein the cutter grinding machine comprises: a work table; the workpiece mounting mechanism comprises a workpiece adjusting seat arranged on the workbench and a mounting assembly arranged on the workpiece adjusting seat, the mounting assembly is used for fixing the workpiece, and the workpiece adjusting seat is used for adjusting the position of the mounting assembly and can drive the mounting assembly and the workpiece to horizontally rotate; grinding mechanism, adjust support, supersound rotating assembly and bistrique including locating on the mesa and with the mill that the seat interval set up is adjusted to the work piece, supersound rotating assembly is including locating motor on the mill adjusts the support and connecting in the supersound rotation axis of motor, and the bistrique is connected in the supersound rotation axis, and the mill is adjusted the support and is used for adjusting the position of bistrique so that the bistrique polishes the cutter. The cutter grinding machine can flexibly adjust the position relation between the grinding head and the cutter, and different parts of the cutter are ground by the ultrasonic auxiliary grinding head, so that the processing and the fine grinding of all parts of the cutter are realized, and the efficiency is improved.

Description

Tool grinding machine and tool grinding method
Technical Field
The invention relates to the technical field of grinding equipment, in particular to a cutter grinding machine and a cutter grinding method.
Background
Grinding machines are machine tools for grinding surfaces of workpieces by using grinding tools, most of which use grinding wheels rotating at high speed for grinding, and few of which use oilstones, abrasive belts and other grinding tools and free abrasives for processing, such as superfinishing machines, belt grinders, grinders and polishers. In which the tool often requires rounding during machining, the R-tool lapping machine is a machine tool device often used in machining.
At present, when a traditional grinding machine is used for machining the inner and outer R angles of a cutter, the grinding machining still needs to be carried out manually in a visual inspection mode, so that the positioning and machining of the inner and outer R angles of the cutter are inaccurate, the requirements of machining and fine grinding of the inner and outer R angles of the cutter are difficult to meet simultaneously, the position adjustment operation of the cutter is complex, and the quality of products is unstable when precision cutters are machined in batches.
Disclosure of Invention
In view of this, the invention provides a cutter grinding machine and a cutter grinding method, so as to solve the technical problems that the machining and the fine grinding of the inner and outer R angles of a cutter are difficult to meet simultaneously and the automation degree is low in the prior art.
An embodiment of the first aspect of the invention provides a tool grinder for grinding tools, comprising:
a table comprising a table top;
the workpiece mounting mechanism comprises a workpiece adjusting seat arranged on the table board and a mounting component arranged on the workpiece adjusting seat, the mounting component is used for fixing the cutter, and the workpiece adjusting seat is used for adjusting the position of the mounting component and driving the mounting component and the cutter to horizontally rotate;
grinding mechanism, including locating on the mesa and with the mill that seat interval set up is adjusted to the work piece adjusts support, supersound rotating assembly, and bistrique, supersound rotating assembly is including locating motor on the mill is adjusted the support with connect in the supersound rotation axis of motor, the bistrique connect in the supersound rotation axis, the mill is adjusted the support and is used for adjusting the position of bistrique so that the bistrique is polished the cutter.
In an embodiment, the workpiece adjusting seat comprises a sliding table assembly arranged on the table top and a rotating assembly arranged on the sliding table assembly, the mounting assembly is arranged on the rotating assembly, the sliding table assembly is used for driving the rotating assembly and the mounting assembly to move along a first direction and a second direction perpendicular to the first direction, the first direction and the second direction are both parallel to the table top, and the rotating assembly is used for driving the mounting assembly to rotate horizontally.
In one embodiment, the sliding table assembly comprises a first linear sliding table, a second linear sliding table and a third linear sliding table which are connected in sequence;
the first linear sliding table comprises a first base fixedly connected to the table top and a first platform connected to the first base in a sliding mode along the first direction;
the second linear sliding table comprises a second base fixedly connected to the first platform and a second platform connected to the second base in a sliding mode along the second direction;
the third linear sliding table comprises a third base fixedly connected to the second platform and a third platform connected to the third base in a sliding manner along the first direction, and the third linear sliding table is a precise fine adjustment sliding table;
the rotating assembly comprises a fixing piece arranged on the third platform and a rotating piece rotatably connected to the fixing piece, and the mounting assembly is arranged on the rotating piece.
In one embodiment, the mounting assembly comprises a first cross sliding table and a mounting piece arranged on the first cross sliding table, and the first cross sliding table is arranged on the rotating assembly and used for finely adjusting the position of the mounting piece in a horizontal plane; the installed part include fixed connection in the fixed part of first cross slip table with connect perpendicularly in the installation department of fixed part, seted up on the installation department and followed the recess that the first direction extends, the cutter through with the anchor clamps of recess looks adaptation connect in the fixed part.
In one embodiment, the tool grinder further comprises:
the visual detection mechanism comprises a camera adjusting bracket arranged on the third platform, a camera arranged on the camera adjusting bracket and a display electrically connected with the camera, the camera is used for collecting the image of the cutter, and the display is used for receiving and displaying the image of the cutter;
the control mechanism is arranged on the table board, the camera, the display and the motor are electrically connected to the control mechanism, and the control mechanism is used for analyzing the image and adjusting the feeding amount of the sliding table assembly.
In one embodiment, the camera adjustment bracket comprises:
the second cross-shaped sliding table is arranged on the second platform;
the supporting piece is arranged on the second crossed sliding table in the vertical direction and can move in the first direction and the second direction under the driving of the second crossed sliding table;
the fourth straight line slip table, include the fourth base and follow vertical direction sliding connection in the fourth platform of fourth base, the fourth base pass through the regulating part connect in support piece, the camera is located on the fourth platform.
In an embodiment, the visual inspection mechanism further comprises an illuminating piece, and the illuminating piece is connected to the second cross sliding table through a bendable fixing piece.
In one embodiment, the mill adjustment bracket includes a vertical adjustment member disposed on the table top and a slide member slidably connected to the vertical adjustment member in a vertical direction, and the motor is fixedly connected to the slide member.
In one embodiment, the grinding mechanism further comprises a tilt angle adjusting member, the grinding head is arranged at the end of the ultrasonic rotating shaft facing the mounting assembly along the second direction, and the tilt angle adjusting member is arranged on the ultrasonic rotating shaft and is used for adjusting the tilt angle between the grinding head and a vertical plane corresponding to the first direction;
the ultrasonic rotating assembly further comprises an ultrasonic generator which is arranged on the mill adjusting bracket and connected to the ultrasonic rotating shaft, and the ultrasonic vibration on the ultrasonic rotating shaft comprises at least one of longitudinal ultrasonic vibration, torsional ultrasonic vibration and transverse ultrasonic vibration.
The installation of cutter and the grinding to the cutter are realized to above-mentioned cutter grinding machine accessible mounting assembly and bistrique on locating the workstation, because the mounting assembly can realize the adjustment and the horizontal rotation of position under the drive of work piece regulation seat, the mobility of fixing the cutter on the mounting assembly has been promoted promptly, then the position of bistrique is adjusted to the accessible mill regulation support, thereby adjust the position relation between bistrique and the cutter in a flexible way, in order to utilize the bistrique to polish different positions on the cutter, thereby realize processing and the correct grinding of different positions of cutter. Secondly, because the bistrique is located on the supersound rotation axis, can further improve the operating mass and the work efficiency of bistrique, and conveniently get rid of the abrasive dust. In addition, need not artifical manual regulation cutter position among the grinding process, degree of automation is high, has promoted the stability of cutter work piece quality among the batch machining process, has effectively solved among the prior art and has been difficult to satisfy the processing and the accurate grinding of the inside and outside R angle of cutter, technical problem that degree of automation is low simultaneously.
Embodiments of the second aspect of the present invention further provide a tool grinding method, which employs the tool grinding method according to any one of the embodiments of the first aspect, including:
fixing the cutter on the mounting assembly;
adjusting the position of the mounting assembly through a workpiece adjusting seat, adjusting the position of a grinding head through a grinding machine adjusting support, enabling the grinding head to correspond to a first grinding point position of the cutter, and driving the grinding head to rotate to grind the first grinding point position;
the mounting assembly and the cutter are driven to rotate horizontally through the workpiece adjusting seat, so that the grinding head corresponds to a second grinding point position of the cutter, and the grinding head is driven to rotate so as to grind the second grinding point position.
The cutter grinding method can realize the installation of the cutter and the grinding of the cutter through the installation component and the grinding head which are arranged on the workbench, the installation component can realize the position adjustment and the horizontal rotation, namely, the mobility of the cutter fixed on the installation component is improved, then the position of the grinding head can be adjusted through the grinding machine adjusting support, so that the position relation between the grinding head and the cutter can be flexibly adjusted, different positions on the cutter are ground through the grinding head, and the processing and the fine grinding of different positions of the cutter are realized. Secondly, because the bistrique is located on the supersound rotation axis, can further improve the operating mass and the work efficiency of bistrique, and conveniently get rid of the abrasive dust. In addition, the position of the cutter does not need to be manually adjusted in the grinding process, the automation degree is high, and the stability of the quality of the cutter workpiece in the batch processing process is improved.
Drawings
For a brief introduction of the figures to be used, it is clear that the figures in the following description are only some embodiments of the application, from which other figures can be derived by a person skilled in the art without inventive exercise.
Fig. 1 is a schematic perspective view of a tool grinder according to an embodiment of the present invention;
FIG. 2 is a perspective view of the workpiece mounting mechanism, the grinding mechanism, and the vision inspection mechanism of the tool grinder shown in FIG. 1;
FIG. 3 is a schematic perspective view of the workpiece mounting mechanism, the grinding mechanism, and the vision inspection mechanism shown in FIG. 2 from another angle;
FIG. 4 is a perspective view of a grinding mechanism in the tool grinder of FIG. 1;
fig. 5 is a flowchart of a tool grinding method according to an embodiment of the present invention.
The designations in the figures mean:
100. a cutter grinder;
10. a work table; 11. a table top;
20. a workpiece mounting mechanism; 21. a workpiece adjusting seat; 211. a sliding table assembly; 212. a rotating assembly; 2121. a fixing member; 2122. a rotating member; 213. a first linear sliding table; 2131. a first base; 2132. a first platform; 214. a second linear sliding table; 2141. a second base; 2142. a second platform; 215. a third linear sliding table; 2151. a third base; 2152. a third platform; 22. mounting the component; 221. a first cross slide table; 222. a mounting member; 23. a protective shell;
30. a grinding mechanism; 31. a mill adjusting bracket; 311. a vertical adjustment member; 312. a slider; 32. grinding heads;
40. a visual detection mechanism; 41. a camera adjusting bracket; 411. a second cross sliding table; 412. a support member; 413. a fourth linear sliding table; 42. a camera; 43. a display; 44. a connecting member; 45. connecting blocks; 46. an illuminating member; 47. shaping a profile;
50. and a control mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings, which are examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present application, it is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings, which is for convenience and simplicity of description, and does not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, is not to be considered as limiting.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
To illustrate the technical solution of the present invention, the following description is made with reference to the specific drawings and examples.
Embodiments of the first aspect of the present application provide a tool grinder, which can be used to machine and finish different portions of a tool workpiece, and particularly can precisely grind inner and outer R angles of a tool, so as to meet the machining requirements of the tool workpiece.
Referring to fig. 1 to 4, an embodiment of the present application provides a tool grinder 100 for grinding tools, the tool grinder 100 includes a table 10, a workpiece mounting mechanism 20, and a grinding mechanism 30, the table 10 includes a table 11, the workpiece mounting mechanism 20 is used for mounting tools, and the grinding mechanism 30 is used for grinding tools.
The workpiece mounting mechanism 20 comprises a workpiece adjusting seat 21 arranged on the table top 11 and a mounting component 22 arranged on the workpiece adjusting seat 21, wherein the mounting component 22 is used for fixing a tool, and the workpiece adjusting seat 21 is used for adjusting the position of the mounting component 22 and driving the mounting component 22 and the workpiece to rotate horizontally. That is, the cooperation between the workpiece adjusting seat 21 and the mounting assembly 22 can adjust the spatial position of the tool and the rotation action in the horizontal plane, thereby facilitating the subsequent grinding of any part on the tool.
The grinding mechanism 30 includes a mill adjusting bracket 31, an ultrasonic rotating component (not shown), and a grinding head 32, which are disposed on the table 11 and spaced from the workpiece adjusting seat 21, the ultrasonic rotating component includes a motor disposed on the mill adjusting bracket 31 and an ultrasonic rotating shaft connected to the motor, that is, the ultrasonic rotating shaft is connected to a rotating shaft of the motor, and the grinding head 32 is connected to the ultrasonic rotating shaft. The grinder adjusting bracket 31 is used to adjust the position of the grinding head 32 so that the grinding head 32 grinds the tool. The grinding head 32 can also realize flexibility of position movement in space and accuracy of position adjustment under the adjustment of the grinding machine adjusting bracket 31. Optionally, grinding head 32 is a grinding wheel disposed in a vertical orientation to accommodate finish grinding of a metal workpiece. It will be appreciated that the ultrasonic rotary assembly further comprises an ultrasonic generator coupled to the ultrasonic rotary shaft, and that an ultrasonic mechanical oscillation is generated by the ultrasonic generator and transmitted to the grinding head 32 through the ultrasonic rotary shaft to assist in the rotation of the grinding head 32 and in the grinding of the cutting tool.
In this embodiment, the workpiece mounting mechanism 20 further includes a protective shell 23 covering the workpiece adjusting seat 21, the protective shell 23 is used for accommodating the workpiece adjusting seat 21, and can perform dual functions of protection and visual alignment, and the protective shell 23 is provided with an avoiding hole for avoiding the mounting assembly 22, so that the mounting assembly 22 is exposed, and the tool can be conveniently dismounted and polished. It is understood that in other embodiments of the present application, the protective shell 23 may be omitted, and is not limited herein.
The tool grinder 100 can mount and grind a tool through the mounting assembly 22 and the grinding head 32 arranged on the worktable 10, and since the mounting assembly 22 can realize position adjustment and horizontal rotation under the driving of the workpiece adjusting seat 21, that is, the mobility of the tool fixed on the mounting assembly 22 is improved, and then the position of the grinding head 32 can be adjusted through the grinder adjusting bracket 31, the positional relationship between the grinding head 32 and the tool can be flexibly adjusted, so that different parts on the tool can be ground through the grinding head 32, and thus, the machining and fine grinding of different parts of the tool can be realized. Secondly, because bistrique 32 locates on the supersound rotation axis, the different positions of accessible supersound auxiliary grinding head 32 grinding cutter further improve the operating mass and the work efficiency of bistrique 32, and conveniently get rid of the abrasive dust. In addition, need not artifical manual regulation cutter position among the grinding process, degree of automation is high, has promoted the stability of cutter work piece quality among the batch machining process, has effectively solved among the prior art and has been difficult to satisfy the processing and the accurate grinding of the inside and outside R angle of cutter, technical problem that degree of automation is low simultaneously.
Referring to fig. 1 to fig. 3, in an embodiment of the present application, the workpiece adjusting seat 21 includes a sliding table assembly 211 disposed on the table 11 and a rotating assembly 212 disposed on the sliding table assembly 211, the mounting assembly 22 is disposed on the rotating assembly 212, the sliding table assembly 211 is configured to drive the rotating assembly 212 and the mounting assembly 22 to move along a first direction (in this embodiment, an X direction) and a second direction (in this embodiment, a Y direction) perpendicular to the first direction, the first direction and the second direction are both parallel to the table 11, and the rotating assembly 212 is configured to drive the mounting assembly 22 to rotate horizontally. In this way, the sliding table assembly 211 can drive the rotating assembly 212 and the mounting assembly 22 to move to any position of the plane, and the flexibility is strong; in addition, the rotating assembly 212 can drive the mounting assembly 22 to rotate horizontally, and any part of the tool on the mounting assembly 22 can be rotated to the position corresponding to the grinding head 32, and subsequent grinding is carried out, so that the adjustment is convenient.
Specifically, referring to fig. 2 and 3, the sliding table assembly 211 includes a first linear sliding table 213, a second linear sliding table 214, and a third linear sliding table 215 connected in sequence, for respectively controlling the rotation assembly 212 and the mounting assembly 22 to move along different directions in a horizontal plane, so as to implement simple combination of coarse adjustment and fine adjustment.
The first linear sliding table 213 includes a first base 2131 fixedly connected to the table 11 and a first platform 2132 slidably connected to the first base 2131 along a first direction; the second linear sliding table 214 includes a second base 2141 fixedly connected to the first platform 2132 and a second platform 2142 slidably connected to the second base 2141 along the second direction; the third linear sliding table 215 comprises a third base 2151 fixedly connected to the second platform 2142 and a third platform 2152 slidably connected to the third base 2151 along the first direction, and the third linear sliding table 215 is a fine tuning sliding table; the rotating assembly 212 includes a fixing member 2121 provided on the third platform 2152 and a rotating member 2122 rotatably coupled to the fixing member 2121, and the mounting assembly 22 is provided on the rotating member 2122. In this way, the position of the fixture 2121 on the third platform 2152 in the horizontal plane can be flexibly adjusted, and the rotation of the rotary member 2122 relative to the fixture 2121 is driven to rotate, thereby realizing the rotation and position change of any part of the tool on the rotary member 2122 in the plane.
It is understood that the first base 2131 is fixedly attached to the table 10 and the first platform 2132 is slidably attached to the first base 2131 along a first direction. For example, one of the first base 2131 and the first platform 2132 is provided with a sliding groove, and the other is provided with a protrusion adapted to the sliding groove; alternatively, the first base 2131 is provided with a driving member such as a screw module and a cylinder, and the first platform 2132 can be connected to the driving member and then move back and forth in the first direction, which is not limited herein.
In addition, the structures of the second and third linear sliding tables 214 and 215 are similar to those of the first linear sliding table 213, except that: the second platform 2142 in the second linear sliding table 214 moves in the second direction; the third platform 2152 in the third linear sliding table 215 still moves along the first direction, but the third linear sliding table 215 is a precision fine adjustment sliding table, the minimum feeding amount of the third linear sliding table can reach 0.5 μm, the precision is high, the precision of the position movement of the tool and the precision of subsequent grinding can be ensured by precision adjustment of the third linear sliding table 215, and then the cutting edge and the back tool face with the roughness less than 0.1 can be machined.
In this embodiment, the rotation assembly 212 further includes a driving motor on the third platform 2152 for driving the rotation member 2122 to rotate in a horizontal plane.
Further, referring to fig. 2 and fig. 3, the mounting assembly 22 includes a first cross sliding table 221 and a mounting member 222 disposed on the first cross sliding table 221, wherein the first cross sliding table 221 is disposed on the rotating assembly 212 and is used for fine-tuning the position of the mounting member 222 in the horizontal plane; the mounting member 222 includes a fixing portion fixedly connected to the first cross sliding table 221 and a mounting portion vertically connected to the fixing portion, a groove extending in the first direction is formed in the mounting portion, and the cutter is connected to the fixing portion through a clamp adapted to the groove. Thus, the position of the mounting part 222 in the horizontal plane can be further adjusted by using the first cross sliding table 221, so that the position of a cutter can be prevented from being directly moved, the grinding is more flexible, and the precision is higher; secondly, after the cutter is arranged on the clamp, the cutter can be detachably arranged through the sliding connection of the clamp and the groove on the mounting part, and the disassembly and the assembly are simple; in addition, still can be through changing the cutter in order compatible different models of different anchor clamps, the practicality is strong.
The first cross sliding table 221 includes a platform moving in the first direction and the second direction, respectively, for fine adjustment of the position of the mounting member 222 in the horizontal plane, and further fine adjustment, so that the polishing is more flexible, but not limited thereto.
It is understood that in other embodiments of the present application, the first cross slide 221 may be omitted, and the mounting member 222 may be directly disposed on the rotating assembly 212, and may also be capable of moving and rotating at any position in the horizontal plane, which is not limited herein.
It will be appreciated that the workpiece adjustment mount 21 described above combines coarse and fine adjustment to adjust the position of the tool in the horizontal plane, but does not adjust the movement of the tool in the vertical plane, i.e. does not adjust the height of the tool. It is understood that in other embodiments of the present application, the mounting assembly 22 may be additionally provided with a height adjusting member, such as a sliding table sliding in the vertical direction, and the first cross sliding table 221 and the mounting member 222 are provided on the height adjusting member, so as to achieve the position adjustment of the tool in the vertical direction, but not limited thereto.
Referring to fig. 1-3, in one embodiment of the present application, the tool grinder 100 further includes a visual inspection mechanism 40 and a control mechanism 50.
The visual inspection mechanism 40 includes a camera adjustment bracket 41 disposed on the third platform 2152, a camera 42 disposed on the camera adjustment bracket 41, and a display 43 electrically connected to the camera 42, wherein the camera 42 is used for capturing an image of the tool, and the display 43 is used for receiving and displaying the image of the tool.
The control mechanism 50 is disposed on the table 11, the camera 42, the display 43 and the motor are electrically connected to the control mechanism 50, and the control mechanism 50 is configured to analyze the image and adjust the feeding amount of the sliding table assembly 211. So, the department of polishing of accessible camera 42 to the cutter carries out the collection of image to enlarge the demonstration via display 43, with the effect of polishing that the staff can conveniently observe the department of polishing of cutter in good time conveniently, and in time adjust according to the effect of polishing, improve the precision of polishing.
The camera 42 is a ccd (charge Coupled device) camera. It is understood that in other embodiments of the present application, the camera 42 may also be a cmos (complementary Metal Oxide semiconductor) camera, and is not limited herein.
Further, referring to fig. 2 and 3, in an embodiment of the present application, the camera adjustment bracket 41 includes a second horizontal sliding table 411, a supporting member 412 and a fourth horizontal sliding table 413 disposed on the third platform 2152.
The supporting member 412 is disposed on the second cross sliding table 411 in the vertical direction, and can be driven by the second cross sliding table 411 to move in the first direction and the second direction.
Fourth straight line slip table 413 includes the fourth base and follows vertical direction sliding connection in the fourth platform of fourth base, and the fourth base passes through the regulating part to be connected in support piece 412, and camera 42 locates on the fourth platform. Thus, the position of the camera 42 in the horizontal plane can be further precisely adjusted through the second cross sliding table 411, and the height of the camera 42 can be precisely adjusted through the fourth linear sliding table 413, so that the camera 42 can shoot the grinding position of the cutter conveniently.
Referring to fig. 3, a connecting member 44 is convexly disposed on the third platform 2152, the connecting member 44 includes a connecting plate vertically connected to the third platform 2152, and a connecting surface fixedly connected to the connecting plate and parallel to the horizontal plane, and the second horizontal sliding table 411 is disposed on the connecting surface. On the one hand, the position of the camera 42 can be raised; on the other hand, the third platform 2152 occupied by the structure and arrangement mode of the connecting piece 44 is small, the third platform 2152 with a large plane area does not need to be specially used, the distance between the cutter and the grinding head 32 is saved, and the adjustment is convenient.
Referring to fig. 3, a connecting block 45 is convexly disposed on the second cross sliding table 411, and the supporting member 412 is vertically connected to a side of the connecting block 45 facing the cutting tool. The fourth base is sleeved on the supporting member 412, the adjusting member is a screw penetrating through the supporting member 412 and abutting against the supporting member 412, and the fourth base is moved along the supporting member 412 in the vertical direction by controlling the distance between the adjusting member and the supporting member 412. The fourth base is provided with a groove, the fourth platform is provided with a convex column matched with the groove, and the fourth platform and the camera 42 can move in the vertical direction through the matching of the convex column and the groove.
It is understood that, in other embodiments of the present application, the adjusting member may also be a telescopic rod disposed between one end of the fourth base and the supporting member 412, and the position of the fourth base in the vertical direction is controlled by the movement of the telescopic rod, but is not limited thereto.
It is understood that, in other embodiments of the present application, the groove may also be disposed on the fourth platform, and the convex pillar is disposed on the fourth base, so that the function of the fourth linear sliding table 413 can also be achieved, which is not limited herein.
Referring to fig. 1 to 3, in an embodiment of the present application, the visual inspection mechanism 40 further includes an illuminating member 46, and the illuminating member 46 is connected to the second cross table 411 through a bendable fixing member 47. Thus, the illuminating element 46 can supplement light for shooting the camera 42, so as to ensure a good working environment for the camera 42.
It can be understood that when the illuminating element 46 is connected to the second letter sliding table 411, since the camera 42 can also be connected to the second letter sliding table 411 through the supporting element 412, the illuminating element 46 can move together with the camera 42 along with the second letter sliding table 411, and the stability of the relative position relationship between the illuminating element and the second letter sliding table 411 can be ensured.
In this embodiment, the shaping member 47 is a bendable shaping tube, which can be bent at any angle under the action of external force, i.e. any position of the illuminating member 46 can be adjusted to meet the lighting requirement of the camera 42. It is understood that in other embodiments of the present application, the fixing element 47 may also be a sliding platform structure to adjust the position of the illuminating element 46, but is not limited thereto.
Referring to fig. 1 and 4, in one embodiment of the present application, the mill adjustment bracket 31 includes a vertical adjustment member 311 provided on the table 11 and a sliding member 312 slidably connected to the vertical adjustment member 311 in a vertical direction, and the motor is fixedly connected to the sliding member 312. In this way, the height adjustment of the motor and the grinding head 32 in the vertical direction can be realized by the reciprocating movement of the sliding member 312 in the vertical direction so as to cooperate with the adjustment of the preset distance between the grinding head 32 and the tool.
In this embodiment, the vertical adjustment member 311 comprises an L-shaped base mounted on the table top 11, the base comprising a connecting portion perpendicular to the table 10, the sliding member 312 being slidably connected to the connecting portion. It is understood that the connecting portion may be provided with a screw module or a hydraulic module installed in a vertical direction, and the hydraulic module or the screw module is driven by a motor to reciprocate in the vertical direction, and the slider 312 may be connected to the screw module or the hydraulic module, but is not limited thereto.
In one embodiment of the present application, the grinding mechanism 30 further includes a tilt angle adjusting member (not shown in the drawings), the grinding head 32 being provided on the end of the ultrasonic rotation shaft facing the mounting assembly 22 in the second direction, the tilt angle adjusting member being provided on the ultrasonic rotation shaft and being used for adjusting the tilt angle between the grinding head 32 and the vertical plane corresponding to the first direction; the ultrasonic rotating assembly further comprises an ultrasonic generator which is arranged on the mill adjusting bracket 31 and connected to the ultrasonic rotating shaft, and the ultrasonic vibration on the ultrasonic rotating shaft comprises at least one of longitudinal ultrasonic vibration, torsional ultrasonic vibration and transverse ultrasonic vibration. Thus, the inclination angle between the grinding head 32 and the vertical surface corresponding to the first direction can be adjusted through the inclination angle adjusting piece, so that the position of the grinding head 32 can be accurately controlled, and the precision of the grinding process is improved; in addition, various ultrasonic vibration modes on the ultrasonic rotating shaft can be combined to assist the control of the position of the grinding head 32 and improve the working efficiency of the grinding head 32 in the tool grinding process.
Specifically, the grinding head 32 is a grinding wheel disposed along the vertical direction, and the motor and the ultrasonic rotating shaft can drive the grinding head 32 to rotate in the vertical plane to grind the cutter. And the inclination angle between the grinding head 32 and the vertical surface corresponding to the first direction can be adjusted through the inclination angle adjusting piece, so that when the grinding head 32 grinds the same position on the cutter, no deviation occurs in the process, and the accuracy is improved.
It will be appreciated that the pitch adjustment may be accomplished by adjusting the distance between the different positions of the abrasive tip 32 and the end of the ultrasonic rotational shaft, but is not limited thereto.
It is understood that the ultrasonic vibration on the ultrasonic rotating shaft is longitudinal ultrasonic vibration, or torsional ultrasonic vibration, or transverse ultrasonic vibration; in another embodiment, the ultrasonic vibration on the ultrasonic rotating shaft can be a composite of any two of longitudinal ultrasonic vibration, torsional ultrasonic vibration and transverse ultrasonic vibration; in still another embodiment, the ultrasonic vibration on the ultrasonic rotating shaft may be a composite of the above three ultrasonic vibrations, which is not limited herein.
Referring to fig. 5, a cutter grinding method according to a second aspect of the present application is further provided, which employs the cutter grinder 100 according to any one of the embodiments of the first aspect, and includes:
s10, the tool is secured to the mounting assembly 22.
Specifically, the tool is detachably mounted on the mounting portion of the mount 222 by a jig.
And S20, adjusting the position of the mounting assembly 22 through the workpiece adjusting seat 21, adjusting the position of the grinding head 32 through the grinder adjusting bracket 31 so that the grinding head 32 corresponds to the first grinding point position of the cutter, and driving the grinding head 32 to rotate so as to grind the first grinding point position.
Specifically, the position of the workpiece in the horizontal plane is roughly adjusted by the first linear sliding table 213 and the second linear sliding table 214, and the position of the tool in the horizontal plane is finely adjusted by the third linear sliding table 215 so that the tool corresponds to the grinding head 32; adjusting the second cross-shaped sliding table 411 to enable the supporting piece 412 on the second cross-shaped sliding table 411 to move to a proper position, so that the camera 42 arranged on the supporting piece 412 is located at the top of the cutter and the grinding head 32, roughly adjusting the height of the camera 42 through the adjusting piece, and precisely adjusting the height of the camera 42 by combining with the fourth straight-line sliding table 413 to enable the camera 42 to keep a proper distance from the cutter; then, adjusting the shape of the shaping piece 47 to make the illuminating piece 46 and the camera 42 be at a proper distance, so as to supplement light for the shooting environment of the camera 42; then, height adjustment of the grinding head 32 is achieved in the vertical direction by adjusting the position of the slide member 312 on the vertical adjustment member 311 to secure a working distance between the grinding head 32 and the tool; secondly, the position of the cutter on the horizontal plane is accurately adjusted through the first cross sliding table 221, and the accurate distance between the cutter and the grinding head 32 is realized by combining the camera 42 and the display 43; the motor and ultrasonic generator are activated to drive the grinding head 32 to grind the first grinding point location of the tool.
S30, driving the mounting member 22 and the tool to rotate horizontally through the workpiece adjusting seat 21 so that the grinding head 32 corresponds to the second grinding point position of the tool, and driving the grinding head 32 to rotate to grind the second grinding point position.
Specifically, by driving the rotary member 2122 in the workpiece adjustment seat 21 to rotate, the second grinding point position of the adjustment tool is ground by the grinding head 32.
In addition, the mounting assembly 22 and the tool are driven to rotate horizontally by the workpiece adjusting seat 21, so that the grinding head 32 corresponds to other grinding points of the tool, and the grinding head 32 is driven to grind the other grinding points until the grinding of the tool is completed. And after the grinding is finished, the motor and the ultrasonic generator are turned off.
According to the tool grinding method, the mounting assembly 22 and the grinding head 32 arranged on the workbench 10 can be used for mounting a tool and grinding the tool, the mounting assembly 22 can be used for realizing position adjustment and horizontal rotation, namely, the mobility of the tool fixed on the mounting assembly 22 is improved, and then the position of the grinding head 32 can be adjusted through the grinding machine adjusting support 31, so that the position relation between the grinding head 32 and the tool can be flexibly adjusted, different positions on the tool can be ground through the grinding head 32, and the machining and the fine grinding of different positions of the tool can be realized. Secondly, because bistrique 32 locates on the supersound rotation axis, can further improve the operating mass and the work efficiency of bistrique 32, and conveniently get rid of the abrasive dust. In addition, need not artifical manual regulation cutter position among the grinding process, degree of automation is high, has promoted the stability of cutter work piece quality among the batch machining process, has effectively solved among the prior art and has been difficult to satisfy the processing and the accurate grinding of the inside and outside R angle of cutter, technical problem that degree of automation is low simultaneously.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present application and are intended to be included within the scope of the present application.

Claims (10)

1. A tool grinder for grinding tools, comprising:
a table comprising a table top;
the workpiece mounting mechanism comprises a workpiece adjusting seat arranged on the table board and a mounting component arranged on the workpiece adjusting seat, the mounting component is used for fixing the cutter, and the workpiece adjusting seat is used for adjusting the position of the mounting component and driving the mounting component and the cutter to horizontally rotate;
grinding mechanism, including locating on the mesa and with the mill that seat interval set up is adjusted to the work piece adjusts support, supersound rotating assembly, and bistrique, supersound rotating assembly is including locating motor on the mill is adjusted the support with connect in the supersound rotation axis of motor, the bistrique connect in the supersound rotation axis, the mill is adjusted the support and is used for adjusting the position of bistrique so that the bistrique is polished the cutter.
2. The tool grinder of claim 1, wherein the workpiece adjustment seat includes a slide assembly disposed on the table top and a rotary assembly disposed on the slide assembly, the mounting assembly is disposed on the rotary assembly, the slide assembly is configured to drive the rotary assembly and the mounting assembly to move in a first direction and a second direction perpendicular to the first direction, the first direction and the second direction are both parallel to the table top, and the rotary assembly is configured to drive the mounting assembly to rotate horizontally.
3. The cutter grinder of claim 2, wherein the slide assembly includes a first linear slide, a second linear slide, and a third linear slide connected in sequence;
the first linear sliding table comprises a first base fixedly connected to the table top and a first platform connected to the first base in a sliding mode along the first direction;
the second linear sliding table comprises a second base fixedly connected to the first platform and a second platform connected to the second base in a sliding mode along the second direction;
the third linear sliding table comprises a third base fixedly connected to the second platform and a third platform connected to the third base in a sliding manner along the first direction, and the third linear sliding table is a precise fine adjustment sliding table;
the rotating assembly comprises a fixing piece arranged on the third platform and a rotating piece rotatably connected to the fixing piece, and the mounting assembly is arranged on the rotating piece.
4. The tool grinding machine according to claim 2 or 3, wherein the mounting assembly comprises a first cross slide and a mounting member provided on the first cross slide, the first cross slide being provided on the rotating assembly and being used for fine adjustment of the position of the mounting member in a horizontal plane; the installed part include fixed connection in the fixed part of first cross slip table with connect perpendicularly in the installation department of fixed part, seted up on the installation department and followed the recess that the first direction extends, the cutter through with the anchor clamps of recess looks adaptation connect in the fixed part.
5. The cutter grinder of claim 3, further comprising:
the visual detection mechanism comprises a camera adjusting bracket arranged on the third platform, a camera arranged on the camera adjusting bracket and a display electrically connected with the camera, the camera is used for collecting the image of the cutter, and the display is used for receiving and displaying the image of the cutter;
the control mechanism is arranged on the table board, the camera, the display and the motor are electrically connected to the control mechanism, and the control mechanism is used for analyzing the image and adjusting the feeding amount of the third linear sliding table.
6. The cutter grinder of claim 5, wherein the camera adjustment bracket comprises:
the second cross-shaped sliding table is arranged on the second platform;
the supporting piece is arranged on the second crossed sliding table in the vertical direction and can move in the first direction and the second direction under the driving of the second crossed sliding table;
the fourth straight line slip table, include the fourth base and follow vertical direction sliding connection in the fourth platform of fourth base, the fourth base pass through the regulating part connect in support piece, the camera is located on the fourth platform.
7. The tool grinder of claim 6, wherein the visual inspection mechanism further comprises an illuminating member connected to the second cross slide by a bendable setting member.
8. The cutter grinder of claim 2, wherein the mill adjustment bracket includes a vertical adjustment member provided on the table top and a slide member slidably connected to the vertical adjustment member in a vertical direction, the motor being fixedly connected to the slide member.
9. The tool grinder of claim 2, wherein the grinding mechanism further includes a tilt angle adjusting member, the grinding head being provided at an end of the ultrasonic rotary shaft facing the mounting assembly in the second direction, the tilt angle adjusting member being provided on the ultrasonic rotary shaft and being adapted to adjust a tilt angle between the grinding head and a vertical plane corresponding to the first direction;
the ultrasonic rotating assembly further comprises an ultrasonic generator which is arranged on the mill adjusting bracket and connected to the ultrasonic rotating shaft, and the ultrasonic vibration on the ultrasonic rotating shaft comprises at least one of longitudinal ultrasonic vibration, torsional ultrasonic vibration and transverse ultrasonic vibration.
10. A tool grinding method using the tool grinding machine according to any one of claims 1 to 9, comprising:
fixing the cutter on the mounting assembly;
adjusting the position of the mounting assembly through a workpiece adjusting seat, adjusting the position of a grinding head through a grinding machine adjusting support, enabling the grinding head to correspond to a first grinding point position of the cutter, and driving the grinding head to rotate to grind the first grinding point position;
the mounting assembly and the cutter are driven to rotate horizontally through the workpiece adjusting seat, so that the grinding head corresponds to a second grinding point position of the cutter, and the grinding head is driven to rotate so as to grind the second grinding point position.
CN202111667655.0A 2021-12-31 2021-12-31 Tool grinding machine and tool grinding method Pending CN114406811A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111667655.0A CN114406811A (en) 2021-12-31 2021-12-31 Tool grinding machine and tool grinding method

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Application Number Priority Date Filing Date Title
CN202111667655.0A CN114406811A (en) 2021-12-31 2021-12-31 Tool grinding machine and tool grinding method

Publications (1)

Publication Number Publication Date
CN114406811A true CN114406811A (en) 2022-04-29

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Family Applications (1)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5595524A (en) * 1995-02-17 1997-01-21 Npc, Inc. Grinding apparatus and method which supports a workpiece on the surface being ground
JP2007290046A (en) * 2006-04-21 2007-11-08 Disco Abrasive Syst Ltd Cutting tool
CN206464828U (en) * 2017-02-24 2017-09-05 北京精功达科技有限公司 A kind of lathe
CN107598311A (en) * 2017-09-21 2018-01-19 深圳大学 A kind of rotary laminate electrode electric discharge device and method
CN113732941A (en) * 2020-08-27 2021-12-03 深圳市誉和钻石工具有限公司 Grinding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5595524A (en) * 1995-02-17 1997-01-21 Npc, Inc. Grinding apparatus and method which supports a workpiece on the surface being ground
JP2007290046A (en) * 2006-04-21 2007-11-08 Disco Abrasive Syst Ltd Cutting tool
CN206464828U (en) * 2017-02-24 2017-09-05 北京精功达科技有限公司 A kind of lathe
CN107598311A (en) * 2017-09-21 2018-01-19 深圳大学 A kind of rotary laminate electrode electric discharge device and method
CN113732941A (en) * 2020-08-27 2021-12-03 深圳市誉和钻石工具有限公司 Grinding machine

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