CN209887391U - Diamond tool sand feeding micro-finishing device capable of detecting in real time - Google Patents

Diamond tool sand feeding micro-finishing device capable of detecting in real time Download PDF

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CN209887391U
CN209887391U CN201920507150.XU CN201920507150U CN209887391U CN 209887391 U CN209887391 U CN 209887391U CN 201920507150 U CN201920507150 U CN 201920507150U CN 209887391 U CN209887391 U CN 209887391U
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fixed
radial
axial
diamond tool
lock block
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李勉
陈金昶
穆德魁
黄辉
徐西鹏
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Huaqiao University
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Huaqiao University
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Abstract

The utility model provides a little whole device of sand on diamond instrument that can real-time detection, diamond instrument, workstation including the gyration structural formula and locating real-time detection subassembly and last little whole subassembly of sand on the workstation, the real-time detection subassembly includes: the display screen, the digital magnifying microscope and the light source are fixedly arranged on the universal telescopic bracket, and the output end of the digital magnifying microscope is connected with the input end of the display screen; the sanding micro-finishing assembly comprises a clamping assembly, a radial trimming assembly and an axial trimming assembly, wherein the radial trimming assembly can perform trimming along the radial direction of the diamond tool, the axial trimming assembly can perform trimming along the axial direction of the diamond tool, the clamping assembly clamps the diamond tool, and the radial trimming assembly and the axial trimming assembly are arranged opposite to the clamping assembly.

Description

一种能够实时检测的金刚石工具上砂微整装置A diamond tool sand fine-adjustment device capable of real-time detection

技术领域technical field

本实用新型涉及超硬磨料工具制造技术领域,特别是涉及一种能够实时检测的金刚石工具上砂微整装置。The utility model relates to the technical field of manufacture of superhard abrasive tools, in particular to a sand micro-adjustment device for diamond tools capable of real-time detection.

背景技术Background technique

金刚石由于其优良及稳定的物理、化学性能,使得金刚石工具成为加工硬脆性材料不可缺少的有效工具。钎焊工艺所制备的金刚石工具由于其对金刚石把持力大、金刚石出露高,在实际作业中锋利度强、寿命高,使其成为新型金刚石工具产品。目前实际生产中,钎焊金刚石工具需要进行上砂微整,所述上砂微整是指对金刚石工具在完成上砂后,对金刚石颗粒进行轻微的修整。钎焊金刚石工具的上砂微整工序主要还是通过手工操作来完成,这导致了所生产的金刚石工具的金刚石等高性、轮廓形貌不稳定,加工后的工件表面质量差,并且长时间的上砂微整对工人视力造有较大损伤。在金刚石工具中,回转结构式的金刚石工具较为普遍,因此实现回转结构式金刚石工具的机械化上砂微整,保证所生产的钎焊金刚石工具具有稳定的金刚石等高性,具有重大意义。Due to its excellent and stable physical and chemical properties, diamond makes diamond tools an indispensable and effective tool for processing hard and brittle materials. The diamond tool prepared by the brazing process has become a new type of diamond tool product due to its large holding force for diamond, high diamond exposure, strong sharpness and long life in actual operation. At present, in actual production, brazing diamond tools need to be sanded and fine-tuned, and the sand-loaded fine-tuning refers to slightly dressing the diamond particles after the diamond tools are sanded. The sanding and micro-finishing process of brazed diamond tools is mainly completed by manual operation, which leads to the unstable diamond shape and contour of the produced diamond tools, and the surface quality of the workpiece after processing is poor, and long-term. The sanding and micro-adjustment will cause great damage to the workers' eyesight. Among the diamond tools, the diamond tools with rotary structure are more common, so it is of great significance to realize the mechanized sanding and fine-tuning of the rotary structure diamond tools to ensure that the produced brazed diamond tools have stable diamond contour.

有鉴于此,本发明人对回转结构式金刚石工具的上砂微整工序的需求进行深入研究,遂有本案产生。In view of this, the inventor has conducted in-depth research on the requirements of the sanding and micro-finishing process of the rotary structure diamond tool, and this case came into being.

实用新型内容Utility model content

本实用新型的目的在于提供一种能够实时检测的金刚石工具上砂微整装置,以实现对回转结构式金刚石工具的机械化上砂微整。The purpose of the present utility model is to provide a diamond tool sand fine-tuning device capable of real-time detection, so as to realize the mechanized sand fine-tuning of the rotary structure diamond tool.

为了达成上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种能够实时检测的金刚石工具上砂微整装置,包括回转结构式的金刚石工具、工作台和设于所述工作台上的实时检测组件和上砂微整组件,所述实时检测组件包括:显示屏、数码放大显微镜、光源和万向伸缩支架,所述万向伸缩支架固设于所述工作台上,所述显示屏、所述数码放大显微镜和所述光源固设于所述万向伸缩支架上,所述数码放大显微镜的输出端连接所述显示屏的输入端;所述上砂微整组件包括夹持组件和能够沿着所述金刚石工具的径向方向进行修整的径向修整组件以及能够沿着所述金刚石工具的轴向方向进行修整的轴向修整组件,所述夹持组件夹持所述金刚石工具,所述径向修整组件和所述轴向修整组件均与所述夹持组件相对设置。A diamond tool sanding and micro-finishing device capable of real-time detection, comprising a diamond tool with a rotary structure, a workbench, a real-time detection component and a sand-loading micro-finishing component arranged on the workbench, and the real-time detection component includes: display screen, digital magnifying microscope, light source and universal telescopic bracket, the universal telescopic bracket is fixed on the worktable, and the display screen, the digital magnifying microscope and the light source are fixed on the universal telescopic bracket On the bracket, the output end of the digital magnifying microscope is connected to the input end of the display screen; the upper sand fine-tuning assembly includes a clamping assembly and a radial trimming assembly capable of trimming along the radial direction of the diamond tool and an axial trimming assembly capable of trimming along the axial direction of the diamond tool, the clamping assembly clamps the diamond tool, the radial trimming assembly and the axial trimming assembly are both connected with the clamp Component-relative settings.

进一步地,所述径向修整组件包括径向电动机、径向安装座和径向修整块,所述径向电动机和所述径向安装座固设于所述工作台上,且所述径向安装座连接于所述径向电动机,所述径向安装座上安装有能够沿着所述金刚石工具的径向方向来回运动的径向滑块,所述径向修整块固设于所述径向滑块上。Further, the radial trimming assembly includes a radial motor, a radial mounting seat and a radial trimming block, the radial motor and the radial mounting seat are fixed on the worktable, and the radial The mounting seat is connected to the radial motor, a radial sliding block capable of moving back and forth along the radial direction of the diamond tool is mounted on the radial mounting seat, and the radial dressing block is fixed on the radial to the slider.

进一步地,所述轴向修整组件包括轴向电动机、轴向安装座和轴向修整块,所述轴向电动机和所述轴向安装座固设于所述工作台上,且所述轴向安装座连接于所述轴向电动机,所述轴向安装座上安装有能够沿着所述金刚石工具的轴向方向来回运动的轴向滑块,所述轴向修整块固设于所述轴向滑块上。Further, the axial trimming assembly includes an axial motor, an axial mounting seat and an axial trimming block, the axial motor and the axial mounting seat are fixed on the worktable, and the axial The mounting seat is connected to the axial motor, an axial sliding block capable of moving back and forth along the axial direction of the diamond tool is installed on the axial mounting seat, and the axial dressing block is fixed on the shaft to the slider.

进一步地,所述夹持组件包括移动轨道、具有升降活动工位的升降移动底架、夹持电动机和万能夹头,所述移动轨道固设于所述工作台上,所述升降移动底架滑动连接于所述移动轨道上,所述夹持电动机固设于所述升降移动底架上,所述万能夹头连接所述夹持电动机的输出轴,所述万能夹头夹持所述金刚石工具。Further, the clamping assembly includes a moving track, a lifting and moving chassis with a lifting movable station, a clamping motor and a universal chuck, the moving track is fixed on the worktable, and the lifting and moving chassis is slidably connected to the moving track, the clamping motor is fixed on the lifting and moving chassis, the universal chuck is connected to the output shaft of the clamping motor, and the universal chuck clamps the diamond tool.

进一步地,所述升降移动底架包括能够相对翻转的固定端和活动端,所述活动端与所述固定端间设置有连接部,所述活动端以所述连接部位中心相对于所述固定端进行翻转,所述固定端连接于所述移动轨道,所述活动端设置所述夹持电动机。Further, the lifting and moving chassis includes a fixed end and a movable end that can be turned relative to each other, a connecting part is provided between the movable end and the fixed end, and the movable end is relative to the fixed end at the center of the connecting part. The fixed end is turned over, the fixed end is connected to the moving track, and the movable end is provided with the clamping motor.

进一步地,所述连接部包括与所述固定端转动连接的主动齿轮,与所述活动端固定连接的从动齿轮,及能分别与所述固定端和所述活动端转动连接的转轴,所述固定端和所述活动端通过所述转轴铰接,所述主动齿轮与所述从动齿轮相啮合,所述主动齿轮连接有电机。Further, the connecting portion includes a driving gear rotatably connected to the fixed end, a driven gear fixedly connected to the movable end, and a rotating shaft that can be rotatably connected to the fixed end and the movable end, respectively. The fixed end and the movable end are hinged through the rotating shaft, the driving gear meshes with the driven gear, and the driving gear is connected with a motor.

进一步地,所述显示屏、所述数码放大显微镜和所述光源固设于所述万向伸缩支架上,所述万向伸缩支架包括立杆、上固定端和下固定端,所述立杆固设于所述工作台上,所述显示屏固设于所述上固定端,所述数码放大显微镜固设于所述下固定端,所述光源环设于所述数码放大显微镜的外壳处。Further, the display screen, the digital magnifying microscope and the light source are fixed on the universal telescopic bracket, and the universal telescopic bracket includes a vertical rod, an upper fixed end and a lower fixed end, and the vertical rod fixed on the worktable, the display screen is fixed on the upper fixed end, the digital magnifying microscope is fixed on the lower fixed end, and the light source ring is set at the outer shell of the digital magnifying microscope .

进一步地,所述立杆上端套设有上活动锁块,所述上活动锁块的一端固设有与所述立杆相垂直的且能相对所述上活动锁块转动的上横杆,所述上固定端位于所述上横杆上,所述立杆下端套设有下活动锁块,所述下活动锁块穿插有与所述立杆相垂直的下横杆,所述上活动锁块和所述下活动锁块上均设置有将其自身固定在所述立杆上的锁紧结构,所述下活动锁块还设置有固定所述下横杆的锁紧结构,所述下固定端连接于所述下横杆上。Further, the upper end of the vertical rod is sleeved with an upper movable lock block, and one end of the upper movable lock block is fixed with an upper cross bar that is perpendicular to the vertical rod and can rotate relative to the upper movable lock block, The upper fixed end is located on the upper cross rod, the lower end of the vertical rod is sleeved with a lower movable lock block, the lower movable lock block is interspersed with a lower cross rod perpendicular to the vertical rod, and the upper movable lock block is inserted. Both the lock block and the lower movable lock block are provided with a locking structure for fixing itself on the vertical rod, and the lower movable lock block is also provided with a locking structure for fixing the lower cross rod. The lower fixed end is connected to the lower cross bar.

进一步地,所述下横杆的一端套设有端部活动锁块,所述端部活动锁块的下端固设有与所述立杆相平行的调节杆,所述调节杆的下端套设有调节活动锁块,所述调节活动锁块上设有升降装置;所述升降装置包括与所述调节杆相平行且与所述调节活动锁块活动连接的升降杆,与所述升降杆垂直设置的且固定在所述升降杆的上端的夹持杆,所述夹持杆设置有夹持所述数码放大显微镜的夹具,所述夹具的夹持端为所述下固定端,所述升降杆与所述调节活动锁块相对的一面固设有齿条,所述调节活动锁块上设置有与所述齿条相啮合的齿轮,所述调节活动锁块和所述升降杆通过所述齿条和所述齿轮活动连接,所述升降装置还包括设于所述调节活动锁块上的调节旋钮,且所述调节旋钮与所述齿轮同步转动。Further, one end of the lower cross bar is sleeved with an end movable lock block, the lower end of the end movable lock block is fixed with an adjustment rod parallel to the vertical rod, and the lower end of the adjustment rod is sleeved with There is an adjustment movable lock block, and a lifting device is arranged on the adjustment movable lock block; the lifting device includes a lifting rod parallel to the adjustment rod and movably connected with the adjustment movable lock block, and is perpendicular to the lifting rod A clamping rod provided and fixed on the upper end of the lifting rod, the clamping rod is provided with a clamp for clamping the digital magnifying microscope, the clamping end of the clamp is the lower fixed end, the lifting A rack is fixed on the opposite side of the rod and the adjustment movable lock block, and a gear meshed with the rack is arranged on the adjustment movable lock block, and the adjustment movable lock block and the lifting rod pass through the The rack and the gear are movably connected, and the lifting device further includes an adjustment knob arranged on the adjustment movable lock block, and the adjustment knob rotates synchronously with the gear.

进一步地,还包括电子计算机,所述显示屏与所述电子计算机电连接,所述光源的输入端连接所述电子计算机的输出端;所述径向修整组件和所述轴向修整组件与所述工作台间还设置有固定板,所述径向修整组件和所述轴向修整组件固定连接于所述固定板上,所述固定板与所述工作台固定连接。Further, it also includes an electronic computer, the display screen is electrically connected to the electronic computer, the input end of the light source is connected to the output end of the electronic computer; the radial trimming assembly and the axial trimming assembly are connected to the A fixing plate is also arranged between the working platforms, the radial trimming assembly and the axial trimming assembly are fixedly connected to the fixing plate, and the fixing plate is fixedly connected to the working platform.

采用上述技术方案,本实用新型的一种能够实时检测的金刚石工具上砂微整装置,通过设置实时检测组件对金刚石工具的工作区域进行实时的检测和显示,上砂微整组件对金刚石工具的工作区域进行修整;采用本实用新型的一种能够实时检测的金刚石工具上砂微整装置,对金刚石工具进行上砂微整时操作方便,将数码放大显微镜检测图像通过显示屏显示出来更便于观察,有利于提高上砂微整准确性,同时也实现对回转结构式金刚石工具的机械化上砂微整。By adopting the above technical scheme, a diamond tool sanding and fine-tuning device of the present invention capable of real-time detection can perform real-time detection and display on the working area of the diamond tool by setting a real-time detection component, and the sand-loading The working area is trimmed; the diamond tool sanding and fine-tuning device capable of real-time detection of the utility model is adopted, which is convenient to operate when the diamond tool is sanded and fine-tuned, and the digital magnifying microscope detection image is displayed on the display screen, which is more convenient for observation. , which is conducive to improving the accuracy of sanding and fine-tuning, and also realizes the mechanized sanding and fine-tuning of rotary structure diamond tools.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型上砂微整组件的结构示意图;Fig. 2 is the structural schematic diagram of the sand-loading micro-finishing component of the present invention;

图3为本实用新型升降移动底架的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of the lifting and moving chassis of the utility model;

图4为本实用新型实时检测组件的结构示意图;4 is a schematic structural diagram of a real-time detection component of the present invention;

图5为本实用新型实时检测组件另一角度的结构示意图。FIG. 5 is a schematic structural diagram of another angle of the real-time detection assembly of the present invention.

标号说明:Label description:

金刚石工具1 工作台2Diamond Tool 1 Workbench 2

显示屏31 数码放大显微镜32Display screen 31 Digital magnifying microscope 32

光源33 万向伸缩支架34Light source 33 Universal telescopic bracket 34

立杆341 凸块3411Pole 341 Bump 3411

上活动锁块342 上横杆343Upper movable lock block 342 Upper cross bar 343

下活动锁块344 下横杆345Lower movable lock block 344 Lower cross bar 345

端部活动锁块346 调节杆347End movable lock block 346 Adjustment lever 347

调节活动锁块348 升降装置349Adjusting the movable lock block 348 Lifting device 349

升降杆3491 夹持杆3492Lifting rod 3491 Clamping rod 3492

调节旋钮3493Adjustment knob 3493

夹持组件41 移动轨道411Clamping assembly 41 Moving track 411

升降移动底架412Lifting mobile chassis 412

固定端4121 活动端4122Fixed end 4121 Active end 4122

主动齿轮4123 从动齿轮4124Drive gear 4123 Driven gear 4124

夹持电动机413Clamping Motor 413

万能夹头414 径向修整组件42Universal collet 414 Radial dressing kit 42

径向电动机421 径向安装座422Radial Motor 421 Radial Mount 422

径向修整块423 轴向修整组件43Radial Dressing Block 423 Axial Dressing Assembly 43

轴向电动机431 轴向安装座432Axial motor 431 Axial mount 432

轴向修整块433Axial dressing block 433

固定板5Fixed plate 5

具体实施方式Detailed ways

为了进一步解释本实用新型的技术方案,下面结合附图和具体实施例对本实用新型进行详细阐述。In order to further explain the technical solutions of the present utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

本实用新型一种能够实时检测的金刚石工具上砂微整装置,如图1至5所示,包括回转结构式的金刚石工具1、工作台2和设于工作台2上的实时检测组件和上砂微整组件,实时检测组件包括:显示屏31、数码放大显微镜32、光源33和万向伸缩支架34,万向伸缩支架34固设于工作台2上,显示屏31、数码放大显微镜32和光源33固设于万向伸缩支架34上,数码放大显微镜32的输出端连接显示屏31的输入端;上砂微整组件包括夹持组件41和能够沿着金刚石工具1的径向方向进行修整的径向修整组件42以及能够沿着金刚石工具1的轴向方向进行修整的轴向修整组件43,夹持组件41夹持金刚石工具1,径向修整组件42和轴向修整组件43均与夹持组件41相对设置。The utility model is a diamond tool sand fine adjustment device capable of real-time detection, as shown in Figs. The micro-adjustment component and the real-time detection component include: a display screen 31, a digital magnifying microscope 32, a light source 33 and a universal telescopic bracket 34, the universal telescopic bracket 34 is fixed on the worktable 2, the display screen 31, the digital magnifying microscope 32 and the light source 33 is fixed on the universal telescopic support 34, and the output end of the digital magnifying microscope 32 is connected to the input end of the display screen 31; The radial trimming assembly 42 and the axial trimming assembly 43 capable of trimming along the axial direction of the diamond tool 1, the clamping assembly 41 clamps the diamond tool 1, and both the radial trimming assembly 42 and the axial trimming assembly 43 are clamped with The components 41 are arranged relative to each other.

本实用新型的一种能够实时检测的金刚石工具上砂微整装置,通过设置实时检测组件对金刚石工具1的工作区域进行实时的检测和显示,再通过上砂微整组件对金刚石工具1的工作区域进行修整;采用本实用新型的一种能够实时检测的金刚石工具上砂微整装置对金刚石工具1进行上砂微整时操作方便,将数码放大显微镜32检测图像通过显示屏31显示出来更便于观察,有利于提高上砂微整准确性,同时也实现对回转结构式的金刚石工具1的机械化上砂微整。The utility model relates to a diamond tool sanding and fine-tuning device capable of real-time detection. By setting a real-time detection component, the working area of the diamond tool 1 can be detected and displayed in real time. The area is trimmed; it is convenient to operate when the diamond tool 1 is sanded and trimmed using a diamond tool sand trimming device capable of real-time detection of the present utility model, and it is more convenient to display the detection image of the digital magnifying microscope 32 through the display screen 31 The observation is beneficial to improve the accuracy of sanding and fine-tuning, and at the same time, it also realizes the mechanized sanding and fine-tuning of the diamond tool 1 with a rotary structure.

径向修整组件42和轴向修整组件43与工作台2间还设置有固定板5,径向修整组件42和轴向修整组件43固定连接于固定板5上,固定板5与工作台2固定连接。A fixing plate 5 is also provided between the radial trimming assembly 42 and the axial trimming assembly 43 and the table 2 , the radial trimming assembly 42 and the axial trimming assembly 43 are fixedly connected to the fixing plate 5 , and the fixing plate 5 is fixed to the table 2 connect.

固定板5的设置方便径向修整组件42和轴向修整组件43的整体拆卸;同时也能避免在拆卸径向修整组件42和轴向修整组件43时对工作台2的产生的磨损,提高工作台2的使用寿命;The setting of the fixing plate 5 facilitates the overall disassembly of the radial trimming assembly 42 and the axial trimming assembly 43; at the same time, it can also avoid the wear of the worktable 2 when the radial trimming assembly 42 and the axial trimming assembly 43 are disassembled, and improve the work efficiency. The service life of Taiwan 2;

径向修整组件42包括径向电动机421、径向安装座422和径向修整块423,径向电动机421和径向安装座422固设于固定板5上,且径向安装座422连接于径向电动机421的外壳上,径向安装座422上安装有能够沿着金刚石工具1的径向方向来回运动的径向滑块,径向修整块423固设于径向滑块上。The radial trimming assembly 42 includes a radial motor 421, a radial mounting seat 422 and a radial trimming block 423. The radial motor 421 and the radial mounting seat 422 are fixed on the fixing plate 5, and the radial mounting seat 422 is connected to the radial mounting seat 422. On the housing of the electric motor 421 , a radial sliding block capable of moving back and forth along the radial direction of the diamond tool 1 is mounted on the radial mounting seat 422 , and the radial dressing block 423 is fixed on the radial sliding block.

轴向修整组件43包括轴向电动机431、轴向安装座432和轴向修整块433,轴向电动机431和轴向安装座432固设于固定板5上,且轴向安装座432连接于轴向电动机431的外壳上,轴向安装座432上安装有能够沿着金刚石工具1的轴向方向来回运动的轴向滑块,轴向修整块433固设于轴向滑块上。The axial trimming assembly 43 includes an axial motor 431, an axial mounting seat 432 and an axial trimming block 433. The axial motor 431 and the axial mounting seat 432 are fixed on the fixing plate 5, and the axial mounting seat 432 is connected to the shaft. On the housing of the electric motor 431 , an axial sliding block capable of moving back and forth along the axial direction of the diamond tool 1 is mounted on the axial mounting seat 432 , and the axial trimming block 433 is fixed on the axial sliding block.

优选的,径向安装座422上安装常规的丝杆螺母组件,其中径向滑块固设于所述螺母上;轴向安装座432上同样安装有常规的丝杆螺母组件,其中轴向滑块固设于所述螺母上。Preferably, a conventional lead screw nut assembly is installed on the radial mounting seat 422, wherein the radial slider is fixed on the nut; the axial mounting seat 432 is also mounted with a conventional lead screw nut assembly, wherein the axial sliding block is also mounted on the conventional lead screw nut assembly. The block is fixed on the nut.

夹持组件41包括移动轨道411、具有升降活动工位的升降移动底架412、夹持电动机413和万能夹头414,移动轨道411固设于工作台2上,升降移动底架412滑动连接于移动轨道411上。升降移动底架412包括能够相对翻转的固定端4121和活动端4122,活动端4122与固定端4121间设置有连接部,活动端4122以连接部为中心相对于固定端4121进行翻转,固定端4121连接于移动轨道411,活动端4122设置夹持电动机413。连接部包括与固定端4121转动连接的主动齿轮4123,与活动端4122固定连接的从动齿轮4124,及能分别与固定端4121和活动端4122转动连接的转轴,固定端4121和活动端4122通过所述转轴铰接。主动齿轮4123与从动齿轮4124相啮合,主动齿轮4123连接有常规的电机。The clamping assembly 41 includes a moving rail 411, a lifting moving base 412 with a lifting movable station, a clamping motor 413 and a universal chuck 414. The moving rail 411 is fixed on the worktable 2, and the lifting moving base 412 is slidably connected to the on the moving track 411. The lifting and moving chassis 412 includes a fixed end 4121 and a movable end 4122 that can be turned relative to each other. A connecting portion is provided between the movable end 4122 and the fixed end 4121. Connected to the moving track 411, the movable end 4122 is provided with a clamping motor 413. The connecting part includes a driving gear 4123 that is rotatably connected to the fixed end 4121, a driven gear 4124 that is fixedly connected to the movable end 4122, and a rotating shaft that can be rotatably connected to the fixed end 4121 and the movable end 4122 respectively. The fixed end 4121 and the movable end 4122 pass through The shaft is hinged. The driving gear 4123 meshes with the driven gear 4124, and a conventional motor is connected to the driving gear 4123.

连接主动齿轮4123的电机通电后带动主动齿轮4123转动,主动齿轮4123将动力进一步传动至从动齿轮4124,因从动齿轮4124与活动端4122固定连接,从动齿轮4124转动的同时带动活动端4122同步转动。实现活动端4122以连接部为中心相对于固定端4121进行翻转。After the motor connected to the driving gear 4123 is powered on, it drives the driving gear 4123 to rotate, and the driving gear 4123 further transmits the power to the driven gear 4124. Because the driven gear 4124 is fixedly connected with the movable end 4122, the driven gear 4124 rotates and drives the movable end 4122 at the same time. Synchronized rotation. The movable end 4122 can be turned over relative to the fixed end 4121 with the connecting portion as the center.

夹持电动机413固设于升降移动底架412上,万能夹头414连接夹持电动机413的输出轴,万能夹头414夹持金刚石工具1。The clamping motor 413 is fixed on the lifting and moving chassis 412 , the universal chuck 414 is connected to the output shaft of the clamping motor 413 , and the universal chuck 414 clamps the diamond tool 1 .

通过调节升降移动底架412的活动端4122的翻转角度及位置,进一步调节夹持电动输出轴相对于工作台2的角度及位置,从而调节金刚石工具1的翻转角度及位置。以便于对金刚石工具1的工作区域进行不同角度和不同位姿的轮廓形貌的实时检测。通过调节升降移动底架412在移动轨道411上的位置,进一步调节夹持电动输出轴相对于工作台2的位置,从而调节万能夹头414相对于径向修整组件42和轴向修整组件43的位置,以满足对不同长度的金刚石工具1进行实时检测的需求。By adjusting the flip angle and position of the movable end 4122 of the lifting and moving chassis 412 , the angle and position of the clamping electric output shaft relative to the table 2 are further adjusted, thereby adjusting the flip angle and position of the diamond tool 1 . In order to facilitate real-time detection of the contours of different angles and different poses in the working area of the diamond tool 1 . By adjusting the position of the lifting and moving chassis 412 on the moving track 411, the position of the clamping electric output shaft relative to the worktable 2 is further adjusted, thereby adjusting the position of the universal chuck 414 relative to the radial trimming assembly 42 and the axial trimming assembly 43. position to meet the needs of real-time inspection of diamond tools 1 of different lengths.

显示屏31、数码放大显微镜32和光源33固设于万向伸缩支架34上,万向伸缩支架34包括立杆341、上固定端4121和下固定端4121,立杆341固设于工作台2上,显示屏31固设于上固定端4121,数码放大显微镜32固设于下固定端4121,光源33环设于数码放大显微镜32的外壳处。立杆341与工作台2的连接处向外延伸有凸块3411,凸块3411能够增大立杆341与工作台2的接触面积,以提高立杆341与工作台2间的连接稳定性。The display screen 31 , the digital magnifying microscope 32 and the light source 33 are fixed on the universal telescopic bracket 34 . The universal telescopic bracket 34 includes a vertical rod 341 , an upper fixed end 4121 and a lower fixed end 4121 , and the vertical rod 341 is fixed on the workbench 2 On the top, the display screen 31 is fixed on the upper fixed end 4121 , the digital magnifying microscope 32 is fixed on the lower fixed end 4121 , and the light source 33 is arranged around the casing of the digital magnifying microscope 32 . A bump 3411 extends outward from the connection between the vertical rod 341 and the workbench 2 . The bump 3411 can increase the contact area between the vertical rod 341 and the workbench 2 to improve the connection stability between the vertical rod 341 and the workbench 2 .

立杆341上端套设有上活动锁块342,上活动锁块342的一端固设有与立杆341相垂直的且能相对上活动锁块342转动的上横杆343,上固定端4121位于上横杆343上。上活动锁块342上设置有将其自身固定在立杆341上的锁紧结构。The upper end of the vertical rod 341 is sleeved with an upper movable lock block 342, one end of the upper movable lock block 342 is fixed with an upper cross rod 343 that is perpendicular to the vertical rod 341 and can rotate relative to the upper movable lock block 342, and the upper fixed end 4121 is located at on the upper cross bar 343. The upper movable locking block 342 is provided with a locking structure for fixing itself on the vertical rod 341 .

通过上横杆343绕着立杆341转动,实现显示屏31绕着立杆341进行转动;通过上横杆343绕着立杆341进行上下滑动上实现显示屏31沿着立杆341进行上下移动;通过上横杆343相对上活动锁块342进行转动,实现显示屏31自身的翻转。By rotating the upper bar 343 around the vertical bar 341, the display screen 31 can be rotated around the vertical bar 341; by sliding up and down around the vertical bar 341, the display screen 31 can be moved up and down along the vertical bar 341. ; By rotating the upper cross bar 343 relative to the upper movable lock block 342, the display screen 31 itself is turned over.

立杆341下端套设有下活动锁块344,下活动锁块344穿插有与立杆341相垂直的下横杆345,下活动锁块344上设置有将其自身固定在立杆341上的锁紧结构,下活动锁块344还设置有固定下横杆345的锁紧结构,下固定端4121连接于下横杆345上。The lower end of the vertical rod 341 is sleeved with a lower movable lock block 344, and the lower movable lock block 344 is interspersed with a lower cross bar 345 perpendicular to the vertical rod 341. Locking structure, the lower movable lock block 344 is also provided with a locking structure for fixing the lower cross bar 345 , and the lower fixed end 4121 is connected to the lower cross bar 345 .

通过下横杆345绕着立杆341转动,实现数码放大显微镜32绕着立杆341进行转动;通过下横杆345绕着立杆341进行上下滑动上实现数码放大显微镜32沿着立杆341进行上下移动。The digital magnifying microscope 32 rotates around the vertical rod 341 by rotating the lower cross bar 345 around the vertical rod 341; Moving up and down.

下横杆345的一端套设有端部活动锁块346,端部活动锁块346的下端固设有与立杆341相平行的调节杆347,调节杆347的下端套设有调节活动锁块348,调节活动锁块348上设有升降装置349。One end of the lower cross bar 345 is sleeved with an end movable lock block 346, the lower end of the end movable lock block 346 is fixed with an adjustment rod 347 parallel to the vertical rod 341, and the lower end of the adjustment rod 347 is sleeved with an adjustment movable lock block 348, a lifting device 349 is provided on the adjusting movable lock block 348.

升降装置349包括与调节杆347相平行且与调节活动锁块348活动连接的升降杆3491,与升降杆3491垂直设置的且固定在升降杆3491上端的夹持杆3492,夹持杆3492设置有夹持数码放大显微镜32的常规夹具,所述夹具的夹持端为所述下固定端。升降杆3491与调节活动锁块348相对的一面固设有齿条,调节活动锁块348上设置有与所述齿条相啮合的齿轮,调节活动锁块348和升降杆3491通过齿条和齿轮活动连接。升降装置349还包括设于调节活动锁块348上的,与所述齿轮同步转动的调节旋钮3493。The lifting device 349 includes a lifting rod 3491 parallel to the adjusting rod 347 and movably connected to the adjusting movable lock block 348, and a clamping rod 3492 vertically arranged with the lifting rod 3491 and fixed on the upper end of the lifting rod 3491. The clamping rod 3492 is provided with A conventional clamp for clamping the digital magnifying microscope 32, and the clamping end of the clamp is the lower fixed end. A rack is fixed on the side of the lifting rod 3491 opposite to the adjusting movable lock block 348, and the adjusting movable lock block 348 is provided with a gear meshing with the rack. The adjusting movable lock block 348 and the lifting rod 3491 pass through the rack and the gear. Active connection. The lifting device 349 also includes an adjusting knob 3493 which is arranged on the adjusting movable locking block 348 and rotates synchronously with the gear.

通过旋转调节旋钮3493带动齿轮转动,再通过齿轮和齿条的传动,将调节旋钮3493的转动转化为升降杆3491的上下移动,即夹持杆3492的升降运动。By rotating the adjusting knob 3493, the gear is driven to rotate, and then through the transmission of the gear and the rack, the rotation of the adjusting knob 3493 is converted into the up and down movement of the lifting rod 3491, that is, the lifting movement of the clamping rod 3492.

通过下横杆345、调节杆347、调节活动锁块348和升降装置349的连接,增大了数码放大显微镜32的可调节距离;设置升降装置349,操作者通过旋转调节旋钮3493,即可实现数码放大显微镜32跟着升降杆3491进行上下移动时的微调功能。The adjustable distance of the digital magnifying microscope 32 is increased through the connection of the lower cross bar 345, the adjusting rod 347, the adjusting movable locking block 348 and the lifting device 349; the lifting device 349 is set, and the operator can rotate the adjusting knob 3493 to realize The digital magnifying microscope 32 follows the lift rod 3491 to perform a fine adjustment function when it moves up and down.

因此使用万向伸缩支架34可以实现数码放大显微镜32在空间上360°角的伸缩、且能够进行数码放大显微镜32的升降位置及位姿的调整。Therefore, the use of the universal telescopic bracket 34 can realize the expansion and contraction of the digital magnifying microscope 32 in an angle of 360° in space, and can adjust the ascending and descending position and posture of the digital magnifying microscope 32 .

本实用新型一种能够实时检测的金刚石工具上砂微整装置还包括电子计算机,显示屏31与电子计算机电连接,光源33的输入端连接电子计算机的输出端。The real-time detection of the diamond tool sand fine-adjusting device of the present invention further comprises an electronic computer, the display screen 31 is electrically connected to the electronic computer, and the input end of the light source 33 is connected to the output end of the electronic computer.

实时检测时:先将金刚石工具1安装在万能夹头414上,然后调整万向伸缩支架34使得数码放大显微镜32刚好位于金刚石工具1的工作区域;在通过数码放大显微镜32实时检测金刚石工具1的轮廓形貌,并将信息输送至显示屏31,与显示屏31连接的电子计算机可对数码放大显微镜32检测到的信息进行分析,测量出金刚石工具1的点、线、圆、距离、角度等元素,实时显示测量数据,为金刚石工具1上砂微整提供实时监测指导。During real-time detection: first install the diamond tool 1 on the universal chuck 414, and then adjust the universal telescopic bracket 34 so that the digital magnifying microscope 32 is just located in the working area of the diamond tool 1; profile, and transmit the information to the display screen 31, the electronic computer connected with the display screen 31 can analyze the information detected by the digital magnifying microscope 32, and measure the points, lines, circles, distances, angles, etc. of the diamond tool 1 element, real-time display of measurement data, to provide real-time monitoring guidance for sand fine-tuning on diamond tool 1.

在修正金刚石工具1时,通过径向电动机421控制径向修整块423的位置,以调节径向修整块423与金刚石工具1的工作区域的相对位置。夹持电动机413启动从而带动金刚石工具1转动后,将径向修整块423逐渐靠近金刚石工具1的工作区域,径向修整块423会逐渐的打磨金刚石工具1的工作区域,实现对金刚石工具1径向方向上的修整。When correcting the diamond tool 1 , the position of the radial dressing block 423 is controlled by the radial motor 421 to adjust the relative position of the radial dressing block 423 and the working area of the diamond tool 1 . After the clamping motor 413 is started to drive the diamond tool 1 to rotate, the radial trimming block 423 is gradually approached to the working area of the diamond tool 1, and the radial trimming block 423 will gradually polish the working area of the diamond tool 1, so as to realize the diameter of the diamond tool 1. Trim in the direction.

通过轴向电动机431控制轴向修整块433的位置,以调节轴向修整块433与金刚石工具1的工作区域的相对位置,夹持电动机413启动从而带动金刚石工具1转动后,将轴向修整块433逐渐靠近金刚石工具1的工作区域,轴向修整块433会逐渐的打磨金刚石工具1的工作区域,实现对金刚石工具1轴向方向上的修整。The position of the axial trimming block 433 is controlled by the axial motor 431 to adjust the relative position of the axial trimming block 433 and the working area of the diamond tool 1. After the clamping motor 413 is activated to drive the diamond tool 1 to rotate, the axial trimming block is 433 is gradually approaching the working area of the diamond tool 1 , and the axial dressing block 433 will gradually grind the working area of the diamond tool 1 to realize the dressing of the diamond tool 1 in the axial direction.

上面结合附图对本实用新型做了详细的说明,但是本实用新型的实施方式并不仅限于上述实施方式,本领域技术人员根据现有技术可以对本实用新型做出各种变形,均属于本实用新型的保护范围。The present utility model has been described in detail above in conjunction with the accompanying drawings, but the embodiments of the present utility model are not limited to the above-mentioned embodiments. Those skilled in the art can make various modifications to the present utility model according to the prior art, which all belong to the present utility model. scope of protection.

Claims (10)

1.一种能够实时检测的金刚石工具上砂微整装置,其特征在于:包括回转结构式的金刚石工具、工作台和设于所述工作台上的实时检测组件和上砂微整组件,所述实时检测组件包括:显示屏、数码放大显微镜、光源和万向伸缩支架,所述万向伸缩支架固设于所述工作台上,所述显示屏、所述数码放大显微镜和所述光源固设于所述万向伸缩支架上,所述数码放大显微镜的输出端连接所述显示屏的输入端;所述上砂微整组件包括夹持组件和能够沿着所述金刚石工具的径向方向进行修整的径向修整组件以及能够沿着所述金刚石工具的轴向方向进行修整的轴向修整组件,所述夹持组件夹持所述金刚石工具,所述径向修整组件和所述轴向修整组件均与所述夹持组件相对设置。1. a diamond tool sand micro-finishing device capable of real-time detection, is characterized in that: comprise the diamond tool of rotary structure type, workbench and be located in the real-time detection assembly on described workbench and sand micro-finishing assembly, described The real-time detection component includes: a display screen, a digital magnifying microscope, a light source and a universal telescopic bracket, the universal telescopic bracket is fixed on the worktable, and the display screen, the digital magnifying microscope and the light source are fixed On the universal telescopic bracket, the output end of the digital magnifying microscope is connected to the input end of the display screen; the sand upper micro-finishing component includes a clamping component and can be carried out along the radial direction of the diamond tool. Dressed radial dressing assembly and axial dressing assembly capable of dressing along the axial direction of the diamond tool, the clamping assembly holding the diamond tool, the radial dressing assembly and the axial dressing The components are arranged opposite to the clamping components. 2.根据权利要求1所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述径向修整组件包括径向电动机、径向安装座和径向修整块,所述径向电动机和所述径向安装座固设于所述工作台上,且所述径向安装座连接于所述径向电动机,所述径向安装座上安装有能够沿着所述金刚石工具的径向方向来回运动的径向滑块,所述径向修整块固设于所述径向滑块上。2 . The diamond tool sand fine-tuning device capable of real-time detection according to claim 1 , wherein the radial dressing assembly comprises a radial motor, a radial mounting seat and a radial dressing block, 2 . The radial motor and the radial mounting seat are fixed on the worktable, the radial mounting seat is connected to the radial motor, and the diamond tool is mounted on the radial mounting seat. The radial sliding block moves back and forth in the radial direction, and the radial trimming block is fixed on the radial sliding block. 3.根据权利要求1所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述轴向修整组件包括轴向电动机、轴向安装座和轴向修整块,所述轴向电动机和所述轴向安装座固设于所述工作台上,且所述轴向安装座连接于所述轴向电动机,所述轴向安装座上安装有能够沿着所述金刚石工具的轴向方向来回运动的轴向滑块,所述轴向修整块固设于所述轴向滑块上。3. A kind of diamond tool upper sand micro-finishing device capable of real-time detection according to claim 1, characterized in that: the axial dressing assembly comprises an axial motor, an axial mounting seat and an axial dressing block, the The axial motor and the axial mounting seat are fixed on the worktable, and the axial mounting seat is connected to the axial motor, and the axial mounting seat is mounted with a diamond tool capable of being along the The axial sliding block moves back and forth in the axial direction, and the axial trimming block is fixed on the axial sliding block. 4.根据权利要求1所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述夹持组件包括移动轨道、具有升降活动工位的升降移动底架、夹持电动机和万能夹头,所述移动轨道固设于所述工作台上,所述升降移动底架滑动连接于所述移动轨道上,所述夹持电动机固设于所述升降移动底架上,所述万能夹头连接所述夹持电动机的输出轴,所述万能夹头夹持所述金刚石工具。4. A diamond tool sand fine-tuning device capable of real-time detection according to claim 1, characterized in that: the clamping assembly comprises a moving rail, a lifting moving chassis with a lifting movable station, a clamping motor and a universal chuck, the moving track is fixed on the worktable, the lifting and moving chassis is slidably connected to the moving track, and the clamping motor is fixed on the lifting and moving chassis, so The universal chuck is connected to the output shaft of the clamping motor, and the universal chuck clamps the diamond tool. 5.根据权利要求4所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述升降移动底架包括能够相对翻转的固定端和活动端,所述活动端与所述固定端间设置有连接部,所述活动端以所述连接部位中心相对于所述固定端进行翻转,所述固定端连接于所述移动轨道,所述活动端设置所述夹持电动机。5 . The diamond tool sand fine-tuning device capable of real-time detection according to claim 4 , wherein the lifting and moving chassis comprises a fixed end and a movable end that can be turned over relative to each other, and the movable end is connected to the movable end. 6 . A connecting portion is arranged between the fixed ends, the movable end is turned over relative to the fixed end at the center of the connecting portion, the fixed end is connected to the moving track, and the clamping motor is arranged on the movable end. 6.根据权利要求5所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述连接部包括与所述固定端转动连接的主动齿轮,与所述活动端固定连接的从动齿轮,及能分别与所述固定端和所述活动端转动连接的转轴,所述固定端和所述活动端通过所述转轴铰接,所述主动齿轮与所述从动齿轮相啮合,所述主动齿轮连接有电机。6 . The real-time detection device for sanding on diamond tools according to claim 5 , wherein the connecting portion comprises a driving gear rotatably connected to the fixed end and fixedly connected to the movable end. 7 . The driven gear, and a rotating shaft that can be rotatably connected with the fixed end and the movable end, respectively, the fixed end and the movable end are hinged through the rotating shaft, and the driving gear is meshed with the driven gear. , the driving gear is connected with a motor. 7.根据权利要求1所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述显示屏、所述数码放大显微镜和所述光源固设于所述万向伸缩支架上,所述万向伸缩支架包括立杆、上固定端和下固定端,所述立杆固设于所述工作台上,所述显示屏固设于所述上固定端,所述数码放大显微镜固设于所述下固定端,所述光源环设于所述数码放大显微镜的外壳处。7 . The diamond tool sanding micro-adjustment device capable of real-time detection according to claim 1 , wherein the display screen, the digital magnifying microscope and the light source are fixed on the universal telescopic bracket. 8 . Above, the universal telescopic support includes a vertical pole, an upper fixed end and a lower fixed end, the vertical pole is fixed on the worktable, the display screen is fixed on the upper fixed end, and the digital zoom The microscope is fixed on the lower fixed end, and the light source ring is set on the casing of the digital magnifying microscope. 8.根据权利要求7所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述立杆上端套设有上活动锁块,所述上活动锁块的一端固设有与所述立杆相垂直的且能相对所述上活动锁块转动的上横杆,所述上固定端位于所述上横杆上,所述立杆下端套设有下活动锁块,所述下活动锁块穿插有与所述立杆相垂直的下横杆,所述上活动锁块和所述下活动锁块上均设置有将其自身固定在所述立杆上的锁紧结构,所述下活动锁块还设置有固定所述下横杆的锁紧结构,所述下固定端连接于所述下横杆上。8 . The diamond tool sanding micro-adjustment device capable of real-time detection according to claim 7 , wherein the upper end of the vertical rod is sleeved with an upper movable lock block, and one end of the upper movable lock block is fixedly installed. 9 . There is an upper cross bar that is perpendicular to the vertical rod and can be rotated relative to the upper movable lock block, the upper fixed end is located on the upper cross rod, and the lower end of the vertical rod is sleeved with a lower movable lock block, The lower movable lock block is interspersed with a lower cross bar that is perpendicular to the vertical rod, and both the upper movable lock block and the lower movable lock block are provided with a locking mechanism that fixes itself on the vertical rod. The lower movable lock block is further provided with a locking structure for fixing the lower cross bar, and the lower fixed end is connected to the lower cross bar. 9.根据权利要求8所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:所述下横杆的一端套设有端部活动锁块,所述端部活动锁块的下端固设有与所述立杆相平行的调节杆,所述调节杆的下端套设有调节活动锁块,所述调节活动锁块上设有升降装置;所述升降装置包括与所述调节杆相平行且与所述调节活动锁块活动连接的升降杆,与所述升降杆垂直设置的且固定在所述升降杆的上端的夹持杆,所述夹持杆设置有夹持所述数码放大显微镜的夹具,所述夹具的夹持端为所述下固定端,所述升降杆与所述调节活动锁块相对的一面固设有齿条,所述调节活动锁块上设置有与所述齿条相啮合的齿轮,所述调节活动锁块和所述升降杆通过所述齿条和所述齿轮活动连接,所述升降装置还包括设于所述调节活动锁块上的调节旋钮,且所述调节旋钮与所述齿轮同步转动。9 . The diamond tool sanding micro-adjustment device capable of real-time detection according to claim 8 , wherein one end of the lower cross bar is sleeved with an end movable lock block, and the end movable lock block The lower end of the adjusting rod is fixed with an adjustment rod parallel to the vertical rod, the lower end of the adjustment rod is sleeved with an adjustment movable lock block, and a lifting device is provided on the adjustment movable lock block; A lifting rod that is parallel to the adjusting rod and movably connected to the adjusting movable lock block, and a clamping rod that is vertically arranged with the lifting rod and fixed to the upper end of the lifting rod, and the clamping rod is provided with a clamping device. The clamp of the digital magnifying microscope, the clamping end of the clamp is the lower fixed end, a rack is fixed on the opposite side of the lifting rod and the adjustment movable lock block, and the adjustment movable lock block is provided with a rack. A gear meshing with the rack, the adjusting movable lock block and the lifting rod are movably connected through the rack and the gear, and the lifting device further comprises an adjustment block arranged on the adjusting movable lock block knob, and the adjustment knob rotates synchronously with the gear. 10.根据权利要求1所述的一种能够实时检测的金刚石工具上砂微整装置,其特征在于:还包括电子计算机,所述显示屏与所述电子计算机电连接,所述光源的输入端连接所述电子计算机的输出端;所述径向修整组件和所述轴向修整组件与所述工作台间还设置有固定板,所述径向修整组件和所述轴向修整组件固定连接于所述固定板上,所述固定板与所述工作台固定连接。10. A diamond tool sand fine-tuning device capable of real-time detection according to claim 1, characterized in that: further comprising an electronic computer, the display screen is electrically connected to the electronic computer, and the input end of the light source is The output end of the electronic computer is connected; a fixing plate is also arranged between the radial trimming assembly and the axial trimming assembly and the worktable, and the radial trimming assembly and the axial trimming assembly are fixedly connected to On the fixing plate, the fixing plate is fixedly connected with the working table.
CN201920507150.XU 2019-04-15 2019-04-15 Diamond tool sand feeding micro-finishing device capable of detecting in real time Expired - Fee Related CN209887391U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109894976A (en) * 2019-04-15 2019-06-18 华侨大学 The micro- engagement positions of sand on a kind of diamond tool that capableing of real-time detection

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109894976A (en) * 2019-04-15 2019-06-18 华侨大学 The micro- engagement positions of sand on a kind of diamond tool that capableing of real-time detection
CN109894976B (en) * 2019-04-15 2024-02-23 华侨大学 A sand micro-sizing device for diamond tools capable of real-time detection

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