CN114350432A - Easy-to-clean environment-friendly cutting fluid for machining aluminum wheel hub and preparation method thereof - Google Patents
Easy-to-clean environment-friendly cutting fluid for machining aluminum wheel hub and preparation method thereof Download PDFInfo
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- CN114350432A CN114350432A CN202111519594.3A CN202111519594A CN114350432A CN 114350432 A CN114350432 A CN 114350432A CN 202111519594 A CN202111519594 A CN 202111519594A CN 114350432 A CN114350432 A CN 114350432A
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Abstract
The invention discloses an easy-to-clean environment-friendly cutting fluid for processing an aluminum wheel hub, which comprises the following components in percentage by weight: 2 to 6 percent of corrosion inhibitor; 1% -3% of nano silicon anticorrosive agent; 5 percent of antirust agent; 1% -3% of benzotriazole; 3% -8% of a lubricant; 30% -50% of naphthenic base oil; 4% -6% of tall oil; 4% -6% of petroleum sodium sulfonate; 2% -4% of Guerbet alcohol; 2% -4% of ether carboxylic acid compound agent; 0.2 to 0.3 percent of potassium hydroxide; MARLOXRT 422% -3%; the balance being water. Compared with the prior art, the invention can solve the problems of a large amount of harmful substances, poor lubricating property, poor aluminum protection and difficult cleaning of the conventional aluminum hub cutting fluid.
Description
Technical Field
The invention relates to the field of cutting fluid materials for machining aluminum hubs, in particular to an easy-to-clean environment-friendly cutting fluid for machining aluminum hubs and a preparation method thereof.
Background
A hub is a cylindrical, centrally mounted metal part on a shaft that supports the tire within its inner contour. Also called rim, steel ring, wheel and tyre bell. The hub is of various kinds according to diameter, width, molding mode and material. The aluminum-gold hub has the advantages of light weight, high manufacturing precision, high strength, small inertia resistance, strong heat dissipation capability, good visual effect and the like, and has the defects of complex manufacturing process and high cost.
The aluminum hub has the advantages of large workpiece, difficult processing technology and more consumed cutting fluid, if the product has poor lubricity and is difficult to clean, the consumption of the cutting fluid is large, and the more waste liquid is caused by subsequent cleaning, the more serious the pollution is. In recent years, environmental protection supervision and management are increasingly strict, punishment is increasingly strong, and the research and development of novel environment-friendly easily-cleaned aluminum wheel hub cutting fluid is reluctant.
The cutting fluid used for machining the aluminum alloy wheel hub on the market at present has certain defects:
1. the existing aluminum alloy hub cutting fluid uses poor-quality oil, the poor-quality additive not only stimulates the skin, but also has certain toxicity to the nervous system of the human body after long-term use, and the poor-quality additive volatilizes into the environment to pollute the environment.
2. The product aluminum alloy has poor corrosion resistance and short service life.
3. The cost is higher, and the work piece after processing is difficult to wash, increases the degree of difficulty of follow-up cleaning process, increases the cost.
Disclosure of Invention
The invention aims to: in order to solve the problems of a large amount of harmful substances, poor lubricating property, poor aluminum protection and difficult cleaning of the conventional aluminum hub cutting fluid, the invention provides the easy-cleaning environment-friendly cutting fluid for processing the aluminum hub and the preparation method thereof. The cutting fluid has the advantages of wider application range, better lubricating property, degradability, low carbon and environmental protection.
Therefore, in one aspect, the invention provides an easy-to-clean environment-friendly cutting fluid for processing an aluminum wheel hub, which comprises the following components in percentage by weight:
as a further description of the above technical solution:
the easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub comprises the following components in percentage by weight: 3-5% of corrosion inhibitor, 2-3% of nano silicon anticorrosive agent, 3-4% of antirust agent, 2-3% of benzotriazole, 4-7% of lubricant, 35-45% of naphthenic base oil, 5-6% of tall oil, 5-6% of sodium petroleum sulfonate, 3-4% of Guerbet alcohol, 3-4% of ether carboxylic acid compound agent, 0.25-0.3% of potassium hydroxide, 0. 0X RT 422.5-3% of MARL, and the balance of water.
As a further description of the above technical solution:
the easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub comprises the following components in percentage by weight: 3.5% of corrosion inhibitor, 2.5% of nano silicon anticorrosive agent, 3.5% of antirust agent, 2.5% of benzotriazole, 5% of lubricant, 40% of naphthenic base oil, 5.5% of tall oil, 5.5% of sodium petroleum sulfonate, 3.5% of Guerbet alcohol, 3.5% of ether carboxylic acid compound, 0.27% of potassium hydroxide, MARLOX RT 422.7% and the balance of water.
As a further description of the above technical solution:
the lubricant is 186 self-emulsifying ester.
As a further description of the above technical solution:
the antirust agent is a tricarboxylic acid antirust agent.
As a further description of the above technical solution:
the corrosion inhibitor is isopropanolamine.
On the other hand, the invention also provides a preparation method of the easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub, which comprises the following steps:
1) preparing materials according to the formulation of any one of claims 1 to 6;
2) sequentially adding water, isopropanolamine, tricarboxylic acid, benzotriazole and potassium hydroxide into a container, and stirring at normal temperature until the mixture is uniform and transparent;
3) then adding the nano silicon anticorrosive agent, 186 self-emulsifying ester, tall oil, naphthenic base oil, Guerbet alcohol, ether carboxylic acid compound agent, sodium petroleum sulfonate and MARLOX RT42 into the uniform transparent liquid, and stirring the mixture at 40 ℃ until the mixture is uniform and transparent.
The easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub provided by the invention is mainly researched aiming at the lubricating property and the environment protection of the use fluid, and the effect of compounding a plurality of additives is found, so that the effect of the additive is far better than that of one additive in terms of environment protection, lubricating property and cleaning effect, and the additive is degradable, low-carbon and environment-friendly.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. contains no inferior oil and other harmful matter, and is environment friendly and harmless to worker.
2. The protective performance to the aluminum alloy is good, and the processing of various aluminum alloy materials can be satisfied.
3. The lubricating oil is stable, the lubricating property is good, the service life of the cutter is prolonged, the low concentration can meet the requirement of processing, and the cost is greatly saved.
4. The product is easy to clean, the consumption of cleaning agent in the next procedure is low, the cleaning is easy, the cost is saved, and the pollution is reduced.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below. While exemplary embodiments of the present disclosure have been shown, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Basic information on the chemical additives involved (the following 11 additives are commercially available):
isopropanolamine: isopropanolamine is an important corrosion inhibitor and can be used for inhibiting corrosion in boiler water treatment, a coolant of an automobile engine, drilling oil, cutting oil and other various lubricating oil.
Nano silicon anticorrosive (self-developed, chinese patent No. 202110386446.2): it can be used as metal cleaning and cutting fluid, and as corrosion inhibitor in the metal working lubricating fluid of aluminium, magnesium, zinc and other metals, and also has very good lubricating and extreme pressure properties. The nano silicon anticorrosive agent is used for a water-soluble formula, is simple to operate, can be directly added into a concentrate, does not need to add a coupling agent, and can be directly used by a metal working fluid user to improve the performance of a working fluid. The nano silicon anticorrosive agent is most effective in surface treatment of metal aluminum, and particularly plays a role in inhibiting corrosion of magnesium in treatment of a plurality of sensitive aviation aluminum alloys. The product is suitable for various water qualities.
Benzotriazole: mainly used as a water treatment agent, a metal antirust agent and a corrosion inhibitor. It is widely used in circulating water treatment agent, antirust oil, grease products, and also in vapor phase corrosion inhibitor and lubricant additive of copper and copper alloy. The surface purification of silver, copper and zinc in electroplating has the function of preventing discoloration. BTA and copper atom form covalent bond and coordination bond, and are replaced by chain polymer, and form multilayer protective film on the surface of copper, so that the surface of copper does not have oxidation-reduction reaction, does not generate hydrogen, and has anticorrosion effect. The same effect is also obtained for metal materials such as lead, cast iron, nickel, zinc, etc. BTA can be matched with a plurality of corrosion inhibitors to improve the corrosion inhibition effect.
186 self-emulsifying ester: is an ashless high molecular ester lubricant. Are widely used in metal working fluids and industrial lubricating oils. Because the additive does not contain chlorine, sulfur and phosphorus, the additive can replace chlorine and sulfur extreme pressure additives in soluble oil and semi-synthetic products; the synthetic ester product also has good hydrolytic stability.
Tall oil: mainly used as an emulsifier and has auxiliary lubrication effect. Belongs to unsaturated fatty acid, and has better corrosion resistance than oleic acid.
Cycloalkyl base oil: good low-temperature performance, easy emulsification and good intermiscibility of the additive.
Sodium petroleum sulfonate: it is mainly used as textile, printing and dyeing auxiliary and liquid detergent, and emulsifier for vinyl chloride polymerization. The surfactant AS is used AS an anionic surfactant, and can also be used AS a detergent, a lubricant and a foaming agent. As an antirust additive, the emulsifier has the advantages of good salt water immersion resistance and good oil solubility, has good antirust performance on ferrous metals and brass, and can be used as a cosolvent of various polar substances in oil. Has strong conversion capability to hand sweat and water, is used in combination with other antirust additives, and is often used as cleaning and antirust oil, antirust grease and cutting fluid between working procedures.
Guerbet alcohol: guerbet alcohols are a generic name for aliphatic alcohols having a branched chain attached to the second carbon, also known as 2-alkyl-1-alkanols, which are a class of saturated primary alcohols. The following characteristics are achieved due to the special structure with two 100% linear alkyl chains: 1) low volatility; 2) low irritation; 3) low freezing point; 4) excellent lubricity; 5) excellent oxidation stability; 6) good solubility and dissolving capacity; 7) low viscosity; 8) good biodegradability.
Ether carboxylic acid built agent (developed by itself, chinese patent No. CN 201710112714.5): excellent hard water resistance, and can chelate Ca2+ and Mg2+ in water, and the generated chelate has good dispersion effect; low foaming performance, and the using liquid does not generate a large amount of foam; environmental protection, low toxicity and excellent biodegradability.
Potassium hydroxide: the reaction activity is improved, the metal working fluid is mostly organic acid-base reaction, the reaction activity is weak, catalysis and activation are needed, and the potassium hydroxide is added, so that the reaction activity of fatty acid and alcohol amine in the cutting fluid can be improved, and the efficiency is improved. Can improve the base number and reduce the dosage of alkali. Hard water is activated, and hydroxide radical is combined with calcium and magnesium in water to form fine particle sediment, so that fatty acid is prevented from being combined with calcium and magnesium to form flocculent sediment.
MARLOX RT 42: the multifunctional hydrophobic emulsifier for the water-based metal working fluid has excellent low foam and excellent calcium soap dispersing capacity and is easy to biodegrade.
Experiments show that the effect of the three additives after compounding is optimal, and the compounding proportion is as follows: 3.5% of corrosion inhibitor, 2.5% of nano silicon anticorrosive agent, 3.5% of antirust agent, 2.5% of benzotriazole, 5% of lubricant, 40% of naphthenic base oil, 5.5% of tall oil, 5.5% of sodium petroleum sulfonate, 3.5% of Guerbet alcohol, 3.5% of ether carboxylic acid compound, 0.27% of potassium hydroxide, MARLOX RT 422.7% and the balance of water.
Other proportions within the following ranges can also be used: 2 to 6 percent of corrosion inhibitor; 1% -3% of nano silicon anticorrosive agent; 5 percent of antirust agent; 1% -3% of benzotriazole; 3% -8% of a lubricant; 30% -50% of naphthenic base oil; 4% -6% of tall oil; 4% -6% of petroleum sodium sulfonate; 2% -4% of Guerbet alcohol; 2% -4% of ether carboxylic acid compound agent; 0.2 to 0.3 percent of potassium hydroxide; MARLOX RT 422% -3%; the balance being water.
The first embodiment is as follows:
adding water, 3.5% of isopropanolamine, 3.5% of tricarboxylic acid, 2.5% of benzotriazole and 0.27% of potassium hydroxide into a container in sequence, stirring at normal temperature until the mixture is uniform and transparent, adding 2.5% of nano silicon anticorrosive agent, 5% of 186 self-emulsifying ester, 5.5% of tall oil, 40% of cycloalkyl base oil, 3.5% of Guerbet alcohol, 3.5% of ether carboxylic acid compound agent, 5.5% of sodium petroleum sulfonate and 0X RT 422.7% of MARL, and stirring at 40 ℃ until the mixture is uniform and transparent to obtain the easy-to-clean cutting fluid.
Two types of semi-synthetic A types and emulsion B types of the metal working fluid which are common at present are taken to be compared with the easy-to-clean cutting fluid prepared by the method for preparing the easy-to-clean cutting fluid. Pure water, nitrite, formaldehyde, a tapping torquemeter, a cleaning workpiece, an experimental environment and other factors used in the comparison test are kept consistent, and only variables are different in types of metal working fluid.
The three metal working fluids are respectively prepared into 800ppm hard water with the concentration of 5% to observe the hard water resistance, and then 5% of tap water diluent is prepared to test the formaldehyde and nitrite content. The experimental data were obtained as follows:
and (3) comparing the results: under the same environment and by the same test method, hard water stability and harmful substance test experiments of the cutting fluids of three different types show that the easy-cleaning cutting fluid has the best hard water resistance and does not contain harmful substances of nitrosoformaldehyde, and both the metal working fluid of the A type and the metal working fluid of the B type have soap precipitation and contain harmful substances. The experimental result shows that the easy-cleaning cutting fluid is stable and environment-friendly.
Example two:
the three metal working fluids are respectively prepared into 10% tap water diluent, and then the lubricity is tested by using a tapping torquer. The experimental data were obtained as follows:
and (3) comparing the results: in the same environment and the same test method, the lubricating property experiment of the cutting fluid with three different types shows that the lubricating property of the easy-cleaning cutting fluid is optimal, the lubricating property of the metal working fluid with the A type is inferior, and the lubricating property of the metal working fluid with the B type is worst. The result shows that the easy-cleaning cutting fluid has good lubricity, can meet the harsh processing technology, and can achieve good processing effect with lower concentration.
Example three:
and respectively preparing tap water dilution with the concentration of 5% for the three metal working fluids, and then testing the protection of each product on the aluminum alloy in a constant-temperature water bath test tank at 40 ℃. The experimental data were obtained as follows:
| type of cutting fluid | Easy-to-clean cutting fluid | Type A | Type B |
| Protective properties of aluminum alloy | Class A | Class B | Class A |
Note: the protective performance is best grade A, which means that the metal material before and after soaking has no color change or oxidation; the worst grade C indicates that the metal material turns black, changes color and oxidizes after being soaked.
And (3) comparing the results: under the same environment and by the same test method, the aluminum alloy protective property of the easy-cleaning cutting fluid is best as shown by a metal soaking experiment performed by three types of cutting fluids.
Example four:
and respectively preparing 10% diluted solution from the three metal working solutions, processing the workpiece, and testing the cleaning performance. The experimental data were obtained as follows:
and (3) comparing the results: the easy-cleaning cutting fluid is most easy to clean under the same experimental conditions, the type A is difficult to clean, and the type B has residues after cleaning, so that the effect is the worst.
The easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub provided by the invention is mainly researched aiming at the lubricating property and the environment protection of the use fluid, and the effect of compounding a plurality of additives is found, so that the effect of the additive is far better than that of one additive in terms of environment protection, lubricating property and cleaning effect, and the additive is degradable, low-carbon and environment-friendly.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. contains no inferior oil and other harmful matter, and is environment friendly and harmless to worker.
2. The protective performance to the aluminum alloy is good, and the processing of various aluminum alloy materials can be satisfied.
3. The lubricating oil is stable, the lubricating property is good, the service life of the cutter is prolonged, the low concentration can meet the requirement of processing, and the cost is greatly saved.
4. The product is easy to clean, the consumption of cleaning agent in the next procedure is low, the cleaning is easy, the cost is saved, and the pollution is reduced.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The easy-to-clean environment-friendly cutting fluid for processing the aluminum wheel hub is characterized by comprising the following components in percentage by weight:
2. the easy-to-clean environment-friendly cutting fluid for machining the aluminum hub as claimed in claim 1, is characterized by comprising the following components in percentage by weight: 3-5% of corrosion inhibitor, 2-3% of nano silicon anticorrosive agent, 3-4% of antirust agent, 2-3% of benzotriazole, 4-7% of lubricant, 35-45% of naphthenic base oil, 5-6% of tall oil, 5-6% of sodium petroleum sulfonate, 3-4% of Guerbet alcohol, 3-4% of ether carboxylic acid compound agent, 0.25-0.3% of potassium hydroxide, 422.5-3% of MARLOX RT, and the balance of water.
3. The easy-to-clean environment-friendly cutting fluid for machining the aluminum hub as claimed in claim 1, is characterized by comprising the following components in percentage by weight: 3.5% of corrosion inhibitor, 2.5% of nano silicon anticorrosive agent, 3.5% of antirust agent, 2.5% of benzotriazole, 5% of lubricant, 40% of naphthenic base oil, 5.5% of tall oil, 5.5% of sodium petroleum sulfonate, 3.5% of Guerbet alcohol, 3.5% of ether carboxylic acid compound, 0.27% of potassium hydroxide, MARLOX RT 422.7% and the balance of water.
4. The easy-to-clean environment-friendly cutting fluid for machining the aluminum wheel hub as claimed in any one of claims 1 to 3, wherein the lubricant is 186 self-emulsifying ester.
5. The easy-to-clean environment-friendly cutting fluid for machining aluminum hubs according to any one of claims 1 to 3, wherein the rust inhibitor is a tricarboxylic acid rust inhibitor.
6. The easy-to-clean environment-friendly cutting fluid for machining the aluminum wheel hub according to any one of claims 1 to 3, wherein the corrosion inhibitor is isopropanolamine.
7. A preparation method of easy-to-clean environment-friendly cutting fluid for processing aluminum hubs is characterized by comprising the following steps:
1) preparing materials according to the formulation of any one of claims 1 to 6;
2) sequentially adding water, isopropanolamine, tricarboxylic acid, benzotriazole and potassium hydroxide into a container, and stirring at normal temperature until the mixture is uniform and transparent;
3) then adding the nano silicon anticorrosive agent, 186 self-emulsifying ester, tall oil, naphthenic base oil, Guerbet alcohol, ether carboxylic acid compound agent, sodium petroleum sulfonate and MARLOX RT42 into the uniform transparent liquid, and stirring the mixture at 40 ℃ until the mixture is uniform and transparent.
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| CN115678657A (en) * | 2022-11-01 | 2023-02-03 | 富兰克润滑科技（太仓）有限公司 | Universal high-lubrication fully-synthetic cutting fluid and preparation method thereof |
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