CN114319872A - Process for pasting ceramic facing material on cement-based waterproof layer - Google Patents
Process for pasting ceramic facing material on cement-based waterproof layer Download PDFInfo
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- CN114319872A CN114319872A CN202210085379.5A CN202210085379A CN114319872A CN 114319872 A CN114319872 A CN 114319872A CN 202210085379 A CN202210085379 A CN 202210085379A CN 114319872 A CN114319872 A CN 114319872A
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Abstract
The invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized by comprising the following process steps: s1, cleaning the surface of a waterproof layer; s2, coating an interface treating agent on the surface of the waterproof layer to form an interface layer; s3, uniformly and fully batching bonding mortar on the interface layer to form a first mortar layer; s4, combing the first mortar layer into a stripe shape by using a tooth-shaped spatula; s5, uniformly and fully batching the bonding mortar on the bonding surface of the ceramic facing material, and combing the bonding mortar into stripes by using a tooth-shaped spatula; wherein the stripe direction of S5 is consistent with the stripe direction of S4; s6, coating the ceramic facing material of the bonding mortar on the bonding surface, bonding in place, and kneading and pressing on the first mortar layer. The process can realize the effects of stable effect, difficult shedding and high yield of the thin mortar tiling.
Description
Technical Field
The invention relates to the technical field of building decoration and finishing engineering, in particular to a process for pasting a ceramic facing material on a cement-based waterproof layer.
Background
At present, ceramic facing materials are basically adopted in kitchens and bathrooms as decorative layers, the kitchens and the bathrooms further have the requirements of water resistance and leakage prevention, the areas of the kitchens and the bathrooms are small, the internal and external corners are large, the irregular construction surfaces are large, meanwhile, on the basis of the requirement of environmental protection, the cement-based waterproof materials in cold construction and brush coating are the first choice of the kitchens and bathrooms waterproof materials, when the ceramic facing materials are adhered on the waterproof layers formed by the cement-based waterproof materials, the ceramic facing materials are often mismatched and generate unstable adhering systems, hollowing is serious, the drawing strength is low, the ceramic facing materials are easy to peel off, and the rework rate is high.
Disclosure of Invention
The invention aims to provide a process for pasting a ceramic facing material on a cement-based waterproof layer, which solves the problems of serious time and space expansion, low drawing strength, easy peeling of the ceramic facing material, high rework rate and the like when the ceramic facing material is pasted on the waterproof layer in the prior art.
The invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized by comprising the following process steps:
s1, cleaning the surface of a waterproof layer;
s2, coating an interface treating agent on the surface of the waterproof layer to form an interface layer;
s3, uniformly and fully batching bonding mortar on the interface layer to form a first mortar layer;
s4, combing the first mortar layer into a stripe shape by using a tooth-shaped spatula;
s5, uniformly and fully batching the bonding mortar on the bonding surface of the ceramic facing material, and combing the bonding mortar into stripes by using a tooth-shaped spatula;
wherein the stripe direction of S5 is consistent with the stripe direction of S4;
s6, coating the ceramic facing material of the bonding mortar on the bonding surface, bonding in place, and kneading and pressing on the first mortar layer.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S2, the interface treatment agent includes a liquid component and a powder component;
wherein the mass ratio of the liquid component to the powder component is 1: 2-3;
wherein the liquid material comprises the following components in parts by weight:
35-65 parts of polymer emulsion, 60-30 parts of water, 1-3 parts of defoaming agent and 1-3 parts of preservative;
the polymer emulsion is styrene acrylate copolymer emulsion, preferably polymer emulsion with glass transition temperature higher than 10 ℃;
the defoaming agent is mineral oil type defoaming agent, and the preservative is Kathon;
the powder comprises the following components in parts by mass:
30-55 parts of cement, 50-65 parts of fine aggregate and 1-6 parts of polymer additive;
further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S2, the interface layer has a thickness of 0.8mm to 1.2 mm.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S2, the curing time of the interface layer is not less than 12 h.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
the bonding mortar is prepared by uniformly mixing liquid components with ceramic tile bonding agent powder, standing and mixing;
the standing time is 5-15 min.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S3, the first mortar layer has a thickness of 5mm to 10 mm.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S5, the thickness of the adhesive mortar fully applied to the bonding surface of the ceramic facing material is not less than 6 mm.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
the stripe shape comprises alternating peaks and valleys, and the top surface of the peak is arc-shaped.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
when the tooth-shaped spatula combs bonding mortar on the bonding surface of the interface layer and the ceramic facing material, the included angle between the tooth-shaped spatula and the bonding surface of the interface layer and the ceramic facing material is 45-60 degrees.
Further, the invention provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is characterized in that:
in step S6, before the ceramic facing material with the adhesive mortar applied on the adhesive surface is adhered to the interface layer, the adhesive mortar on the adhesive surface and the adhesive mortar on the interface layer are both within the requirement of the opening time of the adhesive mortar.
The invention has the following functions and effects:
the invention adopts the two-component interface agent to carry out interface treatment on the cement-based waterproof material, the problem of matching between the bonding mortar of the ceramic facing material and the cement-based waterproof material is not required to be considered, the tile sticking process of double-sided gluing is utilized, the ceramic facing material is not required to be soaked, the construction steps are reduced, the construction efficiency is improved, the bonding effect of the bonding material and the interface material is stable, the bonding material is not easy to fall off, and the yield is high.
Detailed Description
The embodiment provides a process for pasting a ceramic facing material on a cement-based waterproof layer, which is implemented at the temperature of 5-35 ℃, and comprises the following steps:
A. cleaning the surface of the waterproof layer: and (4) cleaning loose floating pulp on the waterproof layer and cleaning dust. And (4) determining that the waterproof layer is not damaged and penetrates through the bottom, and finishing a water closing experiment. If the waterproof layer has defects, the original construction material is required to be used for repairing;
B. painting the two-component interface treating agent on the surface of the waterproof layer to form an interface layer, preferably painting the interface layer by a roller, and uniformly coating the two-component interface treating agent on the cement-based waterproof layer;
the two-component interface treating agent can be high-energy T22-302 and high-energy PD 515 of Cicadre, and the mass ratio of the liquid component to the powder component is 1: 2-3, wherein the liquid material comprises the following components in parts by mass: 35-65 parts of polymer emulsion, 60-30 parts of water, 1-3 parts of defoaming agent and 1-3 parts of preservative; the powder comprises the following components in parts by mass: 30-55 parts of cement, 50-65 parts of fine aggregate and 1-6 parts of polymer additive.
It should be noted that, before application, the powder component and the liquid component of the interfacial agent are mixed uniformly in proportion.
Specifically, according to the mass ratio of the product specification, firstly injecting liquid components into a container, then slowly adding powder components according to the proportion, fully stirring at a low speed of less than 1000 revolutions per minute until the mixture is uniform, has no agglomeration and no precipitation, and the dosage of the interfacial agent is 0.9-1.4kg/m3。
Preferably, the amount of the interfacial agent is 1.0-1.2kg/m3。
C. And uniformly mixing the water or liquid component with the ceramic tile binder powder, standing, and mixing to obtain the bonding mortar.
Specifically, water or liquid components are injected into the container according to the mass ratio, then dry powder of the tile adhesive is slowly added according to the proportion, stirring is carried out at a low speed of about 800 revolutions per minute, the dry powder of the tile adhesive is poured while stirring, the mixture is stirred to be uniform and non-caking thick slurry, standing is carried out for 3-5min, and then stirring is carried out for 0.5-1 min; the prepared bonding mortar is used up within 4 hours;
D. and uniformly and fully mixing the bonding mortar on the interface layer to form a mortar layer. The thickness of the mortar layer is 5mm-10 mm; preferably, the thickness of the mortar layer is 6mm to 8 mm.
E. Combing the bonded mortar layer into stripe shape by using a tooth-shaped spatula.
F. And uniformly and fully batching the bonding mortar on the bonding surface of the ceramic facing material. The thickness of the mortar layer is more than or equal to 5 mm; preferably, the thickness of the mortar layer is 6mm to 8 mm.
And combing into a stripe shape by using a tooth-shaped spatula, wherein the stripe direction is consistent with the stripes on the interface layer.
The stripes of the two parts all comprise alternating peaks and valleys, and the top surfaces of the peak parts are in an arc shape.
When the tooth-shaped spatula combs bonding mortar on the bonding surface of the interface layer and the ceramic facing material, the included angle between the tooth-shaped spatula and the bonding surface of the interface layer and the ceramic facing material is 45-60 degrees.
G. The interface layer is fully coated with bonding mortar and combed into a stripe shape, the ceramic decoration material bonding surface is fully coated with bonding mortar and combed into a stripe shape, the ceramic decoration material to be bonded is bonded to the base material within 20-30 minutes, and the ceramic decoration material is kneaded and pressed in place.
C, beating the ceramic facing material which is kneaded and pressed in place in the step G with a flat plate or a vibrating leveler so that the ceramic facing material is firmly adhered to the base material, and ensuring that 100 percent of the adhering surface of the ceramic facing material is covered by the adhering material; adjusting the position of the ceramic facing material stuck in the step G within the adjustable time of the bonding material; after the adhesive material is completely cured, the caulking process is performed after about 48 hours to 72 hours.
According to the process for pasting the ceramic facing material on the cement-based waterproof layer, during construction, the ceramic facing material does not need to be soaked, only the type of the bonding material needs to be selected according to the type of the ceramic facing material, the problem of matching between the bonding material and the waterproof layer does not need to be considered, the influence of subsequent construction of the waterproof layer is effectively protected, and the like, the ceramic facing material is stable in pasting effect, not easy to fall off, and high in yield.
The ceramic facing material has different water absorption rates, and the ceramic facing material has different water absorption rates and needs to be matched with ceramic tile bonding materials of different grades. Such as: the glazed tile is just a common type, and the glazed tile needs to be of a grade above C1. However, the common ceramic tile bonding material does not have enough bonding force on a waterproof layer, so that the problem of falling off can be caused, and the glazed tile is the first choice for indoor bathroom ceramic tiles and is widely applied. After the interface layer is made, the problem that the common ceramic tile bonding material is suitable for the ceramic facing material but not suitable for the waterproof layer is solved.
Once the waterproof layer is damaged, the water seepage problem exists, the waterproof layer is invalid, an interface layer is made on the waterproof layer, the direct contact surface of subsequent construction is the interface layer, and the possibility of damage to the waterproof layer is reduced.
The specific experiment is as follows:
example 1
The waterproof layer is high K11-2100 type polymer cement waterproof slurry, water closing inspection is finished, and after inspection, the surface of the waterproof layer is determined to be clean, and stains such as floating dust, loose objects and the like are determined.
Selecting a high-energy T22-302 high-multifunctional interface agent as an interface treating agent, wherein the material ratio is powder: the liquid material is 1:0.5 (weight ratio), the liquid material is firstly poured into a stirring container, then the powder is slowly poured into the stirring container, the stirring is carried out by an electric stirrer to form uniform thick paste without particles, and the stirring speed is about 500 revolutions per minute by using the electric stirrer.
The mixed materials are coated on the surface of a waterproof layer by a brush or a roller, and the coating is complete and uniform (transverse and longitudinal coating is carried out firstly) and cannot be leaked, and the dosage of the mixture is about 1.1 kg per square meter.
The prepared interface treating agent needs to be used up within 2 hours. And pasting the interface treating agent layer after the interface treating agent layer is dried and solidified. The adhesive for ordinary ceramic tiles with high T22-100 is selected to be pasted on ceramic glazed tiles, and the type I meets the performance requirement of type I in dry-mixed ceramic tile adhesive mortar in the current national standard GB/T25181 premixed mortar. Mixing bonding mortar powder and normal-temperature purified water in proportion, wherein 40 kg of T22-100 ordinary tile bonding mortar needs 9.2 liters of water and is stirred into a uniform thick paste, an electric stirrer can be used, the stirring speed is about 700 revolutions per minute, the stirred adhesive cement is kept stand for 5 minutes, then is continuously stirred for 15 seconds and is used, the adhesive cement is uniformly coated on the solidified interface treatment layer by using the straight edge of a tooth-shaped spatula, and about 0.5m of adhesive cement is coated on the solidified interface treatment layer2About 6-8mm thick, combing the mucilage layer into uniform strip with the sawtooth edge of the tooth-shaped spatula, suggesting that the tooth edge forms an included angle of 60 degrees with the base surface during combing, coating the mucilage on the tile sticking surface by the same method to form uniform strip, and immediately combing the uniform stripThe face brick is inlaid on the combed adhesive cement, and is kneaded, pressed and compacted so that the adhesive cement fully covers the back of the face brick without leaving a gap. And adjusting the position of the ceramic tile, and pasting a next ceramic tile.
The prepared ceramic tile bonding mortar is used up within 4 hours after water is added. After the completion of the adhesion, a caulking step is performed within 48 to 72 hours.
In the embodiment, the ceramic facing material on the waterproof layer is adhered with zero falling rate and no defective rate.
Example 2
The waterproof layer is high K11-3000 type polymer cement waterproof paint, the water closing test is finished, and the clean surface, floating dust, loose objects and other stains of the waterproof layer are determined after the water closing test is finished.
High-performance PD-515 two-component material is selected as an interface treating agent, and the material ratio is powder: the liquid material is 1:0.5 (weight ratio), the liquid material is firstly poured into a stirring container, then the powder is slowly poured into the stirring container, the stirring is carried out by an electric stirrer to form uniform thick paste without particles, and the stirring speed is about 600 revolutions per minute by using the electric stirrer. The mixed materials are coated on the surface of a waterproof layer by a brush or a roller, and the coating is complete and uniform (transverse and longitudinal coating is carried out firstly) and cannot be leaked, and the dosage of the mixture is about 1.5 kilograms per square meter.
The prepared interface treating agent needs to be used up within 2 hours. And (5) after the interface treating agent layer is dried and solidified, entering a pasting construction link. A strong ceramic tile adhesive with high T22-402 strength is selected to be pasted on a ceramic vitrified tile, and the type meets the performance requirement of C1 type cement-based adhesive in JC/T547 ceramic tile adhesive in the existing industry standard. Mixing adhesive powder with normal-temperature purified water in proportion, wherein 25 kg of T22-402 common tile adhesive needs 6.2 liters of water and is stirred into a uniform thick paste shape, an electric stirrer can be used, the rotating speed is 600 revolutions per minute during stirring, the stirred adhesive paste is kept stand for 5 minutes, then is continuously stirred for 15 seconds and is used, the adhesive paste is uniformly smeared on a cured interface treatment layer by using the straight edge of a tooth-shaped spatula, about 0.5m2 is smeared on the cured interface treatment layer, the thickness is 6-8mm, the adhesive paste layer is combed into a uniform strip shape by using the sawtooth edge of the tooth-shaped spatula, a 60-degree included angle is suggested between the tooth edge and a base surface during combing, the adhesive paste is coated on the tile sticking surface by using the same method and is combed into a uniform strip shape, a facing tile is immediately inlaid on the combed adhesive paste, and is kneaded and tamped, so that the adhesive paste covers the back surface of the facing tile completely without leaving gaps.
And adjusting the position of the ceramic tile, and pasting a next ceramic tile. The prepared ceramic tile bonding mortar is used up within 4 hours after water is added. After the completion of the adhesion, a caulking step is performed within 48 to 72 hours.
In the embodiment, the ceramic facing material on the waterproof layer is adhered with zero falling rate and no defective rate.
Example 3
The waterproof layer is JSA-101 type polymer cement waterproof coating, water closing inspection is finished, and after inspection, the surface of the waterproof layer is determined to be clean, and stains such as floating dust, loose objects and the like are determined.
Selecting a high-energy T22-302 high-multifunctional interface agent as an interface treating agent, wherein the material ratio is powder: the liquid material is 1:0.5 (weight ratio), the liquid material is firstly poured into a stirring container, then the powder is slowly poured into the stirring container, the stirring is carried out by an electric stirrer to form uniform thick paste without particles, and the stirring speed is about 500 revolutions per minute by using the electric stirrer. The mixed materials are coated on the surface of a waterproof layer by a brush or a roller, and the coating is complete and uniform (transverse and longitudinal coating is carried out firstly) and cannot be leaked, and the dosage of the mixture is about 1.1 kg per square meter. The prepared interface treating agent needs to be used up within 2 hours. And (5) after the interface treating agent layer is dried and solidified, entering a pasting construction link.
The adhesive for ordinary ceramic tiles with high T22-100 is selected to be pasted on ceramic glazed tiles, and the type I meets the performance requirement of type I in dry-mixed ceramic tile adhesive mortar in the current national standard GB/T25181 premixed mortar. Mixing bonding mortar powder and normal-temperature pure water in proportion, wherein 40 kilograms of T22-100 ordinary tile bonding mortar needs 9.2 liters of water and is stirred into a uniform thick paste shape, an electric stirrer can be used, the stirring speed is about 700 revolutions per minute, the stirred adhesive cement is kept still for 5 minutes, then is continuously stirred for 15 seconds and is used, the adhesive cement is uniformly coated on a solidified interface treatment layer by using a straight edge of a tooth-shaped spatula, about 0.5m2 is coated, the thickness is 6-8mm, the adhesive cement layer is carded into a uniform strip shape by using a sawtooth edge of the tooth-shaped spatula, a 60-degree included angle is suggested between the tooth edge and a base surface during carding, the adhesive cement is coated on a tile sticking surface by using the same method and is carded into a uniform strip shape, a facing tile is immediately inlaid on the carded adhesive cement, and is kneaded and compacted, so that the adhesive cement covers the back surface of the facing tile, and no gap is left.
And adjusting the position of the ceramic tile, and pasting a next ceramic tile. The prepared ceramic tile bonding mortar is used up within 4 hours after water is added. After the completion of the adhesion, a caulking step is performed within 48 to 72 hours.
In this embodiment, the falling rate of the tile stuck by the tile sticking process using the thin mortar is zero, and there is no defective rate.
The components and the effects are as follows:
as can be seen from the data in Table 1, the bond strength test data after interface treatment on the water-repellent layers in examples 1-3 shows a field pull strength much higher than the acceptance requirement of 0.4 MPa. The tile has stable sticking effect, is not easy to fall off and has high yield after the waterproof layer in the embodiment 1-3 is subjected to interface treatment.
Claims (10)
1. A process for pasting a ceramic facing material on a cement-based waterproof layer is characterized by comprising the following process steps:
s1, cleaning the surface of a waterproof layer;
s2, coating an interface treating agent on the surface of the waterproof layer to form an interface layer;
s3, uniformly and fully batching bonding mortar on the interface layer to form a first mortar layer;
s4, combing the first mortar layer into a stripe shape by using a tooth-shaped spatula;
s5, uniformly and fully batching the bonding mortar on the bonding surface of the ceramic facing material, and combing the bonding mortar into stripes by using a tooth-shaped spatula;
wherein the stripe direction of S5 is consistent with the stripe direction of S4;
s6, coating the ceramic facing material of the bonding mortar on the bonding surface, bonding in place, and kneading and pressing on the first mortar layer.
2. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S2, the interface treatment agent includes a liquid component and a powder component;
the liquid material comprises the following components in parts by weight:
35-65 parts of polymer emulsion, 60-30 parts of water, 1-3 parts of defoaming agent and 1-3 parts of preservative;
the powder comprises the following components in parts by mass:
30-55 parts of cement, 50-65 parts of fine aggregate and 1-6 parts of polymer additive;
the mass ratio of the liquid component to the powder component is 1: 2 to 3.
3. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S2, the interface layer has a thickness of 0.8mm to 1.2 mm.
4. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S2, the curing time of the interface layer is not less than 12 h.
5. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
the adhesive mortar is prepared by uniformly mixing water and ceramic tile adhesive powder, standing and mixing;
the standing time is 5min-15 min.
6. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S3, the first mortar layer has a thickness of 5mm to 10 mm.
7. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S5, the thickness of the adhesive mortar fully applied to the bonding surface of the ceramic facing material is not less than 6 mm.
8. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
the stripe shape comprises alternating peaks and valleys, and the top surface of the peak part is in an arc shape.
9. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
when the tooth-shaped spatula combs bonding mortar on the bonding surface of the interface layer and the ceramic facing material, the included angle between the tooth-shaped spatula and the bonding surface of the interface layer and the ceramic facing material is 45-60 degrees.
10. The process for adhering a ceramic facing material on a cement-based waterproof layer according to claim 1, wherein:
in step S6, before the ceramic facing material with the adhesive mortar applied on the adhesive surface is adhered to the interface layer, the adhesive mortar on the adhesive surface and the adhesive mortar on the interface layer are both within the requirement of the opening time of the adhesive mortar.
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103030425A (en) * | 2013-01-09 | 2013-04-10 | 厦门防水博士建筑工程有限公司 | Interface waterproofing agent |
| CN109098464A (en) * | 2018-08-28 | 2018-12-28 | 东莞市万科建筑技术研究有限公司 | A kind of renovation technology of old tile floor |
| CN109098389A (en) * | 2018-08-28 | 2018-12-28 | 东莞市万科建筑技术研究有限公司 | A kind of patch block technique using plaster mortar |
| CN208815821U (en) * | 2018-08-06 | 2019-05-03 | 东易日盛家居装饰集团股份有限公司 | A kind of waterproof anti-hollowing ceramic tile wall face |
| CN210507841U (en) * | 2019-07-19 | 2020-05-12 | 上海伟星新材料科技有限公司 | Tile structure on waterproof layer |
-
2022
- 2022-01-25 CN CN202210085379.5A patent/CN114319872A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103030425A (en) * | 2013-01-09 | 2013-04-10 | 厦门防水博士建筑工程有限公司 | Interface waterproofing agent |
| CN208815821U (en) * | 2018-08-06 | 2019-05-03 | 东易日盛家居装饰集团股份有限公司 | A kind of waterproof anti-hollowing ceramic tile wall face |
| CN109098464A (en) * | 2018-08-28 | 2018-12-28 | 东莞市万科建筑技术研究有限公司 | A kind of renovation technology of old tile floor |
| CN109098389A (en) * | 2018-08-28 | 2018-12-28 | 东莞市万科建筑技术研究有限公司 | A kind of patch block technique using plaster mortar |
| CN210507841U (en) * | 2019-07-19 | 2020-05-12 | 上海伟星新材料科技有限公司 | Tile structure on waterproof layer |
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