CN114313970B - Micromotor magnetic shoe feeding system - Google Patents
Micromotor magnetic shoe feeding system Download PDFInfo
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- CN114313970B CN114313970B CN202111662174.0A CN202111662174A CN114313970B CN 114313970 B CN114313970 B CN 114313970B CN 202111662174 A CN202111662174 A CN 202111662174A CN 114313970 B CN114313970 B CN 114313970B
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- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 3
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Abstract
The invention provides a micro-motor magnetic shoe feeding system, which comprises a control device, a grabbing mechanism, a transferring mechanism and a single-chip separating mechanism, wherein the grabbing mechanism, the transferring mechanism and the single-chip separating mechanism are respectively connected with the control device, and the single-chip separating mechanism comprises the following components: the grabbing mechanism comprises a movable portal frame and a manipulator arranged on the movable portal frame, the movable portal frame can drive the manipulator to move between the magnetic shoe tray and the transferring mechanism, and the manipulator is used for grabbing a plurality of magnetic shoes from the tray and placing the plurality of magnetic shoes on the transferring mechanism together; the transfer mechanism comprises a feeding track arranged below the grabbing mechanism, the feeding track is used for transferring the magnetic tiles to the single-piece separating mechanism, a magnetic tile pushing unit is arranged on the feeding track and used for pushing the magnetic tiles to advance towards the direction close to the single-piece separating mechanism and preventing the magnetic tiles from toppling; the single-chip separation mechanism is used for separating single-chip magnetic tiles from the plurality of magnetic tiles for feeding and assembling. The system can realize quick feeding of the magnetic shoe and ensure that the magnetic shoe is not broken.
Description
Technical Field
The invention relates to a micro-motor assembly system, in particular to a micro-motor magnetic shoe feeding system.
Background
The magnetic shoe is an important part of the micro motor, and the feeding speed of the magnetic shoe directly influences the assembly efficiency of the motor in the assembly process of the micro motor. Because the magnetic shoes are stacked in the corrugated paper in a standing way, the magnetic shoes are required to be manually taken out singly and transferred to the feeding procedure, the process is low in efficiency, consumes more manpower and has the problem of more broken magnetic shoes. Therefore, there is a need to develop an automated magnetic shoe feeding system to solve the above-mentioned technical problems.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a micro-motor magnetic shoe feeding system which can realize quick feeding of magnetic shoes and ensure that the magnetic shoes are not broken.
Based on the above object, the invention provides a micro-motor magnetic shoe feeding system, which comprises a control device, a grabbing mechanism, a transferring mechanism and a single-chip separating mechanism, wherein the grabbing mechanism, the transferring mechanism and the single-chip separating mechanism are respectively connected with the control device, and the single-chip separating mechanism comprises the following components:
the grabbing mechanism comprises a movable portal frame and a manipulator arranged on the movable portal frame, the movable portal frame can drive the manipulator to move between the magnetic shoe tray and the transferring mechanism, and the manipulator is used for grabbing a plurality of magnetic shoes from the tray and placing the plurality of magnetic shoes on the transferring mechanism together;
the transfer mechanism comprises a feeding track arranged below the grabbing mechanism, the feeding track is used for transferring the magnetic tiles to the single-piece separating mechanism, a magnetic tile pushing unit is arranged on the feeding track and used for pushing the magnetic tiles to advance towards the direction close to the single-piece separating mechanism and preventing the magnetic tiles from toppling;
the single-chip separation mechanism is used for separating single-chip magnetic tiles from the plurality of magnetic tiles for feeding and assembling.
Preferably, the movable portal frame comprises a first translation unit and a first lifting unit, wherein the first translation unit comprises two translation tracks which are arranged above the magnetic shoe tray and are parallel to each other, the first lifting unit spans over the translation tracks, and the manipulator is connected below the first lifting unit;
the manipulator comprises a grabbing part and a supporting part, wherein the supporting part comprises two first supporting plates which are mutually parallel and vertically arranged and a second supporting plate which is transversely arranged above the first supporting plates, a strip-shaped space is defined between the second supporting plates and the two first supporting plates, the grabbing part comprises a magnet, a connecting piece and a telescopic driving device, the telescopic driving device is fixed above the second supporting plates, the magnet is arranged in the strip-shaped space, the connecting piece penetrates through the second supporting plates, and two ends of the connecting piece are respectively connected with the driving end of the telescopic driving device and the magnet, so that the magnet can move up and down in the strip-shaped space under the driving of the telescopic driving device; when the magnetic tile is grabbed, the telescopic driving device drives the magnet to move downwards until the bottom of the magnet is flush with the bottoms of the first support plates, at the moment, the attraction of the magnet to the magnetic tile is maximum, and the top of the magnetic tile is fixed at the bottoms of the magnet and the two first support plates by the magnetic attraction, so that the magnetic tile is grabbed by the magnetic attraction; when placing the magnetic shoe, flexible drive arrangement drive magnet upwards moves and keeps away from the magnetic shoe, and first backup pad is spacing to the magnetic shoe simultaneously, avoids its follow magnet upwards to remove, along with the increase of distance between magnetic shoe and the magnet, and the magnetic attraction reduces between the two, and the magnetic shoe relies on gravity to stay in place.
Preferably, the first translation unit further comprises a first conveyor belt and a first driving motor for driving the first conveyor belt to move, the first conveyor belt is adjacent to the translation track and is arranged in parallel, a first sliding block is arranged on the first conveyor belt and is fixedly connected with the first lifting unit, and when the first driving motor drives the first conveyor belt to rotate, the first sliding block drives the first lifting unit to move on the translation track under the driving of the first conveyor belt.
Preferably, the first lifting unit comprises a supporting frame, two ends of the supporting frame are respectively limited on the translation track, a first lifting cylinder is arranged in the middle of the supporting frame, and the bottom of the first lifting cylinder is connected with the manipulator and used for driving the manipulator to move up and down.
Preferably, the magnetic shoe pushing unit comprises a pushing block, a second conveying belt and a second driving motor for driving the second conveying belt to rotate, wherein the pushing block is arranged on the feeding track and can move along the length direction of the feeding track, the bottom of the pushing block is connected with the second conveying belt and can move unidirectionally relative to the second conveying belt, so that when the second conveying belt drives the pushing block to rotate towards the direction close to the feeding direction, the second conveying belt simultaneously applies force for pushing the magnetic shoe to move forwards to the pushing block, and the pushing block can prop against the rear of the magnetic shoe when pushing the magnetic shoe to move forwards, so that the magnetic shoe is prevented from toppling; when the second conveyor belt rotates in the opposite direction, the second conveyor belt drives the pushing block to move away from the feeding direction.
Preferably, a first photoelectric detection device for detecting the position of the pushing block is arranged at one end, close to the feeding direction, of the feeding track, when the pushing block moves to the first photoelectric detection device, the grabbing mechanism starts grabbing preparation action, and meanwhile, the magnetic shoe pushing unit drives the second driving motor to rotate reversely, so that the second conveyor belt drives the pushing block to retract to the starting station.
Preferably, the second conveyor belt is provided with a plurality of blocking parts which incline away from the feeding direction, when the second conveyor belt rotates in the feeding direction, the blocking parts apply forward force to the pushing blocks, so that the pushing blocks can be propped against the magnetic tiles to push the magnetic tiles to move in the feeding direction, and meanwhile, due to limited force for pushing the pushing blocks by the blocking parts, relative displacement can be generated between the magnetic tiles and the blocking parts, and the pushing force of the pushing blocks on the magnetic tiles can not crack the magnetic tiles; when the second conveyor belt moves in the opposite direction, the blocking component and the pushing block form direct countermeasures, and the pushing block moves along with the second conveyor belt without relative displacement.
Preferably, the single-piece separating mechanism comprises a pushing unit arranged above one end of the feeding track close to the feeding direction and a receiving unit arranged below the pushing unit and the feeding track, when the magnetic shoe on the feeding track is detected to be in place, the receiving unit moves to the position right below the forefront magnetic shoe, and at the moment, the pushing unit moves downwards to push the magnetic shoe to slide downwards into the receiving unit.
Preferably, the single-chip separation mechanism further comprises a second photoelectric detection device arranged at one end, close to the feeding direction, of the feeding track, the second photoelectric detection device is used for detecting whether a magnetic shoe is in place or not under the pushing unit, and when the magnetic shoe is in place, the pushing unit and the receiving unit are started to execute single-chip separation action.
Preferably, the material receiving unit comprises a material receiving part, wherein the material receiving part is limited with an arc-shaped side surface and a bottom surface, the arc-shaped side surface is used for being attached to an arc-shaped surface protruding from the rear part of the magnetic shoe, and the bottom surface is used for bearing the magnetic shoe; the material receiving face is provided with the staple bolt respectively towards the both sides of magnetic shoe, the staple bolt is used for spacing to the anterior both sides of magnetic shoe.
Compared with the prior art, the invention has the beneficial effects that:
the grabbing mechanism adopts a magnetic attraction mode to pick and place the magnetic tiles, so that a large number of magnetic tiles can be grabbed at one time, meanwhile, the quick and stable grabbing of the magnetic tiles can be realized, and the magnetic tiles are ensured not to be broken in the grabbing and transferring processes.
The transfer mechanism disclosed by the invention pushes the magnetic shoe to advance through the magnetic shoe pushing unit, so that the quick and stable transfer of the magnetic shoe is realized, and meanwhile, the single-chip separation unit can automatically realize the separation of the single-chip magnetic shoe, so that the subsequent feeding process is convenient; in addition, the feeding track has a certain storage function, can accommodate hundreds of magnetic shoes at one time, can reduce the feeding frequency of the grabbing mechanism to the feeding track, and effectively improves the motor assembly efficiency.
The single-chip separation mechanism can realize high-speed separation of the magnetic shoes, can meet the capacity of more than 360 per hour, and remarkably improves the assembly efficiency of the motor.
Based on the above, the invention can realize quick feeding of the magnetic shoe on the basis of ensuring that the magnetic shoe is not broken.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not limit the application.
FIG. 1 is a schematic diagram of the overall structure of a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the overall structure of a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the overall structure of a magnetic shoe loading system (not shown) according to an embodiment of the present invention;
fig. 4 is a schematic diagram of the overall structure of a magnetic shoe feeding system (a material storage table is not shown) according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a grabbing mechanism in a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a manipulator in a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a manipulator (with magnets removed) in a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a transfer mechanism in a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 9 is a schematic diagram II of a transfer mechanism in a magnetic shoe feeding system according to an embodiment of the present invention;
FIG. 10 is a schematic diagram III of a transfer mechanism in a magnetic shoe feeding system according to an embodiment of the present invention;
fig. 11 is an enlarged view of the structure at a in fig. 10;
FIG. 12 is a schematic diagram of a monolithic separation mechanism in a magnetic shoe loading system according to an embodiment of the present invention;
FIG. 13 is a schematic diagram II of a monolithic separation mechanism in a magnetic shoe feeding system according to an embodiment of the present invention;
fig. 14 is a schematic structural diagram of a receiving unit in a magnetic shoe feeding system according to an embodiment of the present invention.
Wherein, a, magnetic shoe;
101. translating the track; 102. a support frame; 103. a first lifting cylinder; 104. a manipulator; 105. a first conveyor belt;
1041. a first support plate; 1042. a second support plate; 1043. a strip-shaped space; 1044. a magnet; 1045. a connecting piece; 1046. a telescopic driving device; 1047. a first arc-shaped limiting structure; 1048. a second arc-shaped limiting structure;
201. a feeding rail; 202. a pushing block; 203. a second conveyor belt; 204. a second driving motor; 205. a first photodetection device; 206. a feeding platform;
2011. a first limiting plate; 2012. a second limiting plate;
2021. an arc surface;
20121. a third arc-shaped limiting structure;
2061. a bar-shaped hole;
301. a pushing unit; 302. a receiving unit; 303. a second photodetector; 304. a third support plate; 305. a support table; 306. a second translation unit; 307. a third photodetector;
3011. a second lifting unit; 3012. a push rod;
3021. a receiving part; 3022. and (5) hooping.
Detailed Description
The invention will be further described with reference to the drawings and examples.
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The embodiment provides a micromotor magnetic shoe feeding system, as shown in fig. 1-4, the system comprises a control device, and a grabbing mechanism, a transferring mechanism and a single-chip separating mechanism which are respectively connected with the control device, wherein:
as shown in fig. 5, the grabbing mechanism includes a movable gantry and a manipulator 104 disposed thereon, where the movable gantry can drive the manipulator 104 to move between the magnetic shoe tray and the transferring mechanism, and the manipulator 104 is configured to grab a plurality of magnetic shoes a from the tray and place the plurality of magnetic shoes a together on the transferring mechanism;
as shown in fig. 8 and 9, the transferring mechanism includes a feeding track 201 disposed below the grabbing mechanism, where the feeding track 201 is used to transfer the magnetic shoe a to the single-chip separation mechanism, and a magnetic shoe pushing unit is disposed on the feeding track 201, and the magnetic shoe pushing unit is used to push the magnetic shoe a to advance toward a direction (i.e. a feeding direction) close to the single-chip separation mechanism and prevent the magnetic shoe a from tilting;
the single-piece separating mechanism is used for separating single-piece magnetic shoe a from the plurality of magnetic shoes for feeding and assembling.
As a preferred embodiment, as shown in fig. 5, the movable gantry comprises a first translation unit and a first lifting unit, the first translation unit comprises two parallel translation rails 101 arranged above the magnetic shoe tray, the first lifting unit spans over the translation rails 101, and the manipulator 104 is connected below the first lifting unit;
as shown in fig. 6 and 7, the manipulator 104 includes a gripping portion and a supporting portion, the supporting portion includes two vertically disposed first support plates 1041 parallel to each other and a second support plate 1042 laterally disposed above the first support plates 1041, and a bar-shaped space 1043 is defined between the second support plate 1042 and the two first support plates 1041; the grabbing portion includes a magnet 1044, a connecting piece 1045, and a telescopic driving device 1046, where the telescopic driving device 1046 is fixed above the second supporting plate 1042, the magnet 1044 is disposed in the strip-shaped space 1043, the connecting piece 1045 penetrates through the second supporting plate 1042, one end of the connecting piece 1045 is connected with the driving end of the telescopic driving device 1046, and the other end of the connecting piece 1045 is connected with the magnet 1044, so that the magnet 1044 can move up and down in the strip-shaped space 1043 under the driving of the telescopic driving device 1046; when the magnetic shoe a is grabbed, the telescopic driving device 1046 drives the magnet 1044 to move downwards until the bottom of the magnet 1044 is flush with the bottom of the first support plate 1041, at this time, the attraction force of the magnet 1044 to the magnetic shoe a is maximum, and the top of the magnetic shoe a is fixed at the bottoms of the magnet 1044 and the two first support plates 1041 by the magnetic attraction force, so that the grabbing of the magnetic shoe a is realized by the magnetic attraction force; when placing magnetic shoe a, flexible drive arrangement 1046 drive magnet 1044 upwards moves and keeps away from magnetic shoe a, and first backup pad 1041 carries out spacingly to magnetic shoe a simultaneously, avoids it to follow magnet 1044 upwards to remove, along with the increase of the distance between magnetic shoe and the magnet 1044, and the magnetic attraction reduces between the two, and magnetic shoe a relies on gravity to stay in place.
As a preferred embodiment, as shown in fig. 5, the first translation unit further includes a first conveyor belt 105 and a first driving motor for driving the first conveyor belt 105 to move, where the first conveyor belt 105 is adjacent to the translation rail 101 and is disposed in parallel, and a first slider is disposed on the first conveyor belt 105, and the first slider is fixedly connected with the first lifting unit, and when the first driving motor drives the first conveyor belt 105 to rotate, the first slider drives the first lifting unit to move on the translation rail 101 under the driving of the first conveyor belt 105.
As a preferred embodiment, referring to fig. 5, the first lifting unit includes a support frame 102, two ends of the support frame 102 are respectively limited on the translation rail 101, a first lifting cylinder 103 is disposed in the middle of the support frame 102, and a bottom of the first lifting cylinder 103 is connected to a manipulator 104, so as to drive the manipulator 104 to move up and down.
As a preferred embodiment, as shown in fig. 7, two ends of the grabbing portion are respectively configured with a limiting structure, where one end of the grabbing portion, which is close to the feeding direction, is defined with a first arc limiting structure 1047 recessed toward the inner side of the strip-shaped space 1043 and engaged with the recessed surface of the magnetic tile, and one end of the clamping portion, which is far away from the feeding direction, is defined with a second arc limiting structure 1048 recessed toward the outer side of the strip-shaped space 1043 and engaged with the protruding surface of the magnetic tile, so that when the grabbing portion grabs the magnetic tile, the first arc limiting structure 1047 and the second arc limiting structure 1048 form a limit on the magnetic tile in a horizontal direction, thereby avoiding horizontal movement of the magnetic tile.
As a preferred embodiment, as shown in fig. 6, the telescopic driving device 1046 includes a second lifting cylinder disposed at the top of the supporting portion, and the connecting member 1045 includes a connecting rod.
As a preferred embodiment, the width of the strip-shaped space 1043 is 1/2-3/4 of the width of the magnetic shoe.
In a preferred embodiment, the magnet 1044 is preferably a ru-fe-b magnet.
As a preferred embodiment, as shown in fig. 8-11, the magnetic shoe pushing unit includes a pushing block 202, a second conveyor belt 203, and a second driving motor 204 for driving the second conveyor belt 203 to rotate, where the pushing block 202 is disposed on the feeding track 201 and can be driven by the second conveyor belt 203 to move along the length direction of the feeding track 201; specifically, the bottom of the pushing block 202 is connected to the second conveyor belt 203, and the pushing block 202 can move unidirectionally relative to the second conveyor belt 203, so that when the second conveyor belt 203 drives the pushing block 202 to move in the feeding direction, the second conveyor belt 203 simultaneously applies a force for pushing the magnetic shoe to move forward to the pushing block 202, and the pushing block 202 can be abutted against the rear of the magnetic shoe when pushing the magnetic shoe to move forward, so as to avoid toppling of the magnetic shoe; when the second conveyor belt 203 rotates in the opposite direction, the second conveyor belt 203 drives the pushing block 202 to move away from the feeding direction.
As a preferred embodiment, a first photoelectric detection device 205 for detecting the position of the pushing block 202 is disposed at one end of the feeding track 201 near the feeding direction, when the pushing block 202 moves to the first photoelectric detection device 205, the grabbing mechanism starts the grabbing preparation action, meanwhile, the magnetic shoe pushing unit drives the second driving motor 204 to rotate reversely, so that the second conveyor 203 drives the pushing block 202 to retract to the starting station, and when the pushing block 202 retracts to the starting position, the grabbing mechanism starts the grabbing action and places the magnetic shoe on the feeding track 201.
As a preferred embodiment, as shown in fig. 11, an arc-shaped surface 2021 is defined on one side of the push block 202 close to the magnetic shoe, and the arc-shaped surface 2021 is matched with the protruding surface of the magnetic shoe, so that when the push block 202 pushes the magnetic shoe to advance, the front end surface of the push block 202 can encircle the rear side surface of the magnetic shoe, and the stability of the magnetic shoe in the advancing process is increased.
As a preferred embodiment, the feeding track 201 includes two opposite and parallel first limiting plates 2011, and a limiting channel for the magnetic shoe to pass through is defined between the two first limiting plates 2011, where the width of the limiting channel is equal to or slightly greater than the width of the magnetic shoe.
As a preferred embodiment, as shown in fig. 8-10, the feeding track 201 is disposed on the feeding platform 206, the feeding platform 206 is defined with a bar-shaped hole 2061 penetrating the limiting channel, the second conveyor belt 203 and the second driving motor 204 are disposed below the feeding platform 206, and the bottom of the pushing block 202 penetrates through the bar-shaped hole 2061 to be connected with the second conveyor belt 203.
As a preferred embodiment, the second conveyor 203 defines a plurality of blocking members inclined away from the feeding direction, when the second conveyor 203 rotates in the feeding direction, the blocking members apply a force to move the push block 202 in the feeding direction, so that the push block 202 can be abutted against the magnetic shoe to push the magnetic shoe to move in the feeding direction, and meanwhile, due to limited force of the blocking members pushing the push block 202, relative displacement can be generated between the magnetic shoe and the blocking members, so that the push force of the push block 202 to the magnetic shoe does not crack the magnetic shoe; when the second conveyor belt 203 moves in the opposite direction, the blocking member and the push block 202 form direct opposition, and the push block 202 moves along with the second conveyor belt 203 without relative displacement.
As a preferred embodiment, the blocking member is a barb-like structure or a inverted tooth-like structure.
As a preferred embodiment, a second limiting plate 2012 is disposed at one end of the feeding rail 201 near the feeding direction, a third arc limiting structure 20121 is defined on one side of the second limiting plate 2012 near the feeding rail 201, and the surface of the third arc limiting structure 20121 is adapted to the concave surface of the magnetic shoe; meanwhile, a notch is defined at the lower part of one end of the feeding track 201 close to the feeding direction, and the shape of the notch is matched with the cross section shape of the magnetic shoe.
As a preferred embodiment, as shown in fig. 1-4 and fig. 12 and 13, the single-chip separation mechanism includes a pushing unit 301 disposed above one end of the feeding track 201 near the feeding direction, and a receiving unit 302 disposed below the pushing unit 301 and the feeding track 201, when detecting that the magnetic shoe on the feeding track 201 is in place, the receiving unit 302 moves to a position right below the forefront magnetic shoe, and at this time, the pushing unit 301 moves downward to push the magnetic shoe, so that it slides downward into the receiving unit 302.
As a preferred embodiment, the single-chip separation mechanism further includes a second photoelectric detection device 303 disposed at one end of the feeding track 201 near the feeding direction, where the second photoelectric detection device 303 is configured to detect whether a magnetic shoe is in place directly below the pushing unit 301, and when the magnetic shoe is detected to be in place, the pushing unit 301 and the receiving unit 302 are started to perform a single-chip separation action.
As a preferred embodiment, as shown in fig. 12 and 13, the pushing unit 301 includes a second lifting unit 3011 and a pushing rod 3012 connected below the second lifting unit 3011, and when the second photodetection device 303 detects that the magnetic shoe is in place, the second lifting unit 3011 drives the pushing rod 3012 to descend, and the magnetic shoe is pushed by the pushing rod 3012 to slide downward.
As a preferred embodiment, the second lifting unit 3011 is fixed directly above the front end of the feeding rail 201 by a third support plate 304.
As a preferred embodiment, as shown in fig. 14, the receiving unit 302 includes a receiving portion 3021, where the receiving portion 3021 defines an arc-shaped side surface and a bottom surface, the arc-shaped side surface is used to be attached to the arc-shaped surface 2021 protruding from the rear of the magnetic shoe, and the bottom surface is used to carry the magnetic shoe; the two sides of the receiving part 3021 facing the magnetic shoe are respectively provided with a hoop 3022, and the hoops 3022 are used for limiting the two sides of the front part of the magnetic shoe.
As a preferred embodiment, the receiving unit 302 further includes a support table 305 and a second translating unit 306, where the receiving portion 3021 and the second translating unit 306 are both disposed on the support table 305, and the second translating unit 306 is connected to the receiving portion 3021 through a hoop 3022, and is used for driving the receiving portion 3021 to move between a receiving station and a loading station.
As a preferred embodiment, as shown in fig. 14, one end of the anchor ear 3022 close to the feeding direction surrounds two sides of the receiving portion 3021, so as to limit the receiving portion 3021, and one end of the anchor ear 3022 far away from the feeding direction is fixedly connected with the second translation unit 306.
As a preferred embodiment, as shown in fig. 14, a third photoelectric detection device 307 is further disposed on the receiving portion 3021, and is configured to detect whether a magnetic shoe is carried in the receiving portion 3021, and when the magnetic shoe is carried in the receiving portion 3021, the receiving sheet is started to perform the feeding operation.
In conclusion, the grabbing mechanism adopts a magnetic attraction mode to pick and place the magnetic tiles, so that more magnetic tiles can be grabbed at one time, meanwhile, the quick and stable grabbing of the magnetic tiles can be realized, and the magnetic tiles are prevented from being broken in the grabbing and transferring processes; the transfer mechanism disclosed by the invention pushes the magnetic shoe to advance through the magnetic shoe pushing unit, so that the quick and stable transfer of the magnetic shoe is realized, and meanwhile, the single-chip separation unit can automatically realize the separation of the single-chip magnetic shoe, so that the subsequent feeding process is convenient; in addition, the feeding track has a certain storage function, can accommodate hundreds of magnetic shoes at one time, can reduce the feeding frequency of the grabbing mechanism on the feeding track, and effectively improves the motor assembly efficiency; the single-chip separation mechanism can realize high-speed separation of the magnetic shoes, can meet the capacity of more than 360 per hour, and remarkably improves the assembly efficiency of the motor. Based on the above, the invention can realize quick feeding of the magnetic shoe on the basis of ensuring that the magnetic shoe is not broken.
Although embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by those skilled in the art without departing from the spirit and principles of the invention, and any simple modification, equivalent variation and modification of the above embodiments in light of the technical principles of the invention may be made within the scope of the present invention.
Claims (7)
1. The utility model provides a micromotor magnetic shoe feeding system which characterized in that includes controlling means and respectively with its grabbing mechanism, transport mechanism, monolithic separating mechanism who connects, wherein:
the grabbing mechanism comprises a movable portal frame and a manipulator arranged on the movable portal frame, the movable portal frame can drive the manipulator to move between the magnetic shoe tray and the transferring mechanism, the manipulator is used for grabbing a plurality of magnetic shoes from the tray and placing the magnetic shoes on the transferring mechanism together, the movable portal frame comprises a first translation unit and a first lifting unit, the first translation unit comprises two translation rails which are arranged above the magnetic shoe tray and are parallel to each other, the first lifting unit spans over the translation rails, and the manipulator is connected below the first lifting unit; the manipulator comprises a grabbing part and a supporting part;
the transfer mechanism comprises a feeding track arranged below the grabbing mechanism, the feeding track is used for transferring the magnetic tiles to the single-piece separating mechanism, a magnetic tile pushing unit is arranged on the feeding track and used for pushing the magnetic tiles to advance towards the direction close to the single-piece separating mechanism and preventing the magnetic tiles from toppling;
the single-chip separation mechanism is used for separating single-chip magnetic shoe feeding assembly from the plurality of magnetic shoes;
the magnetic shoe pushing unit comprises a pushing block, a second conveying belt and a second driving motor for driving the second conveying belt to rotate, wherein the pushing block is arranged on the feeding track and can move along the length direction of the feeding track, the bottom of the pushing block is connected with the second conveying belt and can move unidirectionally relative to the second conveying belt, so that when the second conveying belt drives the pushing block to rotate towards the direction close to the feeding direction, the second conveying belt simultaneously applies a force for pushing the magnetic shoe to move forwards to the pushing block, and when the pushing block pushes the magnetic shoe to move forwards, the pushing block is propped against the rear of the magnetic shoe to avoid toppling over of the magnetic shoe; when the second conveyor belt rotates in the opposite direction, the second conveyor belt drives the pushing block to move away from the feeding direction;
a first photoelectric detection device for detecting the position of the pushing block is arranged at one end, close to the feeding direction, of the feeding track, when the pushing block moves to the first photoelectric detection device, the grabbing mechanism starts grabbing preparation action, and meanwhile, the magnetic shoe pushing unit drives the second driving motor to rotate reversely, so that the second conveyor belt drives the pushing block to retract to the initial station;
the second conveyor belt is limited with a plurality of blocking parts which incline away from the feeding direction, when the second conveyor belt rotates towards the feeding direction, the blocking parts apply forward force to the pushing blocks, so that the pushing blocks can be propped against the magnetic shoes to push the magnetic shoes to move towards the feeding direction, meanwhile, because the force of the blocking parts for pushing the pushing blocks is limited, the magnetic shoes can generate relative displacement with the blocking parts, and the pushing force of the pushing blocks on the magnetic shoes can not crack the magnetic shoes; when the second conveyor belt moves in the opposite direction, the blocking component and the pushing block form direct countermeasures, and the pushing block moves along with the second conveyor belt without relative displacement.
2. The micro-machine magnetic shoe feeding system according to claim 1, wherein,
the support part comprises two vertically arranged first support plates and a second support plate transversely arranged above the first support plates, a strip-shaped space is defined between the second support plates and the two first support plates, the grabbing part comprises a magnet, a connecting piece and a telescopic driving device, the telescopic driving device is fixed above the second support plates, the magnet is arranged in the strip-shaped space, the connecting piece penetrates through the second support plates, and two ends of the connecting piece are respectively connected with the driving end of the telescopic driving device and the magnet, so that the magnet can move up and down in the strip-shaped space under the driving of the telescopic driving device; when the magnetic tile is grabbed, the telescopic driving device drives the magnet to move downwards until the bottom of the magnet is flush with the bottoms of the first support plates, at the moment, the attraction of the magnet to the magnetic tile is maximum, and the top of the magnetic tile is fixed at the bottoms of the magnet and the two first support plates by the magnetic attraction, so that the magnetic tile is grabbed by the magnetic attraction; when placing the magnetic shoe, flexible drive arrangement drive magnet upwards moves and keeps away from the magnetic shoe, and first backup pad is spacing to the magnetic shoe simultaneously, avoids its follow magnet upwards to remove, along with the increase of distance between magnetic shoe and the magnet, and the magnetic attraction reduces between the two, and the magnetic shoe relies on gravity to stay in place.
3. The feeding system of micro-motor magnetic shoe according to claim 2, wherein the first translation unit further comprises a first conveyor belt and a first driving motor for driving the first conveyor belt to move, the first conveyor belt is adjacent to and parallel to the translation rail, a first sliding block is arranged on the first conveyor belt and fixedly connected with the first lifting unit, and when the first driving motor drives the first conveyor belt to rotate, the first sliding block drives the first lifting unit to move on the translation rail under the driving of the first conveyor belt.
4. The feeding system for micro-motor magnetic shoe according to claim 2, wherein the first lifting unit comprises a supporting frame, two ends of the supporting frame are respectively limited on the translation track, a first lifting cylinder is configured in the middle of the supporting frame, and the bottom of the first lifting cylinder is connected with the manipulator for driving the manipulator to move up and down.
5. The feeding system of the micro-motor magnetic shoe according to claim 1, wherein the single-piece separating mechanism comprises a pushing unit arranged above one end of the feeding track close to the feeding direction and a receiving unit arranged below the pushing unit and the feeding track, when the magnetic shoe on the feeding track is detected to be in place, the receiving unit moves to the position right below the forefront magnetic shoe, and at the moment, the pushing unit moves downwards to push the magnetic shoe to slide downwards into the receiving unit.
6. The micro-motor magnetic shoe feeding system according to claim 5, wherein the single-piece separating mechanism further comprises a second photoelectric detection device arranged at one end of the feeding track close to the feeding direction, the second photoelectric detection device is used for detecting whether a magnetic shoe is in place or not under the pushing unit, and when the magnetic shoe is detected to be in place, the pushing unit and the receiving unit are started to execute single-piece separating action.
7. The micro-machine magnetic shoe feeding system according to claim 6, wherein the receiving unit comprises a receiving portion, the receiving portion defines an arc-shaped side surface and a bottom surface, the arc-shaped side surface is used for being attached to the arc-shaped surface protruding from the rear of the magnetic shoe, and the bottom surface is used for bearing the magnetic shoe; the material receiving face is provided with the staple bolt respectively towards the both sides of magnetic shoe, the staple bolt is used for spacing to the anterior both sides of magnetic shoe.
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