CN114313392B - Full-automatic multi-specification ceramic tile packaging assembly line - Google Patents

Full-automatic multi-specification ceramic tile packaging assembly line Download PDF

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Publication number
CN114313392B
CN114313392B CN202210021533.2A CN202210021533A CN114313392B CN 114313392 B CN114313392 B CN 114313392B CN 202210021533 A CN202210021533 A CN 202210021533A CN 114313392 B CN114313392 B CN 114313392B
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axis
plate
cylinder
flanging
frame
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CN114313392A (en
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吴琳炜
吴团结
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Jinjiang New Jianxing Machinery Equipment Co ltd
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Jinjiang New Jianxing Machinery Equipment Co ltd
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Abstract

The invention relates to a full-automatic multi-specification ceramic tile packaging assembly line which comprises a frame, a conveying line, a tile stacking device, a first turning machine, an adjustable trimming device, an adjustable flanging device, a longitudinal and transverse taping device and a turnover stacking device, wherein the conveying line is arranged on the frame and runs along the left-right direction, the tile stacking device, the first turning machine, the adjustable trimming device, the adjustable flanging device, the longitudinal and transverse taping device and the turnover stacking device are sequentially arranged on the conveying line from left to right, the turnover stacking device comprises a manipulator, a stacking bracket, a stacking mechanism and a turnover device, the stacking mechanism and the turnover device are sequentially arranged on the conveying line from left to right, a ceramic tile transferring device is arranged above the adjustable trimming device and the adjustable flanging device in a crossing manner, and a paperboard feeding device is arranged on the front side of the adjustable flanging device. The full-automatic multi-specification ceramic tile packaging assembly line can pack and stack ceramic tiles with various specifications, and has extremely high universality.

Description

Full-automatic multi-specification ceramic tile packaging assembly line
Technical Field
The invention relates to the technical field of ceramic tile packaging, in particular to a full-automatic multi-specification ceramic tile packaging assembly line.
Background
In recent years, with the rapid development of the household building material industry, the yield and labor cost of ceramic tile products are continuously improved, the labor cost of ceramic tile production enterprises is continuously increased, traditional ceramic tile packaging is often finished by means of manpower, the working efficiency is low, and the cost is high, an automatic packaging assembly line is adopted in the prior art for packaging ceramic tiles, the traditional automatic packaging assembly line generally comprises a tile feeding device, an adjustable tidy device, a paper feeding device, an automatic flanging device and an automatic longitudinal and transverse taping device, a plurality of overlapped ceramic tiles reach the adjustable tidy device through the tile feeding device, the adjustable tidy device beats the four sides of the ceramic tiles, a paper feeding mechanism places the paper board on the automatic flanging device, a material transferring mechanism transfers the ceramic tiles onto the paper board, the automatic flanging device upwards turns the periphery of the paper board to enable the paper board to form a complete box body and completely wrap the ceramic tiles, then the automatic flanging device conveys the wrapped ceramic tiles to the automatic taping device, the automatic taping device binds the packaged ceramic tiles, namely, the packing flow is finished, the conventional automatic packing and stacking can only pack ceramic tiles with a low universality.
Disclosure of Invention
In order to overcome the technical defects in the prior art, the invention provides a full-automatic multi-specification ceramic tile packaging assembly line which can pack and stack ceramic tiles with various specifications and has extremely high universality.
The technical scheme adopted by the invention is as follows: full-automatic many specifications ceramic tile packaging assembly line, including the frame, establish in the frame along the transfer chain of controlling the direction operation and from left to right set gradually fold brick device, first U-turn machine, adjustable neat device, adjustable flanging device, vertically and horizontally beat area device and upset pile up neatly device on the transfer chain, upset pile up neatly device is including establishing manipulator and pile up neatly bracket on one side of the transfer chain, from left to right install folding package mechanism and turning device on the transfer chain in proper order, adjustable neat device and adjustable flanging device top are striden and are equipped with ceramic tile transfer device, cardboard feeding device is installed to the front side of adjustable flanging device.
Preferably, the adjustable trimming device comprises a first jacking mechanism, a left trimming mechanism, a right trimming mechanism and a front trimming mechanism and a rear trimming mechanism, the first jacking mechanism is arranged below the conveying line, the first jacking mechanism comprises a first jacking cylinder and a first jacking frame, the first jacking cylinder is vertically arranged on the frame, a piston rod of the first jacking cylinder is upwards arranged, the first jacking frame is connected to the tail end of the piston rod of the first jacking cylinder, the first jacking frame is driven by the first jacking cylinder to be recycled below the conveying surface of the conveying line or pushed onto the conveying surface of the conveying line, the front trimming mechanism and the rear trimming mechanism comprise two groups of pushing assemblies which are right opposite to the front side and the rear side of the conveying line, and the front spacing and the rear spacing of the two groups of pushing assemblies can be adjusted; the left-right trimming mechanism comprises a left beating trimming mechanism and a right beating trimming mechanism which are arranged right and left, and the left-right spacing between the left beating trimming mechanism and the right beating trimming mechanism can be adjusted.
Preferably, a first front-rear distance adjusting mechanism is mounted on the frame below each group of pushing components, the first front-rear distance adjusting mechanism comprises a plurality of first Y-axis guide posts extending along the front-rear direction, each first Y-axis guide post is slidably matched with a first Y-axis guide block, the upper parts of the plurality of first Y-axis guide blocks are connected into a whole through a first connecting plate, the first front-rear distance adjusting mechanism further comprises a first Y-axis driving mechanism, and the first Y-axis driving mechanism is mounted on the frame and drives the first Y-axis guide blocks to slide along the first Y-axis guide posts, and each group of pushing components are fixedly mounted on the corresponding first connecting plates.
Preferably, the left clapping mechanism comprises a first bearing seat, a rotating shaft extending along the front-back direction, a left clapping driving cylinder and a left clapping plate, the rotating shaft is rotatably arranged on the frame through the first bearing seat, the left-right direction of the first bearing seat is adjustable and arranged on the frame, the lower end of the left clapping plate is fixedly connected on the rotating shaft, the cylinder body of the left clapping driving cylinder is arranged on the frame, the tail end of a piston rod of the left clapping driving cylinder is in transmission connection with the rotating shaft, the left clapping plate rotates below the conveying surface of the conveying line or above the conveying surface of the conveying line under the driving of the left clapping driving mechanism, the right clapping mechanism comprises a right clapping plate, a right mounting frame and a right driving cylinder, the right driving cylinder is arranged on the conveying surface of the conveying line through the right mounting frame, the right driving cylinder is horizontally arranged, the piston rod of the right driving cylinder faces to the left side, and the right clapping plate is fixedly connected at the tail end of the piston rod of the right driving cylinder.
Preferably, the adjustable flanging device comprises two groups of X-axis flanging mechanisms arranged on the frame along the left-right direction, two groups of Y-axis flanging mechanisms arranged on the front and rear sides of the frame along the front-rear direction and a receiving mechanism, wherein the two groups of Y-axis flanging mechanisms are respectively arranged on the frame through a group of second front-rear spacing adjusting mechanisms, each group of second front-rear spacing adjusting mechanisms comprises a second connecting plate and a second Y-axis driving mechanism for driving the second connecting plate to move forwards and backwards, the two groups of Y-axis flanging mechanisms are arranged on the second connecting plates corresponding to each other, the left end and the right end of each second connecting plate are respectively provided with a lug flanging device, and the lug flanging devices can be adjusted on the connecting plates in the left-right direction.
Preferably, the X-axis flanging mechanism comprises a Y-axis rotating shaft rotatably arranged on the frame, a Y-axis driving cylinder for driving the Y-axis rotating shaft to rotate, and an X-axis folded plate fixedly connected on the Y-axis rotating shaft and adjustable in length, wherein the lower end of the X-axis folded plate is connected with the Y-axis rotating shaft, the upper end of the X-axis folded plate is fixedly connected with a horizontal pressing plate, the lower end of the X-axis folded plate is provided with a second short shaft extending along the Y-axis direction, the second short shaft is provided with a vertical plate, the lower end of the vertical plate is rotatably arranged on the second short shaft, a torsion spring is arranged between the vertical plate and the X-axis folded plate, the torsion spring is sleeved on the second short shaft, one torsion arm of the torsion spring is fixedly connected on the X-axis folded plate, and the other torsion arm of the torsion spring is pressed on one side of the vertical plate facing the X-axis folded plate.
Preferably, the Y-axis flanging mechanism comprises a side plate flanging cylinder which is vertically arranged and a top plate flanging cylinder which is horizontally arranged, wherein the side plate flanging cylinder is vertically arranged and a piston rod of the side plate flanging cylinder is upwards arranged, a side plate pushing plate is fixedly connected to the tail end of the piston rod of the side plate flanging cylinder, the piston rod of the top plate flanging cylinder extends along the Y-axis direction, a top plate pushing plate is fixedly connected to the tail end of the piston rod of the top plate flanging cylinder, the top plate pushing plates of the two groups of Y-axis flanging mechanisms are oppositely arranged, and a cylinder body of the side plate flanging cylinder and a cylinder body of the top plate flanging cylinder are fixedly connected to a second connecting plate.
Preferably, the lug folding device comprises a Y-axis air cylinder, an X-axis air cylinder and a right-angle pressing plate, wherein the cylinder body of the Y-axis air cylinder is arranged on a second connecting plate through a second base, the second base can be adjusted on the second connecting plate along the left-right direction, the cylinder body of the X-axis air cylinder is fixedly connected at the tail end of a piston rod of the Y-axis air cylinder, the right-angle pressing plate is fixedly connected at the tail end of the piston rod of the X-axis air cylinder, the piston rods of the two X-axis air cylinders on the same second connecting plate are oppositely arranged, and the piston rods of the Y-axis air cylinders on the two second connecting plates are oppositely arranged.
Preferably, the lug folding device comprises a Y-axis air cylinder and a right-angle pressing plate, wherein the cylinder body of the Y-axis air cylinder is arranged on the second connecting plate through a second base, the right-angle pressing plate is fixedly connected to the tail end of a piston rod of the Y-axis air cylinder, the Y-axis air cylinders on the two second connecting plates are oppositely arranged, and the second base can be adjusted on the second connecting plates along the left-right direction.
Preferably, the longitudinal and transverse tape-bonding device comprises a second U-turn machine and a tape bonding machine, two tape bonding machines are respectively matched on conveying lines on the left side and the right side of the second U-turn machine, the tape bonding machine comprises a tape releasing mechanism and a door-shaped tape passing groove arranged above the tape releasing mechanism, and a trigger switch is arranged below the door-shaped tape passing groove.
The invention has the beneficial effects that: the invention discloses a full-automatic multi-specification ceramic tile packaging assembly line which comprises a frame, a conveying line, a tile stacking device, a first turning machine, an adjustable trimming device, an adjustable flanging device, a longitudinal and transverse taping device and a turnover stacking device, wherein the conveying line is arranged on the frame and runs along the left-right direction, the tile stacking device, the first turning machine, the adjustable trimming device, the adjustable flanging device, the longitudinal and transverse taping device and the turnover stacking device are sequentially arranged on the conveying line from left to right, a ceramic tile transferring device is arranged above the adjustable trimming device and the adjustable flanging device in a straddling mode, a paperboard feeding device is arranged on one side of the adjustable flanging device, each working device on the assembly line can be adapted to ceramic tiles with various specifications, and when the ceramic tiles with different specifications are packaged, the working devices can be adjusted to required specifications.
Drawings
Fig. 1 is a schematic structural view of a full-automatic multi-specification ceramic tile packaging line according to this embodiment.
Fig. 2 is a schematic structural view of a brick stacking device according to the present embodiment.
Fig. 3 is a schematic structural diagram of a brick stacking device according to the first embodiment.
Fig. 4 is a schematic structural diagram of a first u-turn machine according to this embodiment.
Fig. 5 is an assembly schematic diagram of a first u-turn machine according to the present embodiment.
Fig. 6 is an assembly schematic diagram of a first clamping jaw according to the present embodiment.
Fig. 7 is an assembly schematic diagram of a baffle according to the present embodiment.
Fig. 8 is a schematic structural diagram of an adjustable trimming device according to the present embodiment.
Fig. 9 is a rear view of an adjustable alignment device according to this embodiment.
Fig. 10 is a schematic structural view of an angle protection device according to the present embodiment.
Fig. 11 is a schematic structural diagram of a left beat-up mechanism according to the present embodiment.
Fig. 12 is a top view of an adjustable hemming device according to the present embodiment.
Fig. 13 is a schematic structural view of a folding device for folding ears according to the present embodiment.
Fig. 14 is a perspective view of an adjustable hemming device according to the present embodiment.
Fig. 15 is a schematic structural diagram of a Y-axis hemming device according to the present embodiment.
Fig. 16 is a schematic structural view of an X-axis hemming device according to the present embodiment.
Fig. 17 is a front view of an adjustable hemming device according to the present embodiment.
Fig. 18 is a schematic structural view of a tile transferring device according to this embodiment.
Fig. 19 is a schematic structural diagram of a longitudinal and transverse taping device according to the present embodiment.
Fig. 20 is an assembly schematic diagram of a trigger switch according to the present embodiment.
Fig. 21 is a schematic structural diagram of a second u-turn machine according to this embodiment.
Fig. 22 is a top view of a second U-turn machine according to this embodiment.
Fig. 23 is a schematic structural view of a first flipping stacking apparatus according to the first embodiment.
Fig. 24 is a schematic diagram of a second structure of the first turnover stacking device of the present embodiment.
Fig. 25 is an assembly schematic view of a paperboard feeding apparatus according to the present embodiment.
Fig. 26 is a schematic structural view of the first type cardboard.
Fig. 27 is a schematic structural view of the second type cardboard.
Fig. 28 is an assembly schematic diagram of an embodiment of a two-lug hemming device.
Reference numerals illustrate: 1. a brick stacking device; 101. a receiving plate; 102. a lifting rod; 103. jacking a motor; 104. a rack; 105. a drive gear; 106. a first mounting frame; 107. a stop lever; 108. a buffer rubber block;
2. a first turn-around machine; 201. a lifting driving cylinder; 202. a rotary driving cylinder; 203. a first jaw; 204. a mounting plate; 206. a second mounting frame; 207. a rotating shaft; 208. a first jaw mounting plate; 209. a first clamping plate; 210. a first jaw drive cylinder; 211. a first stub shaft; 212. a first locking screw; 213. A first bar; 214. a second bar; 215. a limit rod; 216. a baffle; 217. a baffle rotating shaft; 218. a baffle driving cylinder;
3. An adjustable trimming device; 301. a first jacking cylinder; 302. a first jack-up frame; 303. a pushing assembly; 3031. a pushing cylinder; 3032. a pushing plate; 304. a first Y-axis guide post; 305. a first Y-axis guide block; 306. a first Y-axis screw; 308. a first connection plate; 310. a first base; 311. corner protection storage tank; 312. a transfer cylinder; 313. a rotating seat; 314. a rotary upper corner cylinder; 315. a pneumatic chuck; 316. a mounting member; 317. a first slide rail; 318. a first slider; 319. a first screw; 321. A first bearing seat; 322. a rotation shaft; 324. a left clapping plate; 325. an adjusting rod; 326. a second locking screw; 327. a right clapping plate; 328. a right mounting rack; 329. a right driving cylinder;
4. an adjustable hemming device; 401. a second connecting plate; 402. a second base; 403. a second jacking cylinder; 404. a second jack-up frame; 405. a Y-axis rotating shaft; 406. a Y-axis driving cylinder; 407. an X-axis folded plate; 408. an upper segment; 4081. a pressing plate; 409. a lower section; 410. a second stub shaft; 411. a torsion spring; 412. a riser; 413. a third locking screw; 414. a side plate flanging cylinder; 415. a top plate flanging cylinder; 416. a side plate pushing plate; 417. a top plate push plate; 418. a second Y-axis guide post; 420. a second Y-axis screw; 421. a second Y-axis slider; 422. a Y-axis cylinder; 423. an X-axis cylinder; 424. a right-angle pressing plate; 425. a second screw; 427. a second slide rail; 428. a second slider;
5. A tile transfer device; 501. a transfer jaw; 502. a transfer carriage; 503. a transferring lifting cylinder;
6. a cardboard supply device;
7. a longitudinal and transverse taping device; 701. a second turn-around machine; 7011. a second rotary driving cylinder; 7012. a third mounting frame; 7013. a fourth jacking cylinder; 7014. a fourth jack-up frame; 7015. a second rotating shaft; 7016. a second jaw mounting plate; 7017. a second clamping plate; 7018. a second jaw drive cylinder; 7019. a third minor axis; 70191. a second bearing seat; 7020. fastening a screw; 702. a tape releasing mechanism; 703. the shape of the door is provided with a trough; 704. triggering a switch; 7041. a connecting piece; 7042. a rotating rod; 7043. a counterweight;
8. a turnover stacking device; 801. a stacking manipulator; 802. a clamp; 803. a third jacking cylinder; 804. a third lifting frame; 805. a Y-axis sliding rail; 806. a Y-axis slider; 807. grabbing a plate; 808. a grabbing plate driving cylinder; 809. a roll-over stand; 810. a turnover driving cylinder; 811. a push plate; 812. a push plate cylinder; 813. stacking brackets;
9. a frame;
10. a conveying line;
1101. a side plate; 1102. a top plate; 1103. an end plate; 1104. a short top plate; 1105. folding the ears.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
Example 1
As shown in fig. 1 to 28, the embodiment provides a full-automatic multi-specification ceramic tile packaging assembly line, which comprises a frame 9, a conveying line 10 arranged on the frame 9 and operated along the left-right direction, a tile stacking device 1, a first turning machine 2, an adjustable trimming device 3, an adjustable flanging device 4, a longitudinal and transverse taping device 7 and a turnover stacking device 8, wherein the tile stacking device 5 is arranged above the adjustable trimming device 3 and the adjustable flanging device 4 in a crossing manner.
In this embodiment, the tile stacking device 1 includes a support plate 101, a lifting rod 102, and a lifting motor 103, where the lifting rod 102 is slidably mounted on the frame 9 in a vertical direction, a vertically extending rack 104 is further fixedly connected to the lifting rod 102, the lifting motor 103 is mounted on the frame 9, and an output end of the lifting motor is connected to a driving gear 105 in a transmission manner, the driving gear 105 is meshed with the rack 104, the support plate 101 is fixed to a top end of the lifting rod 102, during operation, a section of a conveying plate conveying line with a higher conveying surface is provided on a left side of the tile stacking device 1, the conveying plate conveying line is disposed near the tile stacking device 1, during operation of the tile stacking device 1, tiles are conveyed from the left side to the tile stacking device 1, an upper plate surface of the support plate 101 is disposed at a position higher than a conveying surface of the conveying line 10, then the lifting motor 103 drives the support plate 101 to descend by a thickness height of tiles, then the next tile falls on the upper block, and so repeatedly, and finally, the tile stacking device has a predetermined number of support plates 101 and a predetermined number of tiles below the conveying line 10 are placed right above the conveying line 10.
Preferably, the right side of the receiving plate 101 is provided with two vertical stop rods 107, the lower end of the stop rod 107 is sleeved with a buffer rubber block 108, the frame 9 on the right side of the receiving plate 101 is provided with a first mounting frame 106, the two stop rods 107 are mounted on the first mounting frame 106, after the ceramic tile falls off from the feeding plate conveying line 10, the ceramic tile flies right a distance due to inertia, the buffer rubber block 108 plays a role in blocking, the ceramic tile is prevented from being separated from the receiving plate 101, after the ceramic tile is built, the receiving plate 101 places a plurality of ceramic tiles on the conveying line 10, and at the moment, the lower end of the buffer rubber block 108 is higher than the top surface of the uppermost ceramic tile to ensure that the ceramic tile passes smoothly.
The first upender 2 is arranged above the conveying line 10 through a second mounting frame 206, the first upender 2 comprises a lifting driving cylinder 201, a rotating driving cylinder 202 and a first clamping jaw 203, the cylinder body of the lifting driving cylinder 201 is vertically arranged above the conveying line 10 through the second mounting frame 206, the piston rod of the lifting driving cylinder 201 faces downwards, the second mounting frame 206 is arranged on the frame 9, the tail end of the piston rod of the lifting driving cylinder 201 is fixedly connected with a horizontally arranged mounting plate 204, the first clamping jaw 203 can be horizontally and rotatably arranged below the mounting plate 204, the cylinder body of the rotating driving cylinder 202 is arranged on the mounting plate 204 and drives the first clamping jaw 203 to rotate, the length direction of the stacked ceramic tiles extends along the front-rear direction, the ceramic tiles are not beneficial to follow-up packing work and transportation, preferably, a baffle mechanism is arranged below the conveying line 10 on the right side of the first upender 2, the baffle mechanism comprises a baffle plate, baffle driving cylinder 217 and a baffle plate 218, the baffle plate driving cylinder 217 is rotatably arranged above the frame 216 and drives the baffle plate 216 to rotate around the rotating shaft 216, and the baffle plate driving cylinder 218 is prevented from rotating around the baffle plate driving the frame 216, and the baffle plate driving cylinder is rotatably arranged below the baffle plate 216 and is prevented from rotating around the baffle plate driving the frame 10 due to rotate around the baffle plate driving cylinder 216 and the baffle plate driving cylinder to rotate by the baffle plate 218.
In this embodiment, the first clamping jaw 203 includes a rotating shaft 207, a first clamping jaw mounting plate 208, first clamping plates 209 and a first clamping jaw driving cylinder 210, the rotating shaft 207 is vertically disposed at the bottom of the mounting plate 204, and the upper end of the rotating shaft 207 is rotatably matched with the mounting plate 204, the first clamping jaw mounting plate 208 is fixedly connected at the lower end of the rotating shaft 207, two first clamping plates 209 are oppositely disposed, each clamping plate is rotatably mounted on the first clamping jaw mounting plate 208 through a first short shaft 211 extending along the front-rear direction, the two first short shafts 211 are adjustably mounted on the first clamping jaw mounting plate 208 along the left-right direction, two first clamping jaw driving cylinders 210 are disposed on the first clamping jaw mounting plate 208, and the two first clamping jaw driving cylinders 210 respectively drive the two first clamping plates 209 to rotate.
Preferably, two pairs of bar-shaped through holes extending along the left-right direction are formed in the first clamping jaw mounting plate 208, each pair of bar-shaped through holes are oppositely arranged, a first short shaft 211 is arranged in each pair of bar-shaped through holes in a penetrating manner, two ends of each first short shaft 211 are respectively sleeved with a first locking screw 212 in a threaded manner, two ends of each first short shaft 211 are fixed on the first clamping jaw mounting plate 208 through the first locking screws 212, and when the distance between the two first short shafts 211 is adjusted, the first locking screws 212 are loosened to adjust the positions of the first short shafts 211 in the bar-shaped through holes.
Preferably, a first bar-shaped rod 213 is installed on the upper side of the mounting plate 204, one end of the first bar-shaped rod 213 is fixed on the mounting plate 204, the other end of the first bar-shaped rod 213 is hinged to the cylinder body of the rotary driving cylinder 202, a connecting block is arranged on the rotating shaft 207, one end of the connecting block is fixedly connected to the rotating shaft 207, the other end of the connecting block is hinged to the tail end of the piston rod of the rotary driving cylinder 202, and the rotary driving cylinder 202 drives the first clamping jaw 203 to rotate.
In this embodiment, the mounting plate 204 is horizontally provided with a second bar 214, one end of the second bar 214 is fixedly connected to the mounting plate 204, and the other end of the second bar is provided with a vertical limiting rod 215, and the limiting rod 215 is used for blocking the tile and preventing the tile from rotating by an excessive angle.
The adjustable trimming device 3 comprises a first lifting mechanism, a left trimming mechanism, a right trimming mechanism and a front trimming mechanism, the first lifting mechanism is arranged below the conveying line 10, the first lifting mechanism comprises a first lifting cylinder 301 and a first lifting frame 302, the first lifting cylinder 301 is vertically arranged on the frame 9, a piston rod of the first lifting cylinder is upwards arranged, the first lifting frame 302 is connected to the tail end of the piston rod of the first lifting cylinder 301, the first lifting frame 302 is recovered below the conveying surface of the conveying line 10 or pushed onto the conveying surface of the conveying line 10 under the driving of the first lifting cylinder 301, the front trimming mechanism and the rear trimming mechanism comprise two groups of pushing assemblies 303 which are opposite to the frames 9 arranged on the front side and the rear side of the conveying line 10, and the front trimming assembly and the rear trimming assembly 303 can be adjusted; the left-right trimming mechanism comprises a left trimming mechanism and a right trimming mechanism which are oppositely arranged left and right, and the left-right spacing between the left trimming mechanism and the right trimming mechanism can be adjusted, so that the trimming mechanism can be suitable for trimming ceramic tiles with various specifications.
In this embodiment, a first front-rear spacing adjustment mechanism is installed on the frame 9 below each group of pushing components 303, the first front-rear spacing adjustment mechanism includes a plurality of first Y-axis guide posts 304 extending along the front-rear direction, a first Y-axis guide block 305 is slidably matched on each first Y-axis guide post 304, the plurality of first Y-axis guide blocks 305 are integrally connected above each first Y-axis guide block 305 through a first connecting plate 308, the first front-rear spacing adjustment mechanism further includes a first Y-axis driving mechanism, the first Y-axis driving mechanism is installed on the frame 9 and drives the first Y-axis guide blocks 305 to slide along the first Y-axis guide posts 304, each group of pushing components 303 is fixedly installed on the corresponding first connecting plates 308, the first Y-axis driving mechanism includes a first Y-axis screw 306, a first Y-axis nut screwed on the first Y-axis screw 306, the first Y-axis screw 306 is rotatably installed on the frame 9, the first Y-axis motor 306 and the first Y-axis motor 308 are rotatably installed on the frame 9, the first Y-axis servo motor is rotatably connected with the first Y-axis guide posts 306, and the first Y-axis servo motor is rotatably connected with the first Y-axis guide posts 303, and the first Y-axis adjustment mechanism is rotatably connected with the first Y-axis servo motor assembly, and the first Y-axis adjustment mechanism is capable of realizing the distance adjustment between the first and the first Y-axis adjustment mechanism. Preferably, each set of the push-up assemblies 303 includes a push-up cylinder 3031 and a push-up plate 3032, the push-up cylinders 3031 are fixedly mounted on the first connecting plate 308, piston rods of the push-up cylinders 3031 of the two sets of push-up assemblies 303 are oppositely arranged, and the end of each piston rod of each push-up cylinder 3031 is fixedly connected with the push-up plate 3032.
In this embodiment, a first base 310 is respectively disposed at the left and right ends of the first connection plate 308, the first bases 310 are adjustably mounted on the first connection plate 308 along the left and right directions, each first base 310 is provided with a corner protection device, the corner protection devices on the two first connection plates 308 are arranged in front and back opposite directions, and the corner protection devices can be used for placing tiles of different specifications by adjusting the positions of the first bases 310 on the first connection plates 308.
In this embodiment, the corner protector comprises a corner protector storage tank 311 and a corner protector transferring mechanism, the corner protector storage tank 311 is an arc-shaped groove vertically installed on the first base 310, a discharge hole is formed in the lower end of the arc-shaped groove, the corner protector transferring mechanism is installed on the first base 310 at the discharge hole, and the corner protector transferring mechanism takes out the corner protector from the corner protector storage tank 311 and places the corner protector on the corner of the tile stack.
In this embodiment, the corner protector transferring mechanism includes a transferring cylinder 312, a rotating seat 313 and a rotating upper corner cylinder 314, the rotating seat 313 is rotatably installed on the first base 310 through a bearing, a cylinder body of the rotating upper corner cylinder 314 is hinged on the first base 310, a piston rod end of the rotating upper corner cylinder 314 is hinged on an outer wall of the rotating seat 313, the cylinder body of the transferring cylinder 312 is fixedly connected at an upper end of the rotating seat 313, a suction mechanism is installed at a piston rod end of the transferring cylinder 312, the suction mechanism sucks a corner protector from the corner protector storage tank 311, then the rotating upper corner cylinder 314 rotates the upper corner cylinder 314 to drive the transferring cylinder 312 to rotate so that the corner protector is aligned with a corner of a tile pile, and finally a piston rod of the corner protector transferring cylinder 312 extends to install the corner protector on the corner of the tile pile.
In this embodiment, the suction mechanism includes a mounting member 316 and two pneumatic suction cups 315, the mounting member 316 is mounted at the end of the piston rod of the transfer cylinder 312 and one side of the mounting member far away from the piston rod is provided with two fixing plates perpendicular to each other, the two fixing plates extend outwards, two pneumatic suction cups 315 are respectively mounted perpendicularly on opposite faces of the two fixing plates, and when the transfer cylinder 312 transfers the corner protector, two starting suction cups respectively absorb two right-angle sides of the corner protector.
In this embodiment, two first screws 319 extending in the left-right direction are coaxially mounted on each first connecting plate 308, the two first screws 319 are rotatably mounted on the first connecting plates 308, a first sliding block is sleeved on each first screw 319 in a threaded manner, two first sliding rails 317 extending in the left-right direction are mounted on the first connecting plates 308 on two sides of the first screws 319, a plurality of first sliding blocks 318 are slidably mounted on each first sliding rail 317, two first bases 310 on each first connecting plate 308 are fixedly connected with the first sliding blocks on the two first screws 319 respectively, each first base 310 is slidably mounted on the two first sliding rails 317 through the first sliding blocks 318, a hand wheel is mounted on each first screw 319, the position of a first mounting seat on the first connecting plate 308 is adjusted through rotating the hand wheel, and two servo motors can be mounted on the first connecting plates 308 to drive the two first screws 319 to rotate.
In this embodiment, the left clapping mechanism includes a first bearing seat 321, a rotation shaft 322 extending along a front-rear direction, a left clapping driving cylinder and a left clapping plate 324, the rotation shaft 322 is rotatably mounted on the frame 9 through the first bearing seat 321 and the left-right direction of the first bearing seat 321 is adjustably mounted on the frame 9, the lower end of the left clapping plate 324 is fixedly connected on the rotation shaft 322, the cylinder body of the left clapping driving cylinder is mounted on the frame 9, the tail end of a piston rod of the cylinder body is in transmission connection with the rotation shaft 322, and the left clapping plate 324 rotates under the conveying surface of the conveying line 10 or rotates above the conveying surface of the conveying line 10 under the driving of the left clapping driving cylinder.
In this embodiment, the rotation shaft 322 is mounted on the frame 9 below the conveying line 10 through two first bearing seats 321, two adjusting rods 325 extending along the left-right direction are mounted on the frame 9, each adjusting rod 325 is provided with a bar-shaped adjusting hole extending along the left-right direction, each bar-shaped adjusting hole is internally provided with a second locking screw 326 in a penetrating manner, the two first bearing seats 321 are respectively connected to the two adjusting rods 325 through corresponding second locking screws 326, and the distance between the left-hand clapping mechanism and the right-hand clapping mechanism can be adjusted by adjusting the left-hand clapping mechanism at the left-right position on the frame 9.
In this embodiment, the right clapping mechanism comprises a right clapping plate 327 and a right mounting frame 328, the right driving cylinder 329 is mounted on the frame 9 through the right mounting frame 328, the right driving cylinder 329 is arranged on the conveying surface of the conveying line 10, the right driving cylinder 329 is horizontally arranged, the piston rod of the right driving cylinder 329 faces to the left side, the right clapping plate 327 is fixedly connected to the tail end of the piston rod of the right driving cylinder 329, when the tile stack is clapped in the left-right direction, the right driving cylinder 329 drives the right clapping plate 327 to move leftwards, and the left clapping plate 324 is driven to rotate clockwise by the left clapping plate so as to clap the tile stack in the left-right direction.
In this embodiment, the adjustable hemming device 4 includes two sets of X-axis hemming mechanisms disposed on the frame 9 along the left-right direction, two sets of Y-axis hemming mechanisms disposed on the front-back sides of the frame 9 along the front-back direction, and a receiving mechanism, where the two sets of Y-axis hemming mechanisms are respectively mounted on the frame 9 through a second front-back spacing adjustment mechanism, the second front-back spacing adjustment mechanism includes a second connection plate 401 and a second Y-axis driving mechanism that drives the second connection plate 401 to move back-and-forth, the two sets of Y-axis hemming mechanisms are mounted on the second connection plates 401 that respectively correspond, each of the left-right ends of each second connection plate 401 is respectively mounted with a hemming device, and the hemming devices can perform left-right adjustment on the second connection plates 401, the Y-axis hemming mechanisms fold the side plates 1101 and the top plates 1102 of the cardboard, the X-axis hemming mechanisms fold the end plates 1103 and the short top plates 1104 of the cardboard, and the hemming devices fold the hemming devices.
In this embodiment, the receiving mechanism includes a second lifting cylinder 403 and a second lifting frame 404, where the second lifting cylinder 403 is mounted on the frame 9 below the conveying line 10 and a piston rod of the second lifting cylinder is disposed upward, the second lifting frame 404 is fixed at an end of the piston rod of the second lifting cylinder 403, and when the cardboard is conveyed to the adjustable flanging device 4, the cardboard is first placed on the second lifting frame 404, then the tile stack is placed on the cardboard, then the second lifting cylinder 403 drives the cardboard and the tile stack to descend and place the cardboard and the tile stack on the conveying line 10, and then the cardboard is bent.
In this embodiment, the X-axis flanging mechanism includes a Y-axis rotating shaft 405 rotatably mounted on the frame 9, a Y-axis driving cylinder 406 for driving the Y-axis rotating shaft 405 to rotate, and an X-axis folded plate 407 fixedly connected to the Y-axis rotating shaft 405, wherein the lower end of the X-axis folded plate 407 is connected to the Y-axis rotating shaft 405, a horizontal pressing plate 4081 is fixedly connected to the upper end of the X-axis folded plate 407, a second short shaft 410 extending along the Y-axis direction is provided at the lower end of the X-axis folded plate 407, a vertical plate 412 is provided on the second short shaft 410, a torsion spring 411 is provided between the vertical plate 412 and the X-axis folded plate 407, the torsion spring 411 is sleeved on the second short shaft 410, one torsion arm of the torsion spring 411 is fixedly connected to the X-axis folded plate 407, the other torsion arm of the torsion spring 411 is pressed on one side of the vertical plate 1103 and the X-axis folded plate 407, the adjustable flanging device 4 rotates the X-axis folded plate 407 to the lower side of the conveyor line 10 before starting, the Y-axis folded plate 405 is turned over to the vertical plate 407, the vertical plate 407 is turned over to the vertical plate 407, and the length of the vertical plate is pressed on the top plate 1104 to the top plate 1104 by the top plate 40, and the top plate is not pressed on the top plate 1104.
Preferably, the X-axis folded plate 407 includes an upper segment 408 and a lower segment 409, the pressing plate 4081 is mounted on the top of the upper segment 408, the second short shaft 410, the torsion spring 411 and the vertical plate 412 are all disposed on the upper segment 408, the lower end of the lower segment 409 is fixedly connected to the Y-axis rotating shaft 405, a vertical adjusting hole is formed in the upper segment 408, a threaded hole corresponding to the position of the adjusting hole is formed in the lower segment 409, a third locking screw 413 is disposed in the adjusting hole in a penetrating manner, and the end thread of the third locking screw 413 is disposed in the threaded hole in a penetrating manner.
In this embodiment, the Y-axis flanging mechanism includes a side plate flanging cylinder 414 that sets up vertically, a top plate flanging cylinder 415 that sets up horizontally, the side plate flanging cylinder 414 sets up and its piston rod up, the terminal rigid coupling of piston rod of side plate flanging cylinder 414 has a side plate push pedal 416, the piston rod of top plate flanging cylinder 415 extends along the Y-axis direction and its piston rod end rigid coupling has a top plate push pedal 417, the top plate push pedal 417 of two sets of Y-axis flanging mechanisms set up relatively, the cylinder body of side plate flanging cylinder 414 and the cylinder body of top plate flanging cylinder 415 all rigid coupling are on second connecting plate 401, side plate push pedal 416 makes its laminating in tile buttress one side with the side plate 1101 of cardboard upwards, top plate push pedal 417 promotes the top plate 1102 laminating of cardboard at the top surface of tile buttress, through the distance between two sets of Y-axis flanging mechanisms of change, the projecting amount of the piston rod of top plate flanging cylinder 415, the projecting amount of the piston rod of side plate flanging cylinder 414 can buckle the cardboard of different specifications.
In this embodiment, the second front-rear spacing adjustment mechanism includes a plurality of second Y-axis guide posts 418 extending along the front-rear direction, each second Y-axis guide post 418 is slidably fitted with a second Y-axis slider 421, the plurality of second Y-axis sliders 421 are integrally formed by a second connection plate 401, the second Y-axis driving mechanism is mounted on the frame 9 and drives the second Y-axis sliders 421 to slide along the second Y-axis guide posts 418, each group of Y-axis flanging mechanisms is fixedly mounted on the corresponding second connection plates 401, the second Y-axis driving mechanism includes a second Y-axis screw 420 and a second Y-axis nut screwed on the second Y-axis screw 420, the second Y-axis screw 420 is rotatably mounted on the frame 9, the second Y-axis nut is fixedly connected with the second connection plate 401, the second Y-axis screw 420 is coaxially connected with a hand wheel, the distance between the two groups of Y-axis flanging mechanisms is adjusted by rotating the hand wheel, and the second Y-axis driving motor is also automatically mounted on the frame 9, and the second Y-axis driving mechanism is connected with the second Y-axis driving motor 420 by the output end of the second Y-axis flanging mechanism.
In this embodiment, the lug folding device includes a Y-axis cylinder 422, an X-axis cylinder 423 and a right-angle pressing plate 424, the cylinder body of the Y-axis cylinder 422 is mounted on the second connection plate 401 through the second base 402, the second base 402 can be adjusted on the second connection plate 401 along the left-right direction, the cylinder body of the X-axis cylinder 423 is fixedly connected at the end of the piston rod of the Y-axis cylinder 422, the right-angle pressing plate 424 is fixedly connected at the end of the piston rod of the X-axis cylinder 423, the piston rods of the two X-axis cylinders 423 on the same second connection plate 401 are oppositely arranged, the piston rods of the Y-axis cylinders 422 on the two second connection plates 401 are oppositely arranged, and the lug folding device is responsible for attaching the lugs 1105 of the cardboard to the tile stack.
The adjustable flanging device 4 of this embodiment is suitable for bending a first type cardboard as shown in fig. 26, the flanging 1105 of the first type cardboard is connected to the end plate 1103, the X-axis flanging device is operated to bend the end plate 1103 and the short top plate 1104 of the first type cardboard, then the flanging device bends the flanging 1105 of the first type cardboard, the Y-axis cylinder 422 pushes the X-axis cylinder 423 to move towards the first type cardboard, then the X-axis cylinder 423 pushes the right-angle pressing plate 424 to approach the flanging 1105 and press the flanging 1105 on the side surface of the tile stack, finally the Y-axis flanging device bends the side plate 1101 and the top plate 1102 of the first type cardboard, and then the X-axis cylinder 423 and the Y-axis cylinder 422 drive the right-angle pressing plate 424 to reset.
In this embodiment, two second screws 425 extending in the left-right direction are coaxially installed on each second connection plate 401, the two second screws 425 are rotatably installed on the second connection plates 401, a second sliding block is sleeved on each second screw 425, two second sliding rails 427 extending in the left-right direction are installed on the second of two sides of the second screw 425, a plurality of second sliding blocks 428 are slidably matched on each second sliding rail 427, two second bases 402 on each second connection plate 401 are fixedly connected with the second sliding blocks on the two second screws 425 respectively, and each second base 402 is slidably matched with the two second sliding rails 427 through the second sliding blocks 428, and the two second screws 425 can be driven by a hand wheel or a servo motor.
In this embodiment, the tile transferring device 5 includes a transferring clamping jaw 501, a transferring sliding frame 502 and a transferring lifting cylinder 503, the transferring sliding frame 502 is straddled over the adjustable trimming device 3 and the adjustable flanging device 4 along the X-axis direction, the transferring clamping jaw 501 is controlled to move along the X-axis direction on the transferring sliding frame 502, the transferring lifting cylinder 503 is fixedly mounted on the transferring sliding frame 502, the transferring clamping jaw 501 is fixedly connected at the tail end of a piston rod of the transferring lifting cylinder 503, and the transferring clamping jaw 501 is moved left and right to transfer the neat tile stack to the upper side of the adjustable flanging device 4 through the transferring clamping jaw 501, and the transferring lifting cylinder 503 drives the transferring clamping jaw 501 to lift or drop.
In this embodiment, the vertical and horizontal taping device 7 includes a second u-turn machine 701 and a taping mechanism, two taping mechanisms are respectively matched on the conveying lines 10 on the left side and the right side of the second u-turn machine 701, the taping mechanism includes a tape releasing mechanism 702 and a door-shaped tape passing groove 703 installed above the tape releasing mechanism 702, a trigger switch 704 is arranged below the door-shaped tape passing groove 703, the taping mechanism in this embodiment is in the prior art, when the strapping is used for strapping a brick packet, the state of the trigger switch 704 is triggered, when the taping mechanism does not go out of the tape, the trigger switch 704 is not triggered, and thus whether the taping mechanism works normally can be monitored.
Preferably, the second u-turn machine 701 includes a second rotary driving cylinder 7011, a second clamping jaw, a fourth lifting mechanism, a third mounting frame 7012 that is erected above the conveying line 10 and extends along the Y-axis direction, the second clamping jaw is horizontally rotatably mounted below the third mounting frame 7012, two second rotary driving cylinders 7011 are arranged, the cylinders of the two second rotary driving cylinders 7011 are hinged at two sides of the third mounting frame 7012, the tail ends of the piston rods of the two second rotary driving cylinders 7011 are hinged with the second clamping jaw and drive the second clamping jaw to horizontally rotate, the fourth lifting mechanism is mounted on the frame 9 under the second clamping jaw, the fourth lifting mechanism includes a fourth lifting frame 7014, the piston rods of the fourth lifting frame 7013 are upwards arranged, the fourth lifting frame 7014 is fixedly connected at the tail ends of the fourth lifting cylinder 7013, when the brick package is conveyed to the upper side of the fourth lifting mechanism, the second lifting mechanism is used for driving the brick package, namely, the brick package is vertically rotated, and then the brick package is carried by the second lifting mechanism, namely, the second lifting cylinder 7013 is rotated to the second clamping jaw, and then the brick package is rotated by the second lifting mechanism, and is rotated by the second lifting cylinder 7013.
Preferably, the second clamping jaw comprises a second rotating shaft 7015, second clamping jaw mounting plates 7016, second clamping plates 7017 and second clamping jaw driving cylinders 7018, the second rotating shaft 7015 is vertically arranged at the bottom of a third mounting frame 7012, the upper ends of the second rotating shaft 7015 are rotatably arranged on the third mounting frame 7012, the second clamping jaw mounting plates 7016 are fixedly connected to the lower ends of the second rotating shaft 7015, two second clamping plates 7017 are arranged oppositely, each second clamping plate 7017 is rotatably arranged on the second clamping jaw mounting plates 7016 through a third short shaft 7019 extending in the front-rear direction, the two third short shafts 7019 are adjustably arranged on the second clamping jaw mounting plates 7016 in the left-right direction, the two second clamping jaw driving cylinders 7018 are respectively used for driving the two second clamping plates 7017 to rotate, a group of screws are respectively arranged at the left end and the right end of the third mounting frame 7012, the two groups of screws can be correspondingly arranged at the two second clamping plates 7020 in the left-right direction, the two second clamping plates can be rotatably arranged at the positions of the second clamping plates 7020, and the two second clamping plates can be rotatably arranged at the positions of the second clamping plates 7020 through the second clamping plates 7020, and the second clamping plates can be correspondingly connected with the second clamping plates 7020 through the second clamping plates.
The trigger switch 704 is installed on the door-shaped passing trough 703 through the connecting piece 7041, the trigger switch 704 comprises a rotating rod 7042, the middle part of the rotating rod 7042 is rotatably installed on the connecting piece 7041, a counterweight 7043 is installed at one end of the rotating rod 7042, a photoelectric sensing switch is installed on a rack 9 at the counterweight 7043, the rotating rod 7042 is downwards pressed by a binding belt, the counterweight 7043 is tilted, and the photoelectric sensing switch senses the position change of the counterweight 7043, namely, the normal taping is judged.
In this embodiment, the overturning stacking device 8 comprises a stacking manipulator 801 and a stacking bracket 813 arranged on one side of the conveying line 10, a stacking mechanism and a overturning device which are sequentially arranged on the conveying line 10 from left to right, wherein the stacking mechanism stacks two ceramic tiles together, and the overturning device is responsible for overturning the stacked ceramic tile packages by 90 degrees, so that stacking is facilitated.
In this embodiment, the stacking mechanism includes a third jacking mechanism disposed below the conveying line 10 and a clamping jaw mechanism disposed above the third jacking mechanism, the clamping jaw mechanism includes a Y-axis sliding rail 805 horizontally disposed above the conveying line 10, two Y-axis sliding blocks 806 slidably fitted on the Y-axis sliding rail 805, each Y-axis sliding block 806 is fixedly connected with a grabbing plate 807, a grabbing plate driving cylinder 808 is respectively mounted on the frames 9 on two sides of the Y-axis sliding rail 805, the two grabbing plate driving cylinders 808 drive the two grabbing plates 807 to slide along the Y-axis sliding rail 805, the third jacking mechanism includes a third jacking cylinder 803 and a third jacking frame 804, the third jacking cylinder 803 is mounted on the frame 9 below the conveying line 10 and has a piston rod disposed upward, the third jacking frame 804 is fixedly connected to a piston rod end of the third jacking cylinder, when a brick package arrives on the third jacking mechanism, the third jacking cylinder lifts the brick package 803, the brick package is clamped by the third jacking cylinder, the clamping jaw 803 is driven by the third jacking cylinder to slide along the Y-axis sliding rail 805, the third jacking cylinder 803 is driven by the clamping jaw 803 to reach under the conveying jaw mechanism, and the brick package is placed under the clamping jaw 803, namely, the brick package is stacked under the clamping jaw mechanism.
In this embodiment, the turning device includes a turning frame 809 and a push plate cylinder 812, which are just opposite to the frame 9 on two sides of the conveying line 10, the push plate cylinder 812 is horizontally disposed with its piston rod facing one side of the turning frame 809, the end of the piston rod of the push plate cylinder 812 is fixedly connected with a push plate 811, the turning frame 809 is rotatably mounted on the frame 9, and the turning frame 809 is driven to rotate by a turning driving cylinder 810 mounted on the frame 9, after the stacked brick packs arrive at the push plate 811, the push plate cylinder 812 pushes two brick packs into the turning frame 809, and then the turning driving cylinder 810 drives the turning frame 809 to rotate 90 degrees to erect the two brick packs.
In this embodiment, the tail end of the movable arm of the stacking manipulator 801 is provided with a clamp 802 for clamping the brick bags, and the left and right sides of the stacking manipulator 801 are respectively provided with a stacking bracket 813, so that the stacking manipulator 801 can stack continuously.
The board feeding device 6 of this embodiment adopts the structure of the board feeding device in the chinese invention patent with the patent name of automatic tile packing line, which is in the prior art and has a specific structure reference to application number 202020579602.8.
When the full-automatic multi-specification ceramic tile packaging assembly line of the embodiment works, a certain number of ceramic tiles are stacked by the tile stacking device 1, the stacked ceramic tile stacks are horizontally rotated by 90 degrees by the first turning machine 2, the ceramic tile stacks are orderly arranged and provided with corner protectors by the adjustable trimming device 3, then the ceramic tile stacks with the corner protectors are transferred to the adjustable folding device 4 by the ceramic tile transfer device, a paperboard is placed on the adjustable folding device 4 by the paperboard supply device 6, the ceramic tile stacks are placed on the paperboard, the paperboard is bent by the adjustable folding device 4 to be wrapped outside the ceramic tile stacks, the wrapped ceramic tile stacks are conveyed to the longitudinal and transverse banding device 7 by the conveying line 10, the ceramic tile stacks are bundled and packed by the longitudinal and transverse banding device 7, and finally the ceramic tile stacks are piled by the overturning stacking device 8.
Example two
The main differences between the present embodiment and the first embodiment are only that: the lug folding and edge folding device comprises a Y-axis air cylinder 422 and a right-angle pressing plate 424, wherein the cylinder body of the Y-axis air cylinder 422 is arranged on a second connecting plate 401 through a second base 402, the right-angle pressing plate 424 is fixedly connected to the tail end of a piston rod of the Y-axis air cylinder 422, the adjustable edge folding device 4 of the embodiment is suitable for folding a second type paperboard as shown in fig. 27, the lug 1105 of the second type paperboard shown in fig. 27 is connected to a side plate 1101 of the second type paperboard, when the second type paperboard is folded, the side plate 1101 and the top plate 1102 need to be folded firstly, then the Y-axis air cylinder 422 pushes the right-angle pressing plate 424 to fold the lug 1105, and finally the end plate 1103 and the short top plate 1104 are folded.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.

Claims (8)

1. Full-automatic many specifications ceramic tile packaging assembly line, its characterized in that: the folding and stacking machine comprises a frame, a conveying line, a brick stacking device, a first turning machine, an adjustable trimming device, an adjustable flanging device, a longitudinal and transverse taping device and a turnover stacking device, wherein the conveying line is arranged on the frame and runs along the left-right direction;
the adjustable flanging device comprises two groups of X-axis flanging mechanisms arranged on the frame along the left-right direction, two groups of Y-axis flanging mechanisms arranged on the front and rear sides of the frame along the front-rear direction and a receiving mechanism, wherein the two groups of Y-axis flanging mechanisms are respectively arranged on the frame through a group of second front-rear spacing adjusting mechanisms, each group of second front-rear spacing adjusting mechanisms comprises a second connecting plate and a second Y-axis driving mechanism for driving the second connecting plate to move forwards and backwards, the two groups of Y-axis flanging mechanisms are arranged on the second connecting plates corresponding to each other, the left end and the right end of each second connecting plate are respectively provided with a lug flanging device, and the lug flanging devices can be adjusted on the connecting plates along the left-right direction;
The lug folding device comprises a Y-axis air cylinder, an X-axis air cylinder and a right-angle pressing plate, wherein the cylinder body of the Y-axis air cylinder is arranged on a second connecting plate through a second base, the second base can be adjusted on the second connecting plate along the left-right direction, the cylinder body of the X-axis air cylinder is fixedly connected at the tail end of a piston rod of the Y-axis air cylinder, the right-angle pressing plate is fixedly connected at the tail end of the piston rod of the X-axis air cylinder, the piston rods of the two X-axis air cylinders on the same second connecting plate are oppositely arranged, and the piston rods of the Y-axis air cylinders on the two second connecting plates are oppositely arranged.
2. The fully automatic multi-specification tile packaging line according to claim 1, wherein: the adjustable trimming device comprises a first jacking mechanism, a left trimming mechanism, a right trimming mechanism and a front trimming mechanism, wherein the first jacking mechanism is arranged below the conveying line, the first jacking mechanism comprises a first jacking cylinder and a first jacking frame, the first jacking cylinder is vertically arranged on a frame, a piston rod of the first jacking cylinder is upwards arranged, the first jacking frame is connected to the tail end of the piston rod of the first jacking cylinder, the first jacking frame is driven by the first jacking cylinder to be recycled below the conveying surface of the conveying line or pushed onto the conveying surface of the conveying line, the front trimming mechanism and the rear trimming mechanism comprise two groups of pushing assemblies which are right opposite to the front side and the rear side of the conveying line, and the front spacing and the rear spacing of the two groups of pushing assemblies can be adjusted; the left-right trimming mechanism comprises a left beating trimming mechanism and a right beating trimming mechanism which are arranged right and left, and the left-right spacing between the left beating trimming mechanism and the right beating trimming mechanism can be adjusted.
3. The fully automatic multi-specification tile packaging line of claim 2, wherein: the frame below each group of pushing assembly is provided with a first front-back distance adjusting mechanism, the first front-back distance adjusting mechanism comprises a plurality of first Y-axis guide posts extending along the front-back direction, each first Y-axis guide post is slidably matched with a first Y-axis guide block, the upper parts of the plurality of first Y-axis guide blocks are connected into a whole through a first connecting plate, the first front-back distance adjusting mechanism further comprises a first Y-axis driving mechanism, and the first Y-axis driving mechanism is arranged on the frame and drives the first Y-axis guide blocks to slide along the first Y-axis guide posts.
4. The fully automatic multi-specification tile packaging line of claim 2, wherein: the left clapping mechanism comprises a first bearing seat, a rotating shaft extending along the front-back direction, a left clapping driving cylinder and a left clapping plate, the rotating shaft is rotatably arranged on a frame through the first bearing seat, the left-right direction of the first bearing seat is adjustable and arranged on the frame, the lower end of the left clapping plate is fixedly connected on the rotating shaft, a cylinder body of the left clapping driving cylinder is arranged on the frame, the tail end of a piston rod of the left clapping driving cylinder is in transmission connection with the rotating shaft, the left clapping plate rotates below the conveying surface of the conveying line or above the conveying surface of the conveying line under the driving of the left clapping driving mechanism, the right clapping driving mechanism comprises a right clapping plate, a right mounting frame and a right driving cylinder, the right driving cylinder is arranged on the conveying surface of the conveying line through the right mounting frame, the right driving cylinder is horizontally arranged, the piston rod of the right driving cylinder faces to the left side, and the right clapping plate is fixedly connected at the tail end of the piston rod of the right driving cylinder.
5. The fully automatic multi-specification tile packaging line according to claim 1, wherein: the X-axis flanging mechanism comprises a Y-axis rotating shaft rotatably arranged on the frame, a Y-axis driving cylinder for driving the Y-axis rotating shaft to rotate and an X-axis folding plate fixedly connected on the Y-axis rotating shaft and adjustable in length, wherein the lower end of the X-axis folding plate is connected with the Y-axis rotating shaft, the upper end of the X-axis folding plate is fixedly connected with a horizontal pressing plate, the lower end of the X-axis folding plate is provided with a second short shaft extending along the Y-axis direction, the second short shaft is provided with a vertical plate, the lower end of the vertical plate is rotatably arranged on the second short shaft, a torsion spring is arranged between the vertical plate and the X-axis folding plate, the torsion spring is sleeved on the second short shaft, one torsion arm of the torsion spring is fixedly connected on the X-axis folding plate, and the other torsion arm of the torsion spring is pressed on one side of the vertical plate facing the X-axis folding plate.
6. The fully automatic multi-specification tile packaging line according to claim 1, wherein: the Y-axis flanging mechanism comprises a side plate flanging cylinder which is vertically arranged and a top plate flanging cylinder which is horizontally arranged, wherein the side plate flanging cylinder is vertically arranged and a piston rod of the side plate flanging cylinder is upwards arranged, a side plate pushing plate is fixedly connected to the tail end of the piston rod of the side plate flanging cylinder, the piston rod of the top plate flanging cylinder extends along the Y-axis direction, a top plate pushing plate is fixedly connected to the tail end of the piston rod of the top plate flanging cylinder, the top plate pushing plates of the two groups of Y-axis flanging mechanisms are oppositely arranged, and the cylinder body of the side plate flanging cylinder and the cylinder body of the top plate flanging cylinder are fixedly connected to a second connecting plate.
7. The fully automatic multi-specification tile packaging line according to claim 1, wherein: the lug folding device comprises a Y-axis air cylinder and a right-angle pressing plate, wherein the cylinder body of the Y-axis air cylinder is arranged on the second connecting plate through a second base, the right-angle pressing plate is fixedly connected to the tail end of a piston rod of the Y-axis air cylinder, the Y-axis air cylinders on the two second connecting plates are oppositely arranged, and the second base can be adjusted on the second connecting plates along the left-right direction.
8. The fully automatic multi-specification tile packaging line according to claim 1, wherein: the longitudinal and transverse tape-punching device comprises a second turn-around machine and a tape-punching machine, two tape-punching machines are respectively matched on conveying lines on the left side and the right side of the second turn-around machine, each tape-punching machine comprises a tape-releasing mechanism and a door-shaped tape-passing groove arranged above the tape-releasing mechanism, and a trigger switch is arranged below the door-shaped tape-passing groove.
CN202210021533.2A 2022-01-10 2022-01-10 Full-automatic multi-specification ceramic tile packaging assembly line Active CN114313392B (en)

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