CN114310296B - Automatic assembly machine for steering toggle switch - Google Patents
Automatic assembly machine for steering toggle switch Download PDFInfo
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- CN114310296B CN114310296B CN202210018837.3A CN202210018837A CN114310296B CN 114310296 B CN114310296 B CN 114310296B CN 202210018837 A CN202210018837 A CN 202210018837A CN 114310296 B CN114310296 B CN 114310296B
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- 230000007246 mechanism Effects 0.000 claims abstract description 239
- 238000012545 processing Methods 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 31
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims 2
- 239000000047 product Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The invention relates to an automatic assembling machine for a steering toggle switch, which comprises an assembling machine frame body, wherein the assembling machine frame body comprises a first processing workbench and a second processing workbench which are adjacently arranged, the first processing workbench is provided with a base component processing turntable and a base component assembling mechanism, the second processing workbench is provided with a slider component processing turntable and a base component assembling mechanism, the base component processing turntable is provided with a base carrier, and the slider component processing turntable is provided with a slider carrier; the base assembly assembling mechanism forms a base assembly flowing water feeding procedure; the base component processing turntable is provided with a station to be assembled; and a material moving mechanism is arranged between the base component assembling mechanism and the sliding block component assembling mechanism, the sliding block component assembled by the sliding block component assembling mechanism is grabbed onto a station to be assembled by the material moving mechanism, the first processing workbench is also provided with an assembling mechanism and an assembling product detecting mechanism, and after being detected by the assembling product detecting mechanism, the material is discharged by a discharging mechanism. The equipment saves labor cost, and is simple in machine operation and safe in operation.
Description
Technical Field
The invention relates to the technical field of motorcycle accessory processing, in particular to an automatic assembly machine for a steering toggle switch.
Background
The automatic assembly machine is mechanical equipment for combining a plurality of parts of a product together in a manner of tight fit, buckling, threaded connection, adhesion, riveting, welding and the like to obtain a finished product (semi-finished product) meeting the preset dimensional precision and functions.
The flameout assembly in the prior art is usually assembled manually, motorcycle switch accessories such as a steering toggle switch are small in size, all parts are difficult to pick up during assembly, assembly time is long, assembly difficulty is greatly improved, a plurality of springs are arranged in the flameout assembly, operation difficulty is high, strength is high, productivity is greatly influenced by staff proficiency, automatic assembly of the small-submitted toggle switch is also a problem to be solved at present, automatic processing is a trend aiming at the development of the industry at present, and the invention improves the problem.
Disclosure of Invention
The invention provides an automatic assembly machine for a steering toggle switch, which has high assembly efficiency and stable assembly quality, and solves the problems in the use process in the prior art.
The technical scheme of the invention is realized as follows:
the utility model provides a turn to toggle switch automatic assembly machine, includes the assembly machine frame body, and assembly machine frame body is including adjacent first processing workstation and the second processing workstation that sets up, installs base subassembly processing carousel and base subassembly assembly machanism on the first processing workstation, installs slider subassembly processing carousel and base subassembly assembly machanism on the second processing workstation, its characterized in that: the base carrier capable of accommodating the base is arranged on the base component processing turntable, and the slide block carrier capable of accommodating the slide block is arranged on the slide block component processing turntable; the base assembly assembling mechanism comprises a base feeding mechanism for conveying a base to a base carrier, an auxiliary material feeding mechanism for conveying auxiliary materials to the base, a detection mechanism for detecting whether the base carrier is provided with a base assembly or not, and a discharging mechanism, wherein the base feeding mechanism, the auxiliary material feeding mechanism, the detection mechanism and the discharging mechanism are sequentially distributed along a base assembly processing turntable to form a base assembly running water feeding procedure;
the base component processing turntable is provided with a station to be assembled, and the station to be assembled is positioned at the next procedure of the detection mechanism;
and a material moving mechanism is arranged between the base component assembling mechanism and the sliding block component assembling mechanism, the sliding block component assembled by the sliding block component assembling mechanism is grabbed onto a station to be assembled by the material moving mechanism, the first processing workbench is further provided with an assembling mechanism and an assembling product detecting mechanism, the base component is assembled by the assembling mechanism and the sliding block component, and the material is discharged by a discharging mechanism after being detected by the assembling product detecting mechanism.
Preferably, the auxiliary material feeding mechanism comprises a spring feeding mechanism for feeding the spring to a base on the base carrier, a first steel ball feeding mechanism for placing a first steel ball on the spring, an oiling mechanism for oiling the base and a second steel ball feeding mechanism for feeding a second steel ball on the oiling position.
Preferably, the base assembly processing turntable is also provided with a material stirring mechanism, and the material stirring mechanism is positioned in the next working procedure of the combined station and is used for stirring whether the sliding block is normal or not.
Preferably, the assembly mechanism of the sliding block assembly comprises a sliding block feeding mechanism for conveying the sliding block to a sliding block carrier, a spring feeding mechanism for placing a first spring on the sliding block, a rotating mechanism for rotating the sliding block by 180 degrees, an oiling mechanism for oiling the rotating sliding block, a second spring feeding mechanism for placing a second spring at an oiling position, a contact feeding mechanism for placing a contact on the second spring and a cover plate feeding mechanism for placing a cover plate above the contact, wherein the sliding block feeding mechanism, the spring feeding mechanism, the oiling mechanism, the spring feeding mechanism, the contact feeding mechanism and the cover plate feeding mechanism are sequentially distributed along the circumference of a processing turntable of the sliding block assembly to form an orderly sliding block flowing water feeding procedure.
Preferably, the rotating mechanism comprises a sliding table cylinder mounting plate, a sliding table cylinder, a rotary cylinder and a finger cylinder, wherein the sliding table cylinder mounting plate is mounted on the second processing workbench, the sliding table cylinder is mounted on the sliding table cylinder mounting plate, the rotary cylinder is mounted on the sliding table cylinder to move up and down along with the sliding table cylinder, the finger cylinder is mounted on the rotary cylinder to rotate along with the rotary cylinder, and a gripping claw is additionally mounted on the output end of the finger cylinder.
Preferably, the material moving mechanism comprises a transverse moving mechanism, a vertical moving mechanism and a taking cylinder for grabbing the sliding block assembly, the vertical moving mechanism is arranged on the transverse moving mechanism and moves transversely along with the transverse moving mechanism, when the sliding block assembly processes the rotary table for feeding materials, the vertical moving mechanism moves downwards to drive the taking cylinder to move, the taking cylinder starts to grab the sliding block assembly, after grabbing, the vertical moving mechanism moves upwards, and the transverse moving work moves the vertical moving mechanism to the position above the station to be assembled; the vertical moving mechanism moves downwards, and the taking cylinder places the sliding block assembly above the base assembly on the base carrier.
Preferably, the assembling mechanism comprises an assembling mounting plate, an assembling lifting cylinder and a pressing block, wherein the assembling mounting plate is arranged on the first processing workbench, the assembling lifting cylinder is arranged on the assembling mounting plate, the pressing block is arranged at the output end of the assembling lifting cylinder, and the pressing block is opposite to the base carrier.
In summary, the beneficial effects of the invention are as follows:
all materials (base component and slider component) of this equipment need not artifical blowing unloading, and vibration dish automatic feeding has the material operation, and no material is shut down and is reported to the police, and this machine can replace the manual work of 8 ways of completion, can reach 25/min per minute, is artifical 3 times efficiency and saves the cost of labor, and machine operation is simple, moves safely, and all vibration dishes are equipped with the acoustic enclosure and avoid noise injury.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the whole structure of an automatic assembly machine for a steering toggle switch according to the present invention;
FIG. 2 is a schematic view of the base assembly mechanism of FIG. 1;
FIG. 3 is a schematic diagram showing the whole structure of an automatic assembly machine for a steering toggle switch of the present invention;
FIG. 4 is a schematic diagram of the whole structure of the automatic assembly machine for the steering toggle switch of the present invention;
FIG. 5 is an enlarged view of a portion of the portion of FIG. 3 at K;
FIG. 6 is an enlarged view of a portion of FIG. 4 at F; the method comprises the steps of carrying out a first treatment on the surface of the
FIG. 7 is a schematic view of a base assembly process turret;
FIG. 8 is a schematic view of a slider assembly process turret;
FIG. 9 is an enlarged partial schematic view of the portion I in FIG. 7;
FIG. 10 is a schematic view of a base feeding mechanism;
FIG. 11 is a schematic view of a rotation mechanism;
FIG. 12 is a schematic view of a kick-out mechanism;
FIG. 13 is a schematic view of the assembly mechanism;
FIG. 14 is a schematic view of a lid feeding mechanism;
fig. 15 is a schematic view of the different states after the driving of the adjustment rotation mechanism.
Detailed Description
The technical solutions according to the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 15 in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
As shown in fig. 1 to 15, the invention discloses an automatic assembling machine for a steering toggle switch, which comprises an assembling machine frame body 1, wherein the assembling machine frame body 1 comprises a first processing workbench 2 and a second processing workbench which are adjacently arranged, the first processing workbench is provided with a base component a processing turntable 3 and a base component assembling mechanism, and the second processing workbench is provided with a sliding block component b processing turntable 4 and a base component assembling mechanism;
referring to fig. 7, a base carrier 3-1 capable of accommodating a base is mounted on a base component processing turntable 3, a base placement groove is formed in the base carrier 3-1, 12 base carriers 3-1 are arranged in the scheme, a base 3-2 is placed on the base carrier 3-1 through a base feeding mechanism in a feeding manner, a spring 3-3, a first steel ball 3-4 and a second steel ball 3-6 are placed on the base carrier through a secondary feeding mechanism in a feeding manner, each procedure corresponds to one feeding mechanism, and specifically the secondary feeding mechanism comprises a spring feeding mechanism 10 for feeding the spring 3-3 to the base on the base carrier, a first steel ball feeding mechanism 6 for placing the first steel ball 3-4 on the spring 3-3, an oiling mechanism 7 for oiling the base 3-5 and a second steel ball feeding mechanism 8 for feeding the second steel ball 3-6 on an oiling position.
Referring to fig. 8, a slider carrier 4-1 for accommodating a slider is mounted on a slider assembly processing turntable; the slide carrier 4-1 is internally provided with slide placement grooves, 12 slide carriers 4-2 are placed on the slide carrier 4-1 through the slide feeding mechanism, the slide assembly mechanism comprises a slide feeding mechanism 16 for conveying the slide 4-1 to the slide carrier, an oiling mechanism 17 for oiling the slide 4-1, a spring feeding mechanism 18 for placing the first spring 4-3 at the slide oiling position, a rotating mechanism 19 for rotating the slide 4-2 by 180 degrees, a second spring feeding mechanism 20 for placing the second spring 4-4 on the turned slide, a contact feeding mechanism 21 for placing the contact 4-5 on the second spring and a cover feeding mechanism 22 for placing the cover plate 4-6 above the contact, and the slide feeding mechanism, the first spring feeding mechanism, the oiling mechanism, the second spring feeding mechanism, the contact feeding mechanism and the cover feeding mechanism are sequentially distributed along the circumference of the slide assembly to form a slide assembly processing procedure. The oiling mechanism adopts an oiling valve assembly to detect and automatically perform oiling.
In order to realize automatic feeding and assembly, the specific scheme is as follows:
the base assembly assembling mechanism comprises a base feeding mechanism 5 for conveying a base to a base carrier, an auxiliary material feeding mechanism for conveying auxiliary materials to the base, a detection mechanism 9 and a discharging mechanism 15 for detecting whether the base carrier is provided with a base assembly or not, wherein the base feeding mechanism 5, the auxiliary material feeding mechanism, the detection mechanism 9 and the discharging mechanism 15 are sequentially distributed along a base assembly processing turntable to form a base assembly flowing water feeding procedure;
the base component processing turntable is provided with a station 3-8 to be assembled, and the station to be assembled is positioned at the next procedure of the detection mechanism 9;
the base assembly mechanism and the sliding block assembly mechanism are provided with a material moving mechanism 11, the material moving mechanism grabs the sliding block assembly assembled by the sliding block assembly mechanism onto a station 3-8 to be assembled, the first processing workbench is further provided with an assembling mechanism 12 and an assembling product detecting mechanism 14, the base assembly is assembled through the assembling mechanism and the sliding block assembly, and the base assembly is discharged through a discharging mechanism after being detected by the assembling product detecting mechanism. The product detection mechanism can be powered on to test whether the contact is complete, so that the production automation of the product is further improved.
The scheme mainly aims at the scheme that automatic production is provided for the current automatic processing line of the steering toggle switch, and the scheme can realize full-automatic feeding and discharging, reduces personnel participation and greatly improves the production benefit.
Referring to fig. 5, the base assembly processing turntable is further provided with a material stirring mechanism 13, and the material stirring mechanism 13 is positioned at the later working procedure of the assembling station and is used for stirring whether the sliding block is normal or not.
Referring to fig. 12, the material stirring mechanism includes a material stirring installation seat, a lateral moving cylinder 13-1 and a vertical stirring cylinder 13-2, the material stirring installation seat is installed on the first workbench, the lateral moving cylinder 13-1 is installed on the material stirring installation seat, the vertical stirring cylinder 13-2 is installed on the output end of the lateral moving cylinder 13-1, the lateral moving cylinder 13-1 drives the material stirring mechanism to move back and forth, the output end of the clamping cylinder 13-2 is provided with a stirring chuck 13-3, the stirring chuck 13-3 is provided with an abutment 13-4, the abutment 13-4 is matched with a convex stirring block 4-2a outside a sliding block, during operation, the output end of the vertical stirring cylinder 13-2 extends to drive the abutment 13-4 of the stirring chuck 13-3 to move towards the convex stirring block 4-2a, and then the two cylinders are matched to work, the lateral moving cylinder 13-1 moves back and forth to realize the sliding block movement detection.
In order to realize the automatic operation of the rotating mechanism, the following structure is adopted: referring to fig. 11, the rotating mechanism comprises a sliding table cylinder mounting plate 19-1, a sliding table cylinder 19-2, a revolving cylinder 19-3 and a finger cylinder 19-4, wherein the sliding table cylinder mounting plate 19-1 is mounted on a second processing workbench, the revolving cylinder is mounted on the sliding table cylinder mounting plate, the revolving cylinder is mounted on the sliding table cylinder to move up and down along with the sliding table cylinder, the finger cylinder is mounted on the revolving cylinder to rotate along with the revolving cylinder, a gripping claw 19-5 is additionally arranged at the output end of the finger cylinder, the gripping claw 19-5 grips a sliding block 4-2 in an opening and closing mode, during operation, the finger cylinder 19-4 grips the sliding block 4-2 forwards, then the sliding table cylinder 19-2 works upwards, the revolving cylinder 19-3 rotates to turn over the sliding block, then the sliding table cylinder 19-2 works downwards, the finger cylinder 19-4 is loosened, the turned over sliding block can be placed in the sliding block carrier 4-1 again, and as the two end faces of the sliding block are required to be provided with springs, the existing market cannot use a machine, the springs are synchronously added on the upper end face and the lower end faces of the sliding block, and the rotating mechanism is required to be additionally provided with the first springs, and the first spring 17 is required to be additionally arranged in the first scheme, so that the first scheme of the spring is not required to be additionally arranged to be used, and the spring can be additionally arranged in the process.
The material moving mechanism comprises a transverse moving mechanism, a vertical moving mechanism and a taking cylinder 11-6 for grabbing a sliding block assembly, wherein the vertical moving mechanism is arranged on the transverse moving mechanism and moves transversely along with the transverse moving mechanism; the vertical moving mechanism moves downwards, and the taking cylinder places the sliding block assembly above the base assembly on the base carrier.
The transverse moving mechanism comprises a mounting seat, a transverse plate 11-2, a transverse plate guide rail and a transverse cylinder 11-1; the installation seat is installed on the workbench, the transverse plate is fixedly installed on the installation seat, the transverse plate guide rail is installed on the transverse plate 11-2, the transverse plate guide rail is provided with a sliding block in an adapting mode, the sliding block is connected with a vertical moving mechanism, the vertical moving mechanism comprises a lifting cylinder 11-4, the lifting cylinder 11-4 is installed on the sliding block, a taking cylinder 11-6 is installed on the output end of the lifting cylinder 11-4, and the taking cylinder 11-6 is provided with a taking chuck 11-5 for grabbing a sliding block component b.
In order to realize the combination of the fastening of the base component and the sliding block component, the automatic operation adopts the following structure: referring to fig. 13, the assembling mechanism includes an assembling mounting plate 12-1, an assembling lifting cylinder 12-2 and a pressing block 12-3, wherein the assembling mounting plate 12-1 is mounted on a first processing workbench, the assembling lifting cylinder is mounted on the assembling mounting plate, the pressing block 12-3 is mounted at the output end of the assembling lifting cylinder, the pressing block is opposite to the base carrier 3-1, the pressing block 12-3 is provided with a pressing column 12-4 and two side fixing ends 12-5, the pressing column 12-4 is positioned in the middle of the pressing block 12-3, and the side fixing ends 12-5 are positioned at two sides of the pressing column 12-4. When the combined lifting cylinder is started to move downwards during operation, the pressing block 12-3 moves onto the base carrier 3-1, the sliding block component and the base component on the base carrier 3-1 are pressed downwards, the pressing column 12-4 is pressed on the end face of the sliding block, and the side fixing end 12-5 is pressed on the side of the base, so that the sliding block is clamped on the base.
Referring to fig. 10, the base feeding mechanism comprises a base feeding mechanism and a base feeding assembly, the base feeding mechanism comprises a base discharging seat, a direct vibrator 5-9 and a vibration disc, the base discharging seat 5-10 is provided with a base channel 5-11, a base is conveyed on the base channel 5-11, the base is conveyed by the base feeding mechanism, feeding of the base is completed, the output end of the vibration disc is abutted against the base channel 5-11 and used for continuous feeding, and the direct vibrator 5-9 is installed at the bottom of the base channel 5-11.
The base feeding assembly comprises a base vertical seat 5-1, a base feeding transverse moving mechanism and a base feeding vertical grabbing mechanism, wherein the base feeding vertical grabbing mechanism is arranged on the base feeding transverse moving mechanism and moves transversely along with the base feeding transverse moving mechanism, grabs a base positioned on the base vertical seat by moving downwards, and is conveyed into the base carrier 3-1 through the base feeding transverse moving mechanism; the base feeding transverse moving mechanism comprises a transverse mounting plate 5-2, a transverse moving cylinder 5-6, a transverse sliding rail 5-3 and a transverse sliding block 5-4, wherein the transverse mounting plate 5-2 is mounted on a base vertical seat 5-1, the transverse sliding rail 5-3 is mounted on the transverse mounting plate 5-2, the transverse sliding rail 5-3 is matched with the transverse sliding block 5-4, the transverse sliding block 5-4 is mounted with a base feeding vertical grabbing mechanism, the base feeding vertical grabbing mechanism comprises a vertical lifting cylinder 5-5, a finger cylinder 5-7 and a base grabbing chuck 5-8, the vertical lifting cylinder 5-5 is mounted on the transverse sliding block 5-4, the finger cylinder 5-7 is mounted on the output end of the vertical lifting cylinder 5-5, the base grabbing chuck 5-8 of the finger cylinder 5-7 grabs the base from a base discharging seat to the base carrier 3-1, and the moving direction is shown as C.
The structure of the contact feeding mechanism and the sliding block feeding mechanism is similar to that of the base feeding mechanism, and the structure is referred to.
The spring feeding mechanism 10, the first steel ball feeding mechanism 6, the second steel ball feeding mechanism 8, the first spring feeding mechanism and the second spring feeding mechanism all adopt cylinder pushing and lifting cylinder discharging structures, and the prior art can be referred to without description.
In order to realize automatic feeding of the cover plate, referring to fig. 14, the cover plate feeding mechanism 22 comprises a cover plate feeding vertical seat 22-1, a cover plate feeding transverse moving mechanism and a cover plate feeding vertical grabbing mechanism, wherein the cover plate feeding vertical grabbing mechanism is arranged on the cover plate feeding transverse moving mechanism and moves transversely along with the cover plate feeding transverse moving mechanism, and the cover plate feeding vertical grabbing mechanism grabs a base positioned on the cover plate feeding vertical seat by moving downwards and is conveyed into the slide block carrier through the cover plate feeding transverse moving mechanism; the cover plate feeding transverse moving mechanism comprises a cover plate feeding transverse mounting plate 22-3, a cover plate feeding transverse moving cylinder 22-2, a cover plate feeding transverse sliding rail 22-4 and a cover plate feeding transverse sliding block 22-5, wherein the cover plate feeding transverse mounting plate 22-3 is arranged on a cover plate feeding vertical seat 22-1, the cover plate feeding transverse sliding rail 22-5 is arranged on the cover plate feeding transverse mounting plate 22-3, the cover plate feeding transverse sliding rail 22-4 is matched with the cover plate feeding transverse sliding block 22-5, and the cover plate feeding transverse sliding block 22-5 is provided with a cover plate feeding vertical grabbing mechanism;
the cover plate feeding vertical grabbing mechanism comprises a vertical mounting plate, a cover plate feeding sliding rail 22-16, a cover plate feeding sliding rail 22-15, a cover plate feeding vertical lifting cylinder 22-14, a cover plate finger cylinder 22-11 and a cover plate grabbing chuck, wherein the vertical mounting plate is mounted on the cover plate feeding horizontal sliding block, the cover plate feeding sliding rail 22-16 is mounted on the vertical mounting plate, the cover plate feeding vertical lifting cylinder 22-14 is mounted on the vertical mounting plate, the lower end of the vertical lifting cylinder 22-14 is connected with the cover plate feeding sliding block, the cover plate finger cylinder is mounted on the cover plate feeding sliding block, and the cover plate grabbing chuck of the cover plate finger cylinder grabs the cover plate onto the sliding block carrier.
In order to realize the certain angle adjustment of the cover plate finger cylinder, the direction of the cover plate is better grasped and matched with the slide block carrier, an adjusting and rotating mechanism is arranged on the cover plate finger cylinder, the adjusting and rotating mechanism comprises a gear assembly arranged on the cover plate feeding slide block, the gear assembly comprises a fixed seat 22-6, a cylinder 22-13, a rack 22-12, a gear 22-10 and a rotating shaft 22-7, the gear 22-10 is arranged on the rotating shaft 22-7, the upper end of the rotating shaft is connected with a rotating limiting block 22-8, the lower end of the rotating shaft is connected with a cover plate finger cylinder 22-11, the rack 22-12 is connected with the output end of the cylinder 22-13, the front and back movement is realized through the cylinder, the gear is driven to rotate, the rack 22-12 is matched with the gear 22-10, the fixed seat is provided with a limiting opening 22-6a, and the rotating limiting block is provided with a protruding limiting bump 22-8a. As shown in fig. 15, the direction of the gripped cover plate is G, and the slider carrier 4-1 of the slider assembly processing turntable is different from the gripping installation direction, and needs to be rotated, which is to start the adjusting and rotating mechanism to adjust the gripped finger cylinder to a desired angle, such as the direction of the cover plate H.
In order to realize automatic discharging or unloading, the discharging mechanism comprises a grabbing discharging mechanism and a discharging track 15-1, wherein the grabbing discharging mechanism is used for unloading an assembled steering toggle switch, the grabbing discharging mechanism comprises a discharging vertical seat, a discharging transverse moving mechanism and a discharging vertical grabbing mechanism which are arranged on a workbench, the discharging vertical grabbing mechanism is arranged on the discharging transverse moving mechanism and moves transversely along with the discharging transverse moving mechanism, and the discharging vertical grabbing mechanism grabs a headlight line board positioned on the headlight line board vertical seat by moving downwards and is conveyed into the discharging track 15-1 through the headlight line board feeding transverse moving mechanism. The structure of the discharging transverse moving mechanism and the discharging vertical grabbing mechanism of the discharging mechanism is similar to that of the base feeding assembly; specifically, the vertical grabbing mechanism of material discharging is including the vertical cylinder fixing base of ejection of compact, the vertical cylinder of ejection of compact, the vertical holder of ejection of compact has the vertical clamping jaw of ejection of compact, the output of the vertical cylinder of ejection of compact is connected on the vertical slider of ejection of compact, the vertical slider of ejection of compact is installed on the vertical slide rail of ejection of compact of the vertical cylinder fixing base of ejection of compact, the output of the vertical holder of ejection of compact is connected with the vertical clamping jaw of ejection of compact, realize snatching through the vertical clamping jaw of ejection of compact and turn to toggle switch. The discharging transverse moving mechanism comprises a discharging transverse cylinder, a discharging transverse mounting seat, a discharging transverse sliding rail and a discharging transverse sliding block; the output end of the discharging transverse cylinder is connected to a discharging vertical cylinder fixing seat, the discharging vertical cylinder fixing seat is mounted on a discharging transverse sliding block, and the discharging transverse sliding block is in adaptive sliding connection with a discharging transverse sliding rail.
In order to improve the quiet and safe environment and reduce noise, the vibration disc sound-proof housing. A cover is arranged on the workbench.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (1)
1. The utility model provides a turn to toggle switch automatic assembly machine, includes the assembly machine frame body, and assembly machine frame body is including adjacent first processing workstation and the second processing workstation that sets up, installs base subassembly processing carousel and base subassembly assembly machanism on the first processing workstation, installs slider subassembly processing carousel and slider subassembly assembly machanism on the second processing workstation, its characterized in that: the base carrier capable of accommodating the base is arranged on the base component processing turntable, and the slide block carrier capable of accommodating the slide block is arranged on the slide block component processing turntable; the base assembly assembling mechanism comprises a base feeding mechanism for conveying a base to a base carrier, an auxiliary material feeding mechanism for conveying auxiliary materials to the base, a detection mechanism for detecting whether the base carrier is provided with a base assembly or not, and a discharging mechanism, wherein the base feeding mechanism, the auxiliary material feeding mechanism, the detection mechanism and the discharging mechanism are sequentially distributed along a base assembly processing turntable to form a base assembly running water feeding procedure;
the base component processing turntable is provided with a station to be assembled, and the station to be assembled is positioned at the next procedure of the detection mechanism;
a material moving mechanism is arranged between the base component assembling mechanism and the sliding block component assembling mechanism, the sliding block component assembled by the sliding block component assembling mechanism is grabbed onto a station to be assembled by the material moving mechanism, the first processing workbench is also provided with an assembling mechanism and an assembling product detecting mechanism, the base component is assembled by the assembling mechanism and the sliding block component, and the base component is discharged by a discharging mechanism after being detected by the assembling product detecting mechanism;
the auxiliary material feeding mechanism comprises a spring feeding mechanism for feeding a spring to a base on a base carrier, a first steel ball feeding mechanism for placing a first steel ball on the spring, an oiling mechanism for oiling the base and a second steel ball feeding mechanism for feeding a second steel ball at an oiling position;
the base component processing turntable is also provided with a stirring mechanism, and the stirring mechanism is positioned at the next working procedure of the combined station and is used for stirring whether the sliding block is normal or not;
the assembly mechanism of the sliding block assembly comprises a sliding block feeding mechanism for conveying the sliding block to a sliding block carrier, a spring feeding mechanism for placing a first spring on the sliding block, a rotating mechanism for rotating the sliding block by 180 degrees, an oiling mechanism for oiling the rotating sliding block, a second spring feeding mechanism for placing a second spring at an oiling position, a contact feeding mechanism for placing a contact on the second spring and a cover plate feeding mechanism for placing a cover plate above the contact, wherein the sliding block feeding mechanism, the spring feeding mechanism, the oiling mechanism, the spring feeding mechanism, the contact feeding mechanism and the cover plate feeding mechanism are sequentially distributed along the circumference of a processing turntable of the sliding block assembly to form an orderly sliding block flowing water feeding procedure;
the rotating mechanism comprises a sliding table cylinder mounting plate, a sliding table cylinder, a rotary cylinder and a finger cylinder, wherein the sliding table cylinder mounting plate is mounted on the second processing workbench, the sliding table cylinder is mounted on the sliding table cylinder mounting plate, the rotary cylinder is mounted on the sliding table cylinder and moves up and down along with the sliding table cylinder, the finger cylinder is mounted on the rotary cylinder and rotates along with the rotary cylinder, and a gripping claw is additionally mounted on the output end of the finger cylinder;
the material moving mechanism comprises a transverse moving mechanism, a vertical moving mechanism and a taking cylinder for grabbing the sliding block assembly, wherein the vertical moving mechanism is arranged on the transverse moving mechanism and moves transversely along with the transverse moving mechanism; the vertical moving mechanism moves downwards, and the taking cylinder places the sliding block assembly above the base assembly on the base carrier;
the assembling mechanism comprises an assembling mounting plate, an assembling lifting cylinder and a pressing block, wherein the assembling mounting plate is arranged on the first processing workbench, the assembling lifting cylinder is arranged on the assembling mounting plate, the pressing block is arranged at the output end of the assembling lifting cylinder, and the pressing block is opposite to the base carrier;
the material stirring mechanism comprises a stirring installation seat, a transverse moving cylinder and a vertical stirring cylinder, wherein the stirring installation seat is arranged on the first workbench, the transverse moving cylinder is arranged on the stirring installation seat, the vertical stirring cylinder is arranged at the output end of the transverse moving cylinder and is driven to move back and forth by the transverse moving cylinder, the output end of the clamping cylinder is provided with a stirring chuck, the stirring chuck is provided with a butt joint, and the butt joint is matched with a convex stirring block outside the sliding block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018837.3A CN114310296B (en) | 2022-01-09 | 2022-01-09 | Automatic assembly machine for steering toggle switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018837.3A CN114310296B (en) | 2022-01-09 | 2022-01-09 | Automatic assembly machine for steering toggle switch |
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| Publication Number | Publication Date |
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| CN114310296A CN114310296A (en) | 2022-04-12 |
| CN114310296B true CN114310296B (en) | 2024-02-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210018837.3A Active CN114310296B (en) | 2022-01-09 | 2022-01-09 | Automatic assembly machine for steering toggle switch |
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Citations (14)
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| CN114310296A (en) | 2022-04-12 |
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