CN114295635A - Device for reducing aluminum profile visual detection misjudgment rate - Google Patents
Device for reducing aluminum profile visual detection misjudgment rate Download PDFInfo
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- CN114295635A CN114295635A CN202111579022.4A CN202111579022A CN114295635A CN 114295635 A CN114295635 A CN 114295635A CN 202111579022 A CN202111579022 A CN 202111579022A CN 114295635 A CN114295635 A CN 114295635A
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- 238000001514 detection method Methods 0.000 title claims abstract description 38
- 230000000007 visual effect Effects 0.000 title claims abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 31
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 230000008859 change Effects 0.000 abstract description 2
- 238000011179 visual inspection Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
The invention discloses a device for reducing the misjudgment rate of aluminum profile visual detection, which comprises a conveying belt, an angle unit, a rotating unit and a lifting unit, wherein the conveying belt is arranged on the conveying belt; the conveying belt is longitudinally and horizontally arranged; the angle unit comprises arc plates, a sliding rail, a sliding block, a support column and a camera, wherein two transverse arc plates are arranged above the conveying belt, the sliding block is respectively connected with the sliding rail in a sliding manner, and the lower end of the support column is respectively fixedly connected with the middle part of the upper end of the camera; the rotating units are arranged on the left side and the right side of the arc-shaped plate; the lifting unit is arranged on the left side and the right side of the arc-shaped plate. Be equipped with the arc and support the camera to can not only carry out the detection of all-round angle to the product, can also guarantee to be the same distance to the detection of product, it is comparatively extensive to use, and is equipped with the installation component and can change different arcs according to the difference of product, and convenient and fast is equipped with the removal that the slip subassembly made things convenient for the camera in addition and fixes, still is equipped with rolling disc and wheel, makes things convenient for the removal of equipment.
Description
Technical Field
The invention relates to the technical field of visual detection misjudgment reduction, in particular to a device for reducing the misjudgment rate of visual detection of an aluminum profile.
Background
The visual inspection is that a machine vision product converts a shot target into an image signal, the image signal is transmitted to a special image processing system, various information is converted into a digital signal, the image system performs various operations on the signal to extract the characteristics of the target, and then the field equipment action is controlled according to the judgment result, so that the visual inspection has immeasurable value in the aspects of detecting defects and preventing the defective products from being distributed to consumers, and the smaller the false judgment rate of the visual inspection is, the higher the accuracy of judging whether the detected products have defects is;
the patent with publication number CN112782162B in the prior art discloses a visual detection device for reducing the misjudgment rate of visual detection and a detection method thereof, and the visual detection device comprises a vertical plate, a height adjusting structure, a transverse adjusting structure, a plane angle adjusting structure, an inclination adjusting structure, a guiding and stabilizing structure and a product positioning structure, wherein a mounting plate is welded at the bottom end of the left side wall of the vertical plate, a reinforcing rib is arranged at the vertical joint of the mounting plate and the vertical plate, a mounting groove is arranged at the left side of the bottom surface of the mounting plate, through holes are symmetrically arranged at the left side of the wall body of the mounting plate, and fixing screws are arranged in the through holes of the wall body of the mounting plate;
it can only carry out the detection of side and some side top to the product, can not detect the all-round of product, uses extensively inadequately, and the adjusting part that sets up is inconvenient carries out equidistant detection to the product, and the removal of camera is convenient and fast inadequately with fixed in addition, and the removal of equipment is inconvenient, for this reason, we propose a device that reduces aluminium alloy visual detection misjudgement rate.
Disclosure of Invention
The invention aims to overcome the technical problems in the prior art, and provides a device for reducing the misjudgment rate of visual inspection of an aluminum profile.
In order to achieve the purpose, the invention provides the following technical scheme: a device for reducing the misjudgment rate of aluminum profile visual detection comprises a conveying belt, an angle unit, a rotating unit and a lifting unit;
conveying a belt: longitudinally and horizontally placing;
an angle unit: the camera comprises arc plates, slide rails, slide blocks, pillars and cameras, wherein two transverse arc plates are arranged above the conveying belt, the slide rails are respectively arranged in the middle of the inner parts of the arc plates, the slide blocks are respectively connected with the slide rails in a sliding manner, the lower ends of the slide blocks are respectively and fixedly connected with the upper ends of the vertical pillars, and the lower ends of the pillars are respectively and fixedly connected with the middle parts of the upper ends of the cameras;
a rotating unit: are arranged at the left side and the right side of the arc-shaped plate;
a lifting unit: are arranged on the left and right sides of the arc-shaped plate.
Through slide rail support slider, support the camera through the pillar, carry detection area with the product through the conveyer belt, carry out information acquisition along with the product through the camera, when the needs carry out the not detection time of angle of side to the product, promote the camera, make the camera drive the slider and slide along the slide rail to remove the side of product with the camera, make the camera carry out the detection of more angles to the product through the rotation unit, through the height of lift unit adjustment camera.
Furthermore, the angle unit further comprises a sliding groove, a sliding plate, a screw rod and a knob, the sliding groove is formed in the front side of the inner portion of the arc plate, the upper end and the lower end of the sliding plate are respectively in sliding connection with the upper side and the lower side of the inner portion of the sliding groove, the middle portion of the sliding plate is respectively in threaded connection with the longitudinal screw rod, the outer end of the screw rod is respectively and fixedly connected with the knob, the inner end of the screw rod is respectively and fixedly connected with an anti-skidding block, and the anti-skidding block is respectively in contact with the middle of the outer side of the sliding block.
Through slide supporting screw, when the camera was removed to needs, rotate the knob and make the screw rod rotate, make the screw rod outwards remove through the threaded connection of screw rod and slide to make the non slipping spur break away from the slider, remove the assigned position back with the slider, remove the slide to the position that corresponds with the slider along the spout, the reversal rotates the knob and makes the non slipping spur joint on the slider, thereby fixes the camera at assigned angle position.
Further, the rotating unit comprises a supporting plate, a clamping plate, a mounting seat, a sleeve shaft, a rotating seat, an inner ratchet wheel, a fixed shaft, a pawl and a stirring assembly, the supporting plate is arranged above the outer side of the arc-shaped plate, the lower ends of the left side and the right side of the supporting plate are respectively fixedly connected with the upper end of the vertical clamping plate, the outer ends of the mounting seat are respectively fixedly connected with the front side and the rear side of the inner side of the clamping plate, the outer ends of the transverse sleeve shaft are respectively and fixedly connected with the outer side of the sleeve shaft, the inner end of the rotating shaft is respectively and fixedly connected with the middle part of the outer side of the rotating seat, the inner side of the rotating seat is respectively and fixedly connected with the outer sides of the lower ends of the left side and the right side of the arc-shaped plate, the outer sides of the inner ends of the rotating shaft are respectively and fixedly connected with the transverse fixed shaft, and one end of the pawl is respectively and rotatably connected with the fixed shaft, the inboard fixedly connected with torsion spring's one end respectively of pawl, and torsion spring's the other end difference fixed connection in the side of axis of rotation, ratchet in the inside fixedly connected with respectively of the inner of sleeve axle, and the pawl respectively with interior ratchet joint, the gyration subassembly is installed inside the left and right sides lower extreme of arc.
Support the sleeve axle through cardboard and mount pad, support the rotation seat through the arc, support the pawl through the fixed axle, when needs carry out the detection of more angles to the product, ratchet in breaking away from the pawl through stirring the subassembly, torsion spring gathers elasticity, the downward swing arc, make and rotate the seat and drive the axis of rotation, the axis of rotation drives the pawl rotation simultaneously, when the arc swings the assigned position, loosen the pawl through stirring the subassembly, torsion spring kick-backs with the pawl joint in interior ratchet, thereby prevent that the arc from continuing the downward swing, when needs reverse angle regulation, the upward swing arc, the pawl constantly with the ratchet joint of interior ratchet, after swinging the assigned position, loosen the arc, the pawl joint is in interior ratchet, it is fixed to the arc.
Further, stir the subassembly and contain rotatory piece, dial the axle and dial the groove, the inside left and right sides lower extreme middle part of arc rotates respectively and is connected with rotatory piece, and the left end of the equal angle fixedly connected with of the outside of rotatory piece dials the axle, dial the axle run through the arc and rotate the seat and with the arc with rotate the groove sliding connection that dials of offering on the seat, the right-hand member of dialling the axle corresponds with the pawl respectively.
The shaft is dialled through rotatory piece support, when the arc that need swing down, rotates rotatory piece, and rotatory piece drives to dial the axle and slides in dialling the groove, dials the axle simultaneously and dials the pawl, and the pawl breaks away from interior ratchet, and torsion spring gathers elasticity to with the arc swing down, after the arc swung the assigned position, the rotatory piece of reverse rotation made the shaft of dialling break away from the pawl, and torsion spring kick-backs and connects the pawl joint in interior ratchet.
Further, the rotation unit still contains fixed column and fixture block, the vertical fixed column upper end of the middle part downside fixedly connected with of backup pad, and both sides difference fixedly connected with fore-and-aft fixture block around the lower extreme of fixed column, the draw-in groove has been seted up respectively to the inboard middle part upside of arc, and the fixture block respectively with the draw-in groove joint.
The clamping block is supported by the fixing columns, when the product does not need to be detected at more angles, the clamping block is clamped in the clamping groove, the arc-shaped plate is strengthened to be fixed, and when the arc-shaped plate swings downwards, the clamping block is separated from the clamping groove.
Further, the lift unit contains sleeve, lift screw rod, screw rod seat, rotates cover, power component and installation component, the left and right sides of backup pad is equipped with vertical sleeve respectively, and telescopic inside is connected with vertical lift screw rod through power component respectively, lift screw rod respectively with the middle part threaded connection of screw rod seat, and the outside of screw rod seat is connected with the inside rotation of rotating the cover respectively, the outside inboard of rotating the cover is connected with the cardboard through installation component respectively.
Support the screw rod seat through the lift screw rod, be connected arc and backup pad with the rotation cover through the installation component, when the height of camera needs to be adjusted, make the lift screw rod rotate through power component, make the screw rod seat reciprocate through the threaded connection of lift screw rod and screw rod seat to make the screw rod seat drive and rotate the cover and reciprocate, and then make arc and backup pad drive the camera and rise or reduce.
Further, power component contains fixing base, lower bevel gear, goes up bevel gear, pivot and runner, telescopic inside upper and lower both sides difference fixedly connected with vertical fixing base outer end, and the fixing base upper end of downside rotates with the lower extreme middle part of lower bevel gear respectively and is connected, the upper end middle part of lower bevel gear and the lower extreme fixed connection of lifting screw, and the upper end of lifting screw rotates with the fixing base lower extreme of upside to be connected, telescopic lower part outside is inside to rotate respectively and is connected with horizontal pivot, and the outer end of pivot difference fixedly connected with runner, the outer middle part of bevel gear is gone up to the inner difference fixedly connected with of pivot, and goes up bevel gear and is connected with lower bevel gear meshing respectively.
The lifting screw rod is supported through the fixing seat, the upper bevel gear is supported through the rotating shaft, and when the height of the camera needs to be adjusted, the rotating wheel is rotated to enable the rotating shaft to rotate, so that the upper bevel gear rotates, the lower bevel gear rotates through meshing connection of the upper bevel gear and the lower bevel gear, and the lifting screw rod rotates.
Further, the installation component comprises a clamping seat, a telescopic rod, a spring, an installation block and clamping grooves, the front end and the rear end of the clamping plate are fixedly connected with the inner end of the longitudinal telescopic rod respectively, the outer end of the telescopic rod is fixedly connected with the installation block respectively, the spring is sleeved on the telescopic rod respectively, the inner side of the outer side of the rotating sleeve is fixedly connected with the outer side of the middle of the longitudinal clamping seat respectively, the clamping grooves are formed in the front side and the rear side of the inside of the clamping seat respectively, and the installation block is clamped with the clamping grooves respectively.
Through the telescopic link support installation piece, when the arc needs to be changed according to the circumstances, with the arc upwards pulling, the pulling force makes telescopic link and spring shorten, and the installation piece breaks away from the draw-in groove to take out the cassette with the arc, place required arc on the cassette, press the arc downwards, telescopic link and spring shorten, in the installation piece slided into the cassette, telescopic link and spring kick-backed with the installation piece joint in the draw-in groove, thereby installed the arc.
Furthermore, the lifting unit still contains vertical axis and driving lever, fore-and-aft storage groove has been seted up respectively in the outside of runner, and both ends about the inside front end of storage groove both sides fixedly connected with vertical axis respectively, the front end of driving lever rotates with vertical axis respectively to be connected, and the driving lever respectively with store the groove joint.
The shifting lever is supported by the vertical shaft, when the rotating wheel needs to be rotated, the shifting lever is separated from the accommodating groove, the shifting lever swings to be perpendicular to the rotating wheel, the rotating wheel is conveniently rotated through the shifting lever to rotate, and after the rotating is finished, the swinging shifting lever is reset and clamped into the accommodating groove.
Furthermore, the telescopic type electric bicycle further comprises a rotating disc and wheels, the lower end of the sleeve is respectively and rotatably connected with the upper end of the rotating disc, and the lower end of the rotating disc is fixedly connected with the wheels at equal angles. The wheels are supported through the rotating disc, the wheels facilitate the movement of equipment, and the wheels move towards multiple directions conveniently through the rotating disc.
Compared with the prior art, the invention has the beneficial effects that: this reduce device of aluminium alloy visual detection misjudgment rate has following benefit:
1. the knob is rotated to rotate the screw rod, the screw rod is moved outwards through threaded connection of the screw rod and the sliding plate, so that the anti-skid block is separated from the sliding block, the camera is pushed to drive the sliding block to slide along the sliding rail, the camera is moved to the side face of a product, and the knob is rotated reversely to clamp the anti-skid block on the sliding block;
2. the rotating block is rotated, the rotating block drives the shifting shaft to slide in the shifting groove, the shifting shaft simultaneously shifts the pawl, the pawl is separated from the inner ratchet wheel, the torsion spring condenses elasticity and swings the arc plate downwards, the rotating seat drives the rotating shaft to rotate, meanwhile, the rotating shaft drives the pawl to rotate, the rotating block is reversely rotated to enable the shifting shaft to be separated from the pawl, and the torsion spring rebounds to clamp the pawl in the inner ratchet wheel;
3. the rotating wheel is rotated to rotate the rotating shaft, so that the upper bevel gear rotates, the lower bevel gear rotates through the meshed connection of the upper bevel gear and the lower bevel gear, so that the lifting screw rod rotates, the screw rod seat moves up and down through the threaded connection of the lifting screw rod and the screw rod seat, so that the screw rod seat drives the rotating sleeve to move up and down, and the arc-shaped plate and the supporting plate drive the camera to ascend or descend;
4. be equipped with the arc and support the camera to can not only carry out the detection of all-round angle to the product, can also guarantee to be the same distance to the detection of product, it is comparatively extensive to use, and is equipped with the installation component and can change different arcs according to the difference of product, and convenient and fast is equipped with the removal that the slip subassembly made things convenient for the camera in addition and fixes, still is equipped with rolling disc and wheel, makes things convenient for the removal of equipment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
FIG. 3 is a left side view of the present invention;
FIG. 4 is an enlarged view of a portion of the structure shown at B in FIG. 3 according to the present invention.
In the figure: 1 conveying belt, 2 angle units, 21 arc-shaped plates, 22 sliding rails, 23 sliding blocks, 24 supporting columns, 25 cameras, 26 sliding grooves, 27 sliding plates, 28 screws, 29 knobs, 3 rotating units, 31 supporting plates, 32 clamping plates, 33 mounting seats, 34 sleeve shafts, 35 rotating shafts, 36 rotating seats, 37 inner ratchet wheels, 38 fixing shafts, 39 pawls, 310 rotating blocks, 311 shifting shafts, 312 shifting grooves, 313 fixing columns, 314 clamping blocks, 4 lifting units, 41 sleeves, 42 fixing seats, 43 lower bevel gears, 44 upper bevel gears, 45 rotating shafts, 46 rotating wheels, 47 lifting screws, 48 screw seats, 49 rotating sleeves, 410 clamping seats, 411 telescopic rods, 412 springs, 413 mounting blocks, 414 clamping grooves, 415 vertical shafts, 416 shifting rods, 5 rotating discs and 6 wheels.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present embodiment provides a technical solution: a device for reducing the misjudgment rate of aluminum profile visual detection comprises a conveying belt 1, an angle unit 2, a rotating unit 3 and a lifting unit 4;
conveying belt 1: longitudinally and horizontally placing;
the angle unit 2: the device comprises arc-shaped plates 21, sliding rails 22, sliding blocks 23, supporting columns 24 and a camera 25, wherein two transverse arc-shaped plates 21 are arranged above a conveying belt 1, the sliding rails 22 are respectively arranged in the middle of the inner parts of the arc-shaped plates 21, the sliding blocks 23 are respectively in sliding connection with the sliding rails 22, the lower ends of the sliding blocks 23 are respectively and fixedly connected with the upper ends of the vertical supporting columns 24, and the lower ends of the supporting columns 24 are respectively and fixedly connected with the middle parts of the upper ends of the camera 25;
the angle unit 2 further comprises a sliding groove 26, a sliding plate 27, a screw 28 and a knob 29, the sliding groove 26 is formed in the front side of the inner portion of the arc plate 21, the upper end and the lower end of the sliding plate 27 are connected with the upper side and the lower side of the inner portion of the sliding groove 26 in a sliding mode respectively, the middle portion of the sliding plate 27 is connected with the longitudinal screw 28 in a threaded mode respectively, the outer end of the screw 28 is fixedly connected with the knob 29 respectively, the inner end of the screw 28 is fixedly connected with anti-skidding blocks respectively, and the anti-skidding blocks are in contact with the middle of the outer side of the sliding block 23 respectively.
The screw 28 is supported by the sliding plate 27, when the camera 25 needs to be moved, the screw 28 is rotated by rotating the knob 29, the screw 28 is moved outwards by the threaded connection between the screw 28 and the sliding plate 27, so that the anti-skid block is separated from the sliding block 23, after the sliding block 23 is moved to a specified position, the sliding plate 27 is moved to a position corresponding to the sliding block 23 along the sliding groove 26, and the knob 29 is rotated reversely so that the anti-skid block is clamped on the sliding block 23, so that the camera 25 is fixed at a specified angular position.
The rotating unit 3: are arranged at the left and right sides of the arc plate 21; the rotating unit 3 comprises a supporting plate 31, a clamping plate 32, a mounting seat 33, a sleeve shaft 34, a rotating shaft 35, a rotating seat 36, an inner ratchet wheel 37, a fixed shaft 38, a pawl 39 and a toggle assembly, wherein the supporting plate 31 is arranged above the outer side of the arc-shaped plate 21, the lower ends of the left side and the right side of the supporting plate 31 are respectively fixedly connected with the upper end of the vertical clamping plate 32, the outer ends of the mounting seat 33 are respectively fixedly connected with the front side and the rear side of the inner side of the clamping plate 32, the outer ends of the transverse sleeve shafts 34 are respectively fixedly connected with the outer ends of the transverse rotating shafts 35, the inner ends of the rotating shafts 35 are respectively fixedly connected with the middle parts of the outer sides of the rotating seats 36, the inner sides of the rotating seats 36 are respectively fixedly connected with the outer sides of the lower ends of the left side and the right side of the arc-shaped plate 21, the outer sides of the inner ends of the rotating shafts 35 are respectively fixedly connected with the transverse fixed shaft 38, and one end of the pawl 39 is respectively rotatably connected with the fixed shaft 38, the inner sides of the pawls 39 are fixedly connected with one ends of torsion springs respectively, the other ends of the torsion springs are fixedly connected to the side faces of the rotating shaft 35 respectively, the inner ends of the sleeve shafts 34 are fixedly connected with inner ratchet wheels 37 respectively, the pawls 39 are clamped with the inner ratchet wheels 37 respectively, and the rotating assemblies are mounted inside the lower ends of the left side and the right side of the arc-shaped plate 21.
The sleeve shaft 34 is supported through the clamping plate 32 and the mounting seat 33, the rotating seat 36 is supported through the arc plate 21, the pawl 39 is supported through the fixed shaft 38, when the product needs to be detected at more angles, the pawl 39 is separated from the inner ratchet wheel 37 through the shifting assembly, the torsion spring condenses elasticity, the arc plate 21 swings downwards, the rotating seat 36 drives the rotating shaft 35 to rotate, meanwhile, the rotating shaft 35 drives the pawl 39 to rotate, when the arc plate 21 swings to a specified position, the pawl 39 is loosened through the shifting assembly, the pawl 39 is clamped in the inner ratchet wheel 37 through rebounding of the torsion spring, the arc plate 21 is prevented from continuously swinging downwards, when the angle needs to be reversely adjusted, the arc plate 21 swings upwards, the pawl 39 is continuously clamped with the inner ratchet wheel 37, after the arc plate 21 swings to the specified position, the pawl 39 is clamped in the inner ratchet wheel 37, and the arc plate 21 is fixed.
The toggle assembly comprises a rotating block 310, a toggle shaft 311 and a toggle groove 312, the middle parts of the lower ends of the left side and the right side of the inner part of the arc plate 21 are respectively connected with the rotating block 310 in a rotating way, the outer side of the rotating block 310 is fixedly connected with the left end of the toggle shaft 311 in an equal angle way, the toggle shaft 311 runs through the arc plate 21 and the rotating seat 36 and is connected with the toggle groove 312 arranged on the arc plate 21 and the rotating seat 36 in a sliding way, and the right end of the toggle shaft 311 is respectively corresponding to the pawl 39.
The toggle shaft 311 is supported by the rotating block 310, when the arc-shaped plate 21 needs to swing downwards, the rotating block 310 is rotated, the rotating block 310 drives the toggle shaft 311 to slide in the toggle groove 312, meanwhile, the toggle shaft 311 toggles the pawl 39, the pawl 39 is separated from the inner ratchet wheel 37, the torsion spring condenses elastic force, so that the arc-shaped plate 21 swings downwards, after the arc-shaped plate 21 swings to a specified position, the rotating block 310 rotates reversely to enable the toggle shaft 311 to be separated from the pawl 39, and the torsion spring rebounds to clamp the pawl 39 in the inner ratchet wheel 37.
The rotating unit 3 further comprises a fixing column 313 and a clamping block 314, the upper end of the vertical fixing column 313 is fixedly connected to the lower side of the middle of the supporting plate 31, the longitudinal clamping block 314 is fixedly connected to the front side and the rear side of the lower end of the fixing column 313 respectively, clamping grooves are formed in the upper side of the middle of the inner side of the arc-shaped plate 21 respectively, and the clamping blocks 314 are clamped with the clamping grooves respectively.
The fixture block 314 is supported by the fixing column 313, when the product is not required to be detected at more angles, the fixture block 314 is clamped in the clamping groove, the fixing of the arc-shaped plate 21 is enhanced, and when the arc-shaped plate 21 swings downwards, the fixture block 314 is separated from the clamping groove.
The lifting unit 4: are arranged on the left and right sides of the arc-shaped plate 21; lifting unit 4 contains sleeve 41, lifting screw 47, screw rod seat 48, rotate cover 49, power component and installation component, the left and right sides of backup pad 31 is equipped with vertical sleeve 41 respectively, and the inside of sleeve 41 is connected with vertical lifting screw 47 through power component respectively, lifting screw 47 respectively with screw rod seat 48's middle part threaded connection, and screw rod seat 48's the outside respectively with rotate the inside rotation of cover 49 and be connected, the outside inboard of rotating cover 49 is connected with cardboard 32 through installation component respectively.
Support screw seat 48 through lifting screw 47, be connected arc 21 and backup pad 31 with rotating sleeve 49 through the installation component, when the height of camera 25 was adjusted to needs, make lifting screw 47 rotate through power component, make screw seat 48 reciprocate through lifting screw 47 and screw seat 48's threaded connection to make screw seat 48 drive and rotate sleeve 49 and reciprocate, and then make arc 21 and backup pad 31 drive camera 25 and rise or reduce.
Power assembly contains fixing base 42, lower bevel gear 43, go up bevel gear 44, pivot 45 and runner 46, both sides are the vertical fixing base 42 outer end of fixedly connected with respectively about sleeve 41's inside, and the fixing base 42 upper end of downside rotates with the lower extreme middle part of lower bevel gear 43 respectively and is connected, the upper end middle part of lower bevel gear 43 and lifting screw 47's lower extreme fixed connection, and lifting screw 47's upper end rotates with the fixing base 42 lower extreme of upside to be connected, sleeve 41's the inside horizontal pivot 45 that is connected with that rotates respectively in the lower part outside, and the outer end of pivot 45 is fixedly connected with runner 46 respectively, the inner of pivot 45 is fixedly connected with the outside middle part of last bevel gear 44 respectively, and go up bevel gear 44 and be connected with lower bevel gear 43 meshing respectively.
The elevating screw 47 is supported by the fixing base 42, the upper bevel gear 44 is supported by the rotating shaft 45, when the height of the camera 25 needs to be adjusted, the rotating wheel 46 is rotated to rotate the rotating shaft 45, so that the upper bevel gear 44 rotates, and the lower bevel gear 43 rotates through the meshing connection of the upper bevel gear 44 and the lower bevel gear 43, so that the elevating screw 47 rotates.
The installation component contains cassette 410, telescopic link 411, spring 412, installation piece 413 and draw-in groove 414, both ends difference fixedly connected with fore-and-aft telescopic link 411 is inner around cardboard 32, and the outer end difference fixedly connected with installation piece 413 of telescopic link 411, spring 412 cup joints respectively on telescopic link 411, the outside inboard difference fixedly connected with fore-and-aft cassette 410 middle part outside of rotating sleeve 49, and draw-in groove 414 has been seted up respectively to both sides around the inside of cassette 410, installation piece 413 respectively with draw-in groove 414 joint.
The lifting unit 4 further comprises a vertical shaft 415 and a shift lever 416, the outer side of the rotating wheel 46 is respectively provided with a longitudinal accommodating groove, the upper and lower sides of the front end inside the accommodating groove are respectively fixedly connected with the upper and lower ends of the vertical shaft 415, the front end of the shift lever 416 is respectively rotatably connected with the vertical shaft 415, and the shift lever 416 is respectively clamped with the accommodating groove.
The shift lever 416 is supported by the vertical shaft 415, when the rotating wheel 46 needs to be rotated, the shift lever 416 is separated from the accommodating groove, the shift lever 416 is swung to be perpendicular to the rotating wheel 46, the rotating wheel 46 is conveniently rotated through the shift lever 416, and after the rotation is finished, the swing shift lever 416 is reset and clamped into the accommodating groove.
The device is characterized by further comprising a rotating disc 5 and wheels 6, wherein the lower end of the sleeve 41 is rotatably connected with the upper end of the rotating disc 5 respectively, and the wheels 6 are fixedly connected with the lower end of the rotating disc 5 at equal angles. The wheels 6 are supported by the rotating disc 5, the wheels 6 facilitate the movement of the equipment, and the rotating disc 5 facilitates the movement of the wheels 6 in multiple directions.
The working principle of the device for reducing the misjudgment rate of the aluminum profile visual detection provided by the invention is as follows: the equipment is moved to a designated position through a rotating disc 5 and a wheel 6, a proper arc-shaped plate 21 is selected according to the requirement of the situation, the needed arc-shaped plate 21 is placed on a clamping seat 410, the arc-shaped plate 21 is pressed downwards, an expansion rod 411 and a spring 412 are shortened, an installation block 413 slides into the clamping seat 410, the expansion rod 411 and the spring 412 rebound to clamp the installation block 413 in a clamping groove 414, so that the arc-shaped plate 21 is installed, a lifting rod 416 is separated from a containing groove and swings the lifting rod 416 to be vertical to a rotating wheel 46, the rotating wheel 46 is conveniently rotated through the lifting rod 416, the rotating wheel 46 rotates a rotating shaft 45, so that an upper bevel gear 44 rotates, the lower bevel gear 43 rotates through the meshing connection of the upper bevel gear 44 and the lower bevel gear 43, so that a lifting screw 47 rotates, the screw seat 48 moves up and down through the threaded connection of the lifting screw 47 and the screw seat 48, so that the screw seat 48 drives a rotating sleeve 49 to move up and down, further, the arc plate 21 and the supporting plate 31 drive the camera 25 to rise or fall, after the rotation is finished, the swing deflector rod 416 is reset and clamped into the receiving groove, when the product is not required to be detected at more angles, the clamping block 314 is clamped in the clamping groove to strengthen the fixation of the arc plate 21, when the camera 25 is required to be moved, the knob 29 is rotated to rotate the screw 28, the screw 28 is moved outwards through the threaded connection between the screw 28 and the sliding plate 27, so that the anti-skid block is separated from the sliding block 23, the camera 25 is pushed, the camera 25 drives the sliding block 23 to slide along the sliding rail 22, so that the camera 25 is moved to the side surface of the product, the sliding plate 27 is moved to the position corresponding to the sliding block 23 along the sliding groove 26, the knob 29 is rotated reversely to clamp the anti-skid block on the sliding block 23, so that the camera 25 is fixed at the designated angle position, and the product is conveyed to the detection area through the conveying belt 1, when the camera 25 is required to detect a product at more angles, the rotating block 310 is rotated, the rotating block 310 drives the shifting shaft 311 to slide in the shifting groove 312, the shifting shaft 311 shifts the pawl 39, the pawl 39 is separated from the inner ratchet wheel 37, the torsion spring condenses elasticity, the arc plate 21 swings downwards, the fixture block 314 is separated from the clamping groove, the rotating seat 36 drives the rotating shaft 35 to rotate, the rotating shaft 35 drives the pawl 39 to rotate, when the arc plate 21 swings to a specified position, the rotating block 310 rotates reversely to enable the shifting shaft 311 to be separated from the pawl 39, the torsion spring rebounds to clamp the pawl 39 in the inner ratchet wheel 37, so that the arc plate 21 is prevented from continuously swinging downwards, when the angle needs to be reversely adjusted, the arc plate 21 swings upwards, the pawl 39 is continuously clamped with the inner ratchet wheel 37, after the ratchet swings to the specified position, the arc plate 21 is loosened, and the pawl 39 is clamped in the inner ratchet wheel 37, the arc plate 21 is fixed.
It should be noted that the core chip of the external control switch group disclosed in the above embodiments is a PLC single chip, the camera 25 can be freely configured according to the actual application scene, the camera 25 is suggested to be a CCD camera, and the external control switch group controls the camera 25 to work by a method commonly used in the prior art.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a reduce device of aluminium alloy visual detection misjudgment rate which characterized in that: comprises a conveying belt (1), an angle unit (2), a rotating unit (3) and a lifting unit (4);
conveyor belt (1): longitudinally and horizontally placing;
angle unit (2): the device comprises arc-shaped plates (21), sliding rails (22), sliding blocks (23), pillars (24) and cameras (25), wherein the two transverse arc-shaped plates (21) are arranged above the conveying belt (1), the sliding rails (22) are respectively arranged in the middle of the inner parts of the arc-shaped plates (21), the sliding blocks (23) are respectively in sliding connection with the sliding rails (22), the lower ends of the sliding blocks (23) are respectively and fixedly connected with the upper ends of the vertical pillars (24), and the lower ends of the pillars (24) are respectively and fixedly connected with the middle parts of the upper ends of the cameras (25);
rotating unit (3): are arranged at the left side and the right side of the arc-shaped plate (21);
lifting unit (4): are arranged on the left and right sides of the arc-shaped plate (21).
2. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 1, is characterized in that: the angle unit (2) further comprises a sliding groove (26), a sliding plate (27), a screw rod (28) and a knob (29), the sliding groove (26) is formed in the front side of the inner portion of the arc-shaped plate (21), the upper end and the lower end of the sliding plate (27) are respectively connected with the upper side and the lower side of the inner portion of the sliding groove (26) in a sliding mode, the middle portion of the sliding plate (27) is connected with the longitudinal screw rod (28) in a threaded mode, the outer end of the screw rod (28) is fixedly connected with the knob (29) respectively, the inner end of the screw rod (28) is fixedly connected with an anti-slip block respectively, and the anti-slip block is in contact with the middle portion of the outer side of the sliding block (23) respectively.
3. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 1, is characterized in that: the rotating unit (3) comprises a supporting plate (31), a clamping plate (32), a mounting seat (33), a sleeve shaft (34), a rotating shaft (35), a rotating seat (36), an inner ratchet wheel (37), a fixed shaft (38), a pawl (39) and a shifting assembly, wherein the supporting plate (31) is arranged above the outer side of the arc-shaped plate (21), the lower ends of the left side and the right side of the supporting plate (31) are fixedly connected with the upper end of the vertical clamping plate (32) respectively, the front side and the rear side of the inner side of the clamping plate (32) are fixedly connected with the outer end of the mounting seat (33) respectively, the inner side of the mounting seat (33) is fixedly connected with the outer end of a transverse sleeve shaft (34) respectively, the outer side of the inner part of the sleeve shaft (34) is rotatably connected with the outer end of the transverse rotating shaft (35) respectively, the inner end of the rotating shaft (35) is fixedly connected with the middle part of the outer side of the rotating seat (36) respectively, the inner side of the rotating seat (36) is fixedly connected with the outer sides of the left side and the lower end of the left side and the right side of the arc-shaped plate (21) respectively, the inner outside of axis of rotation (35) is fixedly connected with horizontal fixed axle (38) respectively, and the one end of pawl (39) rotates with fixed axle (38) respectively and is connected, the inboard of pawl (39) is fixedly connected with torsion spring's one end respectively, and torsion spring's the other end difference fixed connection is in the side of axis of rotation (35), ratchet (37) in the inside difference fixedly connected with of the inner of sleeve axle (34), and pawl (39) respectively with interior ratchet (37) joint, the gyration unit mount is inside the left and right sides lower extreme of arc (21).
4. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 3, is characterized in that: stir the subassembly and contain rotatory piece (310), dial axle (311) and group groove (312), the inside left and right sides lower extreme middle part of arc (21) rotates respectively and is connected with rotatory piece (310), and the left end of the equal angle fixedly connected with group axle (311) in the outside of rotatory piece (310), dial axle (311) run through arc (21) and rotate seat (36) and with arc (21) and rotate the group groove (312) sliding connection who sets up on seat (36), the right-hand member of dialling axle (311) corresponds with pawl (39) respectively.
5. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 3, is characterized in that: the rotating unit (3) further comprises a fixing column (313) and a clamping block (314), the upper end of the vertical fixing column (313) is fixedly connected to the lower side of the middle of the supporting plate (31), the clamping block (314) is fixedly connected to the front side and the rear side of the lower end of the fixing column (313) in the longitudinal direction respectively, clamping grooves are formed in the upper side of the middle of the inner side of the arc-shaped plate (21), and the clamping block (314) is clamped with the clamping grooves respectively.
6. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 1, is characterized in that: lifting unit (4) contain sleeve (41), lifting screw (47), screw rod seat (48), rotate cover (49), power component and installation component, the left and right sides of backup pad (31) is equipped with vertical sleeve (41) respectively, and the inside of sleeve (41) is connected with vertical lifting screw (47) through power component respectively, lifting screw (47) respectively with the middle part threaded connection of screw rod seat (48), and the outside of screw rod seat (48) is connected with the internal rotation who rotates cover (49) respectively, the outside inboard of rotating cover (49) is connected with cardboard (32) through installation component respectively.
7. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 6, is characterized in that: the power assembly comprises a fixed seat (42), a lower bevel gear (43), an upper bevel gear (44), a rotating shaft (45) and a rotating wheel (46), the upper side and the lower side of the interior of the sleeve (41) are respectively fixedly connected with the outer end of a vertical fixed seat (42), and the upper end of the lower fixed seat (42) is respectively connected with the middle part of the lower end of the lower bevel gear (43) in a rotating way, the middle part of the upper end of the lower bevel gear (43) is fixedly connected with the lower end of a lifting screw rod (47), and the upper end of the lifting screw rod (47) is rotationally connected with the lower end of the upper fixed seat (42), the inner part of the outer side of the lower part of the sleeve (41) is respectively and rotatably connected with a transverse rotating shaft (45), and the outer end of the rotating shaft (45) is fixedly connected with a rotating wheel (46) respectively, the inner end of the rotating shaft (45) is fixedly connected with the middle part of the outer side of the upper bevel gear (44) respectively, and the upper bevel gear (44) is meshed with the lower bevel gear (43) respectively.
8. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 6, is characterized in that: the installation component comprises a clamping seat (410), an expansion link (411), a spring (412), an installation block (413) and a clamping groove (414), the front end and the rear end of the clamping plate (32) are respectively fixedly connected with the inner end of the longitudinal expansion link (411), the outer end of the expansion link (411) is respectively fixedly connected with the installation block (413), the spring (412) is respectively sleeved on the expansion link (411), the outer side of the rotating sleeve (49) is respectively and fixedly connected with the middle outer side of the longitudinal clamping seat (410), the clamping groove (414) is respectively formed in the front side and the rear side of the interior of the clamping seat (410), and the installation block (413) is respectively connected with the clamping groove (414).
9. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 6, is characterized in that: the lifting unit (4) further comprises a vertical shaft (415) and a shifting lever (416), the outer side of the rotating wheel (46) is respectively provided with a longitudinal accommodating groove, the upper side and the lower side of the front end of the inside of the accommodating groove are respectively fixedly connected with the upper end and the lower end of the vertical shaft (415), the front end of the shifting lever (416) is respectively rotatably connected with the vertical shaft (415), and the shifting lever (416) is respectively clamped with the accommodating groove.
10. The device for reducing the false judgment rate of the visual detection of the aluminum profile according to claim 1, is characterized in that: still include rolling disc (5) and wheel (6), the lower extreme of sleeve (41) rotates respectively and is connected with the upper end of rolling disc (5), and the equal angle fixedly connected with wheel (6) of lower extreme of rolling disc (5).
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CN115356339A (en) * | 2022-08-19 | 2022-11-18 | 深圳市瑞凯鸿辰科技有限公司 | Chip detection device |
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