CN114290653A - Automatic bending equipment for circuit flexible printed circuit board - Google Patents
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- 238000005452 bending Methods 0.000 title claims abstract description 133
- 210000000078 claw Anatomy 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 42
- 238000005096 rolling process Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
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Abstract
Description
技术领域technical field
本发明涉及自动化生产领域,具体涉及一种电路软板自动化折弯设备。The invention relates to the field of automatic production, in particular to an automatic bending equipment for a circuit soft board.
背景技术Background technique
目前我司生产一种电路软板,在电路软板出厂时需要对电路软板进行折弯,目前折弯的工作都是工人收动折弯,单个折弯速率大致在120秒左右,折弯的速率比较慢,并且手动折弯的人力成本也比较高,折弯后的PCB板的质量一致性也比较差,次品率也比较高,产品的成本也比较高。At present, our company produces a kind of flexible circuit board, which needs to be bent when the flexible circuit board leaves the factory. At present, the bending work is done by workers. The single bending rate is about 120 seconds. The speed of the bending is relatively slow, and the labor cost of manual bending is relatively high, the quality consistency of the PCB board after bending is relatively poor, the defective rate is relatively high, and the cost of the product is relatively high.
发明内容SUMMARY OF THE INVENTION
为解决现有技术存在的不足,本发明提供了一种电路软板自动化折弯设备,该设备通过设置所述流水线模组和机械手臂模组,实现了对电路软板的自动化折弯,折弯速率快,折弯产品一致性好,折弯的次品率也比较高。In order to solve the deficiencies in the prior art, the present invention provides an automatic bending equipment for a circuit flexible board, which realizes the automatic bending of the circuit flexible board by setting the assembly line module and the mechanical arm module. The bending rate is fast, the consistency of the bending products is good, and the defective rate of bending is also relatively high.
本发明的技术方案为:The technical scheme of the present invention is:
一种电路软板自动化折弯设备,包括CCD相机模组,所述CCD相机模组下端设有机械手臂模组,所述机械手臂模组下端设有所述流水线模组,所述机械手臂模组包括四轴手臂,所述四轴手臂端部设有金具折弯模组,所述金具折弯模组包括折弯爪气缸,所述折弯爪气缸的一端设有折弯夹爪,所述折弯爪气缸的一侧设有折弯轮气缸,与所述折弯轮气缸对应的一侧设有折弯吸盘,所述折弯轮气缸的自由端设有折弯滚轮。An automatic bending equipment for a circuit soft board, comprising a CCD camera module, a robot arm module is arranged at the lower end of the CCD camera module, the assembly line module is arranged at the lower end of the robot arm module, and the robot arm module is arranged at the lower end. The assembly includes a four-axis arm, the end of the four-axis arm is provided with a hardware bending module, and the hardware bending module includes a bending claw cylinder, and one end of the bending claw cylinder is provided with a bending jaw, so One side of the bending claw cylinder is provided with a bending wheel cylinder, a side corresponding to the bending wheel cylinder is provided with a bending suction cup, and a free end of the bending wheel cylinder is provided with a bending roller.
优选地,所述流水线模组包括上料流水线模组,所述上料流水线模组下端设有回料流水线模组,所述上料流水线模组和所述回料流水线模组两端通过流水线支架固定在机台上。Preferably, the assembly line module includes a material feeding assembly line module, the lower end of the material feeding assembly line module is provided with a material returning assembly line module, and both ends of the feeding assembly line module and the material returning assembly line module pass through the assembly line The bracket is fixed on the machine table.
优选地,所述CCD相机模组包括相机支架,所述相机支架上端设有相机灯光,所述相机灯光上设有拍照相机。Preferably, the CCD camera module includes a camera support, a camera light is provided on the upper end of the camera support, and a photographing camera is provided on the camera light.
优选地,所述上料流水线模组两侧设有升降模组,所述上料流水线模组上端设有折弯滚压模组和折弯钢片模组。Preferably, lifting modules are provided on both sides of the feeding assembly line module, and a bending and rolling module and a bending steel sheet module are disposed on the upper end of the feeding assembly line module.
优选地,所述上料流水线模组包括上料流水线轨道,所述上料流水线轨道一端设有上料流水线电机,所述上料流水线电机与上料流水线皮带连接,所述回料流水线模组包括回料流水线轨道,所述回料流水线轨道位于所述上料流水线轨道下侧,所述回料流水线轨道一端设有回料流水线电机,所述回料流水线电机与回料流水线皮带连接。Preferably, the feeding assembly line module includes a feeding assembly line track, one end of the feeding assembly line track is provided with a feeding assembly line motor, the feeding assembly line motor is connected with the feeding assembly line belt, and the return feeding assembly line module It includes a return line track, the return line track is located on the lower side of the feed line track, and one end of the return line track is provided with a return line motor, and the return line motor is connected with the return line belt.
优选地,所述升降模组包括升降支架,所述升降支架位于所述上料流水线模组的一侧,所述升降支架上设有升降气缸,所述升降气缸自由端设有升降台,所述升降台两端各设有一个升降定位销。Preferably, the lifting module includes a lifting bracket, the lifting bracket is located on one side of the material feeding assembly line module, a lifting cylinder is provided on the lifting bracket, and a lifting platform is provided at the free end of the lifting cylinder, so Both ends of the lift platform are provided with a lift positioning pin.
优选地,所述折弯滚压模组包括滚压支架,所述滚压支架下端固定在所述上料流水线模组,所述滚压支架上设有滚压气缸,所述滚压气缸上设有滚压滚轮。Preferably, the bending and rolling module includes a rolling support, the lower end of the rolling support is fixed on the material feeding assembly line module, the rolling support is provided with a rolling cylinder, and the rolling cylinder is With rolling rollers.
优选地,所述折弯钢片模组包括折弯支架,所述折弯支架下端固定在所述上料流水线模组上,且所述折弯支架上端设有折弯气缸,所述折弯气缸与一折弯钢片连接。Preferably, the bending steel sheet module includes a bending bracket, the lower end of the bending bracket is fixed on the feeding assembly line module, and the upper end of the bending bracket is provided with a bending cylinder, the bending The cylinder is connected with a bent steel sheet.
本发明所达到的有益效果为:The beneficial effects achieved by the present invention are:
通过设置所述上料流水线模组和回料流水线模组,实现了电路软板的自动化上料和下料,提高产品的生产速率;By setting the material feeding assembly line module and the material returning assembly line module, the automatic feeding and unloading of the circuit soft board is realized, and the production rate of the product is improved;
通过设置机械手臂模组实现了对电路软板的自动化折弯,折弯速率快,折弯效果好,折弯的次品率也比较低。By setting the robot arm module, the automatic bending of the circuit soft board is realized, the bending speed is fast, the bending effect is good, and the defective rate of bending is relatively low.
附图说明Description of drawings
图1是本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2是所述上料流水线模组和所述回料流水线模组的结构示意图。FIG. 2 is a schematic structural diagram of the feed line module and the return flow line module.
图3是所述升降模组的结构示意图。FIG. 3 is a schematic structural diagram of the lifting module.
图4是图2中A的发大图。FIG. 4 is an enlarged view of A in FIG. 2 .
图5是图2中B的放大图。FIG. 5 is an enlarged view of B in FIG. 2 .
图6是机械手臂模组的结构示意图。FIG. 6 is a schematic structural diagram of a robotic arm module.
图7是金桔折弯模组的结构示意图。FIG. 7 is a schematic structural diagram of a kumquat bending module.
图8是CCD相机模组的结构示意图。FIG. 8 is a schematic structural diagram of a CCD camera module.
图9是折弯滚压模组和折弯钢片的结构示意图。FIG. 9 is a schematic structural diagram of a bending and rolling die set and a bending steel sheet.
图中,1、CCD相机模组;2、流水线模组;3、机械手臂模组;11、相机支架;12、相机灯光;13、拍照相机;21、上料流水线模组;22、回料流水线模组;23、流水线支架;31、四轴手臂;32、金具折弯模组;211、升降模组;212、折弯滚压模组;213、折弯钢片模组;214、上料流水线轨道;215、上料流水线电机;216、上料流水线皮带;217、阻挡块;218、阻挡气缸;221、回料流水线轨道;222、回料流水线电机;223、回料流水线皮带;321、折弯夹爪;322、折弯爪气缸;323、折弯吸盘;2111、升降支架;2112、升降气缸;2113、升降台;2114、升降定位销;2121、滚压支架;2122、滚压气缸;2123、滚压滚轮;2131、折弯气缸;2132、折弯钢片;2133、折弯支架。In the figure, 1, CCD camera module; 2, assembly line module; 3, robotic arm module; 11, camera bracket; 12, camera lighting; 13, photo camera; 21, feeding assembly line module; 22, material return assembly line module; 23, assembly line bracket; 31, four-axis arm; 32, hardware bending module; 211, lifting module; 212, bending and rolling module; 213, bending steel sheet module; 214, upper Material assembly line track; 215, material feeding line motor; 216, material feeding line belt; 217, blocking block; 218, blocking cylinder; 221, material return line track; 222, material return line motor; 223, material return line belt; 321 , Bending jaw; 322, Bending jaw cylinder; 323, Bending suction cup; 2111, Lifting bracket; 2112, Lifting cylinder; 2113, Lifting table; 2114, Lifting positioning pin; 2121, Rolling bracket; 2122, Rolling Cylinder; 2123, rolling roller; 2131, bending cylinder; 2132, bending steel sheet; 2133, bending bracket.
具体实施方式Detailed ways
为便于本领域的技术人员理解本发明,下面结合附图说明本发明的具体实施方式。In order to facilitate the understanding of the present invention by those skilled in the art, the specific embodiments of the present invention are described below with reference to the accompanying drawings.
如图1~9所示,本发明提供了一种电路软板自动化折弯设备,包括CCD相机模组1,所述CCD相机模组1下端设有机械手臂模组3,所述机械手臂模组3下端设有所述流水线模组2,所述机械手臂模组3包括四轴手臂31,所述四轴手臂31端部设有金具折弯模组32,As shown in FIGS. 1 to 9 , the present invention provides an automatic bending equipment for circuit soft boards, including a CCD camera module 1, and a
通过设置所述CCD相机模组1实现了对电路软板折痕和折弯位置的实时检测,避免不合格的产品的流入下游工序,通过机械手臂模组3,既可以实现对电路软板的自动化折弯工作,以提高产品的这完速率和折弯的精度。By setting the CCD camera module 1, the real-time detection of the folds and bending positions of the flexible circuit board is realized, so as to avoid the flow of unqualified products into the downstream process. Automate bending work to improve product finishing speed and bending accuracy.
在本实施例中,所述金具折弯模组32包括折弯爪气缸322,所述折弯爪气缸322的一端设有折弯夹爪321,所述折弯爪气缸322的一侧设有折弯吸盘323,通过设置所述折弯爪气缸322,可以带动所述折弯夹爪321转动一定的角度,以便于对电路软板进行折弯。In this embodiment, the
在本实施例中,所述流水线模组2包括上料流水线模组21,所述上料流水线模组21下端设有回料流水线模组22,所述上料流水线模组21和所述回料流水线模组22两端通过流水线支架23固定在机台上,通过将所述回流流水线模组2设置在所述上料流水线模组21下侧,可以最大限度的利用设备的空间位置,节省设备的整体体积,当所述上料流水线上的物料被外界设备取走之后,外界的机械夹爪可以将电路软板的治具移入所述回料流水线模组22,以回收对应的治具。In this embodiment, the
在本实施例中,所述CCD相机模组1包括相机支架11,所述相机支架11上端设有相机灯光12,所述相机灯光12上设有拍照相机13,通过设置所述相机支架11可以将所述相加灯光和所述拍照相机13固定在设备的顶端,以便于所述拍照相机13对电路软板进行拍照。In this embodiment, the CCD camera module 1 includes a
在本实施例中,所述上料流水线模组21两侧设有升降模组211,所述上料流水线模组21上端设有折弯滚压模组212,通过设置所述升降模组211,可以将所述待加工的电路软板顶升至一定高度,以便所述折弯滚压模组212和所述折弯钢片模组213对电路软板进行加工。In this embodiment,
在本实施例中,所述上料流水线模组21包括上料流水线轨道214,所述上料流水线轨道214一端设有上料流水线电机215,所述上料流水线电机215与上料流水线皮带216连接,所述回料流水线模组22包括回料流水线轨道221,所述回料流水线轨道221位于所述上料流水线轨道214下侧,所述回料流水线轨道221一端设有回料流水线电机222,所述回料流水线电机222与回料流水线皮带223连接,通过设置所述上料流水线向电机,可以将所述上料传送带上的电路软板传递到指定的位置,当对应的传感器检测到电路软板的治具时,所述阻挡气缸218会推动所述阻挡块217阻挡电路软板的治具,之后所述升降气缸2112推动所述升降台2113向上运动,使得所述升降定位销2114插入电路软板的治具内,完成对电路软板的顶升工作,便于下一步对电路软板的加工工作。In this embodiment, the feeding
在本实施例中,所述折弯滚压模组212包括滚压支架2121,所述滚压支架2121下端固定在所述上料流水线模组21,所述滚压支架2121上设有滚压气缸2122,所述滚压气缸2122上设有滚压滚轮2123,所述折弯钢片模组213包括折弯支架2133,所述折弯支架2133下端固定在所述上料流水线模组21上,且所述折弯支架2133上端设有折弯气缸2131,所述折弯气缸2131与一折弯钢片2132连接,当所述电路软板被顶升之前,所述折弯气缸2131带动所述折弯钢片2132伸出,在所述电路软板被顶升之后,所述折弯钢片2132与与电路软板接触,以便于机械手臂模组3会将电路软板折弯。所述机械手臂模组3会将电路软板折弯之后,所述滚压气缸2122伸出带动所述滚压滚轮2123在折痕处来回滚动,完成对折痕的多次碾压,避免电路软板在折痕处翘起。In this embodiment, the bending and rolling
该发明工作时,首先电路软板在上料流水线皮带216上在所述上料流水线电机215的带动下向下游移动,当所述上料流水线上的传感器检测到对应的治具板时,所述阻挡气缸218带动所述阻挡块217向上运动,然后所述升降气缸2112伸出,带动所述升降台2113向上运动,所述升降定位销2114伸入治具板上后,继续带动电路软板的治具继续向上运动,直至电路软板与所述折弯钢片2132接触,之后所述四轴手臂31带动所述折弯夹爪321至折弯工位,所述折弯爪气缸322带动所述折弯夹爪321夹持住电路软板,进而将电路软板折弯,然后所述滚压气缸2122伸出带动所述滚压滚轮2123对折痕处继续滚压,使得折痕更加明显,避免电路软板在弯折后翘起,然后所述折弯气缸2131带动所述折弯钢片2132与所述电路软板分离,所述折弯吸盘323吸取治具盘上的压片,并放置于折弯后的电路软板上,此后,所述升降气缸2112下降,所述阻挡气缸218也下降,电路软板治具落到所述上料流水线传送带上,完成对一个电路软板的折弯工作,整个过程中对应的拍照相机13对电路软板进行实时拍照检测,不合格的产品会被及时识别出来,避免流入下一道工序。When the invention works, firstly, the flexible circuit board moves downstream on the feeding
除此之外,整个设备有多个机械手臂和多个上料流水线模组,可以同时完成对多个电路软板的加工工作,增加产品的生产折弯速率。In addition, the entire equipment has multiple robotic arms and multiple feeding assembly line modules, which can simultaneously complete the processing of multiple circuit soft boards and increase the production bending rate of the product.
本发明所达到的有益效果为:The beneficial effects achieved by the present invention are:
通过设置所述上料流水线模组21和回料流水线模组22,实现了电路软板的自动化上料和下料,提高产品的生产速率;By setting the material feeding
通过设置机械手臂模组3实现了对电路软板的自动化折弯,折弯速率快,折弯效果好,折弯的次品率也比较低;By setting the
通过设置所述折弯钢片模组实现了对电路软板折弯过程的辅助,保证在所述电路软板指定位置折弯,大大提高产品的合格率和产品的一致性,提高了产品的品质;By setting the bending steel sheet module, the assistance to the bending process of the flexible circuit board is realized, which ensures that the flexible circuit board is bent at the designated position, greatly improves the qualification rate of the product and the consistency of the product, and improves the quality of the product. quality;
通过设置所述折弯滚压模组实现了对产品折弯后对折痕的碾压工作,避免产品在折弯后翘起,保证了产品的折弯效果。By arranging the bending and rolling module, the rolling work of the folds after the product is bent is realized, the product is prevented from being lifted after the bending, and the bending effect of the product is ensured.
以上所述的本发明实施方式,并不构成对本发明保护范围的限定。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明的权利要求保护范围之内。The embodiments of the present invention described above do not limit the protection scope of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (8)
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| CN202111621210.9A CN114290653A (en) | 2021-12-28 | 2021-12-28 | Automatic bending equipment for circuit flexible printed circuit board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115090784A (en) * | 2022-06-08 | 2022-09-23 | 江苏拓斯达机器人有限公司 | Flat cable automatic bending line body and running method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115090784A (en) * | 2022-06-08 | 2022-09-23 | 江苏拓斯达机器人有限公司 | Flat cable automatic bending line body and running method thereof |
| CN115090784B (en) * | 2022-06-08 | 2025-09-05 | 江苏拓斯达机器人有限公司 | Automatic bending line and line operation method |
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Application publication date: 20220408 |