CN112276272A - Tin soldering equipment - Google Patents

Tin soldering equipment Download PDF

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Publication number
CN112276272A
CN112276272A CN202011175573.XA CN202011175573A CN112276272A CN 112276272 A CN112276272 A CN 112276272A CN 202011175573 A CN202011175573 A CN 202011175573A CN 112276272 A CN112276272 A CN 112276272A
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CN
China
Prior art keywords
tin
soldering
clamping
feeding
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011175573.XA
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Chinese (zh)
Inventor
黎家建
梁艺光
邓火盛
潘立总
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Liming Yunlu New Energy Technology Co ltd
Original Assignee
Zhuhai Liming Yunlu New Energy Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Liming Yunlu New Energy Technology Co ltd filed Critical Zhuhai Liming Yunlu New Energy Technology Co ltd
Priority to CN202011175573.XA priority Critical patent/CN112276272A/en
Publication of CN112276272A publication Critical patent/CN112276272A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/008Soldering within a furnace
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • B23K1/0016Brazing of electronic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

Abstract

The application discloses soldering tin equipment includes: the tin soldering device comprises an equipment main body, a tin furnace and a clamping tin soldering device; the equipment main body is used for bearing the tin furnace and clamping the tin soldering device; the clamping and soldering device is used for clamping a product to be soldered to a soldering tin furnace for soldering tin, and comprises a single-action cylinder clamping mechanism, a rotating mechanism, a turnover mechanism and a horizontal and vertical moving mechanism; the turnover mechanism is used for driving the rotating plate to turn over; the cylinder clamping mechanism is pivoted to the rotating plate and used for clamping a to-be-welded tin product; the cylinder clamping mechanism is provided with a pneumatic claw rotary joint at the position collinear with the self rotation central line; the rotating mechanism is used for driving the air cylinder clamping mechanism to rotate; the horizontal and vertical moving mechanism is connected with the turnover mechanism and used for driving the turnover mechanism to move in the horizontal and/or vertical direction. The technical problem that the existing tin soldering equipment cannot meet the action requirement of soldering tin at more angles of a product and influence the tin soldering efficiency is solved.

Description

Tin soldering equipment
Technical Field
The application relates to the technical field of soldering tin, in particular to soldering tin equipment.
Background
Solder is an important industrial raw material for connecting electronic components in a soldering circuit, is a solder with a low melting point, and mainly refers to a solder made of tin-based alloy. The traditional soldering tin operation is mainly manual soldering tin, the efficiency is low, and the soldering tin quality is low. With the continuous development of industrial technology, more and more automatic/semi-automatic soldering machines are applied to replace most of the conventional manual soldering operation. However, the soldering tin angle of the clamping soldering tin device of most of the existing soldering tin machines is limited, the action requirement of soldering tin at more angles of the product can not be met, the product with a plurality of different angles to be soldered needs to be subjected to multiple times of soldering tin processing, the soldering tin efficiency is greatly influenced, and the problem that the soldering tin is damaged by insufficient angles when the product is soldered due to the limitation of the soldering tin angle is easily caused is solved.
Disclosure of Invention
In view of this, the purpose of this application is to provide a soldering tin equipment, it is comparatively limited to have solved the centre gripping soldering tin device soldering tin angle of present most soldering tin machines, can not satisfy the action requirement of the soldering tin of more angles of product, to having the product of the solder joint of treating of a plurality of different angles, often need carry out many times soldering tin processing, great influence soldering tin efficiency, moreover also exist because of the not enough technical problem that leads to the soldering tin to cause the damage to the product of angle when providing product soldering tin that soldering tin angle restriction leads to easily.
In order to achieve the above technical object, the present application provides a soldering apparatus, including: the tin soldering device comprises an equipment main body, a tin furnace and a clamping tin soldering device;
the equipment main body is used for bearing the tin furnace and the clamping and soldering device;
the clamping and soldering device is used for clamping a product to be soldered to the soldering tin furnace for soldering tin, and comprises a single-action cylinder clamping mechanism, a rotating mechanism, a turnover mechanism and a horizontal and vertical moving mechanism;
the turnover mechanism comprises a support, a rotating plate, a first transmission assembly and a first driving motor;
the rotating plate is horizontally pivoted to the bracket;
the first driving motor is connected with the rotating plate through the first transmission assembly and used for driving the rotating plate to turn over;
the cylinder clamping mechanism is pivoted to the rotating plate and used for clamping a to-be-welded tin product;
the cylinder clamping mechanism is provided with a pneumatic claw rotary joint at the position collinear with the self rotation central line;
the rotating mechanism comprises a second driving motor and a second transmission assembly;
the second driving motor is connected with the air cylinder clamping mechanism through the second transmission assembly and is used for driving the air cylinder clamping mechanism to rotate;
the horizontal and vertical moving mechanism is connected with the turnover mechanism and used for driving the turnover mechanism to move in the horizontal and/or vertical direction.
Further, the device also comprises a feeding device and a discharging device;
the feeding device is arranged on the equipment main body and used for feeding and conveying the tin products to be welded;
the discharging device is arranged on the equipment main body and used for discharging and conveying products subjected to soldering;
and the discharging device is arranged close to the feeding device at one side of the feeding device far away from the tin furnace.
Further, the feeding device comprises a feeding manipulator and a feeding conveying mechanism;
the feeding manipulator is arranged on the equipment main body and used for clamping a to-be-welded tin product to the feeding conveying mechanism;
the feeding conveying mechanism is used for conveying a plurality of to-be-welded tin products at equal intervals.
Further, the feeding conveying mechanism comprises a feeding conveying frame, a driving chain wheel, a driven chain wheel, a chain and a third driving motor;
the driving chain wheel is pivoted to one end of the feeding conveying frame in the length direction and is synchronously and rotatably connected with an output shaft of the third driving motor;
the driven chain wheel is pivoted to the other end of the feeding conveying frame in the length direction and is in transmission connection with the driving chain wheel through the chain;
a plurality of supporting plates are arranged on the chain at equal intervals;
the feeding manipulator is arranged at the end position of a feeding end of the feeding conveying frame.
Further, the soldering flux tin bath is also included;
the soldering flux tank is arranged on the equipment main body and is positioned between the tin furnace and the feeding conveying mechanism.
Furthermore, a tin scraping mechanism is arranged at one side of the tin furnace, which is far away from the feeding device.
Further, the cylinder clamping mechanism comprises a single-acting finger cylinder and a return spring;
the reset spring is arranged between the two clamping jaws of the finger cylinder and used for driving the two clamping jaws to reset.
Further, the top of the cylinder body of the finger cylinder is synchronously and rotatably connected with a pneumatic claw connecting shaft;
the pneumatic claw connecting shaft is pivoted with the rotating plate;
the top of the gas claw connecting shaft extends out of the top of the rotating plate and is provided with the gas claw rotating joint;
the second transmission assembly comprises a driving belt wheel, a driven belt wheel and a synchronous belt;
the driven pulley is fixedly sleeved outside the pneumatic claw connecting shaft;
the second driving motor is reversely arranged at the end part of the top of the rotating plate, and the driving belt wheel is fixedly sleeved on the output shaft;
the driving belt wheel is in transmission connection with the driven belt wheel through the synchronous belt.
Further, the number of the finger cylinders is multiple;
the finger cylinders are distributed on the same first straight line along the length direction of the rotating plate at equal intervals;
the number of the driven belt wheels is one more than that of the finger cylinders;
the excessive driven pulleys are rotatably arranged at the other end position of the top of the rotating plate and are distributed on the same second straight line with the driving pulleys along the length direction of the rotating plate;
the first straight line and the second straight line are distributed at intervals;
and guide wheels are respectively and rotatably arranged between any two adjacent driven belt wheels and the driven belt wheel close to the driving belt wheel and the driving belt wheel.
Further, at least one of the plurality of guide wheels is slidably adjustable in adjusting a tension direction of the timing belt.
According to the technical scheme, the tin soldering device is arranged on the tin soldering device body, the tin furnace and the tin soldering clamping device to construct the tin soldering device, wherein the tin soldering clamping device comprises a single-action cylinder clamping mechanism, a rotating mechanism, a turnover mechanism and a horizontal vertical moving mechanism. The cylinder clamping mechanism is pivoted on a rotating plate of the rotating mechanism and is provided with a pneumatic claw rotating joint; the air cylinder clamping mechanism utilizing the single action only needs the characteristic of driving of a single air pipe, and is matched with the air claw rotary joint for use, so that the air pipe cannot be wound and influenced while the self rotation of 360 degrees is realized through the driving of the rotary mechanism. The single-action cylinder clamping mechanism pivoted on the rotating plate can be driven by a second driving motor of the turnover mechanism to integrally realize turnover, and then driven by the horizontal and vertical moving mechanism to realize horizontal and vertical movement. Make centre gripping soldering tin device possess multi-angle clamping function, can satisfy the action requirement of the more angle soldering tin of product for can obtain more sufficient welding angle in the time of the product soldering tin, avoid because of the not enough damage that leads to soldering tin to the product of soldering tin angle, help reducing the soldering tin action simultaneously, improve soldering tin efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic overall structure diagram of a soldering apparatus provided in the present application;
fig. 2 is a schematic axial view of a solder holding device of a soldering apparatus provided in the present application;
fig. 3 is a front view of a clamping device of a soldering apparatus provided in the present application;
fig. 4 is a side view of a clamping solder device of a soldering apparatus provided in the present application;
fig. 5 is a top view of a clamping device of a soldering apparatus provided in the present application;
fig. 6 is a schematic view of a fitting structure of a rotating plate and a cylinder clamping mechanism of a soldering apparatus provided in the present application;
fig. 7 is a schematic view of a matching structure of a feeding device, a discharging device and a tin furnace of a soldering tin apparatus provided in the present application;
FIG. 8 is a partial schematic view of the portion A of FIG. 7;
in the figure: 100. a cylinder clamping mechanism; 101. a finger cylinder; 102. the pneumatic claw is connected with the shaft; 103. a gas claw rotary joint; 200. a rotation mechanism; 201. a second drive motor; 202. a guide wheel; 203. a synchronous belt; 204. a driven pulley; 300. a turnover mechanism; 301. a support; 302. a first drive motor; 303. a first transmission assembly; 304. a rotating plate; 305. a support block; 400. a horizontal vertical movement mechanism; 401. a support frame; 402. a guide rail; 403. a slider; 404. a fourth drive motor; 405. a third transmission assembly; 406. a fixed mount; 407. a fifth drive motor; 408. a fourth transmission assembly; 409. connecting blocks; 410. a guide post; 411. a cross beam; 500. a feeding device; 501. a feeding and conveying frame; 502. a third drive motor; 503. a support plate; 504. a chain; 505. front and rear cylinders; 506. a lifting cylinder; 507. a pneumatic clamping jaw; 600. a discharging device; 700. an apparatus main body; 801. a tin furnace; 802. a soldering flux tank; 803. a tin scraping mechanism; 900. last process discharging device.
Detailed Description
The technical solutions of the embodiments of the present application will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without any creative effort belong to the protection scope of the embodiments in the present application.
In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the embodiments of the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be configured in specific orientations, and operate, and thus, should not be construed as limiting the embodiments of the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present application, it should be noted that the terms "mounted," "connected," and "connected" are used broadly and are defined as, for example, a fixed connection, an exchangeable connection, an integrated connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements, unless otherwise explicitly stated or limited. Specific meanings of the above terms in the embodiments of the present application can be understood in specific cases by those of ordinary skill in the art.
The embodiment of the application discloses soldering tin equipment.
Referring to fig. 1 and fig. 2, an embodiment of a soldering apparatus provided in an embodiment of the present application includes:
an apparatus main body 700, a solder pot 801, and a clamping and soldering device; the apparatus body 700 is used for carrying the solder pot 801 and holding the soldering device; the clamping and soldering device is used for clamping a product to be soldered to a soldering furnace 801 for soldering, and comprises a single-action cylinder clamping mechanism 100, a rotating mechanism 200, a turnover mechanism 300 and a horizontal and vertical moving mechanism 400; the turnover mechanism 300 comprises a bracket 301, a rotating plate 304, a first transmission assembly 303 and a first driving motor 302; the rotating plate 304 is horizontally pivoted to the bracket 301; the first driving motor 302 is connected with the rotating plate 304 through a first transmission assembly 303 and is used for driving the rotating plate 304 to turn over; the cylinder clamping mechanism 100 is pivoted to the rotating plate 304 and is used for clamping a to-be-welded tin product; the cylinder clamping mechanism 100 is provided with an air claw rotary joint 103, wherein in order to reduce the influence of autorotation on an air pipe as much as possible, the installation position of the air claw rotary joint 103 can be arranged on the cylinder clamping mechanism 100 at a position which is collinear with a rotation central line; the rotating mechanism 200 includes a second driving motor 201 and a second transmission assembly; the second driving motor 201 is connected with the cylinder clamping mechanism 100 through a second transmission assembly and is used for driving the cylinder clamping mechanism 100 to rotate; the horizontal and vertical movement mechanism 400 is connected to the turnover mechanism 300, and drives the turnover mechanism 300 to move in the horizontal and/or vertical direction.
Specifically, the device main body 700 structure includes a machine table, a control system, and the like, and may be designed by referring to the main body structure of the conventional soldering device, which is not described in detail. According to the technical scheme, the tin soldering device is constructed by arranging the device main body 700, the tin furnace 801 and the tin soldering clamping device, wherein the tin soldering clamping device comprises the single-action cylinder clamping mechanism 100, the rotating mechanism 200, the turnover mechanism 300 and the horizontal vertical moving mechanism 400. The cylinder clamping mechanism 100 is pivoted on a rotating plate 304 of the rotating mechanism 200 and is provided with a pneumatic claw rotating joint 103; the air cylinder clamping mechanism 100 with single action only needs the characteristic of driving a single air pipe and is matched with the installed air claw rotary joint 103 for use, so that the air pipe cannot be wound and influenced while the self can rotate 360 degrees through the driving of the rotating mechanism 200. The single-acting cylinder clamping mechanism 100 pivoted to the rotating plate 304 can be driven by the second driving motor 201 of the turnover mechanism 300 to turn over integrally, and then driven by the horizontal and vertical moving mechanism 400 to move horizontally and vertically. Make centre gripping soldering tin device possess multi-angle clamping function, can satisfy the action requirement of the more angle soldering tin of product for can obtain more sufficient welding angle in the time of the product soldering tin, avoid because of the not enough damage that leads to soldering tin to the product of soldering tin angle, help reducing the soldering tin action simultaneously, improve soldering tin efficiency.
The above is a first embodiment of a soldering apparatus provided in the present application, and the following is a second embodiment of a soldering apparatus provided in the present application, specifically referring to fig. 1 to 8.
A soldering apparatus, comprising: an apparatus main body 700, a solder pot 801, and a clamping and soldering device; the apparatus body 700 is used for carrying the solder pot 801 and holding the soldering device; the clamping and soldering device is used for clamping a product to be soldered to a soldering furnace 801 for soldering, and comprises a single-action cylinder clamping mechanism 100, a rotating mechanism 200, a turnover mechanism 300 and a horizontal and vertical moving mechanism 400; the turnover mechanism 300 comprises a bracket 301, a rotating plate 304, a first transmission assembly 303 and a first driving motor 302; the rotating plate 304 is horizontally pivoted to the bracket 301; the first driving motor 302 is connected with the rotating plate 304 through a first transmission assembly 303 and is used for driving the rotating plate 304 to turn over; the cylinder clamping mechanism 100 is pivoted to the rotating plate 304 and is used for clamping a to-be-welded tin product; the cylinder clamping mechanism 100 is provided with a pneumatic claw rotating joint 103; the rotating mechanism 200 includes a second driving motor 201 and a second transmission assembly; the second driving motor 201 is connected with the cylinder clamping mechanism 100 through a second transmission assembly and is used for driving the cylinder clamping mechanism 100 to rotate; the horizontal and vertical movement mechanism 400 is connected to the turnover mechanism 300, and drives the turnover mechanism 300 to move in the horizontal and/or vertical direction.
Further, in order to better realize automation, the equipment can further comprise a feeding device 500 and a discharging device 600; the feeding device 500 is mounted on the device body 700 and used for feeding and conveying the tin products to be welded; the discharging device 600 is mounted on the apparatus body 700 and used for discharging and conveying the soldered product; the discharging device 600 is arranged near the feeding device 500 at a position of one side of the feeding device 500 far away from the tin furnace 801, and the conveying direction of the discharging device is consistent with that of the feeding device 500. The discharging device 600 and the feeding device 500 are arranged adjacent to each other, so that the clamping and placing of products by the tin soldering device can be facilitated, the whole structure is more compact, and the conveying direction of the discharging device can be one of three conveying directions which are the same as, opposite to or perpendicular to the conveying direction of the feeding device.
Further, the feeding device 500 includes a feeding manipulator and a feeding conveying mechanism; the feeding manipulator is arranged on the equipment main body 700 and is used for clamping a to-be-welded tin product to the feeding conveying mechanism; the feeding conveying mechanism is used for conveying a plurality of to-be-welded tin products at equal intervals.
Specifically, the feeding conveyor mechanism may include a feeding conveyor frame 501, a driving sprocket (not shown), a driven sprocket (not shown), a chain 504, and a third driving motor 502. The feeding conveyor 501 may be designed according to a conveyor of a conventional chain 504 conveyor, and details are not described here. The driving sprocket is pivoted to one end of the feeding and conveying frame 501 in the length direction and is synchronously and rotatably connected with an output shaft of the third driving motor 502; the driven sprocket is pivoted to the other end of the feeding and conveying frame 501 in the length direction and is in transmission connection with the driving sprocket through a chain 504; a plurality of supporting plates 503 are arranged on the chain 504 at equal intervals; the feeding manipulator is arranged at the feeding end of the feeding carriage 501. The feeding manipulator may be a conventional multi-axis feeding manipulator, without limitation. For example, as shown in fig. 8, the feeding robot of the present application may specifically include a pneumatic clamping jaw 507, a front and rear air cylinder 505 for driving the pneumatic clamping jaw 507 to move horizontally along a conveying direction perpendicular to the feeding mechanism, and a lifting air cylinder 506 for driving the front and rear air cylinder 505 to move up and down, and the solder product is clamped to the pallet 503 on the feeding mechanism by the cooperation of the pneumatic clamping jaw 507, the lifting air cylinder 506, and the front and rear air cylinder 505. In order to enable the loading manipulator with this structure to normally clamp the loading operation, the discharging end of the discharging device 900 in the previous process should overlap with the feeding end of the loading conveyor by at least one station. Additionally, the pneumatic gripper 507 may be a conventional finger cylinder.
The working process of the feeding device 500 is as follows, for example, after a tin product to be soldered is conveyed to the tail end by the discharging device 900 in the previous process, after being sensed by the sensor on the device main body 700, the lifting cylinder 506 descends to clamp the tin product to be soldered, the lifting cylinder 506 ascends to the right position, the front cylinder 505 and the rear cylinder 505 move to convey the tin product to be soldered to the upper part of the feeding mechanism, in the process, the third driving motor 502 of the feeding mechanism also moves simultaneously, the supporting plate 503 is located right below the front cylinder 505 and the rear cylinder 505, so that the feeding manipulator can clamp the tin product to be soldered to the supporting plate 503 of the chain 504 in sequence, and when a preset number of tin products to be soldered exist on the chain 504, the third driving motor 502 can stop.
In addition, discharging device 600 in this application can be conventional conveyer belt device, and is not specifically described in detail. The product that tin soldering has been accomplished can the centre gripping after tin product soldering tin is accomplished to centre gripping soldering tin device centre gripping is to discharging device 600 on, the ejection of compact is carried to rethread discharging device 600.
Further, a soldering tin agent groove 802 is also included, which can be used for providing soldering tin agent; the flux bath 802 is mounted to the apparatus body 700 and is located between the solder pot 801 and the feeding mechanism. After the clamping tin soldering device clamps a product to be soldered, the clamping tin soldering device can firstly move to the soldering flux tank 802 to dip and smear soldering flux on pins of the product to be soldered, such as a common-mode inductor, so as to improve the quality of soldering tin.
Furthermore, a tin scraping mechanism 803 is arranged at a position of the tin furnace 801 far away from the loading device 500. The tin scraping mechanism 803 is arranged to scrape tin on the pins of the to-be-welded tin products after soldering, and the existing soldering equipment can be referred to in the combined design of the tin furnace 801 and the tin scraping mechanism 803, so that excessive description is not specifically given.
Further, the cylinder clamp mechanism 100 may include a single acting finger cylinder 101 and a return spring (not shown); the reset spring is arranged between the two clamping jaws of the finger cylinder 101 and used for driving the two clamping jaws to reset. The clamping process is that a compressed air pressure supply source such as an air pump provides compressed air or extracts air for the finger cylinder 101 through the air claw rotary joint 103 so as to drive the two clamping jaws of the finger cylinder 101 to overcome the elastic force of the return spring to draw together in an opposite direction, and the clamping action is completed. When the clamping jaw is loosened, the two clamping jaws are opened and reset through the elastic force of the reset spring to complete the loosening action. Of course, the return spring in the present application may also be directly installed in the cylinder block of the finger cylinder 101, and is used for providing the return elastic force to the piston in the cylinder block, which is not limited in particular.
Further, as for the arrangement of the rotary connection of the finger cylinder 101, the top of the cylinder body of the finger cylinder 101 is synchronously and rotatably connected with a pneumatic claw connecting shaft 102; the pneumatic claw connecting shaft 102 is pivoted with the rotating plate 304; the top of the pneumatic claw connecting shaft 102 extends out of the top of the rotating plate 304 and is provided with a pneumatic claw rotating joint 103; the second transmission assembly comprises a driving pulley (not shown), a driven pulley 204 and a synchronous belt 203; the driven belt wheel 204 is fixedly sleeved outside the pneumatic claw connecting shaft 102; the second driving motor 404 is inversely arranged at the end position of the top of the rotating plate 304, and a driving belt wheel is fixedly sleeved on the output shaft; the driving pulley is in transmission connection with a driven pulley 204 through a synchronous belt 203.
Specifically, the pneumatic claw connecting shaft 102 is connected with the finger cylinder 101 in a synchronous rotating manner, is provided with a ventilation cavity communicated with the finger cylinder 101, and can be pivotally mounted on the rotating plate 304 through an axial bearing, and the pneumatic claw rotary joint 103 is mounted on the pneumatic claw connecting shaft 102 and communicated with the finger cylinder 101 through the connecting shaft, and is not particularly limited. The fourth driving motor 404 drives the driven pulley 204 to rotate through the driving pulley and the synchronous belt 203, and further drives the finger cylinder 101 to rotate, so that the rotation adjustment of the finger cylinder 101 is realized. The cylinder fixture 100 can be one or more in this application, can be the soldering tin operation of carrying out a plurality of products simultaneously under a plurality of circumstances, further raises the efficiency.
Taking the finger cylinders 101 as an example, the finger cylinders may be distributed on the same first straight line at equal intervals along the length direction of the rotating plate 304; however, if there are a plurality of finger cylinders 101 and a plurality of corresponding driven pulleys 204, the respective driven pulleys 204 except the driven pulley 204 at the end of the principal driving pulley tend to slip with the timing belt 203 during transmission, and these driven pulleys 204 cannot be rotated in synchronization accurately, which affects solder quality. Therefore, the number of the driven pulleys 204 can be designed to be one more than that of the finger cylinder 101; the excessive driven pulleys 204 can be rotatably mounted at the other end position of the top of the rotating plate 304 and are distributed on the same second straight line with the driving pulleys along the length direction of the rotating plate 304; wherein the first straight line and the second straight line are distributed at intervals; i.e. such that the first straight line does not coincide with the second straight line. And guide wheels 202 are respectively and rotatably arranged between any two adjacent driven pulleys 204 and between the driven pulley 204 close to the adjacent driving pulley and the driving pulley, so that the synchronous belt 203 sequentially winds around the guide wheels 202 and is in transmission connection with the adjacent driven pulley 204, and the stability of synchronous rotation control is improved. Of course, in order to further improve the stability of the synchronous rotation control, at least one of the guide wheels 202 may be designed to be slidably adjustable along the tensioning direction of the adjusting synchronous belt 203, specifically, a slidably adjustable supporting block 305 may be disposed between any two adjacent driven pulleys 204 on the rotating plate 304, and then the guide wheel 202 is mounted on the supporting block 305, and those skilled in the art may also realize the adjustment by other means, for example, designing a kidney-round hole to fix the bolt assembly, and loosening the bolt assembly during the adjustment to move the guide wheel 202 and then fasten the guide wheel.
Further, the support 301 of the turnover mechanism 300 may be in an inverted U-shaped structure, and of course, may be in other shapes and structures, without limitation; the rotating plate 304 is pivoted at the lower end position in the bracket 301; the first driving motor 302 is vertically installed at an upper end position of a side wall in the bracket 301. The first driving motor 302 may be installed on a side wall far away from the second driving motor 201, so as to avoid interference between the first driving motor 302 and the second driving motor 201 when the rotating plate 304 is turned over, and certainly, the first driving motor 302 and the second driving motor 201 are installed on the same side, which can also be avoided by increasing the height of the bracket 301, and the installation is not particularly limited. The first transmission assembly 303 in this application may be designed with reference to the second transmission assembly, and details are not specifically described.
Further, the horizontal-vertical movement mechanism 400 is composed of a horizontal movement mechanism and a vertical movement mechanism; the vertical moving mechanism is connected with the turnover mechanism 300 and is used for controlling the turnover mechanism 300 to move up and down; the horizontal moving mechanism is connected with the vertical moving mechanism and used for driving the vertical moving mechanism to move horizontally.
Specifically, the horizontal movement mechanism includes two support frames 401, two guide rails 402, a cross beam 411, a fourth drive motor 404, and a third transmission assembly 405; the two support frames 401 are symmetrically erected on the equipment main body 700; the two guide rails 402 are respectively arranged at the top of the support frame 401 and are parallel to each other; the beam 411 is erected on the two guide rails 402, and two ends of the bottom of the beam are respectively provided with a sliding block 403 in sliding fit with the guide rails 402; the fourth driving motor 404 is mounted on a supporting frame 401 and drives the cross beam 411 to slide through the third transmission assembly 405. The third transmission assembly 405 may be a chain 504 transmission assembly, and may be designed with reference to the existing horizontal movement mechanism, which is not described in detail.
Further, the vertical moving mechanism comprises a fixed frame 406, at least two guide columns 410, a connecting block 409, a fourth transmission assembly 408 and a fifth driving motor 407; the fixing frame 406 is installed at the center of the top of the cross beam 411 and has an inverted U-shaped structure; one end of each guide post 410 is fixedly connected with the top of the bracket 301, and the other end vertically penetrates through the cross beam 411 upwards and movably extends into the fixed frame 406; the connecting block 409 is connected to the other end of the two guide columns 410; the fifth driving motor 407 is mounted on the top of the fixed frame 406, and drives the connecting block 409 to move up and down through the fourth transmission assembly 408. The fourth transmission assembly 408 may be a screw assembly, and may be designed with reference to a screw lifting mechanism, which is not described in detail. The first to sixth driving motors in the present application are servo motors capable of rotating forward and backward.
The working process of the device of the present application is as follows:
1, conveying a to-be-welded tin product to the tail end through a discharging device 900 in the previous procedure; a sensor of the equipment main body 700 senses a product to be soldered, the lifting cylinder 506 descends, the pneumatic clamping jaw 507 clamps the product to be soldered, after the lifting cylinder 506 ascends to the proper position, the front cylinder 505 and the rear cylinder 505 act to convey the product to be soldered to the upper part of the supporting plate 503 of the feeding mechanism, the lifting cylinder 506 descends again, the product to be soldered is placed on the supporting plate 503, each cylinder returns to the original point according to the original path, the feeding action of one product is completed, and the next supporting plate 503 moves to the proper position;
2, repeating the action 1, and sequentially conveying the to-be-welded tin products to a supporting plate 503 of the feeding conveying mechanism until the to-be-welded tin products with the number equal to that of the finger cylinders 101 are finished;
3, the horizontal and vertical moving mechanism 400 drives the turnover mechanism 300 to integrally descend to a preset height, the finger cylinder 101 clamps a to-be-welded tin product on the feeding conveying mechanism, and the horizontal and vertical moving mechanism 400 ascends; the ascending process simultaneously carries out horizontal movement and turnover movement, the product to be soldered is turned over to a certain angle, then horizontally moves to the position above the soldering flux tank 802, then autorotation is carried out through the rotating mechanism 200, and the product to be soldered is rotated to a pin needing soldering flux adhesion; and then descending to adhere the soldering flux, and repeating the above actions after the soldering flux is adhered to adhere the soldering flux to the residual pins without adhering the soldering flux.
4, after the soldering flux is adhered, the to-be-soldered products are conveyed to the position above the soldering furnace 801 in a horizontal moving mode, autorotates to the first to-be-soldered pin, descends to perform soldering, ascends and autorotates to the second to-be-soldered pin, descends to perform soldering, and repeats actions until all to-be-soldered pins complete soldering.
After soldering tin is completed, the product after soldering tin is lifted and overturned to the vertical position, the product after soldering tin is conveyed to the upper side of the discharging device 600 through horizontal movement, the finger cylinder 101 is lowered and released, the product after soldering tin is placed on the discharging device 600, and the product after soldering tin is lifted and reset to complete soldering tin.
6, the product is conveyed to the next process through the discharging device 600.
While the above detailed description has been directed to a soldering apparatus, it will be apparent to those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A soldering apparatus, comprising: the tin soldering device comprises an equipment main body, a tin furnace and a clamping tin soldering device;
the equipment main body is used for bearing the tin furnace and the clamping and soldering device;
the clamping and soldering device is used for clamping a product to be soldered to the soldering tin furnace for soldering tin, and comprises a single-action cylinder clamping mechanism, a rotating mechanism, a turnover mechanism and a horizontal and vertical moving mechanism;
the turnover mechanism comprises a support, a rotating plate, a first transmission assembly and a first driving motor;
the rotating plate is horizontally pivoted to the bracket;
the first driving motor is connected with the rotating plate through the first transmission assembly and used for driving the rotating plate to turn over;
the cylinder clamping mechanism is pivoted to the rotating plate and used for clamping a to-be-welded tin product;
the cylinder clamping mechanism is provided with a pneumatic claw rotary joint at the position collinear with the self rotation central line;
the rotating mechanism comprises a second driving motor and a second transmission assembly;
the second driving motor is connected with the air cylinder clamping mechanism through the second transmission assembly and is used for driving the air cylinder clamping mechanism to rotate;
the horizontal and vertical moving mechanism is connected with the turnover mechanism and used for driving the turnover mechanism to move in the horizontal and/or vertical direction.
2. A soldering apparatus according to claim 1, further comprising a feeding device and a discharging device;
the feeding device is arranged on the equipment main body and used for feeding and conveying the tin products to be welded;
the discharging device is arranged on the equipment main body and used for discharging and conveying products subjected to soldering;
and the discharging device is arranged close to the feeding device at one side of the feeding device far away from the tin furnace.
3. A soldering apparatus according to claim 2, wherein the feeding device includes a feeding robot and a feeding conveyor mechanism;
the feeding manipulator is arranged on the equipment main body and used for clamping a to-be-welded tin product to the feeding conveying mechanism;
the feeding conveying mechanism is used for conveying a plurality of to-be-welded tin products at equal intervals.
4. A soldering apparatus according to claim 3, wherein the feeding conveyor includes a feeding carriage, a driving sprocket, a driven sprocket, a chain, and a third driving motor;
the driving chain wheel is pivoted to one end of the feeding conveying frame in the length direction and is synchronously and rotatably connected with an output shaft of the third driving motor;
the driven chain wheel is pivoted to the other end of the feeding conveying frame in the length direction and is in transmission connection with the driving chain wheel through the chain;
a plurality of supporting plates are arranged on the chain at equal intervals;
the feeding manipulator is arranged at the end position of a feeding end of the feeding conveying frame.
5. A soldering apparatus according to claim 3, further comprising a flux bath;
the soldering flux tank is arranged on the equipment main body and is positioned between the tin furnace and the feeding conveying mechanism.
6. A tin soldering apparatus according to claim 2, wherein a tin scraping mechanism is provided at a position of the tin furnace away from the loading device.
7. A soldering apparatus according to claim 1, characterised in that the cylinder clamping mechanism comprises a single acting finger cylinder and a return spring;
the reset spring is arranged between the two clamping jaws of the finger cylinder and used for driving the two clamping jaws to reset.
8. A soldering apparatus according to claim 7, wherein the top of the cylinder block of the finger cylinder is synchronously and rotatably connected with a gas claw connecting shaft;
the pneumatic claw connecting shaft is pivoted with the rotating plate;
the top of the gas claw connecting shaft extends out of the top of the rotating plate and is provided with the gas claw rotating joint;
the second transmission assembly comprises a driving belt wheel, a driven belt wheel and a synchronous belt;
the driven pulley is fixedly sleeved outside the pneumatic claw connecting shaft;
the second driving motor is reversely arranged at the end part of the top of the rotating plate, and the driving belt wheel is fixedly sleeved on the output shaft;
the driving belt wheel is in transmission connection with the driven belt wheel through the synchronous belt.
9. A soldering apparatus according to claim 8, characterised in that the finger cylinder is plural;
the finger cylinders are distributed on the same first straight line along the length direction of the rotating plate at equal intervals;
the number of the driven belt wheels is one more than that of the finger cylinders;
the excessive driven pulleys are rotatably arranged at the other end position of the top of the rotating plate and are distributed on the same second straight line with the driving pulleys along the length direction of the rotating plate;
the first straight line and the second straight line are distributed at intervals;
and guide wheels are respectively and rotatably arranged between any two adjacent driven belt wheels and the driven belt wheel close to the driving belt wheel and the driving belt wheel.
10. A soldering apparatus according to claim 9, characterized in that at least one of the guide wheels is slidably adjustable in a direction for adjusting tension of the timing belt.
CN202011175573.XA 2020-10-27 2020-10-27 Tin soldering equipment Pending CN112276272A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011175573.XA CN112276272A (en) 2020-10-27 2020-10-27 Tin soldering equipment

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Application Number Priority Date Filing Date Title
CN202011175573.XA CN112276272A (en) 2020-10-27 2020-10-27 Tin soldering equipment

Publications (1)

Publication Number Publication Date
CN112276272A true CN112276272A (en) 2021-01-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011175573.XA Pending CN112276272A (en) 2020-10-27 2020-10-27 Tin soldering equipment

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Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113245733A (en) * 2021-05-07 2021-08-13 临澧金华天机械制造有限公司 Automatic welding equipment for tower crane base
CN114630507A (en) * 2022-05-12 2022-06-14 启东新亚电子科技有限公司 Automatic tinning device of PCB circuit board
CN114686791A (en) * 2022-03-04 2022-07-01 深圳市得鑫自动化设备有限公司 Tin spraying machine
CN114769787A (en) * 2022-04-29 2022-07-22 鹤壁市联明电器有限公司 Full-automatic board soldering machine of sewing up

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113245733A (en) * 2021-05-07 2021-08-13 临澧金华天机械制造有限公司 Automatic welding equipment for tower crane base
CN113245733B (en) * 2021-05-07 2022-06-24 临澧金华天机械制造有限公司 Automatic welding equipment for tower crane base
CN114686791A (en) * 2022-03-04 2022-07-01 深圳市得鑫自动化设备有限公司 Tin spraying machine
CN114686791B (en) * 2022-03-04 2023-10-24 深圳市得鑫自动化设备有限公司 Tin spraying machine
CN114769787A (en) * 2022-04-29 2022-07-22 鹤壁市联明电器有限公司 Full-automatic board soldering machine of sewing up
CN114630507A (en) * 2022-05-12 2022-06-14 启东新亚电子科技有限公司 Automatic tinning device of PCB circuit board
CN114630507B (en) * 2022-05-12 2022-07-19 启东新亚电子科技有限公司 Automatic tinning device for PCB

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