CN114273888B - Magnetic shoe assembly machine - Google Patents

Magnetic shoe assembly machine Download PDF

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Publication number
CN114273888B
CN114273888B CN202210005350.1A CN202210005350A CN114273888B CN 114273888 B CN114273888 B CN 114273888B CN 202210005350 A CN202210005350 A CN 202210005350A CN 114273888 B CN114273888 B CN 114273888B
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workpiece
magnetic shoe
cylinder
plate
transportation
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CN114273888A (en
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叶国强
黎俊猛
陈明
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Juli Aoxuan Technology Zhejiang Co ltd
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ZHEJIANG JULI ELECTRICAL MACHINERY EQUIPMENT CO Ltd
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Publication of CN114273888A publication Critical patent/CN114273888A/en
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Abstract

The invention discloses a magnetic shoe assembly machine, wherein a workpiece conveying part is used for placing a rotor to be pressed on a workpiece conveying moving plate through a workpiece cylinder and conveying the rotor to a position corresponding to a pressing part; meanwhile, the height and the direction of the magnetic shoe transporting part are adjusted through a vertical transporting cylinder and a rotary transporting cylinder, the magnetic shoe storing tool and the magnetic shoe in the magnetic shoe storing tool are transported to the upper part of a workpiece conveying moving plate through a transporting cantilever, and the magnetic shoe in the magnetic shoe storing tool corresponds to a rotor needing to be pressed; finally, the rotor and the magnetic shoe are pressed and mounted by the magnetic shoe pressing mechanism; the magnetizing apparatus provided with the invention has the capability of pressing the magnetic shoe and the rotor, so that the use cost of pressing equipment is saved; and moreover, the working efficiency is further improved by an automatic press-fitting mode.

Description

Magnetic shoe assembly machine
Technical Field
The invention relates to the field of manufacturing of magnetizing equipment, in particular to a magnetic shoe assembling machine.
Background
The magnetizing machine has a simple structure, is an electromagnet with extremely strong magnetic force, is provided with iron blocks with various shapes as additional magnetic poles so as to form a closed magnetic circuit with a magnetized body, and can be completed instantly by arranging the additional magnetic poles and the magnetized body during magnetizing as long as exciting current is added.
With the development of electronic equipment, the processing requirements of various magnet equipment are increasing day by day, so that a processing procedure and a processing mechanism corresponding to the processing requirements are required to be added to the magnetizing apparatus; the workpiece needs to pass through corresponding mechanisms in sequence in the processing process, so that a complete processing procedure is completed;
before the rotor is magnetized, the rotor and the magnetic shoe need to be pressed, but the common magnetizing equipment does not comprise equipment for pressing the magnetic shoe into the rotor, so that additional equipment is needed for completing the pressing of the rotor and the magnetic shoe, the production cost is increased, and the production efficiency is reduced.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the magnetic shoe assembling machine which has the advantages of simple structure, reasonable design, high efficiency and low cost.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a magnetic shoe assembly machine comprises a magnetic shoe transportation part, a workpiece conveying part and a magnetic shoe pressing mechanism, wherein the magnetic shoe transportation part, the workpiece conveying part and the magnetic shoe pressing mechanism are all arranged on an equipment assembly plate;
the magnetic tile pressing mechanism comprises a top plate, a pressing electric cylinder and a pressing part; the press-fitting electric cylinder is arranged on the upper surface of the top plate, the lower pressing part is arranged on the lower surface of the top plate, and an output shaft of the press-fitting electric cylinder penetrates through the top plate and is connected with the lower pressing part; the magnetic tile pressing mechanism comprises an upright post, one end of the upright post is connected with the lower surface of the top plate, and the other end of the upright post is connected with the upper surface of the equipment assembling plate; the magnetic shoe conveying part and the workpiece conveying part are arranged between the upright posts;
the workpiece conveying part comprises a workpiece conveying cylinder and a workpiece conveying movable plate, and the workpiece conveying movable plate is driven by the workpiece conveying cylinder to convey an unprocessed workpiece to the lower part of the pressing part;
the magnetic shoe transportation part comprises a transportation cantilever, a magnetic shoe storage tool, a vertical transportation cylinder and a rotary transportation cylinder; the magnetic shoe storage tool is arranged on the transportation cantilever, the transportation cantilever is driven by the vertical transportation cylinder and the rotary transportation cylinder, and the magnetic shoe storage tool is transported to the upper part of the workpiece moving plate by the magnetic shoe indexing mechanism;
the pressing part, the workpiece moving plate and the magnetic shoe storage tool are positioned on the same vertical line.
Further, the vertical transportation cylinder and the rotary transportation cylinder are arranged at two ends of the magnetic tile transportation part; the rotary transportation cylinder is positioned on the lower surface of the equipment assembly plate, and the transportation cantilever and the vertical transportation cylinder are positioned on the upper surface of the equipment assembly plate; the magnetic shoe transporting part comprises a transporting cylinder seat and a rotary flange plate; the rotary transportation cylinder is arranged in the transportation cylinder seat, and the transportation cylinder seat is fixedly connected with the lower surface of the equipment assembling plate; an output shaft of the rotary transportation cylinder is connected with one end of the rotary flange plate through a coupler; the rotary flange plate is provided with a flange bearing seat and is assembled with the equipment assembling plate through the flange bearing seat; the other end of the rotary flange plate is connected with one end of a transportation guide rod, and the other end of the transportation guide rod penetrates through a transportation cantilever to be connected with the upper cover; the vertical transportation cylinder is arranged on the surface of the upper cover, which is far away from the transportation guide rod, and a cylinder arm of the vertical transportation cylinder penetrates through the upper cover to be connected with the transportation cantilever.
Furthermore, the magnetic tile transportation part comprises three transportation guide rods which are distributed in an equilateral triangle shape; one end of the transportation cantilever is provided with a cantilever assembly hole, a cantilever bearing is arranged in the cantilever assembly hole, and the transportation guide rod penetrates through the cantilever bearing; the other end of the transportation cantilever is provided with a storage tool assembling hole, and the magnetic shoe storage tool is arranged in the storage tool assembling hole.
The workpiece conveying part also comprises a workpiece conveying sliding rail, the workpiece conveying sliding rail is arranged on the upper surface of the equipment assembling plate, a workpiece conveying sliding block is arranged on the workpiece conveying sliding rail, the workpiece conveying sliding block is connected with the lower surface of a workpiece conveying moving plate, and the workpiece conveying moving plate slides along the direction of the workpiece conveying sliding rail; the cylinder body of the workpiece conveying cylinder is connected with the equipment assembling plate, and the cylinder arm of the workpiece conveying cylinder is connected with the workpiece conveying moving plate.
Further, the workpiece conveying part comprises a workpiece mounting guide sleeve, and the workpiece mounting guide sleeve is arranged on the workpiece conveying moving plate; a workpiece mounting space is arranged in the workpiece mounting guide sleeve, and the workpiece is arranged in the workpiece mounting space; and a buffer spring is also arranged in the workpiece mounting space, one end of the buffer spring is connected with the inner wall of the workpiece mounting space, and the other end of the buffer spring is contacted with the workpiece.
Further, a workpiece moving plate through hole is also formed in the workpiece conveying moving plate, and a workpiece mounting guide sleeve is arranged in the workpiece moving plate through hole; the workpiece mounting guide sleeve moves along the workpiece conveying slide rail under the driving of the workpiece conveying moving plate, a workpiece conveying limiting groove corresponding to the moving range of the workpiece mounting guide sleeve is arranged on the equipment assembling plate, and one end of the workpiece mounting guide sleeve moves in the workpiece conveying limiting groove.
Furthermore, the workpiece conveying part also comprises a workpiece conveying limiting part; the workpiece conveying limiting part comprises a workpiece conveying limiting block and a workpiece conveying limiting seat, the workpiece conveying limiting block is arranged on the side edge of the workpiece conveying moving plate and moves along the workpiece conveying sliding rail under the driving of the workpiece conveying moving plate; the workpiece conveying limiting part is arranged on the upper surface of the equipment assembling plate, and when the workpiece conveying moving plate reaches an area for receiving an unprocessed workpiece, the workpiece conveying limiting block is contacted with the workpiece conveying limiting seat.
Further, the pressing part comprises an electric cylinder connecting piece, a pressing fixing plate, a pressure sensor fixing seat, a push rod and a push rod fixing seat; the electric cylinder connecting piece is connected with an output shaft of the press-mounting electric cylinder, and one end of the electric cylinder connecting piece, which is far away from the press-mounting electric cylinder, is connected with the upper surface of the lower press-mounting fixing plate; the lower surface of the pressing fixing plate is connected with one end of a pressure sensor fixing seat, and the other end of the pressure sensor fixing seat is connected with a push rod fixing seat; the pressure sensor sets up in the pressure sensor fixing base, and the push rod sets up in the one end that the pressure sensor fixing base was kept away from to the push rod fixing base.
Furthermore, the magnetic shoe pressing mechanism comprises a pressing drag chain and a first pressing guide rod; one end of the first press-fitting guide rod penetrates through the top plate to be connected with the lower press-fitting fixing plate, and the other end of the first press-fitting guide rod is provided with a movable cross rod; the upper surface of the top plate is also provided with a press-fitting displacement sensor for detecting the movement of the movable cross rod; one end of the press-fitting drag chain penetrates through the top plate to be connected with the lower press fixing plate, the other end of the press-fitting drag chain is arranged in the press-fitting drag chain support and moves in the press-fitting drag chain support, and the press-fitting drag chain support is connected with the upper surface of the top plate; the output shaft of the press-fitting electric cylinder, the press-fitting drag chain and the first press-fitting guide rod correspond to each other in moving direction.
Furthermore, the magnetic shoe pressing mechanism also comprises a second press-fitting guide rod and a press ring, wherein one end of the second press-fitting guide rod is connected with the lower surface of the lower pressing fixing plate; the press ring penetrates through the second press-fitting guide rod and moves along the second press-fitting guide rod; a spring is sleeved on the second press-fitting guide rod, one end of the spring is connected with the press ring, and the other end of the spring is connected with the lower surface of the lower press-fitting fixing plate; and a pressing ring through hole is formed in the pressing ring, so that the push rod can pass through the pressing ring for press mounting.
The invention has the beneficial effects that:
in the invention, a workpiece conveying part places a rotor to be pressed on a workpiece conveying moving plate through a workpiece cylinder and conveys the rotor to a position corresponding to a pressing part; meanwhile, the height and the direction of the magnetic shoe transporting part are adjusted through a vertical transporting cylinder and a rotary transporting cylinder, the magnetic shoe storing tool and the magnetic shoe in the magnetic shoe storing tool are transported to the upper part of a workpiece conveying moving plate through a transporting cantilever, and the magnetic shoe in the magnetic shoe storing tool corresponds to a rotor needing to be pressed; finally, the rotor and the magnetic shoe are pressed and mounted by the magnetic shoe pressing mechanism; the magnetizing apparatus equipped with the invention has the capability of pressing the magnetic shoe and the rotor, thereby avoiding the use cost of pressing equipment; and moreover, the working efficiency is further improved by an automatic press-fitting mode.
The vertical transportation cylinder and the rotary transportation cylinder are arranged at two ends of the magnetic tile transportation part, so that when the vertical transportation cylinder and the rotary transportation cylinder are too close to each other and work at the same time to apply acting force to the magnetic tile transportation part, a part of acting force is prevented from being mutually counteracted; the lower surface of transportation cylinder block and equipment assembly plate is connected fixedly for the transportation cylinder block is better to the support of rotatory transportation cylinder.
The magnetic shoe transporting part comprises three transporting guide rods, and the transporting guide rods are distributed in an equilateral triangle, so that the transporting cantilever is more firmly and stably assembled on the transporting guide rods.
The buffer spring avoids the situation that the rotor and the magnetic shoe are displaced and cannot be reset after press mounting is completed under the action of the magnetic shoe pressing mechanism, and can relieve the acting force applied to the rotor by the workpiece conveying part in the conveying process, so that the rotor in the workpiece mounting space is more stable.
The workpiece conveying limiting groove and the workpiece conveying limiting part are arranged, so that the workpiece conveying cylinder can be more accurate in conveying the rotor to be machined, and the problem that the rotor to be machined is unstable due to placement, and the rotor and the magnetic shoe are prone to being pressed is solved.
The arrangement of the press-fitting displacement sensor, the drag chain and the press-fitting displacement sensor further improves the precision of assembling the rotor and the magnetic shoe by the magnetic shoe pressing mechanism, and avoids the damage of the magnetic shoe or the rotor in the press-fitting process.
The pressing ring is in contact with the rotor in advance before the push rod is in contact with the rotor, so that the magnetic shoe is enabled to be pressed into the rotor at a correct position, and the pressing ring can retract along the second pressing guide rod after the pressing ring is determined to be in the rotor pressing position, and the rotor is prevented from being damaged.
Drawings
Fig. 1 is a front overall structure diagram of a magnetizing apparatus.
Fig. 2 is a back overall structure diagram of the magnetizing apparatus.
Fig. 3 is a front structural view of all components on the device mounting board.
Fig. 4 is a reverse structural view of all components on the device mounting board.
Fig. 5 is a structural view of a supply part of the magnetic shoe.
FIG. 6 is a side view of the magnetic shoe supply portion.
FIG. 7 is a structural view of the connection between a feeding motor and a feeding screw rod.
Fig. 8 is a front view of the magnetic shoe introduction tool.
Fig. 9 is a bottom surface structure view of the magnetic shoe introduction tool.
Fig. 10 is a distribution structure diagram of a workpiece feeding part, a magnetic shoe indexing mechanism and a magnetic shoe transporting part.
Fig. 11 is a structural view of the magnetic shoe indexing mechanism.
Fig. 12 is a view showing a structure of a magnetic shoe transporting portion.
Fig. 13 is a view of the construction of a transport boom.
FIG. 14 is a view showing a structure of a guide bush for mounting a work on a part of a work to be conveyed without assembling the work.
Fig. 15 is a cross-sectional view of a workpiece mounting guide.
Fig. 16 is a structural view of a shoe pressing mechanism.
Fig. 17 is a view showing a structure of the push-down portion.
FIG. 18 is a distribution structure diagram of a workpiece feeding part, an iron core riveting part, a rotor cleaning part, a magnetizing part, a carrying part and a discharging component.
Fig. 19 is a partial structure view of a core caulking portion.
FIG. 20 is a cross-sectional view of the chute base, the rivet head assembly, the trough pan, and the clinch outer shell.
Fig. 21 is a combined structure view of the chute seat, the riveting head assembly and the chute disc.
Fig. 22 is a structural view of a rivet head assembly.
Fig. 23 is a structural view of a clinch raising mechanism.
Fig. 24 is a view showing a structure of a cleaning part of the rotor.
Fig. 25 is a lower surface structure view of a rotor cleaning portion.
Fig. 26 is a structural view of a magnetizing part.
Fig. 27 is a sectional view at the magnetizing case.
Fig. 28 is a front view of the conveying part.
Fig. 29 is a rear view of a carrying part.
FIG. 30 is a view showing the structure of a discharging unit.
Fig. 31 is an overall configuration diagram of a magnetic shoe assembling machine in embodiment 1.
The reference numbers in the figures:
1. a frame portion; 2. a shield portion; 3. a feeding assembly; 4. a workpiece assembly component; 5. the iron core is riveted with an edge part; 6. a rotor cleaning section; 7. a magnetizing section; 8. a carrying section; 9. a discharge assembly; 11. an equipment mounting plate; 12. a rack support column; 13. a frame cover plate; 14. a valve terminal installation space; 15. an electrical assembly space; 16. an equipment installation space; 17. ground feet; 18. an electrical control switch; 19. opening a door of the rack; 21. a feed opening; 22. a discharging opening; 23. a shield support post; 24. a protective cover plate; 25. the front door of the protective cover is opened; 26. the rear door of the protective cover is opened; 27. an equipment control switch; 31. a workpiece conveying part; 32. a magnetic shoe supply part; 35. leading the magnetic shoe into a tool; 41. a magnetic shoe indexing mechanism; 42. a magnetic shoe transporting part; 44. a magnetic shoe pressing mechanism; 51. a chute seat; 52. riveting and pressing head components; 53. a grooved disc; 54. riveting an edge cylinder; 55. riveting an edge shell; 56. riveting a side jacking mechanism; 57. a jacking fixing mechanism; 61. a dust-proof housing; 62. a vacuum cleaner; 63. cleaning a space; 64. cleaning the through hole; 65. cleaning the opening; 66. a first dust-proof shield; 67. a second dust-proof shield; 68. a shell control cylinder; 71. magnetizing the opening; 72. charging the magnetic head; 73. a magnetizing housing; 81. a manipulator moves a plate; 83. carrying the bracket; 84. carrying a slide rail; 85. carrying the sliding block; 86. a carrying cylinder; 91. a discharging cylinder; 92. a discharging bearing seat; 93. a discharge limiting part; 94. a discharging limit bearing seat; 95. a discharge guide rod; 96. a cylinder connecting plate; 309. a workpiece mounting space; 310. a buffer spring; 311. a workpiece conveying cylinder; 312. a workpiece slide rail; 313. feeding a workpiece moving plate; 314. a workpiece conveying sliding block; 315. a workpiece moving plate through hole; 316. a guide sleeve is arranged on the workpiece; 317. a workpiece conveying limiting groove; 318. a workpiece conveying limiting part; 319. a workpiece conveying limiting block; 320. a workpiece conveying limiting seat; 321. a magnetic shoe tray; 322. a charging tray groove; 323. a feed cylinder; 324. a feeding bottom plate; 325. a feeding motor; 326. a feeding screw rod; 327. a feed guide rail; 328. a material supply slide block; 329. a screw; 330. a nut; 331. a synchronizing wheel; 332. a belt; 333. a belt guard; 334. a feeding photoelectric sensor; 335. a sensor shield; 336. a feed strut; 337. a mounting seat; 338. a feeding support; 339. a first feeding straight rod; 340. a second feeding straight rod; 341. a third feeding straight rod; 342. a feeding installation bottom plate; 343. a feeding cylinder movable block; 344. the magnetic shoe transversely moves the push plate; 345. a magnetic shoe pushing head; 346. a tray slot inlet; 351. leading the magnetic shoe into a cylinder; 352. a magnetic shoe introduction block; 353. a magnetic shoe lead-in groove; 354. an opening is formed in the guide block; 355. the lower opening of the lead-in block; 356. vertically guiding into a cylinder; 357. horizontally leading into a cylinder; 358. a cylinder joint; 359. pushing the magnetic shoe; 360. leading in a cylinder fixing plate; 411. an index plate; 412. an index shaft; 413. a rotary indexing motor; 414. a vertical indexing cylinder; 415. a clamping hoop; 416. a guide seat; 417. indexing the moving plate; 418. indexing the mounting plate; 419. indexing guide rods; 421. transporting the cantilever; 422. a magnetic shoe storage tool; 423. a vertical transport cylinder; 424. rotating the transport cylinder; 425. transporting the cylinder block; 426. rotating the flange plate; 427. a flange bearing seat; 428. a coupling; 429. transporting the guide rod; 430. an upper cover; 431. a cantilever assembly hole; 432. a cantilever bearing; 433. storing the tool assembly holes; 434. a magnetic shoe storage space; 441. a top plate; 442. pressing an electric cylinder; 443. a pressing part; 444. an electric cylinder connecting piece; 445. pressing down the fixed plate; 446. a pressure sensor; 447. a pressure sensor holder; 448. a push rod; 449. a push rod fixing seat; 450. a column; 451. pressing a drag chain; 452. a first press-fitting guide rod; 453. a movable cross bar; 454. press-fitting a displacement sensor; 455. pressing and mounting a drag chain support; 456. a second press-fitting guide rod; 457. pressing a ring; 458. the pressure ring passes through the hole; 511. riveting a side space; 512. riveting an edge groove; 521. riveting a pressure head; 522. a contact block; 523. a moving block; 531. a trough pan through hole; 532. a slot disc movable hole; 533. a compression end; 534. loosening the end; 535. a groove disc connecting block; 541. a workpiece seat; 551. riveting a base; 552. riveting an edge cover plate; 553. a chute seat mounting space; 554. riveting an opening of the base; 561. jacking an assembly plate; 562. riveting an edge to lift up the cylinder; 563. the jacking assembling plate passes through the hole; 564. assembling a support column by using a cylinder; 571. jacking a fixed cylinder; 572. jacking a fixed seat; 721. a magnetizing space; 722. an upper opening is magnetized; 723. a magnetizing lower opening; 731. a magnetic head charging installation space; 741. magnetizing and jacking the cylinder; 743. a magnetizing sliding plate; 744. magnetizing the transverse plate; 745. magnetizing the guide rod; 746. a jacking shaft; 821. a vertical material grabbing cylinder; 822. a gripper cylinder; 823. a first upper and lower material grabbing mechanism; 824. a second upper and lower material grabbing mechanism; 825. a third upper and lower material grabbing mechanism; 826. a fourth upper and lower material grabbing mechanism; 831. carrying a fixed plate; 832. carrying the support; 833. a first carrying support; 834. a second carrying support; 861. carrying the cylinder seat; 862. and carrying the cylinder connecting piece.
Detailed Description
The invention is further described with reference to the following figures and specific examples. It should be noted that the examples are only for specifically illustrating the present invention, and the purpose thereof is to make the technical solution of the present invention better understood by those skilled in the art, and should not be construed as limiting the present invention.
Example 1:
as shown in fig. 31, a magnetic shoe assembling machine comprises a magnetic shoe transporting part 42, a workpiece conveying part 31 and a magnetic shoe pressing mechanism 44, all of which are arranged on a device assembling plate 11, wherein the magnetic shoe transporting part 42 and the workpiece conveying part 31 are arranged below the magnetic shoe pressing mechanism 44;
the magnetic shoe pressing mechanism 44 comprises a top plate 441, a pressing electric cylinder 442 and a pressing portion 443; the press-fitting electric cylinder 442 is disposed on the upper surface of the top plate 441, the pressing portion 443 is disposed on the lower surface of the top plate 441, and the output shaft of the press-fitting electric cylinder 442 passes through the top plate 441 and is connected to the pressing portion 443; the magnetic shoe pressing mechanism 44 includes a pillar 450, one end of the pillar 450 is connected to the lower surface of the top plate 441, and the other end of the pillar 450 is connected to the upper surface of the device mounting plate 11; the magnetic shoe conveying part 42 and the workpiece conveying part 31 are arranged between the upright columns 450;
the workpiece conveying part 31 comprises a workpiece conveying cylinder 311 and a workpiece conveying moving plate 313, and the workpiece conveying moving plate 313 conveys an unprocessed workpiece to the lower part of the pressing part 443 under the driving of the workpiece conveying cylinder 311;
the magnetic shoe transporting part 42 comprises a transporting cantilever 421, a magnetic shoe storing tool 422, a vertical transporting cylinder 423 and a rotary transporting cylinder 424; the magnetic shoe storage tool 422 is arranged on the transportation cantilever 421, the transportation cantilever 421 is driven by the vertical transportation cylinder 423 and the rotary transportation cylinder 424, and the magnetic shoe storage tool 422 is transported to the upper part of the workpiece moving plate by the magnetic shoe indexing mechanism;
the pressing part 443, the workpiece moving plate and the magnetic shoe storage tool 422 are located on the same vertical line, so that the magnetic shoe pressing mechanism 44 is more accurate in pressing.
In the present invention, the workpiece feeding portion 31 places the rotor to be press-fitted on the workpiece feeding moving plate 313 by the workpiece cylinder and conveys it to a position corresponding to the pressing-down portion 443; meanwhile, the height and the direction of the magnetic shoe transporting part 42 are adjusted by the vertical transporting cylinder 423 and the rotary transporting cylinder 424, the magnetic shoe storing tool 422 and the magnetic shoe in the magnetic shoe storing tool 422 are transported to the upper part of the workpiece conveying moving plate 313 by the transporting cantilever 421, and the magnetic shoe in the magnetic shoe storing tool 422 corresponds to the rotor to be pressed; finally, the magnetic shoe pressing mechanism 44 presses the rotor and the magnetic shoes; the magnetizing apparatus equipped with the invention has the capability of pressing the magnetic shoe and the rotor, thereby avoiding the use cost of pressing equipment; and moreover, the working efficiency is further improved by an automatic press-fitting mode.
The vertical transportation cylinder 423 and the rotary transportation cylinder 424 are arranged at two ends of the magnetic shoe transportation part 42, so that when the vertical transportation cylinder 423 and the rotary transportation cylinder 424 work at the same time to apply acting force to the magnetic shoe transportation part 42 due to too close distance, a part of acting force is prevented from being mutually counteracted; wherein the rotary transporting cylinder 424 is located on the lower surface of the equipment mounting plate 11, and the transporting suspension 421 and the vertical transporting cylinder 423 are located on the upper surface of the equipment mounting plate 11; the magnetic shoe conveying part 42 comprises a conveying cylinder base 425 and a rotating flange plate 426; the rotary transportation cylinder 424 is arranged in the transportation cylinder seat 425, and the transportation cylinder seat 425 is fixedly connected with the lower surface of the equipment assembling plate 11, so that the transportation cylinder seat 425 can better support the rotary transportation cylinder 424; the output shaft of the rotary transport cylinder 424 is connected with one end of a rotary flange plate 426 through a coupling 428; the rotary flange plate 426 is provided with a flange bearing seat 427 and is assembled with the equipment assembling plate 11 through the flange bearing seat 427; the other end of the rotary flange plate 426 is connected with one end of a transportation guide rod 429, and the other end of the transportation guide rod 429 passes through the transportation cantilever 421 to be connected with the upper cover 430; the vertical transporting cylinder 423 is disposed on a surface of the upper cover 430 away from the transporting guide rod 429, and a cylinder arm of the vertical transporting cylinder 423 is connected to the transporting suspension 421 through the upper cover 430.
The magnetic tile transportation part 42 comprises three transportation guide rods 429, and the transportation guide rods 429 are distributed in an equilateral triangle, so that the transportation cantilever 421 is more firmly and stably assembled on the transportation guide rods 429; a boom installation hole 431 is formed at one end of the transport boom 421, a boom bearing 432 is formed in the boom installation hole 431, and the transport guide rod 429 passes through the boom bearing 432; the other end of the transportation cantilever 421 is provided with a storage tool assembly hole 433, and the magnetic shoe storage tool 422 is arranged in the storage tool assembly hole 433.
Further, the workpiece feeding part 31 further comprises a workpiece feeding slide rail 312, the workpiece feeding slide rail 312 is arranged on the upper surface of the equipment assembling plate 11, a workpiece feeding slide block 314 is arranged on the workpiece feeding slide rail 312, the workpiece feeding slide block 314 is connected with the lower surface of a workpiece feeding moving plate 313, and the workpiece feeding moving plate 313 slides along the direction of the workpiece feeding slide rail 312; the cylinder body of the work feeding cylinder 311 is connected to the apparatus mounting plate 11, and the cylinder arm of the work feeding cylinder 311 is connected to the work feeding moving plate 313.
Further, the workpiece feeding part 31 includes a workpiece mounting guide 316, and the workpiece mounting guide 316 is disposed on the workpiece feeding moving plate 313; a workpiece mounting space is arranged in the workpiece mounting guide sleeve 316, and the workpiece is arranged in the workpiece mounting space; a buffer spring is also arranged in the workpiece mounting space, one end of the buffer spring is connected with the inner wall of the workpiece mounting space, and the other end of the buffer spring is contacted with the workpiece; the buffer spring avoids the situation that the rotor and the magnetic shoe are displaced and cannot be reset after press mounting is completed under the action of the magnetic shoe pressing mechanism 44, and can relieve the acting force applied to the rotor by the workpiece conveying part 31 in the conveying process, so that the rotor in the workpiece mounting space is more stable.
A workpiece moving plate through hole 315 is further formed in the workpiece feeding moving plate 313, and a workpiece mounting guide 316 is arranged in the workpiece moving plate through hole 315; the workpiece mounting guide sleeve 316 is driven by the workpiece conveying moving plate 313 to move along the workpiece conveying sliding rail 312, a workpiece conveying limiting groove 317 corresponding to the moving range of the workpiece mounting guide sleeve 316 is formed in the equipment assembling plate 11, and one end of the workpiece mounting guide sleeve 316 moves in the workpiece conveying limiting groove 317; the workpiece conveying part 31 further comprises a workpiece conveying limiting part 318; the workpiece conveying limiting part 318 comprises a workpiece conveying limiting block 319 and a workpiece conveying limiting seat 320, wherein the workpiece conveying limiting block 319 is arranged on the side edge of the workpiece conveying moving plate 313 and moves along the workpiece conveying sliding rail 312 under the driving of the workpiece conveying moving plate 313; the workpiece conveying limiting part 318 is arranged on the upper surface of the equipment assembling plate 11, and when the workpiece conveying moving plate 313 reaches an area for receiving an unprocessed workpiece, the workpiece conveying limiting block 319 is contacted with the workpiece conveying limiting seat 320; the pressing part 443 comprises an electric cylinder connecting piece 444, a pressing fixing plate 445, a pressure sensor 446, a pressure sensor fixing seat 447, a push rod 448 and a push rod fixing seat 449; the electric cylinder connecting piece 444 is connected with an output shaft of the press-fitting electric cylinder 442, and one end, far away from the press-fitting electric cylinder 442, of the electric cylinder connecting piece 444 is connected with the upper surface of the lower pressing fixing plate 445; the lower surface of the downward pressing fixing plate 445 is connected with one end of a pressure sensor fixing seat 447, and the other end of the pressure sensor fixing seat 447 is connected with a push rod fixing seat 449; the pressure sensor 446 is arranged in the pressure sensor fixing seat 447, and the push rod 448 is arranged at one end of the push rod fixing seat 449, which is far away from the pressure sensor fixing seat 447; the number of the push rods 448 corresponds to that of the magnetic shoe storage space 434, and the magnetic shoes in the magnetic shoe storage space 434 are pressed into the rotor by the pressing electric cylinder 442; the magnetic shoe pressing mechanism 44 comprises a pressing drag chain 451 and a first pressing guide rod 452; one end of the first press-fitting guide rod 452 penetrates through the top plate 441 to be connected with the lower press-fixing plate 445, and the other end of the first press-fitting guide rod 452 is provided with a movable cross bar 453; a press-fitting displacement sensor 454 for detecting the movement of the movable cross bar 453 is further provided on the upper surface of the top plate 441; one end of the press-fitting drag chain 451 penetrates through the top plate 441 to be connected with the lower press fixing plate 445, the other end of the press-fitting drag chain 451 is arranged in the press-fitting drag chain bracket 455 and moves in the press-fitting drag chain bracket 455, and the press-fitting drag chain bracket 455 is connected with the upper surface of the top plate 441; the output shaft of the press-fitting electric cylinder 442, the press-fitting drag chain 451 and the first press-fitting guide rod 452 correspond to each other in moving directions; the arrangement of the press-fitting displacement sensor 454, the drag chain and the press-fitting displacement sensor 454 further improves the precision of assembling the rotor and the magnetic shoes by the magnetic shoe pressing mechanism 44, and avoids the damage of the magnetic shoes or the rotor in the press-fitting process.
The magnetic shoe pressing mechanism 44 further comprises a second press-fitting guide rod 456 and a press ring 457, wherein one end of the second press-fitting guide rod 456 is connected with the lower surface of the lower press-fitting fixing plate 445; the press ring 457 passes through the second press-fitting guide rod 456 and moves along the second press-fitting guide rod 456; a spring is sleeved on the second press-fitting guide rod 456, one end of the spring is connected with the press ring 457, and the other end of the spring is connected with the lower surface of the lower press-fitting fixing plate 445; a pressing ring through hole 458 is formed in the pressing ring 457 for the push rod 448 to pass through for press-fitting; before push rod 448 contacts with the rotor, compression ring 457 contacts with the rotor in advance, and then ensures that the position that the magnetic shoe pressed into the rotor is correct, and the setting of spring makes compression ring 457 after confirming the rotor and pressing into the position, can make compression ring 457 retract along second pressure equipment guide rod 456, avoids damaging the rotor.
Example 2:
as shown in fig. 1-4, a magnetizing apparatus comprises a feeding assembly 3, a workpiece assembling assembly 4, a workpiece processing assembly, a discharging assembly 9, a frame part 1 and a protective cover part 2; the feeding assembly 3, the workpiece assembling assembly 4, the workpiece processing assembly and the discharging assembly 9 are all arranged on an equipment assembling plate 11 of the rack part 1, and the feeding assembly 3, the workpiece assembling assembly 4, the workpiece processing assembly and the discharging assembly 9 are surrounded by the protective cover part 2; the magnetizing apparatus realizes the integral automatic arrangement by the matching of the feeding assembly 3, the workpiece assembling assembly 4, the workpiece processing assembly and the discharging assembly 9, and further improves the processing efficiency and the processing quality of the magnetizing apparatus; and the protective cover part 2 surrounds the feeding assembly 3, the workpiece assembling assembly 4, the workpiece processing assembly and the discharging assembly 9 of the protective cover part, so that the safety use performance of the magnetizing apparatus is further improved.
The feeding assembly 3 comprises a workpiece conveying part 31, a feeding opening 21 is arranged in the area of the protective cover part 2 corresponding to the workpiece conveying part 31, and a discharging opening 22 is arranged in the area of the protective cover part 2 corresponding to the discharging assembly 9; the feeding and discharging of the magnetizing apparatus can also adopt automatic operation due to the arrangement of the feeding opening 21 and the discharging opening 22, so that the processing efficiency of the magnetizing apparatus is improved while the risk of injury of operators is avoided due to the reduction of personnel cost.
As shown in fig. 10, the feeding assembly 3 further includes a magnetic shoe feeding portion 32, and the workpiece assembly 4 includes a magnetic shoe indexing mechanism 41, a magnetic shoe transporting portion 42 and a magnetic shoe pressing mechanism 44; the magnetic shoe indexing mechanism 41 and the magnetic shoe conveying part 42 are arranged between the magnetic shoe feeding part 32 and the workpiece conveying part 31, and the magnetic shoe indexing mechanism 41 is arranged between the magnetic shoe conveying part 42 and the magnetic shoe feeding part 32; the magnetic shoe pressing mechanism 44 is arranged above the workpiece conveying part 31; the magnetic shoe feeding part 32 transports the magnetic shoes into the magnetic shoe indexing mechanism 41 for indexing, the magnetic shoe transporting part 42 transports the indexed magnetic shoes into the workpiece conveying part 31, and the rotor and the magnetic shoes are assembled through the magnetic shoe pressing mechanism 44; the magnetic shoe indexing mechanism 41 and the magnetic shoe transportation part 42 bring the magnetic shoes in the magnetic shoe supply part 32 to the workpiece conveying part 31, and the magnetic shoes and the rotor are assembled through the magnetic shoe pressing mechanism 44; the workpiece conveying part 31 and the magnetic shoe feeding part 32 complete the assembly of two materials under the action of the workpiece assembly component 4, and the assembled rotor enters the machining component to be machined, so that the assembling process of the rotor and the magnetic shoes is more convenient and faster, the precision is higher, and the efficiency is faster.
As shown in fig. 18, the workpiece processing assembly includes a core caulking portion 5, a rotor cleaning portion 6, a magnetizing portion 7, and a handling portion 8; the workpiece conveying part 31, the iron core riveting part 5, the rotor cleaning part 6, the magnetizing part 7 and the discharging assembly are all arranged on the same side of the carrying part 8 and are positioned on the same straight line; the workpiece conveying part 31 and the discharging assembly are arranged at two ends of the conveying part 8, the iron core riveting part 5 is arranged between the workpiece conveying part 31 and the rotor cleaning part 6, and the magnetizing part 7 is arranged between the rotor cleaning part 6 and the discharging assembly; a manipulator moving plate 81 is arranged on the conveying part 8, the manipulator moving plate 81 is positioned above the workpiece conveying part 31, the iron core riveting part 5, the rotor cleaning part 6 and the magnetizing part 7, four upper and lower material grabbing mechanisms are arranged on the manipulator moving plate 81 and respectively correspond to the workpiece conveying part 31, the iron core riveting part 5, the rotor cleaning part 6, the magnetizing part 7 and the discharging assembly 9; the manipulator moving plate 81 can move under the action of the carrying cylinder 86, the moving direction of the manipulator moving plate 81 corresponds to the distribution shapes of the workpiece conveying part 31, the iron core riveting part 5, the rotor cleaning part 6, the magnetizing part 7 and the discharging assembly 9, under the action of the upper and lower material grabbing mechanisms, the rotors in the workpiece conveying part 31 are sequentially conveyed into the iron core riveting part 5, the rotor cleaning part 6 and the magnetizing part 7 for processing, and finally the processed rotors are placed into the discharging assembly 9; four vertical material grabbing mechanisms are arranged on the manipulator moving plate 81, so that the magnetizing apparatus can carry four rotors simultaneously when in use, the next step of processing is carried out or the processed rotors are taken out, and the working efficiency of the magnetizing apparatus is greatly improved.
As shown in fig. 28 to 29, the carrying section 8 includes a carrying rack 83, the carrying rack 83 includes a carrying fixing plate 831 and a carrying support column 832, a first carrying support 833 is provided on a rear surface of the carrying fixing plate 831, one end of the carrying support column 832 is connected to the first carrying support 833, and the other end of the carrying support column 832 is provided with a second carrying support 834 and is connected to an upper surface of the device mounting plate 11 through the second carrying support 834; the manipulator moving plate 81 is disposed on the other surface of the transport fixing plate 831, a transport slide 84 is disposed on the surface of the manipulator moving plate 81 facing the transport fixing plate 831, a transport slider 85 is disposed on the transport slide 84, and the transport slider 85 is connected to the transport fixing plate 831; the conveying cylinder 86 is arranged on the conveying fixing plate 831, a conveying cylinder seat 861 is arranged on the upper end face of the conveying fixing plate 831, the cylinder body of the conveying cylinder 86 is connected with the conveying cylinder seat 861, a conveying cylinder connecting piece 862 is arranged on the cylinder arm of the conveying cylinder 86, and the conveying cylinder connecting piece 862 is connected with the manipulator moving plate 81; the up-down material grabbing mechanism is arranged on the surface, far away from the conveying slide rail 84, of the manipulator moving plate 81 and comprises a vertical material grabbing cylinder 821 and a gripper cylinder 822, a cylinder arm of the vertical material grabbing cylinder 821 is connected with the manipulator moving plate 81, and the gripper cylinder 822 is arranged on a cylinder arm of the vertical material grabbing cylinder 821;
the upper and lower material grabbing mechanisms comprise a first upper and lower material grabbing mechanism 823, a second upper and lower material grabbing mechanism 824, a third upper and lower material grabbing mechanism 825 and a fourth upper and lower material grabbing mechanism 826;
when the cylinder arm of the carrying cylinder 86 is extended, the first upper and lower material grabbing mechanism 823 corresponds to the workpiece conveying part 31, the second upper and lower material grabbing mechanism 824 corresponds to the iron core riveting part 5, the third upper and lower material grabbing mechanism 825 corresponds to the rotor cleaning part 6, and the fourth upper and lower material grabbing mechanism 826 corresponds to the magnetizing part 7;
when the cylinder arms of the carrying cylinder 86 are folded, the first upper and lower material grabbing mechanism 823 corresponds to the iron core edge riveting part 5, the second upper and lower material grabbing mechanism 824 corresponds to the rotor cleaning part 6, the third upper and lower material grabbing mechanism 825 corresponds to the magnetizing part 7, and the fourth upper and lower material grabbing mechanism 826 corresponds to the discharging assembly of the magnetizing machine.
As shown in fig. 5-7, the tile feeding portion 32 is disposed on a side of the carrying portion 8 away from the iron core riveting portion 5, the rotor cleaning portion 6, and the magnetizing portion 7, and includes a tile tray 321, a tray groove 322 is disposed on the tile tray 321, the tiles are disposed in the tray groove 322, an opening of the tray groove 322 faces the tile indexing mechanism 41, and the tiles enter the tile indexing mechanism 41 through the opening; the magnetic shoe feeding part 32 comprises a feeding cylinder 323, and the feeding cylinder 323 feeds the magnetic shoes in the tray groove 322 into the magnetic shoe indexing mechanism 41; the magnetic shoe feeding part 32 comprises a feeding bottom plate 324, a feeding motor 325 and a feeding screw 326, wherein the magnetic shoe tray 321, the feeding motor 325 and the feeding screw 326 are arranged on the feeding bottom plate 324, and the magnetic shoe tray 321 is driven by the feeding motor 325 and the feeding screw 326 to move; a feeding guide 327 is arranged on the upper surface of the feeding bottom plate 324, a feeding slide block 328 is arranged on the feeding guide 327, and the feeding slide block 328 is connected with the lower surface of the magnetic shoe tray 321; the feeding motor 325 is arranged on the lower surface of the feeding bottom plate 324, and the feeding screw 326 is arranged between the feeding guide rails 327; the feed screw 326 is a ball screw, and comprises a screw 329 and a nut 330; synchronous wheels 331 are arranged at the output end of the feed motor 325 and one end of a screw 329 of the feed screw rod 326 close to the feed motor 325, the synchronous wheels 331 are connected and driven by a belt 332, and a belt protective cover 333 which surrounds the synchronous wheels 331 of the feed screw rod 326 and the synchronous wheels 331 of the feed motor 325 and the belt 332 is arranged on the synchronous wheels 331 of the feed screw rod 326 and the synchronous wheels 331 of the feed motor 325; the nut 330 of the feeding screw 326 is connected with the magnetic shoe tray 321; a feeding photoelectric sensor 334 for detecting the movement of the magnetic shoe tray 321 is arranged on the upper surface of the feeding bottom plate 324, a sensor shield 335 is arranged on the feeding bottom plate 324, and the sensor shield 335 surrounds and protects the feeding photoelectric sensor 334; four corners of the lower surface of the feeding base plate 324 are further provided with feeding support columns 336, one end of each feeding support column 336 is connected with the lower surface of the feeding base plate 324, and the other end of each feeding support column 336 is provided with a mounting seat 337 and is connected with the equipment assembling plate 11 through the mounting seat 337; the magnetic shoe feeding part 32 comprises a feeding bracket 338, and a feeding cylinder 323 is arranged on the feeding bracket 338; the feeding support 338 is in a u shape and comprises a first feeding straight rod 339, a second feeding straight rod 340 and a third feeding straight rod 341, wherein one end of the first feeding straight rod 339 and one end of the third feeding straight rod 341 are respectively connected with two ends of the second feeding straight rod 340, the first feeding straight rod 339 and the third feeding straight rod 341 are perpendicular to the second feeding straight rod 340, and the first feeding straight rod 339 and the third feeding straight rod 341 are in the same direction; one ends of the first feeding straight rod 339 and the third feeding straight rod 341 far away from the second feeding straight rod 340 are both provided with a feeding installation bottom plate 342 and are connected with the equipment assembling plate 11 through the feeding installation bottom plate 342; the tray groove 322 is arranged on the upper surface of the magnetic tile tray 321, and the second feeding straight rod 340 is arranged above the magnetic tile tray 321; the feeding cylinder 323 is arranged on the second feeding straight rod 340, a feeding air movable block 343 is arranged on a cylinder arm of the feeding cylinder 323, a magnetic shoe transverse moving push plate 344 is arranged on the feeding air movable block 343, and a magnetic shoe push head 345 is arranged on the magnetic shoe transverse moving push plate 344; the movable range of the feed gas movable block 343 corresponds to the shape of the tray slot 322, and the magnetic shoe pusher 345 pushes the magnetic shoe in the tray slot 322 into the magnetic shoe indexing mechanism 41; the tray groove 322 is arranged on the upper surface of the magnetic shoe tray 321, the second feeding straight rod 340 is arranged above the magnetic shoe tray 321, and the feeding cylinder 323 is arranged on the second feeding straight rod 340, so that the feeding cylinder 323 can conveniently feed the magnetic shoes into the magnetic shoe indexing mechanism 41.
In this embodiment, a tray slot inlet 346 is further disposed at an end of the tray slot 322 away from the opening, and the tray slot inlet 346 enables the magnetic shoe pusher 345 to enter and exit the tray slot 322 under the driving of the feeding cylinder 323; the magnetic shoe is arranged in the material tray groove 322, and the magnetic shoe material tray 321 is driven by the material supply motor 325 and the material supply screw 326 to push the material tray groove 322 towards the direction of the material supply cylinder 323; when the magnetic tile tray 321 is in motion, the magnetic tile pushing head 345 is located outside the tray groove 322, and when the magnetic tile tray 321 reaches a preset position, the magnetic tile pushing head 345 enters the tray groove 322 from the tray groove inlet 346, pushes the magnetic tile in the tray groove 322 into the magnetic tile indexing mechanism 41, and withdraws the tray groove 322 along an entering route.
As shown in fig. 8-9, the magnetic shoe supply portion 32 further includes a magnetic shoe introduction tool 35, and the magnetic shoe introduction tool 35 is disposed above the magnetic shoe indexing mechanism 41; the magnetic shoe guiding tool 35 comprises a magnetic shoe guiding cylinder 351 and a magnetic shoe guiding block 352; the magnetic tile guide blocks 352 are arranged on the first feeding straight rods 339, and the height of the magnetic tile guide blocks 352 corresponds to that of the magnetic tile tray 321; a magnetic shoe guide-in groove 353 is formed in the magnetic shoe guide-in block 352, and the magnetic shoe guide-in groove 353 is formed in one end, close to the tray groove 322, of the magnetic shoe guide-in block 352 and corresponds to an opening of the tray groove 322; an upper guide block opening 354 and a lower guide block opening 355 corresponding to the magnetic shoe guide groove 353 are formed on the upper surface and the lower surface of the magnetic shoe guide block 352; the magnetic shoe introduction cylinder 351 includes a vertical introduction cylinder 356 and a horizontal introduction cylinder 357; the vertical leading-in cylinder 356 is fixed on the second feeding straight rod 340 through a leading-in cylinder fixing plate 360, a cylinder joint 358 is arranged on a cylinder arm of the vertical leading-in cylinder 356, and a magnetic shoe push bar 359 is arranged in the cylinder joint 358; the magnetic shoe push bar 359 enters the magnetic shoe guide groove 353 from the upper opening 354 of the guide block and can swing according to the arrangement direction of the tray groove 322; the horizontal lead-in cylinder 357 is disposed on an outer surface of the magnetic shoe lead-in block 352, and a cylinder arm of the horizontal lead-in cylinder 357 passes through the magnetic shoe lead-in block 352 into the magnetic shoe lead-in groove 353;
in this embodiment, before entering the magnetic shoe indexing mechanism 41 from the tray slot 322, the magnetic shoe needs to pass through the magnetic shoe introduction tool 35, and the magnetic shoe is uniformly introduced into the magnetic shoe indexing mechanism 41 through the magnetic shoe introduction tool 35, so that the magnetic shoe pressing mechanism 44 can assemble the rotor and the magnetic shoe; the arrangement of the vertical lead-in cylinder 356 and the horizontal lead-in cylinder 357 enables the magnetic shoes to smoothly and uniformly enter the magnetic shoe indexing mechanism 41 under the action of the two cylinders; the magnetic shoe pushing strips 359 can push the magnetic shoes into the magnetic shoe indexing mechanism 41, and the magnetic shoe pushing strips 359 can also swing according to the setting direction of the feeding disc groove 322, so that the magnetic shoe guiding tool 35 can only guide a certain number of magnetic shoes at the same time, and the situations of blockage and uneven magnetic shoe guiding of the magnetic shoe guiding tool 35 are avoided; a magnetic shoe introduction sensor is further provided on an outer surface of the magnetic shoe introduction block 352, so that the movements of the vertical introduction cylinder 356 and the horizontal introduction cylinder 357 are more accurate.
As shown in fig. 11, the magnetic shoe indexing mechanism 41 includes an index plate 411, an index shaft 412, a rotary indexing motor 413, and a vertical indexing cylinder 414, the index plate 411 being on the upper surface of the apparatus mounting plate 11, the rotary indexing motor 413 and the vertical indexing cylinder 414 being on the lower surface of the apparatus mounting plate 11; one end of the indexing shaft 412 passes through the equipment mounting plate 11 and is connected with an output shaft of the rotary indexing motor 413 through a clamp 415, and the indexing disc 411 is arranged at the other end of the indexing shaft 412; the magnetic shoe indexing mechanism 41 further includes a guide holder 416, the guide holder 416 being provided on the upper surface of the device mounting plate 11 and being penetrated by the indexing shaft 412; the magnetic shoe indexing mechanism 41 comprises an indexing moving plate 417 and an indexing mounting plate 418, the indexing moving plate 417 is positioned above the indexing mounting plate 418, an indexing guide rod 419 is arranged on the upper surface of the indexing mounting plate 418, the indexing guide rod 419 penetrates through the indexing moving plate 417, and the indexing moving plate 417 moves along the indexing guide rod 419; the rotary index motor 413 is disposed on a lower surface of the index moving plate 417, and an output shaft of the rotary index motor 413 passes through the index moving plate 417 and is connected to the index shaft 412; the cylinder body of the vertical indexing cylinder 414 is connected with the indexing mounting plate 418, and the cylinder arm of the vertical indexing cylinder 414 is connected with the indexing moving plate 417; the indexing disc 411 indexes the magnetic shoes entering the magnetic shoe indexing mechanism 41 under the driving of the rotary indexing motor 413, and the height of the indexing disc 411 is changed under the driving of the vertical indexing cylinder 414, so that the magnetic shoe transporting part 42 can conveniently transport the magnetic shoes.
As shown in fig. 12 to 13, the magnetic shoe transporting part 42 includes a transporting suspension arm 421, a magnetic shoe storing tool 422, a vertical transporting cylinder 423 and a rotary transporting cylinder 424, the magnetic shoe storing tool 422 is disposed on the transporting suspension arm 421, and the transporting suspension arm 421 is driven by the vertical transporting cylinder 423 and the rotary transporting cylinder 424; the transporting suspension 421 and the vertical transporting cylinder 423 are on the upper surface of the equipment mounting plate 11, and the rotary transporting cylinder 424 is on the lower surface of the equipment mounting plate 11; the magnetic shoe transporting part 42 comprises a transporting cylinder base 425, and the rotary transporting cylinder 424 is arranged in the transporting cylinder base 425; the magnetic shoe transporting section 42 includes a rotary flange 426, and a flange bearing housing 427 is provided on the rotary flange 426, the flange bearing housing 427 being assembled with the equipment mounting plate 11; a coupling 428 is arranged on the output shaft of the rotary transportation cylinder 424 and is connected with one end of a rotary flange plate 426 through the coupling 428; the magnetic tile transportation part 42 further comprises a transportation guide rod 429, and the transportation cantilever 421 is penetrated by the transportation guide rod 429 and moves along the transportation guide rod 429; one end of the transportation guide rod 429 is connected with the rotary flange 426, and the other end of the transportation guide rod 429 is connected with the upper cover 430; the vertical transporting cylinder 423 is arranged on the surface of the upper cover 430 far away from the transporting guide rod 429, and the cylinder arm of the vertical transporting cylinder 423 is connected with the transporting cantilever 421 through the upper cover 430; a boom installation hole 431 is formed at one end of the transport boom 421, a boom bearing 432 is formed in the boom installation hole 431, and the transport guide rod 429 passes through the boom bearing 432; the other end of the transportation cantilever 421 is provided with a storage tool assembly hole 433, and the magnetic shoe storage tool 422 is arranged in the storage tool assembly hole 433.
The transportation cantilever 421 is driven by the vertical transportation cylinder 423 and the rotary transportation cylinder 424 of the magnetic shoe transportation part 42 to adjust the height and the position of the magnetic shoe storage tool 422, so as to facilitate the transportation of the magnetic shoes; when the magnetic shoe supply part 32 works, the transportation cantilever 421 sends the magnetic shoe storage tool 422 to the upper part of the dividing disc 411 to contact with the dividing disc 411, and the magnetic shoe storage tool 422 can rotate along with the dividing disc 411, so that the magnetic shoes can uniformly enter the magnetic shoe storage space 434 of the magnetic shoe storage tool 422; after the magnetic shoe storage tool 422 finishes storing the magnetic shoes, the transportation cantilever 421 is driven by the vertical transportation cylinder 423 and the rotary transportation cylinder 424 of the magnetic shoe transportation part 42 to deliver the magnetic shoe storage tool 422 to the upper part of the workpiece conveying part 31, and the magnetic shoe and the rotor are pressed and combined by the magnetic shoe pressing mechanism 44 corresponding to the rotor.
As shown in fig. 14 to 15, the workpiece feeding section 31 includes a workpiece feeding cylinder 311, a workpiece slide rail 312, and a workpiece feeding moving plate 313, and the workpiece feeding cylinder 311, the workpiece feeding slide rail 312, and the workpiece feeding moving plate 313 are provided on the upper surface of the apparatus mounting plate 11; a workpiece conveying sliding block 314 is arranged on the workpiece conveying sliding rail 312, the workpiece conveying sliding block 314 is connected with the lower surface of a workpiece conveying moving plate 313, a cylinder body of a workpiece conveying cylinder 311 is connected with the equipment assembling plate 11, and a cylinder arm of the workpiece conveying cylinder 311 is connected with the workpiece conveying moving plate 313; a workpiece moving plate through hole 315 is further formed in the workpiece feeding moving plate 313, a workpiece mounting guide sleeve 316 is arranged in the workpiece moving plate through hole 315, and a rotor to be machined is arranged in the workpiece mounting guide sleeve 316; the workpiece mounting guide sleeve 316 is driven by the workpiece conveying moving plate 313 to move along the workpiece conveying sliding rail 312, so that the workpiece conveying part 31 can convey a rotor to be machined to a corresponding position for further machining, and compared with manual operation, the machining efficiency is improved while the risk is reduced in operation; a workpiece conveying limiting groove 317 corresponding to the moving range of the workpiece mounting guide sleeve 316 is formed in the equipment assembling plate 11, and one end of the workpiece mounting guide sleeve 316 moves in the workpiece conveying limiting groove 317; the workpiece conveying part 31 further comprises a workpiece conveying limiting part 318; the workpiece conveying limiting part 318 comprises a workpiece conveying limiting block 319 and a workpiece conveying limiting seat 320, and the workpiece conveying limiting block 319 is arranged on the side of the workpiece conveying moving plate 313 and moves along the workpiece conveying sliding rail 312 under the driving of the workpiece conveying moving plate 313; the workpiece conveying limiting part 318 is arranged on the upper surface of the equipment assembling plate 11, and when the workpiece conveying moving plate 313 reaches an area for receiving a rotor to be processed, the workpiece conveying limiting block 319 is contacted with the workpiece conveying limiting seat 320; the workpiece conveying limiting groove 317 and the workpiece conveying limiting part 318 are arranged, so that the workpiece conveying cylinder 311 can be more accurate when conveying the rotor to be machined, and the problem of the combination process of the rotor and the magnetic shoe caused by the unstable placement of the rotor to be machined is avoided; a workpiece mounting space 309 is arranged in the workpiece mounting guide sleeve 316, and the rotor is arranged in the workpiece mounting space 309; a buffer spring 310 is further disposed in the workpiece mounting space 309, one end of the buffer spring 310 is connected to the inner wall of the workpiece mounting space 309, and the other end of the buffer spring 310 is in contact with the rotor; the buffer spring 310 prevents the rotor and the magnetic shoe from being displaced and unable to be reset after the press mounting is completed under the action of the magnetic shoe pressing mechanism 44, so that the rotor and the magnetic shoe can be smoothly conveyed into the iron core riveting edge part 5 by the conveying part 8 after the rotor and the magnetic shoe are combined.
As shown in fig. 16 to 17, the shoe pressing mechanism 44 includes a top plate 441, a pressing electric cylinder 442, and a pressing portion 443; the press-fitting electric cylinder 442 is arranged on the upper surface of the top plate 441, the pressing portion 443 is arranged on the lower surface of the top plate 441, and an output shaft of the press-fitting electric cylinder 442 passes through the top plate 441 and is connected with the pressing portion 443; the pressing part 443 comprises an electric cylinder connecting piece 444, a pressing fixing plate 445, a pressure sensor 446, a pressure sensor fixing seat 447, a push rod 448 and a push rod fixing seat 449; the electric cylinder connecting piece 444 is connected with an output shaft of the press-fitting electric cylinder 442, and one end, far away from the press-fitting electric cylinder 442, of the electric cylinder connecting piece 444 is connected with the upper surface of the lower pressing fixing plate 445; the lower surface of the downward pressing fixing plate 445 is connected with one end of a pressure sensor fixing seat 447, and the other end of the pressure sensor fixing seat 447 is connected with a push rod fixing seat 449; the pressure sensor 446 is arranged in the pressure sensor fixing seat 447, so that the precision of the magnetic shoe pressing mechanism 44 is improved, and the magnetic shoes or the rotor are prevented from being damaged in the pressing process; the push rod 448 is arranged at one end of the push rod fixing seat 449, which is far away from the pressure sensor fixing seat 447; the magnetic shoe pressing mechanism 44 comprises a vertical column 450, one end of the vertical column 450 is connected with the lower surface of the top plate 441, and the other end of the vertical column 450 is connected with the upper surface of the equipment assembling plate 11; the magnetic shoe pressing mechanism 44 comprises a pressing drag chain 451 and a first pressing guide rod 452; one end of the first press-fitting guide rod 452 penetrates through the top plate 441 to be connected with the lower press-fixing plate 445, and the other end of the first press-fitting guide rod 452 is provided with a movable cross bar 453; a press-mounting displacement sensor 454 for detecting the movement of the movable cross rod 453 is further arranged on the upper surface of the top plate 441, so that the press-mounting of the rotor and the magnetic shoe by the magnetic shoe pressing mechanism 44 is more precise; one end of the press-fitting drag chain 451 penetrates through the top plate 441 to be connected with the lower press fixing plate 445, the other end of the press-fitting drag chain 451 is arranged in the press-fitting drag chain bracket 455 and moves in the press-fitting drag chain bracket 455, and the press-fitting drag chain bracket 455 is connected with the upper surface of the top plate 441; the output shaft of the press-fitting electric cylinder 442, the press-fitting drag chain 451 and the first press-fitting guide rod 452 correspond to each other in moving direction; the arrangement of the drag chain further improves the precision of the magnetic shoe pressing mechanism 44 in assembling the rotor and the magnetic shoes; the push rods 448 correspond in number to the magnetic shoe storage spaces 434, and press the magnetic shoes in the magnetic shoe storage spaces 434 into the rotor by the press-fitting electric cylinder 442.
The magnetic shoe pressing mechanism 44 further comprises a second press-fitting guide rod 456 and a press ring 457, wherein one end of the second press-fitting guide rod 456 is connected with the lower surface of the lower press-fitting fixing plate 445; the press ring 457 passes through the second press-fitting guide rod 456 and moves along the second press-fitting guide rod 456; a spring is sleeved on the second press-fitting guide rod 456, one end of the spring is connected with the press ring 457, and the other end of the spring is connected with the lower surface of the lower press-fitting fixing plate 445; a pressing ring through hole 458 is formed in the pressing ring 457 for the push rod 448 to pass through for press-fitting; before push rod 448 contacts with the rotor, compression ring 457 contacts with the rotor in advance, and then ensures that the position that the magnetic shoe pressed into the rotor is correct, and the setting of spring makes compression ring 457 after confirming the rotor and pressing into the position, can make compression ring 457 retract along second pressure equipment guide rod 456, avoids damaging the rotor.
As shown in fig. 19 to 23, the iron core caulking portion 5 includes a slide groove seat 51, a caulking head assembly 52, and a groove plate 53, which are provided on the upper surface of the device mounting plate 11; a riveting edge space 511 is arranged in the middle of the sliding groove seat 51, and a riveting edge groove arranged around the riveting edge space is also arranged on the sliding groove seat; the riveting head assemblies 52 are arranged in the riveting edge grooves 512, and each riveting head assembly 52 is driven by the groove disc 53 to move towards or away from the riveting edge space 511; the grooved disc 53 covers the upper surface of the chute seat 51; a groove disc through hole 531 is formed in the middle of the groove disc 53, and the rotor enters the riveting edge space 511 through the groove disc through hole 531; the riveting edge groove 512 is arranged on the upper surface of the sliding groove seat 51, the riveting head assembly 52 is limited in the riveting edge groove 512 by the groove disc 53, and the groove disc 53 is contacted with the riveting head assembly 52; the riveting head assembly 52 comprises a riveting head 521, a contact block 522 and a moving block 523, the moving block 523 is arranged in the riveting groove 512, the riveting head 521 is arranged at one end of the moving block 523 facing the riveting space 511, and the contact block 522 is arranged on the upper surface of the moving block 523 and is in contact with the grooved disc 53; the fluted disc 53 is provided with a fluted disc moving hole 532, the fluted disc moving hole 532 is arranged around the fluted disc through hole 531, and the contact block 522 is arranged in the fluted disc moving hole 532; the two ends of the slot disk movable hole 532 are respectively a pressing end 533 and a releasing end 534, and the distance from the pressing end 533 to the center point of the slot disk through hole 531 is greater than the distance from the releasing end 534 to the center point of the slot disk through hole 531; the release end 534 of each fluted disc movable hole 532 is positioned at one side corresponding to the clockwise direction; the iron core riveting part 5 also comprises a riveting edge cylinder 54 and a riveting edge shell 55; a grooved disc connecting block 535 is arranged on the outer side surface of the grooved disc 53, one end of the grooved disc connecting block 535 is connected with the grooved disc 53, the other end of the grooved disc connecting block 535 is connected with a cylinder arm of the riveting edge cylinder 54, and the grooved disc 53 is driven by the riveting edge cylinder 54 to move; the riveting edge shell 55 comprises a riveting edge base 551 and a riveting edge cover plate 552, a sliding groove base installation space 553 is arranged in the riveting edge base 551, and the sliding groove base installation space 553 is sealed by the riveting edge cover plate 552; the chute seat 51, the riveting head assembly 52 and the groove disc 53 are arranged in the chute seat mounting space 553; a riveting edge base opening 554 is further formed in the riveting edge base 551, and the riveting edge base opening 554 corresponds to the moving range of the groove plate connecting block 535; the riveting edge shell 55 and the riveting edge cylinder 54 are arranged on the upper surface of the equipment assembling plate 11; in this embodiment, when the cylinder arm of the riveting edge cylinder 54 extends, the tray 53 rotates clockwise, so that the pressing end 533 contacts with the contact block 522, and the riveting head 521 rivets the magnetic shoe and the rotor; when the riveting is completed, the grooved disc 53 rotates counterclockwise when the cylinder arm of the clinching cylinder 54 is contracted, so that the releasing end 534 is brought into contact with the contact block 522, and the clinching head 521 is moved away from the rotor.
The iron core riveting part 5 further comprises a riveting edge jacking mechanism 56 and a jacking fixing mechanism 57, and the riveting edge jacking mechanism 56 and the jacking fixing mechanism 57 are arranged on the lower surface of the equipment assembling plate 11; the riveting edge jacking mechanism 56 comprises a jacking assembly plate 561 and a riveting edge jacking cylinder 562; a jacking assembling plate 561 fixed on the lower surface of the equipment assembling plate 11, the jacking assembling plate 561 having a jacking assembling plate passing hole 563 corresponding to the caulking space 511; the riveting edge jacking cylinder 562 is arranged on the lower surface of the jacking assembly plate 561, and the riveting edge jacking cylinder 562 is assembled with the jacking assembly plate 561 through a cylinder assembly strut 564; a workpiece seat 541 is arranged on a cylinder arm of the riveting edge jacking cylinder 562, and the workpiece seat 541 penetrates through the equipment assembling plate 11 under the action of the riveting edge jacking cylinder 562 to enter the riveting edge space 511 to support and jack the rotor; the workpiece seat 541 ascends to a position capable of receiving the rotor without riveting edges under the action of the riveting edge jacking cylinder 562, the rotor without riveting edges reaches the riveting edge space 511 under the support of the workpiece seat 541 to be subjected to riveting edge working procedures, and the rotor is conveyed to a position capable of being grabbed by the upper and lower grabbing mechanism through the workpiece seat 541 after the riveting edges are completed.
The jacking fixing mechanism 57 is arranged below the jacking assembly plate 561, the jacking fixing mechanism 57 comprises a jacking fixing cylinder 571, and the jacking fixing cylinder 571 is arranged on two sides of the jacking assembly plate through hole 563; when the workpiece seat 541 sends the rotor into the riveting space 511, the cylinder arm of the fixed cylinder extends out to limit the position of the workpiece seat 541; a jacking fixing seat 572 used for limiting the moving direction of the cylinder arm of the jacking fixing cylinder 571 is further arranged below the jacking assembly plate 561, and the jacking fixing seat 572 is provided with a gap corresponding to the cylinder arm of the jacking fixing cylinder 571 and allowing the cylinder arm of the jacking fixing cylinder 571 to pass through; when the rotor without edge riveting reaches the edge riveting space 511 under the support of the workpiece seat 541 for the edge riveting process, the cylinder arm of the jacking fixing cylinder 571 of the jacking fixing mechanism 57 contacts with the workpiece seat 541 and limits the position of the workpiece seat 541, so that the edge riveting effect is better.
As shown in fig. 24 to 25, the rotor cleaning portion 6 includes a dust-proof case 61 and a dust collector 62, the dust-proof case 61 being provided on the upper surface of the equipment mounting plate 11; a cleaning space 63 is provided in the dust-proof housing 61, a cleaning through hole 64 is provided in the equipment mounting plate 11, the dust-proof housing 61 is provided above the cleaning through hole 64, and a cleaning opening 65 is provided at an end of the cleaning space 63 near the equipment mounting plate 11, the cleaning opening 65 corresponds to the cleaning through hole 64, the cleaner 62 is provided on a lower surface of the equipment mounting plate 11, and a suction opening of the cleaner 62 corresponds to the cleaning through hole 64; the dust-proof housing 61 comprises a first dust-proof shield 66 and a second dust-proof shield 67, and the cleaning space 63 is surrounded by the first dust-proof shield 66 and the second dust-proof shield 67; the rotor cleaning part 6 comprises a shell control cylinder 68, the shell control cylinder 68 adopts a wide finger cylinder and comprises two cylinder arms with opposite extension directions, a first dust-proof shield 66 is connected with one cylinder arm, and a second dust-proof shield is connected with the other cylinder arm; after the rotor with the riveted edge enters between the first dustproof protective cover 66 and the second dustproof protective cover 67, the shell control cylinder 68 closes the first dustproof protective cover 66 and the second dustproof protective cover 67, so that the dust collector 62 can accurately clean the rotor in the cleaning space 63, and the problem that the dust collection effect is poor due to the fact that the dust collection range of the dust collector 62 is too large is avoided.
As shown in fig. 26 to 27, the magnetizing section 7 is fixed to the lower surface of the device mounting plate 11, and a magnetizing opening 71 is provided in a region of the device mounting plate 11 corresponding to the magnetizing section 7; the magnetizing part 7 comprises a magnetizing head 72 and a magnetizing casing 73; a magnetizing head installation space 731 is arranged in the magnetizing casing 73, the magnetizing head 72 is arranged in the magnetizing head installation space 731, and the upper end surface and the lower end surface of the magnetizing head installation space 731 are both provided with openings; a magnetizing space 721 is arranged in the magnetizing head 72, and the upper end and the lower end of the magnetizing space 721 are respectively provided with a magnetizing upper opening 722 and a magnetizing lower opening 723; the upper magnetizing opening 722, the lower magnetizing opening 723 and the openings of the upper and lower end faces of the magnetic charging head mounting space 731 correspond to the magnetizing opening 71; the rotor enters the magnetizing space 721 through the magnetizing upper opening 722; the magnetizing part 7 further comprises a magnetizing jacking part, and the magnetizing jacking part comprises a magnetizing jacking cylinder 741 and a magnetizing jacking bracket; the magnetizing jacking bracket comprises a magnetizing sliding plate 743, a magnetizing transverse plate 744, a magnetizing guide rod 745 and a jacking shaft 746; one end of the magnetizing guide rod 745 is connected with the lower surface of the equipment assembling plate 11, and the other end of one end of the magnetizing guide rod 745 is connected with the upper surface of the magnetizing transverse plate 744; the magnetizing sliding plate 743 is penetrated by the magnetizing guide rod 745 and moves along the magnetizing guide rod 745; the cylinder body of the magnetizing jacking cylinder 741 is connected with a magnetizing transverse plate 744, and the cylinder arm of the magnetizing jacking cylinder 741 passes through the magnetizing transverse plate 744 to be connected with a magnetizing sliding plate 743; the jacking shaft 746 is arranged on the upper surface of the magnetizing sliding plate 743, the setting position of the jacking shaft 746 corresponds to the magnetizing lower opening 723, and the jacking shaft enters the magnetizing space 721 through the magnetizing lower opening 723 to support and jack the rotor; the carrying part 8 sends the cleaned rotor into the magnetizing part 7, contacts with the jacking shaft 746, and enters the magnetizing space 721 under the traction of the jacking shaft 746 to perform a magnetizing process; after the rotor is magnetized, the rotor is jacked to an area where the upper and lower material grabbing mechanisms can grab through the jacking shaft 746, and finally the rotor is placed into the material discharging assembly.
As shown in fig. 30, the discharging assembly includes a discharging cylinder 91 and a discharging bearing seat 92, and both the discharging cylinder 91 and the discharging bearing seat 92 are disposed on the upper surface of the equipment assembling plate 11; the cylinder body of the discharging cylinder 91 is connected with the upper surface of the equipment assembling plate 11, and the cylinder arm of the discharging cylinder 91 is connected with the discharging bearing seat 92; the discharging assembly further comprises a discharging limiting part 93, and the discharging limiting part 93 is arranged between the discharging cylinder 91 and the discharging bearing seat 92; the discharging limiting part 93 comprises a discharging limiting bearing seat 94, a discharging guide rod 95 and an air cylinder connecting plate 96; the cylinder arm of the discharging cylinder 91 is connected with one surface of a cylinder connecting plate 96, the other surface of the cylinder connecting plate 96 is connected with one end of a discharging guide rod 95, and the other end of the discharging guide rod 95 is connected with a discharging bearing seat 92; the discharging limiting bearing seat 94 is penetrated by the discharging guide rod 95, and the discharging limiting bearing seat 94 is fixed on the upper surface of the equipment assembling plate 11, so that the working stroke of the discharging guide rod 95 is limited, and the deviation of the discharging guide rod 95 when the discharging guide rod is sent out of a finished rotor product is prevented; the magnetized rotor is carried by the carrying part 8 and placed on the discharging bearing seat 92, and the discharging bearing seat 92 sends the processed rotor to the discharging opening 22 under the pushing of the discharging cylinder 91.
The rack part 1 comprises a rack support column 12 and a rack cover plate 13, and a rack space is formed by the rack support column 12 and the rack cover plate 13 in an enclosing manner; the rack space includes a valve island installation space 14, an electrical assembly space 15 and an equipment installation space 16; the electrical components of the magnetizing apparatus are arranged in the electrical assembly space 15, the valve island component of the magnetizing apparatus is arranged in the valve island installation space 14, and the rotary indexing motor 413, the vertical indexing cylinder 414, the rotary transportation cylinder 424, the riveting edge jacking mechanism 56, the jacking fixing mechanism 57, the dust collector 62 and the magnetizing part 7 are arranged in the equipment installation space 16; an electrical control switch 18 is provided in the region of the housing part 1 corresponding to the electrical assembly space 15 for controlling the electrical components; a frame opening door 19 is arranged in the region of the frame part 1 corresponding to the equipment installation space 16, so that later detection and overhaul are facilitated; the equipment mounting plate 11 is located on the upper surface of the rack portion 1; four corners of the bottom surface of the support column 12 of the rack are also provided with feet 17, so that the magnetizing apparatus can be conveniently placed integrally;
the protective cover part 2 comprises a protective cover support column 23 and a protective cover plate 24, and a protective space is formed by the protective cover support column 23 and the protective cover plate 24; the protective cover is provided with protective cover opening doors at the positions corresponding to the two sides of the carrying part 8; the protective cover opening door comprises a protective cover front opening door 25 and a protective cover rear opening door 26; the front opening door 25 of the protective cover corresponds to one side of the iron core riveting edge part 5, the rotor cleaning part 6 and the magnetizing part 7, so that an operator can conveniently check the working state of each part and the maintenance is facilitated; the rear opening door 26 of the protective cover corresponds to one side of the magnetic shoe supply part 32, so that the magnetic shoe supply part 32 is more convenient to add magnetic shoes while the maintenance is convenient; an equipment control switch 27 is also provided on the shield portion 2 for controlling the magnetizing apparatus.
The working process of the magnetizing apparatus is as follows:
1. the workpiece conveying section 31 conveys a rotor to be machined to a specified position.
2. The magnetic shoe storage tool 422 is conveyed to the dividing plate 411 by the conveying cantilever 421 of the magnetic shoe conveying part 42, and the magnetic shoe feeding part 32 works to uniformly load the magnetic shoes into the magnetic shoe storage tool 422.
3. The transporting arm 421 of the magnetic shoe transporting section 42 transports the magnetic shoe storage fixture 422, on which the magnetic shoes are mounted, to a position above the position of the rotor to be processed.
4. The magnetic shoe pressing mechanism 44 presses the magnetic shoes into the rotor from the magnetic shoe storage space 434 of the magnetic shoe storage fixture 422, so that the rotor and the magnetic shoes are combined.
5. The carrying part 8 feeds the rotor and the magnetic shoe, which are completely combined, into the iron core caulking part 5 for caulking.
6. The handling section 8 feeds the rotor with the caulking completed from the core caulking section 5 to the rotor cleaning section 6 for cleaning.
7. The carrying part 8 feeds the cleaned rotor from the core caulking part 5 to the magnetizing part 7 to be magnetized.
8. And finally, the carrying part 8 sends the magnetized rotor into a discharging assembly 9, and the rotor which finishes all processing procedures is sent out of the magnetizer through the discharging assembly 9.
It should be noted that other technical solutions of the present invention all belong to the prior art, and therefore are not described in detail.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these modifications and improvements should also be considered as the protection scope of the present invention.

Claims (9)

1. A magnetic shoe assembly machine is characterized by comprising a magnetic shoe transportation part, a workpiece conveying part and a magnetic shoe pressing mechanism, wherein the magnetic shoe transportation part, the workpiece conveying part and the magnetic shoe pressing mechanism are all arranged on an equipment assembly plate;
the magnetic tile pressing mechanism comprises a top plate, a pressing electric cylinder and a pressing part; the press-fitting electric cylinder is arranged on the upper surface of the top plate, the lower pressing part is arranged on the lower surface of the top plate, and an output shaft of the press-fitting electric cylinder penetrates through the top plate and is connected with the lower pressing part; the magnetic tile pressing mechanism comprises an upright post, one end of the upright post is connected with the lower surface of the top plate, and the other end of the upright post is connected with the upper surface of the equipment assembling plate; the magnetic shoe conveying part and the workpiece conveying part are arranged between the upright posts;
the workpiece conveying part comprises a workpiece conveying cylinder and a workpiece conveying movable plate, and the workpiece conveying movable plate is driven by the workpiece conveying cylinder to convey an unprocessed workpiece to the lower part of the pressing part;
the magnetic shoe transportation part comprises a transportation cantilever, a magnetic shoe storage tool, a vertical transportation cylinder and a rotary transportation cylinder; the magnetic shoe storage tool is arranged on the transportation cantilever, the transportation cantilever is driven by the vertical transportation cylinder and the rotary transportation cylinder, and the magnetic shoe storage tool is transported to the upper part of the workpiece moving plate by the magnetic shoe indexing mechanism;
the pressing part, the workpiece moving plate and the magnetic shoe storage tool are positioned on the same vertical line; the vertical transportation cylinder and the rotary transportation cylinder are arranged at two ends of the magnetic tile transportation part; the rotary transportation cylinder is positioned on the lower surface of the equipment assembly plate, and the transportation cantilever and the vertical transportation cylinder are positioned on the upper surface of the equipment assembly plate; the magnetic shoe transportation part comprises a transportation cylinder seat and a rotary flange plate; the rotary transportation cylinder is arranged in the transportation cylinder seat, and the transportation cylinder seat is fixedly connected with the lower surface of the equipment assembling plate; an output shaft of the rotary transportation cylinder is connected with one end of the rotary flange plate through a coupler; the rotary flange plate is provided with a flange bearing seat and is assembled with the equipment assembling plate through the flange bearing seat; the other end of the rotary flange plate is connected with one end of a transportation guide rod, and the other end of the transportation guide rod penetrates through a transportation cantilever to be connected with the upper cover; the vertical transportation cylinder is arranged on the surface of the upper cover, which is far away from the transportation guide rod, and a cylinder arm of the vertical transportation cylinder penetrates through the upper cover to be connected with the transportation cantilever.
2. The magnetic tile assembly machine of claim 1, wherein the magnetic tile transportation portion comprises three transportation guides, and the transportation guides are distributed in an equilateral triangle; one end of the transportation cantilever is provided with a cantilever assembly hole, a cantilever bearing is arranged in the cantilever assembly hole, and the transportation guide rod penetrates through the cantilever bearing; the other end of the transportation cantilever is provided with a storage tool assembling hole, and the magnetic shoe storage tool is arranged in the storage tool assembling hole.
3. The magnetic shoe assembling machine according to claim 1, wherein said workpiece feeding portion further comprises a workpiece feeding slide rail, said workpiece feeding slide rail being disposed on an upper surface of the apparatus assembling plate, and a workpiece feeding slider being disposed on the workpiece feeding slide rail and connected to a lower surface of a workpiece feeding moving plate, the workpiece feeding moving plate being slidable in a direction of the workpiece feeding slide rail; the cylinder body of the workpiece conveying cylinder is connected with the equipment assembling plate, and the cylinder arm of the workpiece conveying cylinder is connected with the workpiece conveying moving plate.
4. A magnetic shoe assembling machine according to claim 3, wherein said workpiece-feeding portion comprises a workpiece-mounting guide bush provided on a workpiece-feeding moving plate; a workpiece mounting space is arranged in the workpiece mounting guide sleeve, and the workpiece is arranged in the workpiece mounting space; and a buffer spring is also arranged in the workpiece mounting space, one end of the buffer spring is connected with the inner wall of the workpiece mounting space, and the other end of the buffer spring is contacted with the workpiece.
5. The magnetic shoe assembling machine according to claim 4, wherein a workpiece moving plate through hole is further provided in the workpiece feeding moving plate, and a workpiece mounting guide bush is provided in the workpiece moving plate through hole; the workpiece mounting guide sleeve moves along the workpiece conveying slide rail under the driving of the workpiece conveying moving plate, a workpiece conveying limiting groove corresponding to the moving range of the workpiece mounting guide sleeve is arranged on the equipment assembling plate, and one end of the workpiece mounting guide sleeve moves in the workpiece conveying limiting groove.
6. A magnetic shoe assembling machine according to claim 3, wherein said work-feeding part further comprises a work-feeding position-limiting part; the workpiece conveying limiting part comprises a workpiece conveying limiting block and a workpiece conveying limiting seat, the workpiece conveying limiting block is arranged on the side edge of the workpiece conveying moving plate and moves along the workpiece conveying sliding rail under the driving of the workpiece conveying moving plate; the workpiece conveying limiting part is arranged on the upper surface of the equipment assembling plate, and when the workpiece conveying moving plate reaches an area for receiving an unprocessed workpiece, the workpiece conveying limiting block is contacted with the workpiece conveying limiting seat.
7. The magnetic shoe assembly machine of claim 1, wherein the pressing part comprises an electric cylinder connecting piece, a pressing fixing plate, a pressure sensor fixing seat, a push rod and a push rod fixing seat; the electric cylinder connecting piece is connected with an output shaft of the press-fitting electric cylinder, and one end of the electric cylinder connecting piece, which is far away from the press-fitting electric cylinder, is connected with the upper surface of the lower pressing fixing plate; the lower surface of the pressing fixing plate is connected with one end of a pressure sensor fixing seat, and the other end of the pressure sensor fixing seat is connected with a push rod fixing seat; the pressure sensor sets up in the pressure sensor fixing base, and the push rod sets up in the one end that the pressure sensor fixing base was kept away from to the push rod fixing base.
8. The magnetic shoe assembly machine of claim 7, wherein the magnetic shoe pressing mechanism comprises a press-fitting drag chain and a first press-fitting guide rod; one end of the first press-fitting guide rod penetrates through the top plate to be connected with the lower press-fitting fixing plate, and the other end of the first press-fitting guide rod is provided with a movable cross rod; the upper surface of the top plate is also provided with a press-fitting displacement sensor for detecting the movement of the movable cross rod; one end of the press-fitting drag chain penetrates through the top plate to be connected with the lower press fixing plate, the other end of the press-fitting drag chain is arranged in the press-fitting drag chain support and moves in the press-fitting drag chain support, and the press-fitting drag chain support is connected with the upper surface of the top plate; the output shaft of the press-fitting electric cylinder, the press-fitting drag chain and the first press-fitting guide rod correspond to each other in the moving direction.
9. The magnetic shoe assembling machine according to claim 8, wherein the magnetic shoe pressing mechanism further comprises a second press-fitting guide rod and a press ring, one end of the second press-fitting guide rod is connected with the lower surface of the lower pressing fixing plate; the press ring penetrates through the second press-mounting guide rod and moves along the second press-mounting guide rod; a spring is sleeved on the second press-fitting guide rod, one end of the spring is connected with the press ring, and the other end of the spring is connected with the lower surface of the lower press-fitting fixing plate; and a pressing ring through hole is formed in the pressing ring, so that the push rod can pass through the pressing ring for press mounting.
CN202210005350.1A 2022-01-05 2022-01-05 Magnetic shoe assembly machine Active CN114273888B (en)

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CN116673720B (en) * 2023-08-03 2023-11-07 杭州顿力电器有限公司 Double-station outer rotor magnet pasting automatic discharging press

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CN109483229A (en) * 2018-12-26 2019-03-19 厦门帮众科技有限公司 A kind of box automatic assembling device
CN212526722U (en) * 2020-05-29 2021-02-12 苏州山沃机械科技有限公司 Clamping jaw for press mounting of motor rotor

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